Sega CONFIDENTIAL MISSION User Manual

1ST PRINTING FEB. 01

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CONFIDENTIAL MISSION 50” STANDARD

OWNER’S MANUAL

SEGA ENTERPRISES, INC. USA

MANUAL NO. 4201-6601-01

VISIT OUR WEBSITE!

BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING:

To maintain the safety:

To ensure the safe usage of the product, be sure to read the following before using the product. The following instructions are intended for the users, operators and the personnel in charge of the operation of the product. After carefully reading and sufficiently understanding the warning displays and cautions, handle the product appropriately. Be sure to keep this manual nearby the product or elsewhere convenient for referring to it when necessary.

Herein, explanations which require special attention are enclosed with dual lines. Depending on the potentially hazardous degrees, the terms of WARNING, CAUTION, etc. are used. Be sure to understand the contents of the displays before reading the text.

Indicates that mishandling the product by disregarding this warning will cause a potentially hazardous situation which can result in death or serious injury.

For the sage usage of the product, the following pictographs are used:

Indicates “HANDLE WITH CARE.” In order to protect the human body an equipment, this display is attached to places where the Owner’s Manual and or Service Manual should be referred to.

Perform work in accordance with the instructions herein stated.

Instructions for work are explained by paying attention to the aspect of accident prevention. Failing to perform work as per the instructions can cause accidents. In the case where only those who have technical expertise should perform the work to avoid hazardous situation, the instructions herein state that the serviceman should perform such work.

Be sure to turn off power before working on the machine.

To prevent electric shock, be sure to turn off power before starting the work in which the worker touches the interior of the product. If the work is to be performed in the power-on status, the Instruction Manual herein always states to that effect.

Indicates that mishandling the product by disregarding this caution will cause a slight hazardous situation which can result in personal injury and or material damage.

Be sure to ground the Earth Terminal (this, however, is not required in the case where a power cord with earth is used). This product is equipped with the Earth Terminal. When installing the product, Connect the Earth Terminal to the “accurately grounded indoor earth terminal” by using an earth wire. Unless the product is grounded appropriately, the user can be subject to electric shock. After performing repair, etc. for the Control equipment, ensure that the Earth Wire is firmly connected to the Control equipment.

Ensure that the Power Supply used is equipped with an Earth Leakage Breaker.

This product does not incorporate the Earth Leakage Breaker. Using a power supply which is not equipped with the Earth Leakage Breaker can cause a fire when earth leakage occurs.

Be sure to use fuses which meet the specified rating. (only for the machines which use fuses). Using fuses exceeding the specified rating can cause a fire and electric shock.

Specification changes (removal of equipment, conversion and addition) not designated by SEGA are not allowed.

The parts of the product include warning labels for safety, covers for personal protection, etc. It is very hazardous to operate the product by removing parts and or modifying the circuits. Should doors, lids and protective parts be damaged or lost, refrain from operating the product, and contact where the product was purchased from or the office herein stated. SEGA shall not be held responsible for any accidents, compensation for damage to a third party, resulting from the specifications not designated by SEGA.

Ensure that the product meets the requirements of appropriate Electrical Specifications.

Before installing the product, check for Electrical Specifications. SEGA products have a nameplate on which Electrical Specifications are described. Ensure that the product is compatible with the power supply voltage and frequency requirements of the location. Using any Electrical Specifications different from the designated Specifications can cause a fire and electric shock.

Install and operate the product in places where appropriate lighting is available, allowing warning labels to be clearly read.

To ensure safety for the customers, labels and printed instructions describing potentially hazardous situation are applied to places where accidents can be caused. Ensure that where the product is operated has sufficient lighting allowing the warnings to be read. If any label is peeled off, apply it again immediately. Please place an order with where the product was purchased from or the office herein stated.

When handling the Monitor, be very careful. (Applies only to the product w/monitor.)

Some of the monitor (TV) parts are subject to high tension voltage. Even after running off power, some portions are still subject to high tension voltage sometimes. Monitor repair and replacement should be performed only be those technical personnel who have knowledge of electricity and technical expertise.

Be sure to adjust the monitor (projector) properly. (Applies only to the product w/monitor.)

Do not operate the product leaving on-screen flickering or blurring as it is. Using the product with the monitor not properly adjusted may cause dizziness or a headache to an operator, a player, or the customers.

When transporting or reselling this product, be sure to attach this manual to the product.

In the case where commercially available monitors and printers are used in this product, only the contents relating to this product are explained herein. Some commercially available equipment has functions and reactions not stated in this manual. Read this manual together with the specific Instruction Manual of such equipment.

•

Descriptions herein contained may be subject to improvement changes without notice.

