Sharp CDC-3900 Service manual

CD-C3900
SERVICE MANUAL
No. S5931CDC3900/
CD-C3900
CD-C3900 mini component system consisting of CD-C3900 (Main unit) and CP-C3900 (Speaker system).
• In the interests of user-safety the set should be restored to its original condition and only parts identical to those specified be used.
The main body section of this model differs from CD-C662 in prints and color tone. For the circuit section and disassembling method, Please refer to the accompanying Service Manual for CD-C662 (No.S4917CDC662/ /) as will as this Service Manual.
SPECIFICA TIONS
CD-C3900
General
Power source: AC 120 V, 60 Hz Power consumption: 210 W Dimensions: Width; 10-5/8" (270 mm)
Height; 13" (330 mm) Depth; 14-1/8" (358 mm)
Weight: 22.0 lbs. (10.0 kg)
Amplifier section
Output power: RMS; 300 W (150 W + 150 W)
(10 % T.H.D.)
Output terminals: Speakers; 6 ohms
Headphones; 16-50 ohms (recommended; 32 ohms) CD digital output (optical)
Input terminals: Video/Auxiliary (audio signal);
500 mV/47 kohms
Speaker section
CP-C3900
Type: 3-way type [7-7/8" (200 mm) woofer,
3-1/8" (80 mm) tweeter and super tweeter]
Maximum input power: 300 W Rated input power: 150 W Impedance: 6 ohms Dimensions: Width; 9-13/16" (250 mm)
Height; 13" (330 mm) Depth; 13-1/4" (335 mm)
Weight: 13.4 lbs. (6.1 kg)/each
SHARP CORPORATION
– 1 –
This document has been published to be used for after sales service only. The contents are subject to change without notice.
CD-C3900
DIFFERENCE BETWEEN CD-C662 AND CD-C3900
REF.
NO
PART NO.
CD-C662
CABINET PARTS
202 92LCAB3081AS1 J 92LCAB3083AS1 J Front Panel Ass'y 202-1 –––––––––– –––––––––– Front Panel (Not Replacement Item) –– 202-2 JKNBZ0557AWSA J Same as CD-C662 Button,Disc No. AE 202-3 JKNBZ0558AWSA J Same as CD-C662 Button,Open/Close/Disc Skip AE 202-4 JKNBZ0559AWSA J Same as CD-C662 Button,Power AE 202-5 JKNBZ0560AWSA J Same as CD-C662 Button,X-BASS/Demo AE 202-6 JKNBZ0563AWSA J JKNBZ0563AWSB J Button,FF/REW/Tuning AG 202-7 JKNBZ0622AWSA J Same as CD-C662 Button,Timer/Sleep/Clock AD 202-8 JKNBZ0621AWSA J Same as CD-C662 Button,Dimmer/Equalizer AD 202-10 KNOB3051AASY1 J Same as CD-C662 Button, Function AK 202-11 HDECQ0412AWSA J Same as CD-C662 Operation Ring A AC 202-12 HDECQ0413AWSA J HDECQ0413AWSB J Operation Ring B AB 202-13 HEDCQ0414AWSA J Same as CD-C662 Cap,Operation Center AD 202-14 HDECQ0415AWSA J Same as CD-C662 Cover,LED AD 202-15 HDECQ0417AWSA J Same as CD-C662 Panel,Center Cap AE 202-16 HDECQ0418AWSC J HDECQ0418AWSB J Panel,Decoration AG 202-17 HDECQ0419AWSA J Same as CD-C662 Decoration,Play Button AF 202-18 HDECQ0420AWSA J Same as CD-C662 Decoration,Stop Button AE 202-19 HDECQ0467AWSA J Same as CD-C662 Panel,AMP AH 202-20 HDECQ0457AWSA J Same as CD-C662 Panel,Play Decoration AC 202-21 HDECQ0458AWSA J Same as CD-C662 Panel,Stop Decoration AC 202-22 PSHEP0031AWZZ J Same as CD-C662 Sheet,Reflector AC 203 92LMEC3051CTS1 J 92LMEC3052CTS1 Cassette,Holder Ass'y,Tape 1 AN 203-1 –––––––––– –––––––––– 203-2 GCoVA1221AWSB J GCoVA1221AWSC J Cassette Cover,Tape 1 AH 203-3 HDECQ0408AWSA J Same as CD-C662 Panel,Cassette,Tape 1 AD 204 92LMEC3051CTS2 J 92LMEC3052CTS2 J Cassette,Holder Ass'y,Tape 2 AN 204-1 –––––––––– –––––––––– 204-2 GCoVA1222AWSB J GCoVA1222AWSC J Cassette Cover,Tape 2 AH 204-3 HDECQ0409AWSA J Same as CD-C662 Panel,Cassette Tape 2 AD 247 GiTAR0462AWSA J GiTAR0467AWSA J Rear Panel [For U.S.A.] AN 247 GiTAR0466AWSA J GiTAR0468AWSA J Rear Panel [Except for U.S.A./Canada] AN 247 Not used GiTAR0469AWSA J Rear Panel [For Canada] AN
PACKING PARTS (FOR CANADA ONLY)
SPAKC0764AWZZ J SPAKC0786AWZZ J Packing Case [Except for Canada] AX Not used SPAKC0787AWZZ J Packing Case [For Canada] AX TLABR1023AWZZ J TLABR1022AWZZ J Label,Bar Code AB
ACCESSORIES PARTS
TiNSE0249AWZZ J TiNSE0250AWZZ J Operation Manual [For U.S.A.] AF TiNSZ0419AWZZ J TiNSZ0421AWZZ J Operation Manual [Except for U.S.A./Canada] Not used TiNSK0089AWZZ J Operation Manual [For Canada] AB TiNSZ0420AWZZ J TiNSZ0422AWZZ J Quick Guide [For U.S.A. Only] AB
PART NO. CD-C3900
DESCRIPTION
Cassette Holder,Tape 1 (Not Replacement Item)
Cassette Holder,Tape 2 (Not Replacement Item) ––
CODE
––
MARK: SPARE PARTS-DELIVERY SECTION
– 2 –
CP-C3900
NO. PARTS CODE
SPEAKER BOX PARTS
A
901 92L9503C J BE Cabinet Ass’y 902 92LJ1919LA J BA Front Panel,Left 903 92LJ1919RA J BA Front Panel,Right 904 92LJ1918A J AX Net Frame Ass’y 906 92LTD8675NM J Speaker Cord Ass’y
908 92LJ9802 J Catching Holder 909 92LF1228A J Screw,ø4×12mm 911 92LF1013 J Screw,ø3×10mm 912 92LP5815 J Label,Specifications
B
913 92LJ3093C J Input Terminal 914 92LK6763F J Paper Pipe 915 92LJ1920 J Support,Woofer 916 92L1678A J Screw,ø4×16mm 917 92LJ9803 J Rubber Cushion
PRICE RANK
(With Capacitor)
911x4
SP3,4
DESCRIPTION
CD-C3900
NO. PARTS CODE
918 92LJ9804 J Felt 919 92LF1875 J Screw,ø4×18mm SP1,2 VSP0020WBA56A J BE Woofer SP3,4 VSP0080TBP36A J BA Tweeter SP5,6 92LC2827AS J AP Super Tweeter Ass’y
PRICE RANK
ACCESSORIES/PACKING PARTS
1 92LV1017CA J Sheet,Miramat 2 92LV4974B J Polyethylene Bag 3 92LN1876F J Packing Add.,Top 4 92LN1876R J Packing Add.,Bottom 5 92LV5795E J Layer Pad
DESCRIPTION
C
906
