[7] CD Changer mechanism section ................... 2-5
MODEL
CD-SW200E Mini Component System consisting of CD-SW200E
(main unit) CP-S200H (front speaker) and CP-SW200E (subwoofer).
Note for users in U.K.
Recording and playback of any material may require consent
which SHARP is unable to give. Please refer particularly to the
provisions of Copyright Act 1956, the Dramatic and Musical
Performers Protection Act 1956, the Performers Protection Acts
1963 and 1972 and to any subsequent statutory enactments and
orders.
CHAPTER 5. CIRCUIT DESCRIPTION
[1] Notes on schematic diagram .........................5-1
[2] Types of transistor and LED ..........................5-1
[3] Waveforms of CD circuit................................5-2
Parts marked with "" are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for
maintaining the safety and performance of the set.
SHARP CORPORATION
CHAPTER 8. OTHERS
[1] Function table of IC .......................................8-1
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
Page 2
CD-SW200E
SAFETY PRECAUTION FOR SERVICE MANUAL
Precaution to be taken when replacing and servicing the Laser Pickup.
The AEL (Accessible Emission Level) of Laser Power Output for this model is specified to be lower than Class 1 Requirements.
However, the following precautions must be observed during servicing to protect your eyes against exposure to the Laser beam.
(1) When the cabinet has been removed, the power is turned on without a compact disc, and the Pickup is on a position outer than
the lead-in position, the Laser will light for several seconds to detect a disc. Do not look into the Pickup Lens.
(2) The Laser Power Output of the Pickup inside the unit andreplacement serviceparts have already been adjusted prior to shipping.
(3) No adjustment to the Laser Power should be attempted when replacing or servicing the Pickup.
(4) Under no circumstances look directly into the Pickup Lens at any time.
(5) CAUTION - Use of controls or adjustments, or performance of procedures other than those specified herein may result in
hazardous radiation exposure.
IMPORTANT SERVICE NOTES (FOR U.K. ONLY)
Before returning the unit to the customer after completion of a
repair or adjustment it is necessary for the following withstand
voltage test to be applied to ensure the unit is safe for the
customer to use.
Setting of Withstanding Voltage Tester and set.
Set nameset value
Withstanding Voltage Tester
Test voltage4,240 VPEAK
3,000 VRMS
Set time6 secs
Set current (Cutoff current)4 mA
Unit
Judgment
OK: The "GOOD" lamp lights.
NG: The "NG" lamp lights and the buzzer sounds.
"Main/Display/Tumer/Power/Game Input/CD Servo PWB/LED" of this model employs lead-free solder. The LF symbol indicates
lead-free solder, and is attached on the PWB andservice manuals. The alphabetical character following LF shows the type of
lead-free solder.
Example:
Indicates lead-free solder of tin, silver and copper.
2. Using lead-free wire solder
When fixingthe PWBsoldered withthe lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder
may cause damage or accident due to cracks.
As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40 C, we recommend you to use a
dedicated soldering bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit, contact our service station
or service branch in your area.
3. Soldering
As the melting point of lead-free solder (Sn-Ag-Cu) is about 220 C which is higher than the conventional lead solder by 40 C,
and as it has poor solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of
time. However, Since the land may be peeled off or the maximum heat-resistance temperature of parts may be exceeded,
remove the bit from the PWB as soon as you confirm the steady soldering condition.
Lead-free solder contains more tin, and the end of the soldering bit may be easily corrected. Make sure to turn on and off the
power of the bit as required.
If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use
of it.
When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
Be careful when replacing parts with polarity indication on the PWB silk.
Lead-free wire solder for servicing
Ref No.DescriptionParts No.
PWB-A92LPWB6383MANSMain/Display
PWB-B92LPWB6383PWRSPower/Game Input
PWB-C92LPWB6230CDUSCD Servo
PWB-D92LPWB6291TUNSTuner
PWB-E92LPWB6230LEDSLED
Page 4
CD-SW200E
AudioCD-SW200EService ManualCD-SW200EMarketE
CHAPTER 1. GENERAL DESCRIPTION
[1] Specifications
FOR A COMPLETE DESCRIPTION OF THE OPERATION OF THIS UNIT, PLEASE REFER
TO THE OPERATION MANUAL.
CD-SW200E
General
Power sourceAC 230 - 240 V, 50 Hz
Power consumption
DimensionsWidth: 260 mm (10-1/4")
Weight10.4 kg (22.9 lbs.)
200 W
Height: 330 mm (13")
Depth: 326 mm (12-7/8")
Amplifier
Output powerFront Speaker:
Output terminalsFront Speakers: 6 ohms
Input terminalsGame/ Auxiliary (audio signal):
RMS: 200 W (100 W + 100 W) (10% T.H.D)
RMS: 156 W (78W+78W)(0.9% T.H.D)
Subwoofer:
RMS: 200 W (10% T.H.D)
RMS: 166 W (0.9% T.H.D)
Subwoofer: 12 ohms
Headphones: 16 - 50 ohms
(recommended: 32 ohms)
Video output: 1Vp-p
500 mV/ 47 k ohms
Game/Video: 1Vp-p
CD player
Type5-disc multi-play compact disc player
Signal readoutNon-contact, 3-beam semiconductor laser
D/A converter1-bit D/A converter
Frequency
response
Dynamic range90 dB (1 kHz)
pickup
20 - 20,000 Hz
Tuner
Frequency rangeFM: 87.5 - 108.0 MHz
AM: 522 - 1,620 kHz
Cassette deck
Frequency
response
Signal/noise ratio55 dB (TAPE 1, playback)
Wow and flutter0.3 % (WRMS)
50 - 14,000 Hz (normal tape)
50 dB (TAPE 2, recording/playback)
CP-S200H
Type3-way type speaker system
Super tweeter
5 cm (2") tweeter
13 cm (5-1/8") woofer
Maximum input
power
Rated input power 100 W
Impedance6 ohms
DimensionsWidth: 180 mm (7-1/16")
Weight3.0 kg (6.6 lbs.) /each
200 W
Height: 330 mm (13")
Depth: 212 mm (8-6/16")
CP-SW200E
TypeFull Range
20 cm (8") subwoofer
Maximum input
power
Rated input power 200 W
Impedance12 ohms
DimensionsWidth: 250 mm (9-13/16")
Weight5.9 kg (13 lbs.)