•

The contents described herein are fully prepared with due care. However, should any question arise or errors be found, please contact SEGA.

INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION.

Normally, at the time of shipment, SEGA products are in a status allowing for usage immediately after transporting to the location. Nevertheless, an irregular situation may occur during transportation. Before turning on power, check the following points to ensure that the product has been transported in a satisfactory status. Are there any dented portions or defects (cuts, etc.) on the external surfaces of the cabinet? Are Casters and Adjusters, damaged? Do the power supply voltage and frequency requirements meet with those of the location? Are all wiring connectors correctly and securely connected? Unless connected in the correct direction, connector connections can not be made accurately. Do not insert connectors forcibly. Do power cords have cuts and dents? Do the fuses used meet specified rating? Is the Circuit Protector in an energized status? Are all accessories available? Can all Doors and Lids be opened with the Accessory keys? Can Doors and Lids be firmly closed?

TABLE OF CONTENTS

BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING: TABLE OF CONTENTS INTRODUCTION OF THE OWNER'S MANUAL

1. HANDLING PRECAUTIONS ......................................................................... 1

2. PRECAUTIONS CONCERNING INSTALLATION LOCATION ................. 2 - 3

3. OPERATION .................................................................................................... 4 - 6

4. NAME OF PARTS ............................................................................................ 7

5. ACCESSORIES ................................................................................................ 8 - 12

6. ASSEMBLING AND INSTALLATION .......................................................... 13 - 32

7. PRECAUTIONS TO BE HEEDED WHEN MOVING THE MACHINE ....... 33 - 34

8. CONTENTS OF GAME ................................................................................... 35 - 43

9. EXPLANATION OF TEST AND DATA DISPLAY ...................................... 44 - 54

9 - 1 SWITCH UNIT AND COIN METER .................................................. 45

9 - 2 SYSTEM TEST MODE ....................................................................... 46

9 - 3 GAME TEST MODE ........................................................................... 47 - 54

10. CONTROLLER ................................................................................................ 55 - 56

11. PROJECTOR .................................................................................................... 57 - 70

11 - 1 CLEANING THE SCREEN ................................................................ 57

11 - 2 ADJUSTMENT OF TOSHIBA PROJECTOR ................................... 58 - 67

11 - 3 ADJUSTMENT OF MITSUBISHI PROJECTOR .............................. 68 - 70

12. COIN SELECTOR ............................................................................................ 71 - 74

13. REPLACING THE FLUORESCENT LAMP, AND LAMPS ......................... 75 - 76

14. PERIODIC INSPECTION TABLE .................................................................. 77

15. TROUBLESHOOTING .................................................................................... 78 - 80

16. GAME BOARD ................................................................................................ 81 - 85

16 - 1 REMOVING THE GAME BOARD .................................................. 81 - 84

16 - 2 COMPOSITION OF GAME BOARD ................................................ 85

17. DESIGN RELATED PARTS ........................................................................... 86

18. PARTS LIST ..................................................................................................... 87 - 119

19. WIRE COLOR CODE TABLE ........................................................................ 120

20. WIRING DIAGRAM ........................................................................................ 121 - 122

SPECIFICATIONS

Installation space : 1,140 mm (W) X 1,734 mm (D)

(44.9 in. X 68.3 in.) Height : 2,248 mm (88.5 in.) Weight : 247 kg. (544.5 lbs.) Power, maximum current : 400 W 4.68 A (AC 110V 50 Hz AREA)

395 W 4.70 A (AC 110V 60 Hz AREA)

390 W 4.18 A (AC 120V 60 Hz AREA)

410 W 2.35 A (AC 220V 50 Hz AREA)

400 W 2.27 A (AC 220V 60 Hz AREA)

410 W 2.20 A (AC 230V 50 Hz AREA)

400 W 2.16 A (AC 230V 60 Hz AREA)

410 W 2.13 A (AC 240V 50 Hz AREA)

400 W 2.11 A (AC 240V 60 Hz AREA) For TAIWAN (TOSHIBA PROJECTION DISPLAY TYPE) Power, current : 394 W 4.70A (MAX.)

258 W 3.30A (MIN.) For TAIWAN (MITSUBISHI PROJECTION DISPLAY TYPE) Power, current : 390 W 4.34A (MAX.)

248 W 2.73A (MIN.) MONITOR : 50 TYPE PROJECTION DISPLAY

INTRODUCTION OF THE OWNERS MANUAL

This Owner's Manual is intended to provide detailed descriptions together with all the necessary information covering the general operation of electronic assemblies, electromechanicals, servicing control, spare parts, etc. as regards the product,

CONFIDENTIAL MISSION STD.