(with Capacitor C1,2)
912
SP5,6
902, 903
D
911x2
901
913
918
918x2
E
914
919x4
904
F
SP1,2
908x4
916x4
915
RED
G
909x4
H
1
TWEETER SP3(L-CH) SP4(R-CH)
SUPER TWEETER SP5(L-CH) SP6(R-CH)
WOOFER SP1(L-CH) SP2(R-CH)
23 45 6
917
C1,2 Capacitor
3.3µF,100V, Electrolytic (N.P.)
SUPER TWEETER SP5(L-CH)
SP6(R-CH)
C1,2
Capacitor
RED
RED
TWEETER SP3(L-CH) SP4(R-CH)
BK
BK
WOOFER SP1(L-CH) SP2(R-CH)
BK
Figure 3 SPEAKER EXPLODED VIEW
– 3 –
CD-C662
SERVICE MANUAL
No. S4917CDC662//
CD-C662
CD-C662 mini component system consisting of CD-C662 (Main unit) and CP-C662 and (Speaker system).
• In the interests of user-safety the set should be restored to its original condition and only parts identical to those specified be used.
CONTENTS
Page
IMPORTANT SERVICE NOTES (FOR U.S.A. ONLY)....................................................................................................... 2
SPECIFICATIONS ............................................................................................................................................................. 2
NAMES OF PARTS ........................................................................................................................................................... 3
OPERATION MANUAL ...................................................................................................................................................... 5
QUICK GUIDE (FOR U.S.A. ONLY) .................................................................................................................................. 6
DISASSEMBLY.................................................................................................................................................................. 7
REMOVING AND REINSTALLING THE MAIN PARTS................................................................................................... 10
ADJUSTMENT ................................................................................................................................................................. 10
NOTES ON SCHEMATIC DIAGRAM .............................................................................................................................. 13
WAVEFORMS OF CD CIRCUIT...................................................................................................................................... 14
BLOCK DIAGRAM ........................................................................................................................................................... 15
SCHEMATIC DIAGRAM/WIRING SIDE OF P.W.BOARD................................................................................................18
TROUBLESHOOTING (CD SECTION) ........................................................................................................................... 36
FUNCTION TABLE OF IC................................................................................................................................................ 41
FL DISPLAY......................................................................................................................................................................48
REPLACEMENT PARTS LIST/EXPLODED VIEW PACKING OF THE SET (FOR U.S.A. ONLY)
SHARP CORPORATION
– 1 –
This document has been published to be used for after sales service only. The contents are subject to change without notice.
CD-C662
FOR A COMPLETE DESCRIPTION OF THE OPERATION OF THIS UNIT, PLEASE REFER TO THE OPERATION MANUAL.
IMPORTANT SERVICE NOTES (FOR U.S.A. ONLY)
BEFORE RETURNING THE AUDIO PRODUCT
(Fire & Shock Hazard) Before returning the audio product to the user, perform the following safety checks.
1. Inspect all lead dress to make certain that leads are not pinched or that hardware is not lodged between the chassis and other metal parts in the audio product.
2. Inspect all protective devices such as insulating materials,
cabinet, terminal board, adjustment and compartment covers or shields, mechanical insulators etc.
3. To be sure that no shock hazard exists, check for leakage
current in the following manner. * Plug the AC line cord directly into a 120 volt AC outlet. * Using two clip leads, connect a 1.5k ohm, 10 watt resistor
paralleled by a 0.15µF capacitor in series with all exposed metal cabinet parts and a known earth ground, such as conduit or electrical ground connected to earth ground.
* Use a VTVM or VOM with 1000 ohm per volt, or higher,
sensitivity to measure the AC voltage drop across the resistor (See diagram).
* Connect the resistor connection to all exposed metal parts
having a return path to the chassis (antenna, metal cabinet, screw heads, knobs and control shafts, escutcheon, etc.) and measure the AC voltage drop across the resistor.
VTVM
AC SCALE
1.5k ohms 10W
0.15 µ F
TO EXPOSED METAL PARTS
All check must be repeated with the AC line cord plug connection reversed. Any reading of 0.3 volt RMS (this corresponds to 0.2 milliamp. AC.) or more is excessive and indicates a potential shock hazard which must be corrected before returning the audio product to the owner.