400 W
Height: 330 mm (13")
Depth: 294 mm (11-9/16")
Specifications for this model are subject to change without
prior notice.
1 – 1
Page 5
[2] Names of parts
CD-SW200E
Front panel
1. Disc Trays
2. Timer Indicator
3. On/Stand-by Button
4. Disc Track Up or Fast Forward, Tape 2 Fast Forward,
Tuner Preset Up, Time Up Button
5. Clock/Timer Button
6. Tuning Up Button
7. Tuning Down Button
8. Disc Track Down or Fast Reverse, Tape 2 Rewind,
Tuner Preset Down, Time Down Button
9. Equalizer Mode Select Button
10. Tape 1 Cassette Compartment
11. Headphone Socket
12. Game/Video Input Socket
13. Disc Number Select Buttons
14. Disc Direct Play Button
15. Disc Tray Open/Close Button
16. Disc Play or Repeat, Tape Play Button
17. Memory/Set Button
18. Tape 2 Record Pause Button
19. Disc or Tape Stop Button
20. Extra Bass (Surround)/Demo Mode Button
21. Volume Control
22. Tape 2 Cassette Compartment
23. Tuner (Band) Button
24. CD Button
25. Tape (1 2) Button
26. Game/Video Button
10
11
12
CD-SW200E
1
2
13
14
3
4
5
6
15
16
17
18
7
8
9
19
20
21
22
24 25 2623
Display
1. Disc Number Indicators
2. MP3/WMA Folder Indicator
3. MP3/WMA Title Indicators
4. MP3 Indicator
5. WMA Indicator
6. Sleep Indicator
7. Timer Play Indicator
8. Timer Recording Indicator
9. Tape 2 Record Indicator
10. MP3/WMA Total Indicator
11. Daily Timer Indicator
12. FM Stereo Mode Indicator
13. FM Stereo Receiving Indicator
14. Tape Play Indicator
15. Memory Indicator
16. Extra Bass Indicator
17. Disc Repeat Play Indicator
18. Disc Pause Indicator
19. Disc Play Indicator
Rear panel
1. Cooling Fan
2. AC Power Lead
3. FM 75 Ohms Aerial Terminal
4. AM Loop Aerial Socket
5. Subwoofer Light-up Socket
6. Video Output Socket
7. Subwoofer Terminals
8. Front Speaker Terminals
12 3 456789
10
11 12 13
14
16 17
18
19
15
3
4
5
6
7
1
8
2
1 – 2
Page 6
CD-SW200E
CD-SW200E
Remote control
1. Remote Control Transmitter
2. Disc Number Select Buttons
3. Cursor Buttons
4. Character Input/Disc Direct Search Buttons
5. Equalizer Mode Select Button
6. Extra Bass (Surround) Button
7. On/Stand-by Button
8. CD Button
9. Tuner (Band) Button
10. Tape (12) Button
11. Game/Video Button
12. Volume Up and Down Buttons
13. Disc Clear/Dimmer Button
14. Disc Random Button
15. Disc Stop Button
16. Tape Stop Button
17. Memory Button
18. Disc Pause Button
19. Disc Play or Repeat Button
20. Tape Play Button
21. Tape 2 Record Pause Button
22. MP3/WMA Navigation Mode Select Button
23. MP3/WMA Display Button
24. Enter Button
25. Clock/Timer Button
26. Character Button
27. Disc Track Down or Fast Reverse, Tape 2 Rewind,
Tuner Preset Down, Time Down Button
28. Disc Track Up or Fast Forward, Tape 2 Fast Forward,
Tuner Preset Up, Time Up Button
1
7
8
13
2
9
10
14
15
11
3
16
22
CD
17
18
19
20
21
23 24
4
5
6
25 26 27 28
12
CP-S200H
1. Tweeter
2. Super Tweeter
3. Woofer
4. Bass Reflex Duct
5. Speaker Wire
CP-SW200E
1. Subwoofer
2. Bass Reflex Duct
3. Subwoofer Light-Up Wire
4. Speaker Wire
1
2
4
3
5
11
2
3
4
1 – 3
Page 7
AudioCD-SW200EService ManualCD-SW200EMarketE
CHAPTER 2. ADJUSTMENTS
[1] Mechanism section
• Driving Force Check
Torque MeterSpecified Value
Play: TW-2111Tape 1: Over 80 g
Tape 2: Over 80 g
• Torque Check
CD-SW200E
•FM IF
Notes:
1. Description of the "FM IF Adjustment" is not carried on this Manual. It is because the IF coil in the FM front end section has been
best adjusted in the factory so that its further adjustment is not
needed at the field. When replacing the FM front end assembly, no
adjustment is needed either.
2. The parts in the FM front end section are prepared in a complete
unit, so you can't obtain each part individually.
Torque MeterSpecified Value
Tape 1Tape 2
Play: TW-211130 to 80 g.cm30 to 80 g.cm
Fast forward: TW-2231 —70 to 180 g.cm
During stand-by mode, press ON/STAND-BY button while pressing
down the button and X-BASS/DEMO button. then, press the CD
button to enter the test mode.
CDTEST
OPEN/CLOSE operation is using manual.IL isn’t done
<< >>,<< >>buttons make pick's slide possible.
to page 2-3
<<PLAY>> key input.
Do TOC IL. Do normal play.
When these following key is input into PLAY key, track number can be appoint directly.
<< 1 >> key: Track 4
<< 2 >> key: Track 9
<< 3 >> key: Track 15
A
IL isn’t done
IL isn’t done
<<MEMORY>>
key input.