This manual is intended for the owners, personnel and managers in charge of operation of the product. Operate the product after carefully reading and sufficiently understanding the instructions. If the product fails to function satisfactorily, nontechnical personnel should under no circumstances touch the internal system. Please contact where the product was purchased from.

Use of this product is unlikely to cause physical injuries or damages to property. However, where special attention is required this is indicated by a thick line, the word "IMPORTANT" and its sign in this manual.

STOP

Indicates that mishandling the product by disregarding this display can cause the product's intrinsic performance not to be obtained, resulting in malfunctioning.

IMPORTANT

SEGA ENTERPRISES, INC. (U.S.A.)/CUSTOMER SERVICE 45133 Industrial Drive, Fremont, California 94538, U.S.A.

Phone : (415) 701-6580 Fax : (415) 701-6594

DEFINITION OF LOCATION MAINTENANCE MAN AND SERVICEMAN

Non-technical personnel who do not have technical knowledge and expertise should refrain from performing such work that this manual requires the location's maintenance man or a serviceman to carry out, or work which is not explained in this manual. Failing to comply with this instruction can cause a severe accident such as electric shock.

Ensure that parts replacement, servicing & inspections, and troubleshooting are performed by the location's maintenance man or the serviceman. It is instructed herein that particularly hazardous work should be performed by the serviceman who has technical expertise and knowledge.

The location's maintenance man and serviceman are herein defined as follows:

"Location's Maintenance Man" :

Those who have experience in the maintenance of amusement equipment and vending machines, etc., and also participate in the servicing and control of the equipment through such routine work as equipment assembly and installation, servicing and inspections, replacement of units and consumables, etc. within the Amusement Facilities and or locations under the management of the Owner and Owner's Operators of the product.

Activities of Location's Maintenance Man :

Assembly & installation, servicing & inspections, and replacement of units & consumables as regards amusement equipment, vending machines, etc.

Serviceman :

Those who participate in the designing, manufacturing, inspections and maintenance service of the equipment at an amusement equipment manufacturer. Those who have technical expertise equivalent to that of technical high school graduates as regards electricity, electronics and or mechanical engineering, and daily take part in the servicing & control and repair of amusement equipment.

Serviceman's Activities :

Assembly & installation and repair & adjustments of electrical, electronic and mechanical parts of amusement equipment and vending machines.

1. HANDLING PRECAUTIONS

When installing or inspecting the machine, be very careful of the following points and pay attention to ensure that the player can enjoy the game safely. Non-compliance with the following points or inappropriate handling running counter to the cautionary matters herein stated can cause personal injury or damage to the machine.

Before performing work, be sure to turn power off. Performing the work without turning power off can cause an electric shock or short circuit. In the case work should be performed in the status of power on, this manual always states to that effect. To avoid electric shock or short circuit, do not plug in or unplug quickly. To avoid electric shock, do not plug in or unplug with a wet hand. Do not expose Power Cords and Earth Wires on the surface, (floor, passage, etc.). If exposed, the Power Cords and Earth Wires are susceptible to damage. Damaged cords and wires can cause electric shock or short circuit. To avoid causing a fire or electric shock, do not put things on or damage Power Cords. When or after installing the product, do not unnecessarily pull the power cord. If damaged, the power cord can cause a fire or electric shock. In case the power cord is damaged, ask for replacement through where the product was purchased from or the office herein stated. Using the cord as is damaged can cause fire, electric shock or leakage. Be sure to perform grounding appropriately. Inappropriate grounding can cause an electric shock. Be sure to use fuses meeting specified rating. Using fuses exceeding the specified rating can cause a fire or electric shock. Completely make connector connections for IC BD and others. Insufficient insertion can cause an electric shock. Specification changes, removal of equipment, conversion and/or addition, not designated by SEGA are not permitted.

• Failure to observe this may cause a fire or an electric shock. Non-compliance with this instruction can have a bad influence upon physical conditions of the players or the lookers-on, or result in injury during play.

• SEGA shall not be held responsible for damage, compensation for damage to a third party, caused by specification changes not designated by SEGA. Be sure to perform periodic maintenance inspections herein stated.

STOP

IMPORTANT

For the IC board circuit inspections, only the logic tester is allowed. The use of a multiple-purpose tester is not permitted, so be careful in this regard. The Projector is employed for this machine. The Projector's screen is susceptible to damage, therefore, be very careful when cleaning the screen. For details, refer to PROJECTOR.

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2. PRECAUTIONS CONCERNING INSTALLATION

LOCATION

This product is an indoor game machine. Do not install it outside. Even indoors, avoid installing in places mentioned below so as not to cause a fire, electric shock, injury and or malfunctioning.