TEST PROBE
CONNECT TO KNOWN EARTH GROUND
SPECIFICATIONS
CD-C662
General
Power source: AC 120 V, 60 Hz Power consumption: Stand-by; 0.3 W
Power on; 210 W
Dimensions: Width; 10-5/8" (270 mm)
Height; 13" (330 mm) Depth; 14-1/8" (358 mm)
Weight: 22.0 lbs. (10.0 kg)
Amplifier section
Output power: 150 watts minimum RMS per
channel into 6 ohms from 60 Hz to 20 kHz, 10 % total harmonic distortion
Output terminals: Speakers; 6 ohms
Headphones; 16-50 ohms (recommended; 32 ohms) CD digital output (optical)
Input terminal: Video/Auxiliary (audio signal);
500 mV/47 kohms
Tuner section
Frequency range: FM; 87.5 - 108 MHz
AM; 530 - 1,720 kHz
Cassette deck section
Frequency response: 50 - 14,000 Hz (Normal tape) Signal/noise ratio: 55 dB (TAPE 1, playback)
50 dB (TAPE 2, recording/
playback)
Wow and flutter: 0.15 % (WRMS)
Compact disc player section
Type: 3-disc multi-play compact disc
player
Signal readout: Non-contact, 3-beam semi-
conductor laser pickup
D/A Converter: 1-bit D/A converter Frequency response: 20 - 20,000 Hz Dynamic range: 90 dB (1 kHz)
CP-C662
Speaker section
Type: 2-way type [7-7/8" (200 mm)
woofer and 3-1/8" (80 mm) tweeter]
Maximum input power: 300 W Rated input power: 150 W Impedance: 6 ohms Dimensions: Width; 9-13/16" (250 mm)
Height; 13" (330 mm) Depth; 13-1/14" (335 mm)
Weight: 13.4 lbs. (6.1 kg)/each
Specifications for this model are subject to change without prior notice.
– 2 –
NAMES OF PARTS
CD-C662
Front Panel
1. Disc Number Selector Buttons
2. Disc Tray
3. Multi Indicator
4. Disc Skip Button
5. Open/Close Button
6. Extra Bass Indicator
7. FM Stereo Mode Indicator
8. FM Stereo Indicator
9. (CD) Repeat Indicator
10. (CD) Play Indicator
11. (CD) Pause Indicator
12. Spectrum Analyzer/Volume Level Indicator
13. (TAPE 2) Record Indicator
14. (CD) Disc Number Indicators
15. (CD/TUNER) Memory Indicator
16. Timer Play Indicator
17. Timer Record Indicator
18. Sleep Indicator
CD-C662
9
10 11
14
4
5
2
1
3
6 7
8
13
12
15 16
17 18
19. (CD) Track Down/Review Button (TUNER) Preset Down Button (TAPE 2) Rewind Button
20. (CD/TAPE) Stop Button
21. (TAPE) Play Button (CD) Play/Repeat Button
22. (CD) Track Up/Cue Button (TUNER) Preset Up Button (TAPE 2) Fast Forward Button
23. Timer/Sleep Button
24. Clock Button
25. Timer Set Indicator
26. Power Button
27. Function Selector Buttons
28. Equalizer Mode Selector Button
29. Dimmer Button
30. Extra Bass/Demo Mode Button
31. Headphones Socket
32. (TAPE 2) Record Pause Button
33. Memory/Set Button
34. Tuning and Time Up/Cue Buttons
35. Volume Control
36. (TAPE 1) Cassette Compartment
37. (TAPE 2) Cassette Compartment
Rear Panel
38. CD Digital Output Socket
39. AC power lead
40. FM/AM Loop Aerial Socket
41. Video/Auxiliary (Audio Signal) Input Sockets
42. Speaker Terminals
23 24
25 26
27
38
31
19
32
20
33
21
34
22
28
29 30
35
3736
– 3 –
40 41
39
42
CD-C662
CP-C662
Front Speaker
1. Tweeter
2. Woofer
3. Bass Reflex Ducts
4. Speaker Terminals
1
3
4
2
Remote Control
1. Remote Control Transmitter LED CD Control section
2. Disc Number Select Buttons
3. Memory Button
4. Pause Button
5. Clear Button
6. Track Down/Review Button
7. Track Up/Cue Button
8. Disc Skip Button
9. Play/Repeat Button
10. Stop Button
11. Random Button Tuner control section
12. Preset Up/Down Buttons Tape control section
13. (TAPE 1) Play Button
14. (TAPE 2) Record Pause Button
15. (TAPE 1/2) Stop Button
16. (TAPE 2) Play Button
17. (TAPE 2) Rewind Button
18. (TAPE 2) Fast Forward Button Common section
19. Equalizer Mode Selector Button
20. Function Selector Buttons
21. Power Button
22. Extra Bass Button
23. Volume Up/Down Buttons
1
2 3
4
5
8 9
10
11
6 7
13 14
16 17 18
15
12
19 20
21 23 22
– 4 –
OPERATION MANUAL
SETTING THE CLOCK
1
Press the POWER button to enter the stand-by mode.
2
Press the CLOCK button.
3
Within 5 seconds, press the MEMORY/SET button.
4
Press the TUNING/TIME ( or ) button to select the time
display mode.
"AM 12:00" The 12-hour display will appear. .
(AM 12:00 - PM 11:59)
"AM 0:00 " The 12-hou r display will appear.
(AM 0:00 - PM 11:59)
"0:00" → The 24-hour d isplay will ap pear.
(0:00 - 23:59)
Note that this can only be set when the unit is first installed
or it has been reset.
5
Press the MEMORY/SET button.
6
Press the TUNING/TIME ( or ) button to adjust the hour.
