Sega FORD RACING DX PARTS User Manual

Apply

1

111 into 1 and feed as shown and secure using 258.

111

258

258

Seq. Part number. Description Qty

FD-3020UK ASSY BASE BOX

****3

253-5460-01 AIR VENT BLACK

***111

000-T00420-0B M4X20 MSCR TH BLK

***258

1
1
4

3

2

Apply 3 to 2 as shown and
secure using 219&245.

219 245219 245

Note the diagram on the left is
the top view without the lid.

Seq. Part number. Description Qty

***2

ORP-3000UK ASSY FRAME BASE

***3

FD-3020UK ASSY BASE BOX

***219

060-F00800 M8 WSHR FORM A FLT

***245

030-000820-S M8X20 BLT W/S PAS

1
1
8
8

309

Apply 301,309,310&312 into 1 and feed through
106 as shown.

106

106

301

312

106

106

310

Seq. Part number. Description Qty

***106

280-A02000-A ROUTER TWIST D20 ADH

***301

FD-6601UK WH ASSY CABLE RUN

***309

600-7141-250UK CABLE JVS TYPE A-B 2

***310

600-7009-3000Uk ASSY RGB CA D SUB 15

***312 600-7269-0500UK CA LAN CAT5 500CM 1

12

1
1
1

Split 301 as shown and feed to the Amp bd assy
(left). Also feeding 309 to the amp bd.

Feed the mains plug to the right along with
310&312 as shown.

Apply 313 to locations shown secure at the
top with 10mm and at the bottom with 203.

313

208

Seq. Part number. Description Qty

***208

000-P00412-W M4X12 MSCR PAN W/FS PAS

***313

FD-66013UK WH MULTI EARTH

1
1

Apply

202

203

101 to 1 in position shown and secure.

202

203

101

202

202

203

203

101

102

101

Apply 102 to 1 in positions shown and secure using 202&203.

Seq. Part number. Description Qty

****1

ORP-3001UK FRAME BASE

****101

601-5699UK13-01 LEG ADJ M16X130 1L/NUT

****102

MA1019 CASTER 75

****202

030-000620-S M6X20 BLT W/S PAS

****203 060-F00600 M6 WSHR FORM A FLT PAS 16

102

16

202

203

202

203

1
6
6

101

3

2

Apply 3 to 2 as shown and
secure using 219&245.

219 245219 245

Note the diagram on the left is
the top view without the lid.

Seq. Part number. Description Qty

***2

ORP-3000UK ASSY FRAME BASE

***3

FD-3020UK ASSY BASE BOX

***219

060-F00800 M8 WSHR FORM A FLT

***245

030-000820-S M8X20 BLT W/S PAS

Apply 1 to 3 in position shown
and secure using 219&260.

1

219 260

219 260

1
1
8
8

219 260

n

Apply 42 to 1 in position shown
and secure using 247&248.

248

42

247

Seq. Part number. Descriptio

***1

ORP-2051UK COCKPIT CABI

***42

ORP-2055UK JOINT PLATE REAR

***219

060-F00800 M8 WSHR FORM A FLT

***247

030-000820-SB M8X20 BLT W/S BLK

***248 030-000830-SB M8X30 BLT W/S BLK 4
***260

030-000830-S M8 BLT SPR PAS

Qty

1
1
6
4

6

n

55

Apply 55 to 1 in position shown
and secure using 212,244&254.

212

254

Apply 29 to 1 in position shown and secure using 210&212.

Apply 54 to 1 in position shown and secure using 226.

29

Apply 53 to 1 in position shown and secure using 226.

TOP VIEW

54

244

53

212

Seq. Part number. Descriptio

***29

ORP-2019UK COVER KNEE

***53

ORP-2060UK BONNET BRKT L

***54

ORP-2061UK BONNET BRKT R

***55

ORP-2062UK FOOTWELL BRACKET R

***210

030-000620-S M6X20 BLT SPR PAS

***212

060-F00600 M6 WSHR FORM A FLT

***226

000-P00512-W M5X12 MSCR PAN W/FS PAS

***244

030-000630-S M6X30 BLT SPR PAS

***254 030-000650 M6X50 BLT PAS 1

Qty

1
1
1
1
3
7
4
3

210

226

212

n

Apply 43 to 1 in position shown and secure using 247.
Apply 44 to 1 in position shown and secure using 247.