Places subject to rain or water leakage, or places subject to high humidity in the proximity of an indoor swimming pool and or shower, etc. Places subject to direct sunlight, or places subject to high temperatures in the proximity of heating units, etc. Places filled with inflammable gas or vicinity of highly inflammable/volatile chemicals or hazardous matter. Dusty places. Sloped surfaces. Places subject to any type of violent impact. Vicinity of anti-disaster facilities such as fire exits and fire extinguishers. The operating (ambient) temperature range is from 5 Celsius to 40 Celsius. Only in the case a projector is employed, the temperature range is from 5 Celsius to 30 Celsius.

LIMITATIONS OF USAGE REQUIREMENTS

Be sure to check the Electrical Specifications. Ensure that this product is compatible with the location's power supply, voltage and frequency requirements. A plate describing Electrical Specifications is attached to the product. Non-compliance with the Electrical Specifications can cause a fire and electric shock. This product requires the Breaker and Earth Mechanisms as part of the location facilities. Using them in a manner not independent can cause a fire and electric shock. Ensure that the indoor wiring for the power supply is rated at 15A or higher (AC single phase 100 ~ 120V area), and 7A or higher (AC 220 ~ 240V area). Non-compliance with the Electrical Specifications can cause a fire and electric shock. Be sure to independently use the power supply equipped with the Earth Leakage Breaker. Using a power supply without the Earth Leakage Breaker can cause an outbreak of fire when earth leakage occurs.

Putting many loads on one electrical outlet can cause generation of heat and a

fire resulting from overload. When using an extension cord, ensure that the cord is rated at 15A or higher (AC 100 ~ 120V area) and 7A or higher (AC 220 ~ 240V area). Using a cord rated lower than the specified rating can cause a fire and electric shock.

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OPERATION AREA

For the operation of this machine, secure a minimum area of 1.4m (W) X

2.54m (D). In order to prevent injury resulting from the falling down accident during game play, be sure to secure the minimum area for operation. Be sure to provide sufficient space so as to allow this product's ventilation fan to function efficiently. To avoid machine malfunctioning and a fire, do not place any obstacles near the ventilation opening. SEGA shall not be held responsible for damage, compensation for damage to a third party, resulting from the failure to observe this instruction.

STOP

For transporting the machine into the location's building, the minimum necessary dimensions of the opening (of doors, etc.) are 1m(W) and 1.7m(H).

IMPORTANT

Electric current consumption

MAX. 4.68 A (AC 110V 50 Hz) MAX. 4.70 A (AC 110V 60 Hz) MAX. 4.18 A (AC 120V 60 Hz) MAX. 2.35 A (AC 220V 50 Hz) MAX. 2.27 A (AC 220V 60 Hz) MAX. 2.20 A (AC 230V 50 Hz) MAX. 2.16 A (AC 230V 60 Hz) MAX. 2.13 A (AC 240V 50 Hz) MAX. 2.11 A (AC 240V 60 Hz) MAX. 4.70 A(For TAIWAN, TOSHIBA projection display) MAX. 4.34 A (For TAIWAN, MITSUBISHI projection display)

FIG. 2

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3. OPERATION

PRECAUTIONS TO BE HEEDED BEFORE STARTING THE OPERATION

To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players.

In order to avoid accidents, check the following before starting the operation:

To ensure maximum safety for the players and the customers, ensure that where the product is operated has sufficient lighting to allow any warnings to be read. Operation under insufficient lighting can cause bodily contact with each other, hitting accident, and or trouble between customers. Be sure to perform appropriate adjustment of the monitor (projector). For operation of this machine, do not leave monitor's flickering or deviation as is. Failure to observe this can have a bad influence upon the players' or the customers' physical conditions. It is suggested to ensure a space allowing the players who feel sick while playing the game to take a rest. Check if all of the adjusters are in contact with the surface. If they are not, the Cabinet can move and cause an accident.

23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789

Ensure that all of the Adjusters are in contact with the floor.

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Do not put any heavy item on this product. Placing any heavy item on the product can cause a falling down accident or parts damage. Do not climb on the product. Climbing on the product can cause falling down accidents. To check the top portion of the product, use a step. To avoid electric shock, check to see if door & cover parts are damaged or omitted. To avoid electric shock, short circuit and or parts damage, do not put the following items on or in the periphery of the product. Flower vases, flowerpots, cups, water tanks, cosmetics, and receptacles/ containers/vessels containing chemicals and water.

To avoid injury, be sure to provide sufficient space by considering the potentially crowded situation at the installation location. Insufficient installation space can cause making bodily contact with each other, hitting accidents, and or trouble between customers.