Press the TUNING/TIME ( or ) button once to advance
the time by 1 hour. Hold it down to advance continuously.
When the 12-hour display is selected, "AM" will change auto-
matically to "PM".
7
Press the MEMORY/SET button.
8
Press the TUNING/TIME ( o r ) button to adjust the
minutes.
Press the TUNING/TIME ( or ) button once to advance
the time by 1 minute. Hold it down to change the time in 5
minute intervals.
The hour setting will not advance even if minutes advance from
"59" to "00".
9
Press the MEMORY/SET button.
The clock starts operating from "0" seconds.
(Seconds are not displayed.)
Note:
In the event of a power failure or when the AC power cord is
disconnected, the clock display will go out.
When the AC power supply is restored, the clock display will
flash on and off to indicate the time when the power failure
occurred or when the AC power cord was disconnected.
CLOCK
POWER
MEMORY/
SET
TUNING/
TIME
( )
AM 12:00 AM 0:00 0:00
2
3
4
7
6
5
8
9
If this happens, follow the procedure below to change the clock
time.
To change the clock time:
Press the CLOCK button.
Within 5 seconds, press the MEMORY/SET button.
Perform steps 6 - 9 above.
To see the time display:
Press the CLOCK button.
The time display will appear for about 5 seconds.
To change the time display mode:
Perform steps 1 - 2 in the section "RESETTING THE
MICROCOMPUTER", on page 15.
Perform steps 1 - 9 above.
(Main unit operation)
In this example, the clock is set for the
12-hour (AM 12:00) system.
1
2
1
2
3
2
1,2
RESETTING THE MICROCOMPUTER
Reset the microcomputer under the following conditions:
To erase all of the stored memory contents (clock and timer
settings, and tuner and CD presets).
If the display is not correct.
If the operation is not correct.
1
Press the POWER button to enter the stand-by mode.
2
While pressing down the button and the
button, hold down the POWER button for at least 1 second.
Caution:
The operation explained above will erase all data stored in
memory including clock and timer settings, and tuner and CD
presets.
CD-C662
– 5 –
CD-C662
SPEAKERS
LEFTRIGHT
RATED SPEAKER INPEDANCE :
6 OHMS MIN.
MINI COMPONENT SYSTEM
Quick Guide/Guía rápida
CD-C662
Remote control x 1
Controlador remoto x 1
2 “AA” batteries
Dos pilas “AA”
Remote Sensor
Sensor remoto
2
Preparation for use /
Preparación para su uso
1
Check the supplied accessories /
Compruebe los accesorios suministrados
FM/AM loop antenna x 1
Antena de cuadro de
FM/AM x 1
Batteries are not included.
Las pilas no están incluidas.
8” - 20’ (0.2m - 6m)
0,2m - 6m
Speaker connection
Conexión de los altavoces
Antenna connection
Conexión de las antenas
Right speaker
Altavoz derecho
Left speaker
Altavoz izquierdo
AM Loop Antenna
Antena de cuadro
de AM
FM Antenna
Antena de FM
AC 120 V, 60 Hz
120 V de CA, 60 Hz
Turning the power on and off
Conexión y desconexión de la alimentación
Remote control
Controlador remoto
POWER
Speaker wire x 2
Cable de altavoz x 2
Red
Rojo
Black
Negro
Red
Rojo
Black
Negro
Red
Rojo
15
15
3
Listening to a CD /
Audición de discos CD
4
Listening to a tape /
Audición de una cinta
5
Listening to the radio /
Audición de la radio
6
Recording from CDs /
Grabaciones de discos CD
7
Sound control /
Control del sonido
Label facing up
Etiqueta hacia arriba
To stop the playback
Para detener la reproducción
To stop the recording
Para detener la grabación
Load the disc to be
recorded.
Introduzca el disco
que va a grabar.
CD recording
starts.
La grabación de
CD empieza.
Volume
Volumen
Extra bass (X-BASS)
Graves extra (X-BASS)
Pre-programmed equalizer
Ecualizador preprogramado
FLAT
HEAVY-1 HEAVY-2
SOFT-2
SOFT-1 VOCAL
To stop the playback
Para detener la reproducción
TAPE 1 TAPE 2
TAPE 2
VOLUME
– 6 –
DISASSEMBLY
Caution on Disassembly
Follow the below-mentioned notes when disassembling the unit and reassembling it, to keep it safe and ensure excellent performance:
1. Take cassette tape and compact disc out of the unit.
2. Be sure to remove the power supply plug from the wall outlet before starting to disassemble the unit.
3. Take off nylon bands or wire holders where they need to be removed when disassembling the unit. After servicing the unit, be sure to rearrange the leads where they were before disassembling.