Adjustment result automatically will
display as below for each 2 sec:
a) “FOF_XXXX”
b) “TOF_XXXX”
c) “TBAL_XX”
d) “TGAN_XX”
f) “FGAN_XX”
g) “RFLS_XX”
<<STOP>> key input.
STOP
explanation:
a) Focus off set= “FOF_XXXX”
b)Tracking off set= “TOF_XXXX”
c)Tracking balance= “TBAL_XX”
d)Tracking Gain= “TGAN_XX”
f) Focus Gain= “FGAN_XX”
g) RF level shift= “RFLS_XX”
VOL — Last memory
P. G E Q — FL A T
X-BASS — OFF
To cancel: Power OFF
––––––––
2 – 2
Page 9
A
<<MEMORY>> key input.
Laser ON.
<<MEMORY>> key input.
Tracking OFF play at that specific point.
<<MEMORY>> key input.
Tracking ON play from that specific point.
CD-SW200E
<<MEMORY>> key input.
Adjustment result automatically will display as below for each 2 sec:
a) “FOF_XXXX”
b) “TOF_XXXX”
c) “TBAL_XX”
d) “TGAN_XX”
f) “FGAN_XX”
g) “RFLS_XX”
<<STOP>> key input.
STOP
Sliding the PICKUP with<< >>, << >> button must only be
in STOP mode.
explanation:
a) Focus off set= “FOF_XXXX”
b)Tracking off set= “TOF_XXXX”
c)Tracking balance= “TBAL_XX”
d)Tracking Gain= “TGAN_XX”
f) Focus Gain= “FGAN_XX”
g) RF level shift= “RFLS_XX”
VOL — Last memory
P. G E Q — FL A T
X-BASS — OFF
To cancel: Power OFF
2 – 3
Page 10
CD-SW200E
[4] CD SECTION
• Adjustment
Since this CD system incorporates the following automatic adjustment functions, readjustment is not needed when replacing the
pickup. Therefore, different PWBs and pickups can be combined
freely.
Each time a disc is changed, these adjustments are performed
automatically. Therefore, playback of each disc can be performed
under optimum conditions.
Items adjusted automatically
1) Offset adjustment (The offset voltage between the head amplifier
output and the VREF reference voltage is compensated inside the
IC.)
* Focus offset adjustment
* Tracking offset adjustment
2) Tracking balance adjustment
3) Gain adjustment (The gain is compensated inside the IC so that the
loop gain at the gain crossover frequency will be 0 dB.)
* Focus gain adjustment
* Tracking gain adjustment
[5] CD section
CD Error code description
ErrorExplanation
01When Pickup set inner position, inner switch cannot detect
'ON' level for 10 secs.
10*CAM error. Can't detect CAM switch when CAM is moving.
11*When it detect cam operation error during initialize pro-
cess.
20*TRAY error. Can't detect TRAY switch when TRAY is mov-
ing.
21*When it detect TRAY operation error during initialize pro-
cess.
31When it change to CD function, DSP cannot read initial
data.
* 'CHECKING'
If Error is detected, 'CHECKING' will be displayed instead of 'ERCD**'. 'ER-CD**' display will only be displayed when error had been
detected for the 5th times.
[6] Standard Specification of Stereo System Error Message Display Contents
CD Changer Mechanism Error.'ER-CD**' (*)10: CAM SW Detection NG during normal operation
11: CAM SW Detection NG during initialize process
20:TRAY SW Detection NG during normal operation
21:TRAY SW Detection NG during initialize process
CD DSP Communication Error.'ER-CD31'DSP COMMUNICATION ERROR.
Focus Not Match/IL Time Over.'NO DISC'
TUNER PLL Unlock.PLL Unlock.
(*) CHECKING:
If CD changer mechanism error is detected, ‘CHECKING’ will be display instead of ‘ER-CD**’. ‘ER-CD**’ display will only be display when
error had been detected for the 5 th times.
Speaker abnormal detection and +B PROTECTION display
In case speaker abnormal detection or +B PROTECTION had
occurred, the unit will automatically enter to stand-by mode and Timer
indicator will Flashing as below.
+B PROTECTION is condition when irregular process occur on power
supply line.
FM 87.5 MHz
BEFORE TRANSPORTING THE UNIT
The following process need to be taken after set tapering/parts
replacement.
1. Press the ON/STAND-BY button to enter stand-by mode.
2. While pressing down the button and the X-BASS/DEMO button, press the ON/STAND-BY button. The Micro Computer version
number will be displayed as “CN******”.
3. Press OPEN/CLOSE button until “WAIT”→ “FINISHED” appears.
4. Unplug the AC cord and the unit is ready for transporting.
Example: In case of speaker abnormal
ONFLASHING
TIMER
LED
OFFOFFOFFOFF
NO. 1
1 FRAME
NO.1:+BPROTECTION
NO. 2 : Speaker abnormal
NO. 2
FLASHINGON
NO. 1
NO. 2
(REPEAT)
2 – 4
Page 11
[7] CD Changer mechanism section
• A number in the drawing sheet is the number of the parts guide
(CHANGER MECHANISM PARTS).