STOP

Players with bare hands directly hold the maracas. For operation, it is recommended that the wet towels (paper towels) be provided.

IMPORTANT

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PRECAUTIONS TO BE HEEDED DURING OPERATION (PAYING ATTENTION TO CUSTOMERS)

To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players.

To avoid injury and accidents, those who fall under the following categories are not allowed to play the game.

• Those who need assistance such as the use of an apparatus when walking.

• Those who have high blood pressure or a heart problem.

• Those who have experienced muscle convulsion or loss of consciousness when

playing video game, etc.

• Those who have a trouble in the neck and or spinal cord.

• Intoxicated persons.

• Pregnant women or those who are in the likelihood of pregnancy.

• Persons susceptible to motion sickness.

• Persons whose act runs counter to the product's warning displays. A player who has never been adversely affected by light stimulus might

experience dizziness or headache depending on his physical condition when playing the game. Especially, small children can be subject to those conditions. Caution guardians of small children to keep watch on their children during play. Instruct those who feel sick during play to have a medical examination.

To avoid injury resulting from falling down and electric shock due to spilled drinks, instruct the player not to place heavy items or drinks on the product. To avoid electric shock and short circuit, do not allow customers to put hands and fingers or extraneous matter in the openings of the product or small openings in or around the doors. To avoid falling down and injury resulting from falling down, immediately stop the customer's leaning against or climbing on the product, etc. To avoid electric shock and short circuit, do not allow the customers to unplug the power plug without a justifiable reason.

Immediately stop such violent acts as hitting and kicking the product. Such violent acts can cause parts damage or falling down, resulting in injury due to fragments and falling down.

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4. NAME OF PARTS

BILLBOARD

PTV 50 TYPE PROJECTION DISPLAY

CONTROLLER CABINET

CONTROLLER

FENCE L

PTV CABINET

TABLE 4

COIN CHUTE DOOR

CASHBOX DOOR

AC UNIT

FENCE R

FIG. 4

Width X Length X Height Weight PTV 1,140 mm X 551 mm X 1,670 mm 110 kg PTV CABINET 1,140 mm X 839 mm X 935 mm 74 kg BILLBOARD 1,140 mm X 400 mm X 400 mm 19 kg

CONTROLLER CABINET 550 mm X 925 mm X 987 mm 37 kg

FENCE(one side) 423 mm X 477 mm X 690 mm 3.4 kg When assembled 1,140 mm X 1,734 mm X 2,248 mm 247 kg

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5. ACCESSORIES

When transporting the machine, make sure that the following parts are supplied.

TABLE 5 a ACCESSORIES

DESCRIPTION OWNERS MANUAL Part No. (Qty.)

420-6601-01 (1)

Note Figures

If Part No. has no description, the Number has not been registered or can not be registered. Such a part may not be obtainable even if the customer desires to purchase it. Therefore, ensure that the part is in safekeeping with you.

GD-ROM SERVICE MANUAL ENG 420-6620-01 (1)

INSTRUCTION MANUAL FOR THE GAME BOARD AND GD-ROM

TOSHIBA Remote Controller used for adjustment of the projector. See Section 12.

200-5536(1)

POSITION

ADJUST

SET

PIC-ADJ

RESET

SELECT

TEST MODE WRITING

RBG

One of the above 2 types of Remote Controllers is used for the Projector.

The Remote Controller is attached to the Projector at the time of shipment.

MITSUBISHI Remote Controller used for adjustment of the projector. See Section 12.

200-5532(1)

POWER

R / B

R / G / B

TEST

ENTER

G-MUTE

R-MUTE

B-MUTE

PICTURE

MITSUBISHI

KEY MASTER 220-5576 (2)

For opening/closing the doors

SW MICRO TYPE 509-5080 (1)

Spare, see Section 10.

CARTON BOX 601-10532 (1)

Used for transporting the Game Board. See FIG. 5 a.

KEY (2)

For the CASHBOX DOOR

The Keys are inside the Coin Chute Door at the time of shipment from the factory.

LAMP WEDGE 6V 3W 390-5160 (1)

Spare, see Section 13.

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HOW TO USE THE CARTON BOX

STOP

When requesting for the replacement/repair of this product's Game Board (NAOMI BOARD), follow the instructions below. Transporting the Game Board in an undesignated status is unacceptable. An erroneous handling can cause parts

IMPORTANT

damage.

• Put the Game Board in the Carton Box together with the Shield Case. Do not

• By paying careful attention to the following Figure and the direction shown

• When putting the Shield Case in the Carton Box, do not remove Leg Brackets.