4. Take sufficient care on static electricity of integrated circuits and other circuits when servicing.
CD-C662
CD-C662
Top Cabinet
Front Panel (A1)x2 ø3x12mm
Side Panel (Right)
(B1)x2 ø3x10mm
CD-C662
STEP REMOVAL PROCEDURE FIGURE
1 Top Cabinet 1. Screw ..................... (A1) x4 7-1
2 Side Panel 1. Screw ..................... (B1) x8 7-1
(Left/right)
3 CD Player Unit/ 1. Turn on the power supply, 7-2
CD Tray Cover open the disc tray, take out
the CD cover, and close. (Note 1)
2. Screw ..................... (C1) x1
3. Hook....................... (C2) x3
4. Hook....................... (C3) x2
5. Socket .................... (C4) x3
4 Rear Panel 1. Screw ..................... (D1) x5 7-2
(with Digital Output PWB)
5 Main PWB 1. Screw ..................... (E1) x1 8-1
2. Socket .................... (E2) x4
3. Flat Cable .............. (E3) x1
6 Front Panel 1. Screw ..................... (F1) x3 8-1
7 Power Amp. PWB 1. Screw ..................... (G1) x7 8-2
8
Power Supply PWB
9 Display PWB/ 1. Screw ..................... (J1) x13 8-3
Switch PWB 2. Socket .................... (J2) x1
10 Tape Mechanism 1. Open the cassette holder. 8-3
11 Turntable 1. Screw ..................... (L1) x1 8-4
12 Disc Tray 1. Screw ..................... (M1) x2 8-4
13 CD Servo PWB 1. Screw ..................... (N1) x1 8-5
(Note 2) 2. Socket .................... (N2) x4
14 CD Changer 1. Screw ..................... (P1) x4 8-6
Mechanism
15 CD Mechanism 1. Screw ..................... (Q1) x1 8-6
2. Socket .................... (F2) x1
2. Socket .................... (G2) x2
3. PWB Holder ........... (G3) x1
1. Screw ..................... (H1) x4 8-2
2. Screw...................... (K1) x6
2. Cover ..................... (L2) x1
2. Guide ..................... (M2) x2
Back Board
CD Player Unit
(C1) x1 ø3x10mm
(D1) x3 ø3x6mm
(B1)x4 ø3x10mm
(C4) x3
(D1) x1 ø3x10mm
(C3) x1
Pull
LOCK LEVER
Figure 7-1
Rear Panel
Figure 7-2
(B1)x2 ø3x10mm
CD Tray Cover
1
Side Panel (Left)
(A1)x2 ø3x12mm
Hook (C2) x3
1 2
(C3) x1
(D1)x1 ø3x10mm
Note 1:
How to open the changer manually. (Fig. 7-3)
1. Change, turn fully the lock lever in the arrow direction through the hole on the loading chassis bottom in this state. After that, push forward the CD player base.
Note 2:
1. After removing the connector for the optical pickup from the
connector, wrap the conductive aluminium foil around the front end of connector to protect the optical pickup from electrostatic damage.
Figure 7-3
– 7 –
CD-C662
(E2)x2
(E3)x1
Power Supply PWB
(E2)x1
(F2)x1
Front Panel
(L1) x1 ø3 x10mm
(L2) x1
Washer
Turntable
Power Supply PWB
Power Amp. PWB
(H1)x4 ø4x8mm
(E2)x1
Power Amp. PWB
Figure 8-1
(G1)x2 ø3x6mm
(F1)x3 ø3x10mm
Main PWB
(G1)x5 ø3x10mm
(G2)x2
Push
Main PWB
(E1)x1 ø3x10mm
(G3)x1
1 1
2
Pull
Power Amp. PWB
Push
(M1) x1 ø3 x10mm
(M2) x1
(N2) x2
CD Player Unit
Disc Tray
(M1) x1 ø3 x10mm
(M2) x1
Figure 8-4
(N1) x1 ø3 x10mm
CD Servo PWB
Main Chassis
Switch PWB
(J1)x2 ø3x10mm
(J1)x11 ø3x10mm
PowerAmp. PWB
Figure 8-2
(K1)x6 ø3x10mm
Figure 8-3
(J2)x1
Front Panel
Tape Mechanism
Display PWB
Open
Cassette Holder
(N2) x2
CD Player Unit
Figure 8-5
(P1) x4
ø3 x12mm (Q1) x1 ø2.6 x10mm
Shift Lever
CD Changer Mechanism
CD Player Base
Be careful when installing the CD changer mechanism. Install the CD changer mechanism on the CD player base after the shift lever has been set in the highest position.
Figure 8-6
CD Mechanism
– 8 –
CP-C662
STEP REMOVAL
1 Front Panel 1. Net.......................... (A1) x1 9-1
2. Rubber ................... (A2) x4
3. Screw ..................... (A3) x4
4. Tip .......................... (A4) x2 9-2
2 Woofer 1. Screw ..................... (B1) x4 9-2
3 Tweeter 1. Screw ..................... (C1) x4 9-2
PROCEDURE
Front Panel
CD-C662
FIGURE
(A1)x1
(A2)x4
(A3)x4 ø4x16mm
Figure 9-1
Front Panel
Tweeter
(C1)x4 ø3x10mm
(A4)x2
(B1)x4 ø4x16mm
Woofer
Figure 9-2
– 9 –
CD-C662
REMOVING AND REINSTALLING THE MAIN PARTS
CD MECHANISM SECTION
Perform steps 1, 2, 3, 11, 12, 13, 14 and 15 of the disassembly method to remove the CD mechanism.
How to remove the loading motor (See Fig. 10-1)
1. Remove the screws (A1) x 2 pcs., to remove the loading motor.
How to remove the pickup (See Fig. 10-2)
1. Remove the screws (B1) x 2 pcs., to remove the shaft (B2).
2. Remove the stop washer (B3) x 1 pc., to remove the gear
(B4).
3. Remove the pickup.
Note
After removing the connector for the optical pickup from the connector, wrap the conductive aluminium foil around the front end of connector to protect the optical pickup from electrostatic damage.