1
CD-SW200E
141
2 – 5
140
HALF GEAR
MUST ARRANGE AS SHOWN
Page 12
CD-SW200E
2
139
APPLY SANKOL BEFORE FIX
FIX ITEM 1 ACCORDING TO THE
SHOWN PICTURE ABOVE
ROTATE MODE BIG GEAR UNTIL REACH AS SHOWN IN PICTURE
2 – 6
Page 13
3
CD-SW200E
143
APPLY GREASE
112
PULL THE LEVER UNITIL
REACH THE ARROW MARK
2 – 7
Page 14
CD-SW200E
4
FIGURE 2
FIGURE 1
152
142
APPLY GREASE
118
SLOT CLAMP SW ARM INSIDE BASE SLOT
2 – 8
Page 15
5
CD-SW200E
APPLY GREASE AT BOTTOM SIDE
OF GEAR FOLLOW MARKING
NO NEED APPLY GREASE AT BOTTOM
SIDE
FIGURE 1
APPLY GREASE AT
TOP SIDE OF GEAR
FOLLOW MARKING
127
OTHER THAN FIGURE 1 DIRECTION ALL N.G
O.K
128
N.G
BLACK MARK
2 – 9
Page 16
CD-SW200E
6
APPLY GREASE AT
HALF GEAR AREA
ROTATE CLOCKWISE UNTIL REACH HERE (MAXIMUM)
129
2 – 10
Page 17
7
CD-SW200E
CHANGE COLOR TO BLACK
150151148
2 – 11
Page 18
CD-SW200E
8
TRAY BIG GEAR
CHANGE COLOR
TO BLACK
MUST FREE FROM GREASE THE SHOWN AREA
O.K
GREASE APPLICATION LENGTH
GREASE APPLICATION PORTION
N.G
124
TRAY BIG GEAR
CHANGE COLOR
TO BLACK
SHOWN HOLE MUST FACING ARROW DIRECTION
131
2 – 12
Page 19
9
CD-SW200E
138126125
APPLY GREASE AT
BOTTOM SIDE ONLY
TR-RE JOINT GEAR C
APPLY GREASE ONLY AT TOP SIDE GEAR
MUST FIX ACCORDING TO T HE HOLE'S
2 – 13
Page 20
CD-SW200E
10
148147146145
2 – 14
Page 21
11
CD-SW200E
121
144
WHEN FIXING ITEM 2 MUST FOLLOW AS SHOWN
APPLY GREASE
130
2 – 15
Page 22
CD-SW200E
12
117
FIGURE 2
FIGURE 1
APPLY GREASE
FIGURE 3
APPLY GREASE SC141
2 – 16
Page 23
13
CD-SW200E
ITEM 2 , 3 MUST APPLY GREASE ON TOP SIDE GEAR ONLY
134
GEAR 112GEAR 112
133
132
O.K
TOP VIEW AFTER
ASSY
N.G
FIX REVERSE N.G
2 – 17
Page 24
CD-SW200E
14
APPLY GREASE BEFORE FIX
A
MOVE 112 UNTIL TOUCH THE WALL
B
DURING GEAR A ROTATE
MUST PRESS SHOWN AREA
AND LEVER B WILL MOVE
ARROW DIRECTION THEN
FIX PART 108
SCREW TORQUE
+0.5
2kgf-cm
-0
108803 x6
APPLY GREASE
CONFIRM WHETHER
FIXED
PROPELY OR NOT
2 – 18
Page 25
15
CD-SW200E
APPLY GREASE
115
BEHIND THE LEVER NEED TO APPLY GREASE
PULL IT THEN LEVER WILL
MOVE IN
2 – 19
Page 26
CD-SW200E
16
123
115
APPLY GREASE
APPLY GREASE BEFORE FIX
APPLY GREASE
AT BOSS
SPRING MUST ARRANGE UNDER THE HOOK
BOARD R
BOARD R
O.K LR JOINT LEV
LR JOINT LEV
N.G
2 – 20
Page 27
17
CD-SW200E
ASSY REVERSELY N.G
103137136
APPLY GREASE
BIG SLOT MUST FACING OUT
WHEN FIX & AFTER FIX TO BASE CHASSIS
AFTER ASSY CONFIRM THE FREE DROP
GEAR POSITION DURING FIXING
2 – 21
Page 28
CD-SW200E
18
ASSY REVERSELY N.G
APPLY GREASE
114
135
136
BIG SLOT MUST FACING OUT
WHEN FIX & AFTER FIX TO BASE CHASSIS
AFTER ASSY CONFIRM THE FREE DROP
GEAR POSITION DURING FIXING
CONFIRM BOTH GEAR SIT PROPELY & LOCKED
2 – 22
Page 29
19
CD-SW200E
AFTER FIX OUTER UP/DOWN LEVER HOLD SHOWN PORTION AND
MOVE UP/DOWN THEN CONFIRM LEVER GO INSIDE THE HOLE OR NOT
120
BIGGER SLOT FACING OUT
IF GO INSIDE HOLE
IS O.K
IF NO GO INSIDE HOLE IS N.G
119
BIGGER SLOT FACING OUT
2 – 23
Page 30
CD-SW200E
20
BIG SLOT FACING OUT
110
2 – 24
Page 31
21
CD-SW200E
PUSH THE LEVER ACCORDING TO ARROW
DIRECTION THEN FIX
WHEN FIX MAIN BASE ASSY FOLLOW ACCORDING TO O.K PICTURE
MAKE SURE MECHA HOLDER SHAFT FIX PROPELY TO LEVER
O.K
N.G
N.G
2 – 25
Page 32
CD-SW200E
22
APPLY SANKOL
101
102
APPLY SANKOL AT TRAY SLIDING PORTION
APPLY SANKOL ON TOP
FIX TRAY NO 1 FIRST THAN
FOLLOW OTHER
APPLY SANKOL INSIDE THE SLOT
& OTHER SHOWN PORTION
RIB
RIB
COSMO GUIDE TRAY HAVE
MARKING AS SHOWN
2 – 26
Page 33
23
GEAR UP/DOWN BOARD
111
APPLY GREASE AT INNER & OUTER GEAR SLIDING PORTION
WH EN FIX GEAR UP/
DOWN BOARD THE
TWO LEVER MUST AT
PARALLEL LINE &
POSITION AT TOP
MAX SIDE
CD-SW200E
2 – 27
AFTER ASSY GEAR UP/DOW N BOARD
Page 34
CD-SW200E
24
SCREW TORQUE
+0.5
3kgf-cm
-0
2 – 28
804
Page 35
25
CD-SW200E
AFTER ASSY TOP PLATE
FIX THE FFC
FFC4
AFTER PUSH MAKE SURE SNAP PROPELY
AFTER FIX PUSH FOLLOW ARROW DIRECTION
BEFORE LOCK
AFTER LOCK
BACK
PORTION
107
122
BEFORE LOCK
PRESS IN
SLOT IN
BEFORE LOCK
AFTER LOCK
AFTER LOCK
MUST CONFIRM
MUST CONFIRM
2 – 29
Page 36