• The projected portions of the packing material is intended for cushioning.

• Do not remove the DIMM board without fail.

unnecessarily disassemble nor remove parts.

by on-Carton-Box printing, put the Shield Case in the Carton Box.

Therefore, do not bend the projected portions.

"CHECK SIDE" Display

Serial No. Display

FILTER BOARD

Projected portions of

Serial No. Display

FIG. 5 a

Fold the packing material in the sequential order of the numbers shown in the Figure, enfold the Shield Case and put it in the Carton Box. Positioning the Shield Case upside down or packing in the manner different from what is shown in this Figure can cause the Game Board and other parts to be damaged.

the packing material.

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TABLE 5 b

The following Table 5b lists the parts that had been separately packed when the product was shipped from the factory but are necessary when you use the product. These parts will be mounted on the product when installing and assembling it.

AC Cable (Power Cord) 600-6729 (1) TAIWAN 600-6618 (1) OTHERS 600-6619 (1) HONG KONG 600-6695 (1) USA

Used for installation, see 5 of Section 6.

GD DRIVE BRACKET 105-5435 (1)

To be mounted on the GD-ROM drive. see 3 of Section 6.

WIRE HARN EARTH W/LUG M6 600-6664-02 (1)

For TAIWAN. Used for installation,

see 5 of Section 6.

SCREW 000-P00416-W (4)

Used for securing the GD-ROM DRIVE. see 3 of Section 6.

CORD CLAMP 280-5009-01 (1)

Used for securing the power cord. see 5 of Section 6.

GD-ROM 610-0625-0001 (1)

Game software media contained in a plastic case. see 3 of Section 6.

TAPPING SCREW 012-P00408 (4)

Used for securing the GD-ROM DRIVE. see 3 of Section 6.

NOTE: A packing/shipping method of this product is specific with this CONFIDENTIAL MISSION STD TYPE product. It may be different from, therefore, the descriptions in the GD-ROM Service Manual.

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The following Table 5c lists the parts that are separately marketed but are necessary when booting this product's software. When having unpacked the shipping crate, make sure that all the parts in this Table 5C are in the crate. If not so, contact where you have obtained the product.

TABLE 5 c (XKT-0833 : GD-ROM DRIVE KIT)

GD-ROM DRIVE 610-0617 (1)

Device that loads the software in a GD-ROM disk. see 3 of Section 6.

GD-ROM DRIVE CARTON BOX (1)

Used for transporting the GD-ROM DRIVE. See FIG. 5 b.

This carton box is a standard accessory of the GD-ROM drive. If you want to obtain the carton box itself separately, specify the part number 601-11031.

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HOW TO USE THE CARTON BOX (GD-ROM DRIVE)

STOP

When you want to order for replacing or repairing service of the GD-ROM drive that is used by the product, pack it in a carton box as instructed below, and then deliver the carton box to a service agent. If you do not observe the instruction,

IMPORTANT

your order may not be accepted or may be charged additionally. If you handle the GD-ROM drive differently from the following instructions, its components may be damaged.

• Contain the GD-ROM drive in a dedicated carton box. Do not disassemble it

• Before containing the GD-ROM drive in a dedicated carton box, attach the

• Before containing the GD-ROM drive in a dedicated carton box, remove the

• When inserting the GD-ROM drive into a dedicated carton box, be careful

• The packing materials in a carton box are used as a cushion. Use them always

or remove any part from it unless otherwise instructed.

GD-ROM drive lid (DISC LID) onto the drive and fix the lid with a screw.

GD-ROM disk from the drive. Do not attempt to move the GD-ROM drive with a GD-ROM disk inside.

GD-ROM drive bracket. Carefully keep the GD-ROM drive bracket and the 4 set screws, because they will be reused.

about an inserting direction as illustrated below.

when inserting the GD-ROM drive into a dedicated carton box. Do not bend them.

Remove the GD drive bracket.

FIG. 5 b

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6. ASSEMBLING AND INSTALLATION

Perform assembly work by following the procedure herein stated. Failing to comply with the instructions can cause electric shock hazard. Perform assembling as per this manual. Since this is a complex machine, erroneous assembling can cause an electric shock, machine damage and or not functioning as per specified performance. When assembling, be sure to use plural persons. Depending on the assembly work, there are some cases in which working by one person alone can cause personal injury or parts damage. Ensure that connectors are accurately connected. Incomplete connections can cause electric shock hazard. Be careful so as not to damage wirings. Damaged wiring can cause electric shock and short circuit hazards. Do not carelessly push the PTV. Pushing the PTV carelessly can cause the PTV to fall down. This work should be performed by the Location's Maintenance Man or Serviceman. Performing work by non-technical personnel can cause a severe accident such as electric shock. Failing to comply with this instruction can cause a severe accident such as electric shock to the player during operation. Provide sufficient space so that assembling can be performed. Performing work in places with narrow space or low ceiling may cause an accident and assembly work to be difficult. To perform work safely and avoid serious accident such as the cabinet's falling down, do not perform work in places where step-like grade differences, a ditch, or slope exist.