Loading/Up/Down Motor
Motor PWB
(B1) x2
ø2.6 x6mm
(A1) x2 ø2.6 x5mm
Figure 10-1
Stop Washer (B3) x1
Pickup
ADJUSTMENT
MECHANISM SECTION
Driving Force Check
Torque Meter
Play: TW-2412 Tape 1: Over 80 g
Torque Check
Torque Meter
Tape 1
Play: TW-2111 30 to 60 g. cm 30 to 60 g.cm Fast forward: TW-2231 60 to 120 g.cm Rewind: TW-2231 60 to 120 g.cm
Specified Value
Tape 2: Over 80 g
Specified Value
Tape 2
Shaft (B2) x1
Gear
CD Mechanism
(B4) x1
Figure 10-2
Tape Speed
Test Tape
Normal MTT-111 Volume in 3,000 ± Speaker speed motor. 30 Hz terminal
Adjusting
Point
(MM1) (Load
TAPE MECHANISM
Specified
Value
MM 1 Motor
Instrument
Connection
resistance: 8 ohms)
– 10 –
Volume in motor
Figure 10-3
CD-C662
Pin 13 of IC303
Pin 21 of IC303
D
G
S
10 k
TO FREQUENCY COUNTER
FET : 2SK19 or 2SK54
TUNER SECTION
fL: Low-range frequency fH: High-renge frequency
AM IF/RF
Signal generator: 400 Hz, 30%, AM modulated
Test Stage Frequency
IF 450 kHz 1,720 kHz T351 *1 Band 530 kHz (fL): T333 *2
Coverage 1.1 ± 0.1 V Tracking 990 kHz 990 kHz (fL): T331 *1
Frequency
Display
*1. Input: Antenna, Output: TP302 *2. Input: Antenna, Output: TP301
FM RF
Signal generator: 1 kHz, 75 kHz dev., FM modulated
Test Stage
Band 87.50 MHz L303(fL): *1 Coverage 3.4 V ± 50 mV
RF 98.00 MHz 98.00 MHz L302 *2
Frequency
(10-30 dB)
Frequency
Display
*1. Input: Antenna, Output: TP301 *2. Input: Antenna, Output: Speaker terminal
Detection
Signal generator: 10.7 MHz, FM sweep generator
Test
Stage
Detection 10.7 MHz 98.00 MHz T352 Input: Pin 1 of
IF 10.7 MHz 98.00 MHz T301(Turn Input: Pin 1 of
Frequency
Frequency
Display
Setting/
Adjusting
Parts
Serring/
Adjusting
Point
Adjusting
Parts
the core of IC301 transformer Output: TP302 T352 fully counter­clookwise.)
Instrument
Connection
Instrument
Connection
Instrument
Connection
IC303 Output: TP302
VCO Frequency
Frequency
98.00 MHz 98.00 MHz VR351* Pin 13, Pin 21 (60 dB) and ground
Frequency
Display
Adjusting
Parts
Instrument
Connection
of IC303
* Adjust for 76 kHz ± 200 Hz.
Notes:
After preparing the test circuit shown in Fig 11-2, connect the Pin 13 , Pin 21 and ground of the IC303 with test circuit, and measure the Value. At this time, apply a standard unmodulated signal input and adjust the VCO.
CD ERROR CODE DESCRIPTION
When a malfunction occurs during CD operation, an error code will be displayed to identify the function in CD operation which failed.
Error State Code 0001 Cannot detect puin SW 0101 Tray close operation error 0105 Tray close operation error 0201 Tray open operation error 0203 Tray open operation error 0304 Disc skip operation error 0305 Disc skip operation error
0307 Disc skip operation error
Figure 11-2
FM BAND COVERAGE fL
R381
TP301
MAIN PWB
1
IC301
L303
T301
L302
FM RF
FM IF
T351
AM IF
1
T333
IC303
2113
T352
FM DET
VR351
VCO
R360
TP302
Figure 11-1 ADJUSTMENT POINTS
– 11 –
BF301
AM LOOP ANTENNA
CNP301
T331
AM TRACKING fL
AM BAND COVERAGE fL
CD-C662
1 2 3
TEST MODE
Setting the test mode
Any one of test mode can be set by pressing several keys as follows. <REC. PAUSE> + <DISC. SKIP> + <POWER> TEST: CD operation test
TEST mode
Function — CD test mode
Setting of TEST mode Indication of CD TST mode (Fig. 12-1) OPEN/CLOSE operation is manual operation. The pickup can be moved by using the (
<MEMORY>
LASER ON
<MEMORY>
Tracking on the spot. SERVO OFF PLAY
) or ( ) key.
<MEMORY> Tracking on the spot. SERVO ON PLAY
IL is not performed.
<STOP>
STOP
<PLAY> key input
TOC. IL is performed, and the ordinary PLAY is performed. If the following key is pressed during PLAY, it is possible to specify directly any Track No. <Disc Number 1> key: Track 4 <Disc Number 2> key: Track 9
Press <STOP> key.
Stop
<Disc Number 3> key: Track 15
Note:
Only in STOP state it is possible to slide the pickup with the ( ) or ( ) key. VOL. --- Last memory
BAL. --- CENTER R.GEQ. --- FLAT X-BAS --- OFF
Canceling method - POWER OFF
Figure 12-1
CD SECTION
Since this CD system incorporates the following automatic adjustment function, when the pickup is replaced, it is not necessary to readjust it. Since this CD unit does not need adjustment, the combination of PWB and laser pickup unit is not restricted.
• Automatic adjustment item
1. Focus offset (Fig. 12-2)
2. Tracking offset (Fig. 12-3)
3. E/F balance (tracking error balance) (Fig. 12-4)
4. RF level AGC function (HF level: constant)
5. RF level automatic follow-up of the tracking gain
This automatic adjustment is performed each time a disc is changed. Therefore, each disc is played back using the optimal settings.
0.1s
0.50 V IC1 20 FE
FOCUS OFF-SET ADJUST
0.1s
0.50 V IC1 7 TE
TRACKING OFF-SET ADJUST
1 2
Figure 12-2
200 ms 1V/diV IC 1 15
200 ms 1V/diV IC 1 7
TO
TE
TRACKING/ ERROR BARANCE
1
ADJUST
2
Figure 12-4
– 12 –
10ms
0.50 V IC1 20 FE
10ms
0.50 V IC1 7 TE
Figure 12-3
Enlarged View
TRACKING OFF-SET ADJUST
1 2
NOTES ON SCHEMATIC DIAGRAM
Resistor: To differentiate the units of resistors, such symbol as K and M are used: the symbol K means 1000 ohm and the symbol M means 1000 kohm and the resistor without any symbol is ohm-type resistor. Besides, the one with “Fusible” is a fuse type.