CD-SW200E
26
O.K
N.G
CAUTION
1. MAKE SURE NO PW B CHIP INSIDE SET .( BEFORE
FIX MAKE SURE PW B NO DUST , GREASE & ETC )
803
2 – 30
Page 37
27
THE TWO SLOT
MUST FREE FROM GREASE
APPLY GREASE BELOW
THE MARKING FOR
BOTH PORTION
CD-SW200E
ASSEMBLY SEQUENCE
1. APPLY GREASE TO MAIN BASE
GREASE APPLICATION AREA
ALL BOSS
APPLY GREASE
APPLY GREASE
CAUTION
TRAY SLIDING
AREA MUST
FREE FROM
GREASE
APPLY GREASE
APPLY GREASE AT WALL
APPLY GREASE
APPLY GREASE
APPLY GREASE
AT BOTH SLOT
105
APPLY GREASE AT 3 HALF MOON
1 RIB ONLY
APPLY GREASE
APPLY GREASE
INSIDE SLOT
2 – 31
Page 38
CD-SW200E
28
REFERENCE ONLY
MOTOR GEAR HEIGHT FROM
MAIN BASE 12.2
+
0.1
-
0.1
-
+
12.2
MOTOR SCREWING HOLE
MUST HAVE GAP
M1,2
801
-0
13.8 + 0.2
SCREW TORQUE
1.5+ 0.5
-0
AFTER SCREW MOTOR,CONFIRM THE
ARRANGEMENT AS IN FIGURE 2
FIGURE 2
APPLY GREASE
2 – 32
Page 39
29
APPLY SANKOL
CD-SW200E
3.1 + 0.1
SHAFT X 3 DIM AFTER INSERTION
MUST CONFIRM EVERYDAY
SANKOL APPLICATION AREA
109-2
APPLY GREASE AT THE SLIDING PORTION
114
116
UP / DOWN
HOLDER CHANGE
TO NATURE
COLOR
APPLY GREASE
2 – 33
Page 40
CD-SW200E
30
BEFORE MELT IT
AFTER MELT IT ( MUST FLAT )
CHANGE COLOR
TO NATURE
WHEN FITTING STABILIZER PLATE TO STABILIZER,
ROTATE STABILIZER ANTI CLOCKWISE BY JIG
( BY HAND CANNOT X )
BELOW
AFTER ASSY TO HOLDER
STABILIZER NEED CLEAN
WITH ALCOHOL DISC
TOUCHING SURFACE
2 – 34
Page 41
31
CD-SW200E
104
APPLY GREASE
MUST MAKE SURE SNAP PROPELY BOTH SIDE
ALL SURFACE MUST TOUCH
O.KN.G
GAP
N.G
2 – 35
Page 42
CD-SW200E
32
NO GAPHAVE GAP
O.KN.G
2 – 36
Page 43
CD-SW200E
AudioCD-SW200EService ManualCD-SW200EMarketE
CHAPTER 3. MECHANISM BLOCKS
[1] Caution on diassembly
Caution on Disassembly
Follow the below-mentioned notes when disassembling the unit and reassembling it, to keep it safe and ensure excellent performance:
1. Take cassette tape and compact disc out of the unit.
2. Be sure to remove the power supply plug from the wall outlet before starting to disassemble the unit.
3. Take off nylon bands or wire holders where they need to be removed when disassembling the unit. After servicing the unit, be sure to rearrange
the leads where they were before disassembling.
CD-SW200E
STEP
Note 1:
After removing the connector for the optical pickup from the
connector, wrap the conductive aluminium foil around the
front end of the connector so as to protect the optical
pickup from electrostatic damage.
Perform steps 1 to 5 and 6 of the disassembly method to remove the
tape mechanism. (See page3-1, 3-2)
1.1. How to remove the record/playback and erase heads
(TAPE 2) (See Fig. 1)
1. When you remove the screws (A1) x 2 pcs., the recording/playback head and three-dimensional head of the erasing head can be
removed.
TAPE 2
Clutch Ass'y
Record/Playback
Head
Pinch
Pinch Roller
(C1)x1
Pull
<B>
<A>
Roller
Pawl
Figure 3
1.4. How to remove the belt (TAPE 2) (See Fig. 4)
1. Remove the main belt (D1) x 1 pc., from the motor side.
2. Remove the FF/REW belt (D2) x 1 pc.
Erase Head
(A1)x2
φ2x9mm
Figure 1
1.2. How to remove the playback head (TAPE 1)(See Fig. 2)
1. When you remove the screws (B1) x 2 pcs., the playback head can
be removed.
TAPE 1
(B1)x2
φ2x9mm
Figure 2
Clutch Ass'y
Playback
Head
1.5. How to remove the belt (TAPE 1) (See Fig. 4)
1. Remove the main belt (E1) x 1 pc., from the motor side.
2. Remove the FF/REW belt (E2) x 1 pc.
Tape
Motor
TAPE 2
Main Belt
(D1)x1
TAPE 1
Main Belt
(E1)x1
TAPE 1
FF/REW
Belt
(E2)x1
TAPE 2
FF/REW
Belt
(D2)x1
Main Belt
(D1)x1
Main Belt
(E1)x1
Tape
Motor
Figure 4
1.6. How to remove the motor (See Fig. 5)
1. Remove the screws (F1) x 2 pcs., to remove the motor.
Tape
Motor
Clutch Ass'y
1.3. How to remove the pinch roller (TAPE 1/2) (See Fig. 3)
1. Carefully bend the pinch roller pawl in the direction of the arrow
<A>, and remove the pinch roller (C1) x 1 pc., in the direction of the
arrow <B>.
Note:
When installing the pinch roller, pay attention to the spring mounting
position.