When handling plastic parts, use care. Do not give a shock or apply excessive load to the fluorescent lamps and plastic parts. Failure to observe this can cause parts damage, resulting in injury due to fragments, cracks and broken pieces. To perform work safely and securely, be sure to prepare a step which is in a secure and stable condition. Performing work without using the step can cause violent falling down accidents.

When carrying out the assembling and installation, follow the following 7-item sequence.

ASSEMBLING THE PTV

ASSEMBLING THE CABINET

SECURING IN PLACE (ADJUSTER ADJUSTMENT)

INSTALLING THE GD-ROM DRIVE (SETTING A GD-ROM DISK)

POWER SUPPLY, AND EARTH CONNECTION

TURNING POWER ON

ASSEMBLING CHECK

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The master key (accessories) in addition to the tools such as a Phillips type screwdriver, wrench, socket wrench and Ratchet Handle are required for the assembly work.

Phillips type screwdriver (for M3,M4,M5 screw)

SOCKET WRENCH,(for M8 hexagon bolt) RATCHET HANDLE

24mm

WRENCH (for M16 hexagon bolt)

KEY MASTER

ASSEMBLING THE PTV

By using 2 Flat Head screws, secure the 2 Mask Bracket Uppers to the PTV ceiling.

Secure the Mask Bracket Lower to the front of PTV with 4 screws.

FLAT HEAD SCREW (2 each) M4 X 12

MASK BRACKET UPPER

MASK BRACKET LOWER

TRUSS SCREW (4), black M5 X 20

FIG. 6. 1 a

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Install the Mask to the PTV front. Install the Mask in a manner hooking up to both 2 Mask

Bracket Uppers and the Mask Bracket Lower. Simultaneously insert the projections of the Mask into the square holes in the PTV Screen left and right.

Secure the Mask by fastening a screw for each from both sides of PTV.

TRUSS SCREW(2), black M5 X 25, flat washer used.

MASK

FIG. 6. 1 b

Secure the 2 PTV Holders to the PTV front with the 2 screws for each.

SCREW (2 each) M5 X 16, w/flat & spring washers

FIG. 6. 1 c

PTV HOLDER

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ASSEMBLING THE CABINET

Move the PTV to the rear of the PTV Cabinet.

Connect wiring between the PTV and the PTV Cabinet.

Connect the Connector.

FIG. 6. 2 a

There are 4 cord clamps in the PTV front.

By using the 4 cord clamps, secure the wiring as per the Figure. (FIG. 6. 2 b)

Mount the PTV onto the PTV Cabinet.

Lift the PTV by 3 or more workers while another worker supporting the PTV Cabinet. Be careful so as not to damage wiring at this time.

FIG. 6. 2 b

For performing work, use 4 or more workers.

FIG. 6. 2 c

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Secure the joining portion of the PTV and

the PTV Cabinet with the 4 screws.

TRUSS SCREW (4) M5 X 30, flat washer used.

Connect a Billboard's connector to the terminal

board on the PTV ceiling. While supporting the Billboard as is inclined, connect the connector. Be sure to use a step to connect the connector while 2 persons supporting the Billboard.

Insert the Billboard from the rear as shown and

secure with the 2 screws. At this time, be sure to use a step.

PTV

FIG. 6. 2 d

BILLBOARD

Connect the Connector.

SCREW (2) M5 X 16, w/flat &

spring washers

For performing work, prepare a step and use 3 or more workers.

FIG. 6. 2 e

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Install Fence L & R to CONTROLLER CABINET by using 6 Hexagon Bolts for each and 2 screws for each.

CONTROLLER CABINET

TRUSS SCREW(2 each), black M4 X 16, flat washer used.

FENCE R (L)

HEXAGON BOLT(4 each) M8 X 35, w/spring washer,

flat washer used.

HEXAGON BOLT(2 each) M8 X 50, w/spring washer,

flat washer used.

FIG. 6. 2 f

Move the controller cabinet nearer to the PTV cabinet.

Connect the wires between the controller cabinet and the PTV cabinet. Connect the 4 connectors.

Connect the Connector.

PHOTO 6. 2

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Insert the controller cabinet into a square opening of the PTV cabinet. In this instance, be careful not to catch the wires in the cabinets.