4443

247

Seq. Part number. Descriptio

***43

ORP-2056UK JOINT PLATE FRONT L

***44

ORP-2057UK JOINT PLATE FRONT R

***247

030-000820-SB M8X20 BLT W/S BLK

Qty

1
1
4

n

Apply 51 to 1 in position
shown and secure using
246,255&259.

Apply 52 to 1 in position
shown and secure using
246,255&259.

51

255

52

246

259

Seq. Part number. Descriptio

***51

ORP-2058UK COVER COCKPIT LOWER L

***52

ORP-2059UK COVER COCKPIT LOWER R

***246

000-T00530-0B M5X30 MSCR TH BLK

***255

000-T00616-0B M6X16 MSCR TH BLK

***259 000-T00630-0B M6X25 MSCR TH BLK 9

259

255

Qty

1
1
4
4

n

36

210 212

239

Apply 36 to 1 in position shown and
secure using 210,212&239.

Seq. Part number. Descriptio

***36

ORP-2026UK BULK BOARD HOLDER

***210

030-000620-S M6X20 BLT W/S PAS

***212

060-F00600 M6 WSHR FORM A FLT PAS

***239

000-T00408-0B M4X8 MSCR TH BLK

Qty

1
3
3
4

n

Apply 5 to 1 in position shown and
secure using 210&244.

244

5

Seq. Part number. Descriptio

***5

FD-2054UK CONTROL PANEL BRKT

***244

030-000630-S M6X30 BLT W/S PAS

***248

030-000830-SB M8X30 BLT W/S BLK

248

Qty

1
2
2

n

Apply 58 to106 in positions shown and secure using 201.

58

201

201

253

106

Apply 58 to 1 in position shown and securs using 253.

253

Seq. Part number. Descriptio

***58

FD-2065UK SPEAKER MTG BRKT

***106

130-365-568UK SPEAKER-EPILITICAL-8 0HMS 15W

***201

000-P00412-W M4X12 MSCR PAN W/FS PAS

***253

000-P00420-W M4X20 MSCR PAN W/FS PAS

Qty

2
2
8
4

n

38

Apply 38 to 1 in position shown and
secure from the bottom using 207 .

Seq. Part number. Descriptio

***38

ORP-2028UK ASSY BULK BOARD COVER

***239

000-T00412-0B M4X8 MSCR TH BLK

239

Qty

1
4

n

A

45

46

pply 46 to 45 in positions shown securing

from below using 252 as shown.

252

250

238

251

Apply 45 to 38 in position shown and secure using
250 from above and 238&251 from below.

Seq. Part number. Descriptio

***45

ORP-2035UK LENS FLASH

***46

ORP-2036UK HOLDER PIN

***238

050-F00400 M4 FLG NUT SER PAS

***250

000-F00416 M4X16 MSCR CSK

***251 068-441616 M4 WSHR 16OD FLT PAS 2
***252 000-F00420 M4X20 MSCR CSK 2

Qty

1
2
2
2

Apply

103

102

101 to 1 in position shown and secure using 201,202&203.

201 202 203

101

201 202 203

Apply 102&103 to 1 in positions shown.

Seq. Part number. Description Qty

****1

ORP-2017UK AC BRKT UK

****101
****102
****103
****201 060-S00300 M3 WSHR SPR PAS 4
****202 060-F00300 M3 WSHR FORM A FLT PAS 4
****203 000-P00310 M3X10 MSCR PAN PAS 4

EP1379 FILTER EMI 10A ARCOTRONICS

EP1302 EUROSOCKET FUSED 10A 250VAC

EP1303 SWITCH ROCKER DPST 10A 250VAC

1
1
1
1

q

Qty

Apply 301 to 101,102&103 in positions shown.