Capacitor: To indicate the unit of capacitor, a symbol P is used: this symbol P means micro-micro-farad and the unit of the capacitor without such a symbol is microfarad. As to electrolytic capacitor, the expression “capacitance/withstand voltage” is used. (CH), (TH), (RH), (UJ): Temperature compensation (ML): Mylar type (P.P.): Polypropylene type
Schematic diagram and Wiring Side of P.W.Board for this model are subject to change for improvement without prior notice.
CD-C662
The indicated voltage in each section is the one measured by Digital Multimeter between such a section and the chas­sis with no signal given.
1. In the tuner section,
( ) indicates AM < > indicates FM stereo
2. In the main section, a tape is being played back.
3. In the deck section, a tape is being played back.
( ) indicates the record state.
4. In the power section, a tape is being played back.
5. In the CD section, the CD is stopped.
Parts marked with “ ” ( ) are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
REF. NO DESCRIPTION POSITION POSITION
JOG701 VOLUME JOG ON—OFF SW1 OPEN/CLOSE ON—OFF SW2 MECHA UP ON— OFF SW3 DISC NUMBER ON—OFF SW4 PICKUP IN ON—OFF SW701 POWER ON—OFF SW703 CLOCK ON—OFF SW704 TIMER/SLEEP ON—OFF SW705 DISC 1 ON—OFF SW706 DISC 2 ON—OFF SW707 DISC 3 ON—OFF SW708 DISC SKIP ON—OFF SW709 OPEN/CLOSE ON—OFF SW710 REV ON—OFF SW711 REC PAUSE ON—OFF SW712 MEMORY/SET ON—OFF
FRONT
VIEW
REF. NO DESCRIPTION
SW713 STOP ON—OFF SW714 TUNER (BAND) ON—OFF SW715 VIDEO/AUX ON—OFF SW716 TAPE ON—OFF SW717 CD ON—OFF SW722 FF ON—OFF SW723 TUNING UP ON—OFF SW724 TUNING DOWN ON—OFF SW725 PLAY ON—OFF SW728 X-BASS/DEMO ON—OFF SW729 EQUALIZER ON—OFF SW730 DIMMER ON—OFF SWM 3 FOOL PROOF ON—OFF SWM 4 F.A.S. ON—OFF SWM 5 CAM ON—OFF
FRONT VIEW
E C B
(S) (G) (D)
(1) (2) (3)
2SA1015 GR 2SA1318 2SC3331 2SC535 C KRA102 M KRA109 M KRC102 M KRC104 M KRC107 M
KTA1266 GR KTA1271 Y KTA1273 Y KTA1274 Y KTD2058
L1154GT4 SLI342YCB SLI342DCB SLI342UCB
SLI342YCJ KTC3199 GR KTC3200 GR KTC3203 Y
Figure 13 TYPES OF TRANSISTOR AND LED
– 13 –
CD-C662
1
2
5ms
0.50 V IC1 20 F.E
5ms
5.0 V IC1 54 DRF
WAVEFORMS OF CD CIRCUIT
STOP PLAY
FOCUS SERCH
0.5ms
6
10.0 V JP+
0.5ms
7
10.0 V JP-
0.5ms
8
0.50 V
3 1
JP
0.5ms
9
1.00 V TE
0.5ms
3
1.00 V HF
0.5ms
4
5.0 V HFL
0.5ms
5
5.0 V TES
0.5ms
1.00 V
3
HF
0.5ms
4
5.0 V HFL
0.5ms
5
5.0 V TES
50ms
6
10.0 V JP+
50ms
7
10.0 V JP-
50ms
8
0.50 V JP
50ms
9
1.00 V TE
CUE
1 2
3
REVIEW
1 2
3
CUE
10
11
10
11
12
20ms
1.00 V SPO
20ms
2.00 V CLV+
50ms
1.00 V SPO
50ms
2.00 V CLV+
5s 100mV SLD
PLAY
NORMAL DISC TN0=01
PLAY
TCD-712 (140mm) TN0=01
PLAY
TCD-712
0.5ms
10.0 V
6
JP+
0.5ms
10.0 V
7
JP-
0.5ms
0.50 V
8
JP
0.5ms
9
1.00 V TE
50ms
10.0 V
6
JP+ 50ms
10.0 V
7
JP­50ms
8
0.50 V JP
50ms
9
1.00 V TE
REVIEW
12
0.5s 100mV SLD
1
1
– 14 –
27
1
2
3
4
1
8
6
7
18
24
40
20
4
5
15
23
16
26
27
7 2
2520
29
21
22
35
14
38
39
28
41
42
37
36
PU-IN SW
XL1
XIN
LD0
FIN2
JP–
CV+
SLC
SL1
FIN1EF
TO
FD
SPO
NC
SLD
SL–
SL+
DRF
CL
DAT
CE
VCC1
6
+5V
PICKUP IN
SW4
FOCUS COIL
TRACKING COIL
M1
SPINDLE
MOTOR
M
M
M2
SLED
MOTOR
PICKUP UNIT
9
IC2
LC78622NE
SERVO/SIGNAL
CONTROL
+B1
IC3
M63001FP
FOCUS/
TRACKING/
SPIN/SLED
DRIVER
IC1
LA9241M
SERVO AMP.
RES. CQCK. COIN
SQOUT. RWC. WRQ
~
~
~
CL, DAT, SELIAL CONTROL/CE
Q51
SL+. SL–. DRF
9
8
7
6
5
4
3
2
1
GND (D)
MECHA UP
GND (D)
DISK NO.
OPEN/CLOSE
GND (D)M–M+
GND (M)
9
8
7
6
5
4
3
2
1
CNP10
M
+5V
+B1
62
64 45 3623 43
37
31
383940
24
25
10
1
2
2
1
3
3
2
1
4
5
6
10
265853
101220
324043
44
5352515431302923271615
4144
Q1
Q52
+4.3V
Q81 +7.3V (+B1)
REGULATOR
TO MAIN SECTION
(TO IC601)
XOUT
EFMO
EFMIN
CLV+
JP–
CONT2
CONT1
LCHO
LVSS
RVSS
RCHO
VVDD
VDD
LVDD
RVDD
XVDD
SW1
OPEN/CLOSE
SW2
MECHA UP
SW3
DISC No.