(F1)x2
φ2.6x5mm
Figure 5
3 – 4
Page 47
2. CD MECHANISM SECTION
Mark 1
(DISC 1)
(DISC 2)
(DISC 3)
(DISC 4)
(DISC 5)
Gear up down board
Mark 3Mark 5
Mark 2Mark 4
Perform steps 1, 2, 9, 10 and 11 of the disassembly method to remove
the CD mechanism. (See page 3-1, 3-2)
2.1. Remove the pickup. (See Fig. 1)
1. Remove the stop washer (A1) x 1 pc., to remove the gear (A2) x 1
pc.
2. Remove the screws (A3) x 2 pcs., to remove the shaft (A4) x 1 pc.
3. Remove the pickup.
Note
After removing the connector for the optical pickup from the connector
wrap the conductive aluminium foil around the front end of connector
so as to protect the optical pickup from electrostatic damage.
(A3)x2
φ2.6x6mm
CD Mechanism
Shaft
(A4)x1
Gear
(A2)x1
CD-SW200E
Reduction gear C
FrontRear
Figure 3
2. In another case, if CD mechanism is at tray No.1 play position and
to remove CD located in tray No.3, the procedure is as follows:
If the gear up down board is located at tray No.1 position, then
rotate gear clock-wise until it at stock position. Rotate reduction
gear D clockwise (Figure 4) to move the CD mechanism to tray
No.3 position.This is confirmed by checking the gear up down
board position by the marking as indicated on the main chassis as
shown in Figure 5.
Reduction gear D
Stop Washer
(A1)x1
Pickup Unit
Figure 1
3. CHANGER MECHANISM SECTION
Perform steps 1, 2, 9 and 10 of the disassembly method to remove the
CD changer mechanism.
3.1. How to remove CD Disc (See Fig. 2~5)
1. When CD is at play position (Figure 2), rotate reduction gear C
clock-wise as shown in Figure 3 until disc tray is at stock position,
then rotate further to eject the disc tray so that CD can be removed
from the tray.
CD Disc
Disc Tray
Guide Tray
CD At play position.
CD Disc
UpDown
Figure 4
Figure 5
Figure 2
CD At stock position.
3 – 5
Page 48
CD-SW200E
3.2. How to Remove the tray motor/main cam motor/5Changer Motor PWB (See Fig. 6)
1. Remove the screws (A1) x 2 pcs., to remove tray motor/main cam
motor/5-Changer Motor PWB.
Changer Mechanism Unit
Main Cam Motor
(A1)x2
φ2x10mm
Figure 6
NOTE: There are 2 more screws tighten the motors at the bottom of
main chassis. Before performing procedure 1 above, disc stop
spring, top plate gear up down board and trays must be
removed, then only the 2 screws can be untighten.
Tray Motor
5-Changer
Motor PWB
3 – 6
Page 49
AudioCD-SW200EService ManualCD-SW200EMarketE
CHAPTER 4. DIAGRAMS
[1] Block diagrams
CD-SW200E
XL1
16.9344 MHz
+3.3V
CONSTANT
VOLTAGE
TO MAIN SECTION
R-CH
AGND
L-CH
CE
43
CL
44
DI
45
DO
46
RESB
47
INTB0
48
INTB1
49
XOUT
72
XIN
73
DVDD
AVDD
36 41
+3.3V
D_+5V(+B5)
DGND
7875
LCHO
+8V(+B7)
MGND
7123 45 6
CNP3
RCHO
LC78690E
CD SERVO
XVDD
74
LRVDD
76876521
IC1
Q1
TO DISPLAY SECTION
+B6
GND
PHOTO
MO_A-
DIN
BIN
CIN
AIN
LASER
DRIVER
CD_RESB
MO_A+
CONT1
EIN
1413
CD_CLK
5251
CONT0
FIN
CD_DI
CD_DO
LDS
CD_CE
MP3_INT11CD_INT12TRAY SW1/SW2
10
PUIN
SLDO
SPDO
FDO
TDO
LDD
181968
13
77
71
67
57
56
55
54
53
42
40
37
26
20
32
24
25
22
23
DISC/CLAMP
14319876524
CNP7
+5V
SW3 TRAY SW2
SW2 TRAY SW1
SW1 CLAMP
SW4 DISC
RX1
GND
17151311
22
23
VIN4
VIN3
VIN2
VIN1
28
PVCC2
REV6
IC2
FWD6
LA6261
FOCUS/TRACKING/
9
27
SPIN/SLIDE
DRIVER
M1
M1
MAIN CAM
TRAY MOTOR
M
M
+
+
--
10 11319876524
32 333134
VO6-
VO6+
VO5+
FWD5
REV5
MOTOR
CNP4
VO5-
19
20
30
7
26
PICKUP UNIT
+3.3V
COIL
TRACKING
FOCUS COIL
Figure 4-1 BLOCK DIAGRAM (1/3)
4 – 1
NM1
SPINDLE
MOTOR
NM2
SLED
MOTOR
M
M
4
3363521
56
NSW 1
PICKUP
IN
Page 50
CD-SW200E
VF
8
N
W
SO301
FM ANTENNA
TERMINAL
AM LOOP
ANTENNA
CNP302
FROM CD SECTION
TAPE 1
P.B. HEAD
TAPE 2
REC./P.B.
HEAD
CNP2
L-CH
R-CH
L-CH
R-CH
ERASE
HEAD
FE301
FM FRONT END
8
2
4
VT
AM
TRACKING
+B4
T303T306
1
2
3
REC.
P.B.
AC BIAS
3
6
7
AM BAND
COVERAGE
BI601CNS601
1
3
4
SWITCHING
Q101~
Q104
Q105
Q106
1
CF301
5
LC72131
(TUNER)
JK691
VIDEO OUT
L(T1)
R(T1)
L(T2)
R(T2)
POP REDUCE
LREC.
R REC.
SWITCHING
+B4
Q112
Q111
L103
BIAS
OSC
FM IF
AMP.
Q301
IC302
PLL
VCC
Q360
SWITCHING
1
P.B.