Apply 204 to 1 over 301 in position shown.

301

Apply 105 to 1 over 103 as shown and shrink.

105

204

. Part number. Description

Se

****105
****204
****301

310-5029-D508 HEAT SHRINK SLEEVING 50.8DIA

050-F00400 M4 NUT FLG SER PAS

ORP-60033UK WH AC OUT PRIMARY

1
1
1

Qty

104

107

Apply 106&107 to 1 in positions shown.

5T AMP

106

Seq. Part number. Description

****104
****106
****107

514-5078-5000 FUSE 5X20 CERAMIC SB 5000MA

421-6595-5000-T STICKER FUSE 5000MA

LB1096 STICKER PROTECTIVE EARTH

1
1
1

5

Apply 9 to 5 from the rear and secure using
219&233

9

219

219

233

233

Seq. Part number. Description Qty

***5

ORP-2054UK CONTROL PANEL BRKT

***9

FR-2500UK ASSY MECHA HAPP50-0102-08

***219

060-F00800 M8 WSHR FORM A FLT PAS

***233

050-U00800 M8 NUT MYLOK PAS

1
1
4
4

q

Qty

Apply 16 into 9 in positions shown.

Apply to 15 covering 16 as shown and
secure using fixings supplied with 9.

Apply 12 to 11 securing
with 234 as shown.

12

15

16

Please note that this diagram will be used when the
moulding has been applied to the cntrl pnl.

234

8

Apply 8 over 16 onto 9 as shown.

Apply 11 to 15 securing with

11

fixings supplied with 9 also.

. Part number. Description

Se

***8

FR-2003UK HANDLE COLLAR

***11

SPG-2001 STEERING WHEEL

***12

FRI-2002 EMBLEM

***15

FRI-2055 BOSS COVER

***16 DYN-1270 STOPPER KEY 1

***234 FAS-20013 M4X16 SKT CAP CRM 4

1
1
1
1

1

3

201

202

Apply 2 to 1 with 3 in between as shown and secure using 201&202.

2

Seq. Part number. Description Qty

****1

SPG-2054-BL CTRL PANEL COVER BLACK

****2

ORP-2064UK BOX REAR CRTL PNL COVER

****3

ORP-2081UK SPACER BOX REAR

****201
****202 068-441616 M4 WSHR 16OD FLT PAS 4

050-F00400 M4 NUT FLG SER PAS

1
1
2
4

Apply

103&104 to 101&102 as shown below.

12 V

R/H/S

12 V

L/H/S

12 V

R/H/S

12 V

L/H/S

Apply 301 to 101&102 as shown.

Seq. Part number. Description Qty

****1

FD-2021UK SW PLATE

****101
****102
****103
****104 LT-1053 LED CLUSTER BLU 161-12103-6 1

509-6001-B BTN RND 12V BLUE 22-0665-6

509-6001-Y BTN RND 12V YELLOW 22-2060-4LP

LT1051 LED CLUSTER YEL 161-12103-4

1
1
1
1

1

101

102

Apply 101&102 to 1 in positions shown
securing with the nut supplied.

Apply the 2nd part of 101&102 to
101&102 by twisting in as shown.

Apply

4 to 1 and secure using 202 as shown.

1

4

4

202

202

Seq. Part number. Description Qty

****1
****4

****202

SPG-2028 BULK BOARD COVER

ORT-2100 ASSY SW PLATE

000-T00412-0C M4X12 MSCR TH CRM

1
1
4

q

Qty

2

3

201

Apply 2&3 to 1 in position shown and
secure using 201,203&204 as shown.

203

204

. Part number. Description

Se

****2

ORP-2052UK SPEAKER NET L

****3

ORP-2053UK SPEAKER NET R

****201
****203
****204 060-F00400 M4 WSHR FORM A FLT PAS 4

008-T00412-0B M4X12 TMP PRF TH BLK

050-F00400 M4 NUT FLG SER PAS

1
1
4
4