Attach the joint bracket L and R onto the contacting surfaces of the controller cabinet and PTV

cabinet. Carefully use the hexagon head screws because the ones for the former cabinet and the others for the latter cabinet are different in size from each other.

Do not catch the wires in the cabinets.

CONTROLLER CABINET

HEXAGON BOLT (2), black M8 X 50, w/spring washer,

flat washer used.

HEXAGON BOLT (2), black M8 X 35, w/spring washer,

flat washer used.

JOINT BRACKET R OPPOSITE SIDE:JOINT BRACKET L

FIG. 6. 2 g

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SECURING IN PLACE (ADJUSTER ADJUSTMENT)

Make sure that all of the adjusters are in contact with the floor. If they are not, the cabinet can move and cause an accident.

This product has 6 casters (4 for PTV Cabinet, 2 for CONTROLLER CABINET) and 8 Adjusters (4 for PTV Cabinet, 4 for CONTROLLER CABINET). (FIG. 6. 3a) When the installation position is determined, cause the adjusters to come into contact with the floor directly, make adjustments in a manner so that the casters will be raised approximately 5mm. from the floor and make sure that the machine position is level.

ADJUSTER

Transport the product to the installation

position.

Have all of the Adjusters make contact with

the floor. Adjust the Adjuster's height by using a wrench so that the machine position is kept level. When contacting the adjusters of the right and left fences onto the floor, manually turn them.

After making adjustment, fasten the

Adjuster Nut upward and secure the height of Adjuster (FIG. 6. 3 b).

ADJUSTER

FASTEN UPWARD.

FIG. 6. 3 b ADJUSTER

CASTER

FIG. 6. 3 a BOTTOM VIEW

CASTER

Approx.5mm

ADJUSTER

FIG. 6. 3 c

Refer to this Fig. (Scale:1/100) for the layout of the place of installation.

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FIG. 6. 3 d

Provide ventilation space for the ventilation opening.

INSTALLING THE GD-ROM DRIVE (SETTING A GD-ROM DISK)

STOP

IMPORTANT

This section explains how to remove the ASSY MAIN BD from the PTV cabinet, set the GDROM disk onto the GD-ROM drive, and install the GD-ROM drive onto the ASSY MAIN BD.

Unpack the shipping

crate, and take out the GD-ROM drive, GDROM drive bracket, and GD-ROM disk.

Carefully handle the GD-ROM drive so as not to contaminate the disk and the readout lens with stains and dust particles. Do not continue to use the scratched GD-ROM disk. The scratched GD-ROM disk may cause the system to malfunction. Set the GD-ROM disk onto the GD-ROM drive with its labeled side facing upward. The GD-ROM drive Service Manual explains how to attach a key chip. With this product, however, the key chip has been attached before shipping.

GD DRIVE BRACKET GD-ROM DRIVE

PHOTO6. 4 a

Use the 4 tapping screws to fix the GD-ROM drive bracket onto the GD-ROM drive. Be careful about a fixing direction.

TAPPING SCREW (4) 4 X 8

GD DRIVE BRACKET

FIG. 6. 4 b

CAUTION for U. S. A., Europe, and Australia: Attach the 2 caution stickers for a laser ray onto

GD-ROM DRIVE

the GD-ROM drive.

FIG. 6. 4 a

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Remove the 1 truss head screw that fixes the GD-ROM drive lid (DISC LID). And turn clockwise the lid to remove.

TRUSS SCREW (1) M3 X 8

PHOTO 6. 4 b

Set the GD-ROM disk onto the GD-ROM drive with its labeled side facing upward.

Return the lid to its original place, and fix it with 1 truss head screw. Be careful not to fasten the

screw too tightly.

PHOTO 6. 4 c

TRUSS SCREW (1) M3 X 8

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Remove the 2 truss head screws that

fix the PTV cabinet lid upper, and unlock. Thus remove the lid upper.

TRUSS SCREW (2), black M4 X 16

UNLOCK

PHOTO 6. 4 d

Disconnect all the connectors of the wires extending to the ASSY MAIN BD in the PTV cabinet.

Disconnect the connector.

Disconnect the D-SUB connectors

of the cable extending to the filter board (a part of the NAOMI board on the ASSY MAIN BD). Unclamp the cable with the D-SUB connector.

Remove the 2 screws that fix the

ASSY MAIN BD's base (a wooden base).

SCREW (2) M5 X 35, w/spring washer,

flat washer used.

PHOTO 6. 4e

D-SUB connector cable

PHOTO 6. 4 f

GD-ROM drive is installed here.

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User Manual