24
2
23
6
T1/T2
REC
9
16
11
12
NOR/
15
HIGH
T1/T2
Q114
SWITCHING
SWITCHING
SWITCHING
CF302
T351
AM IF
21
AM MIX
21
AM OSC IN
AM OSC OUT
AM RF IN
X352
4.5 MHz
202211
AOUT
+B4
FM
JK690
GAME INPUT
L
R
VIDEO
13
4
21
H/N
7
18
1615
XIN
XOUT
7
AUX
+B4
L
P.B.
R
REC.RL
IC101
AN7345K
10
19
Q113
Q109
PLAYBACK AND RECORD/
ALC
PLAYBACK AMP.
+B4
Q110
BIAS
+B3
+B3
450 kHz
CF352
4
GND
AM IF
FM/AM
OUT
18
7
L354
LOW PASS LOW
IC303
STEREO
LA1832S
FM IF DET./
FM MPX./AM IF
CLK
DO
DI
CE
5413
6
MO/ST
FM/AM
21
9 10
+B4
9
L
16
R
L
10
TAPE
15
R
L
CD
+B4
MOTOR
DRIVER
Q709~
Q711
Q703~
Q708
DRIVER
11
14
AUDIO PROCESSOR
R
L
12
13
R
7
TUNER
SOLENOID
10.7 MHz
CF351
17
985
FM
DET
FM+B
MPX IN
162324
+B4
17
LED503
LED505
23
IC601
LC75341
18
MUTING
LED701
MECHANISM
456 kHz
VCO
PHASE
(FM/AM)
12
+B8
3
Q107
Q108
TAPE
ASS'Y
X351
13
MO/ST
14
15
DRIVER
L
R
IC503
7
KIA4558F
PRE AMP.
5
1
DI
2
CE
24
CLK
21
4
LED
Q702
ZD351
5.1V
3
-20dB
ATT
R
L
LR
24 2321 22
43
MICROCOMPUTER
+B4
Q608
REC/PLAY
IC603
IXA043AW
SOUND
JOG701
VOLUME
5
IC701
IXA072AW
SYSTEM
(2/2)
Q607
T1/T2
BIAS
MUTE
SYSTEM
VF1
U
S
+B
Figure 4-2 BLOCK DIAGRAM (2/3)
4 – 2
Page 51
S
FL701
FL DISPLAY
812 45
26
25
~
CD-SW200E
47
~
+B8
5150
TAPE
MECHANISM
ASS'Y
+B8
MUTE
SYSTEM
SP DET.
D901~D906
IC901, IC902
STK412-490
POWER AMP.
18
L
14
R
7
1
5
2
6
-B1
263837394055
57
~
78
80
VLOAD
79
VDD
IC701
IXA072AW
SYSTEM
MICROCOMPUTER
AVDD
1 54515253
L-OUT
R-OUT
1011
RESET
Q712
Q901~
Q908
(1/2)
RESET
16 1742131220 23 28 29 30 31
XL701
8.3886 MHz
11
8
+B1
81
~
98
99
100
+B8
+B8
SP RELAY
ON-OFF
D801
18
VDD
~
15 14
AVDD
CLK
CEDIDO
Q905
RL901,
RL902
27
3
+B8
41
2
~~
4
34
32
25
36
Q910
DRIVER
FAN MOTOR
RX701
REMOTE
SW701-SW707
SW709-SW716
SW724-SW734
1
SENSOR
2
KEY
TO CD
SECTION
+B5
M901
M
MOTOR
SO901
SPEAKER
TERMINAL
SO902
SUBWOOFER
TERMINAL
+B3
JK692
HEADPHONES
PT801
MAIN POWER
TRANSFORMER
+B8
FAN
-B2
+B2
D802
VOLTAGE
F802
T5AL250V
F801
T5A L 250V
REGULATOR
M+13V
+B3
IC808
KTC2026
VF2
VF1
-VF
+B7
LD+8V
UN
SW_5.6V
+B8
IC802
31
KIA78L05
E
+B5
+B6
+B4
C
A+10V
A5V
SW5V
IC807
3
KIA7812AP
IC806
3
KIA7812AP
VOLTAGE
REGULATOR
1
1
D803,
D804
T2A L 250V
T2A L 250V
Q801
REGULATOR
F804
F803
VOLTAGE
T.F.
F805
T4A L 250V
L890LINE
FILTER
AC POWER
SUPPLY CORD
AC 230-240 V, 50 Hz
VOLTAGE
REGULATOR
VOLTAGE
REGULATOR
IC805
3
KIA7805AP
1
Figure 4-3 BLOCK DIAGRAM (3/3)
4 – 3
Page 52
CD-SW200E
KRA107 S
KRC102 S
KRC104 S
KTA1504 GR
KTA1504 Y
KTC3875 GR
B
(3)
E
(1)
C
(2)
TOP
VIEW
KTC2026
KTA1266 GR
KTA1271 Y
KTA1273 Y
KTA1274 Y
VIEW
FRONT
ECB
VIEW
FRONT
ECB
(S)(G)(D)
(1)(2)(3)
TS20P05G
TS10B05G
AC AC
VIEW
FRONT
FRONT
VIEW
SDPB40F2A
SLR342VCB1
SDPB50CD
KTC3200 GR
KTC3203 Y
KTC3205 Y
2SC280 O
AudioCD-SW200EService ManualCD-SW200EMarketE
CHAPTER 5. CIRCUIT DESCRIPTION
[1] Notes on schematic diagram
•Resistor:
To differentiate the units of resistors, such symbol as K and M are
used: the symbol K means 1000 ohm and the symbol M means
1000 kohm and the resistor without any symbol is ohm-type resistor. Besides, the one with “Fusible” is a fuse type.
• Capacitor:
To indicate the unit of capacitor, a symbol P is used: this symbol P
means pico-farad and the unit of the capacitor without such a symbol is microfarad. As to electrolytic capacitor, the expression
“capacitance/withstand voltage” is used.