M3
LOADING
SOLM1
TO MAIN
SECTION
CNS10
+B5
~~
CNP11
BI1B
2
1
BI1A
CNP99
+5V
2
4
8
33
38
39
46
~
646251
11
22
CD-C662
Figure 15 BLOCK DIAGRAM (1/3)
– 15 –
CD-C662
1
4 3
8
M
2
8
M
FM
ANTENNA
AM LOOP ANTENNA
BF301
FM B.P.F
1
FM FRONT END
2 3 4
L302
AM TRACKING
T331 T333
IC301
TA7358AP
5
7
FM
OSC
FM RF
OSC BUFF
AM BAND COVERAGE
L303
Q302
8
FM OSC
6
9
FM IF
T301
VT
FM +B
CF301
FM IF IN
FMOSC
Q344
SWITCHING
SWM3
FOOL PROOF
SWM4
F.A.S
SOLM1
FM DET
20
17
+B7
6
DODICL
17
SOLENOID
SWM5
CAM
VR351
MPX VCO ADJ
15
13
VCO
FM/AM
MPX IN
16
11
Q343
FM/AM SWITCHING
IC704
3
2
VOLTAGE
REGURATER
+B4
MONO/ST
L
9
10
R
1
–B+B5
8
3
IC56
KIA455
5
OPE A
6 7
IC56
KIA455
3
OPE A
8
4
–B1+B5
+B4
AM IF
T351
CF351
1 3
AM MIX
IC303
LA1805
FM/AM IF MPX.
24
23
22
AM+B
AM RF IN
AM OSC IN
X352
4.5MHz
FM IN
20
1
OSC
FM
AM IN
22
16
15
IC302
LC72131
PLL (TUNER)
10
7
+B4
T352
21
6
5
GND AM IF
11
FM DET
FM+B MO/ST
DET OUT
7
STEREO
CE
3 4
5
21
FROM CD SECTION CNP11
TAPE 1
PB HEAD
TAPE 2
REC PB HEAD
L-CH R-CH
L-CH R-CH
ERASE HEAD
REC
P.B
AC BIAS
CNS11
1 2 3
SWITCHING
Q103~Q106
PLAYBACK AND RECORD
R(T1)
R(T2)
POP REDUCE
L REC R REC
SWITCHING SWITCHING
Q107 Q108
BIAS OCS
Q128 L104
AN7345K
/PLAYBACK AMP.
L(T1)
1
24
L(T2)
2
23
L NF
3 4
R NF
T1/T2
6
REC
9
16 14
REF
12
NOR/ HIGH
15 19
Q109
SWITCHING
IC101
T1/T2
Q111
P.B.
H/N
13
4
21
5
20
7
18
8
17 10
Q110
L R
L NF R NF ALC
+B4
PB
L R REC
JK601
VIDEO/AUX
L R
Q113 Q114
SWITCHING
Q124
L103
AUX TAPE
TUNER
CD
11
5
L
16
R
4
L
17
R
3
L R
18
AUDIO PROCESSOR
L
2
R
19
BAIS Q126
M62439SP
1
20
10
IC601
9
Q121 Q122
MUTING
–B4
R
13
8
L
Figure 16 BLOCK DIAGRAM (2/3)
– 16 –
O/ST
9
0
3 5
3
–B1+B5
8
IC563
KIA4558P
OPE AMP.
6 7
IC562
KIA4558P
OPE AMP.
8
4
–B1+B5
CD-C662
FL701
DISPLAY
Q702
M
Q703
MM1
TAPE MOTOR
4
1
1
+B5
+B7
1
RX701
2
+B7
KEY SW701, SW703~SW717, SW722~SW725, SW728~SW730
+B7
3
~~~
1 2 3
15 2516
4
50 49 48 47 46
VDD
45 44 43 42 41 40 39 38 37 36 35 34
AVDD
33 32 31
26
535251
282930
+B5
PHM1
36
37 3839
29
IC701
IX0280AW
SYSTEM CONTROL
MICROCOMPUTER
VDD
+B7
XL701
4.19MHz
7170696867666564636261 80797877
737260595857565554
767574
101112131415161718192021222324252627
8
9
6
5
7
Q704
Q705 Q706 Q707
4 3 2 1
+B5
81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
100
VDD
TO CD SECTION
Q907
MEMORY BACK UP
+B1
M901
M
FAN MOTOR
JK671 HEADPHONES
UNSWITCH +B7
~
28
Q910
+B5
4
VL–
7
Q803
VH+
1
VH–
8
Q801
Q911
13
2
D810
D809
D811~D814
D815 ~D817
Q802
15
14
L-OUT R-OUT
Q901 Q902
F804
5A/125V
F805
5A/125V
F806
2A/250V
D802~D805
Q905
Q903 Q904
T.F
T801
POWER
TRANSFORMER
TRANSFORMER
T802
POWER
RL901
F801
5A/125V
SO901 SPEAKER TERMINAL
FRONT SPEAKER
RL801
AC POWER SUPPLY CORD
AC 120V, 60Hz
–B4
Q908
Q603 Q604
+B1
+B4
+B5
Q909
+7.3V
+12V(ANALOG)
+12V(MOTOR)
Q853
UNSWITCH
+B7
VOLTAGE
REGULATOR
R
3
L
Q601 Q602
REC
ZD802
T1/T2
BAIS
Q852
Q851
Q850
REGULATOR
REGULATOR
IC901
18
STK40704
22
POWER AMP.
VL+
VOLTAGE
VOLTAGE
VOLTAGE
REGULATOR
Figure 17 BLOCK DIAGRAM (3/3)
– 17 –
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