(CH), (TH), (RH), (UJ): Temperature compensation
(ML): Mylar type
(P.P.): Polypropylene type
• Schematic diagram and Wiring Side of P.W.Board for this model are
subject to change for improvement without prior notice.
• The indicated voltage in each section is the one measured by Digital Multimeter between such a section and the chassis with no signal given.
1. In the tuner section,
indicates AM
indicates FM stereo
2. In the main section, a tape is being played back.
3. In the deck section, a tape is being played back.
( ) indicates the record state.
4. In the power section, a tape is being played back.
5. In the CD section, the CD is stopped.
• Parts marked with ““ () are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the
set.
151.12 V14.97 V10.91 V10.00 V14.94 V510.00 V117.22 V
220.47 V24.97 V21.62 V20.00 V24.94 V524.40 V20.00 V
36.20 V34.97 V35.22 V30.00 V34.92 V534.38 V34.87 V
46.04 V40.00 V41.59 V44.96 V44.92 V540.00 V
520.47 V50.00 V50.00 V54.93 V51.32 V554.39 V
651.09 V64.97 V65.24 V64.94 V64.92 V564.43 VPIN VOLTAGE
70.00 V74.97 V74.50 V74.94 V74.92 V57-29.05 V116.67 V
80.00 V85.00 V85.20 V84.94 V80.267 V58-26.42 V20.00 V
90.00 V94.97 V95.24 V94.94 V94.87 V59-18.41 V39.91 V
100.00 V104.97 V104.94 V104.87 V60-29.08 V
110.00 V114.97 V114.94 V114.87 V61-29.08 V
1249.67 V120.00 V124.93 V120.00 V620.00 VPINVOLTAGE
1349.81 V139.90 VPIN VOLTAGE134.94 V130.00 V63-29.08 V117.21 V
140.14 V144.97 V12.64 V144.94 V140.00 V64-0.92 V21.32 V
150.15 V154.96 V20.00 V154.94 V150.00 V65-0.96 V313.24 V
1648.45 V160.00 V30.00 V164.94 V160.00 V66-11.10 V
170.15 V170.00 V40.00 V174.92 V170.00 V670.00 V
180.15 V184.96 V50.00 V184.94 V180.00 V68-23.60 VPINVOLTAGE
IC902
PINVOLTAGE224.97 V90.00 V224.96 V224.52 V720.00 V
151.12 V234.95 V100.00 V239.91 V234.41 V73-23.60 V
220.47 V240.00 V115.10 V240.00 V244.54 V74-26.20 V
36.25 V120.00 V250.00 V75-23.60 V
46.04 V135.10 V260.00 V760.00 V
520.47 V
651.10 VPIN VOLTAGE150.00 VPIN VOLTAGE284.05 V780.00 V
70.00 V10.00 V162.59 V12.07 V294.07 V79-23.60 V
80.00 V20.00 V175.12 V25.03 V300.00 V800.00 V
90.00 V30.56 V180.00 V32.07 V314.66 V81-23.61 V
100.13 V41.94 V190.00 V40.00 V320.23 V82-20.84 V
110.13 V50.00 V209.89 V55.11 V334.95 V83-10.43 V
1249.61 V61.32 V210.00 V65.11 V344.95 V84-23.50 V
1349.86 V70.00 V222.58 V74.06 V350.00 V85-26.40 V
140.15 V80.59 V85.03 V360.00 V86-28.93 V
150.15 V93.36 V90.00 V3713.15 V87-26.40 V
1648.48 V103.34 V103.89 V3813.15 V88-21.10 V
170.00 V110.00 V113.89 V3913.15 V89-25.12 V
180.00 V120.00 V123.89 V400.00 V90-24.99 V
11.56 V213.20 V413.21 V613.10 V32.04 V260.00 V
21.69 V221.62 V420.00 V621.53 V42.03 V274.77 V
31.67 V231.61 V430.00 V630.00 V52.03 V287.69 V
41.52 V241.61 V442.97 V640.00 V62.04 V294.74 V
51.62 V251.62 V452.94 V650.00 V70.00 V300.00 V
61.62 V260.00 V460.93 V661.83 V84.15 V310.00 V
71.62 V270.00 V473.21 V670.00 V94.80 V320.00 V
81.62 V282.88 V483.22 V683.22 V103.23 V330.00 V
91.61 V290.98 V493.22 V690.00 V111.61 V340.00 V
101.61 V303.12 V503.21 V700.00 V121.61 V352.03 V
111.61 V310.00 V513.21 V710.00 V131.61 V362.03 V
120.00 V323.23 V523.21 V721.28 V141.61 V
131.61 V330.00 V530.00 V731.41 V151.61 V
141.61 V340.00 V540.00 V743.08 V161.61 V
151.61 V353.22 V550.00 V751.58 V171.61 V
161.61 V363.22 V560.00 V763.17 V181.61 V
171.61 V370.00 V570.00 V770.00 V194.30 V
183.20 V381.83 V580.00 V781.58 V204.30 V
190.00 V393.17 V590.00 V793.20 V213.07 V
200.00 V400.00 V603.12 V801.56 V223.17 V
194.97 V64.95 V194.94 V190.00 V69-29.00 V18.25 V
204.97 V79.88 V204.94 V200.00 V70-23.60 V213.27 V
214.97 V84.67 V214.96 V210.00 V710.00 V37.76 V
IC101
136.84 V132.17 V41-23.6 V91-23.01 V
144.11 V141.22 V424.72 V92-25.00 V
150.00 V151.18 V434.41 V93-24.98 V
163.35 V162.05 V444.54 V94-25.00 V
170.58 V170.00 V450.00 V95-24.85 V
180.00 V182.43 V460.014 V96-24.92 V
191.68 V190.00 V475.110 V97-24.89 V
200.00 V200.17 V480.00 V98-24.82 V
211.94 V212.30 V494.630 V99-24.87 V
220.56 V222.29 V504.570 V100-24.63 V
230.00 V235.03 V
240.00 V243.56 V