Sega 999-1108 User Manual

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2ND PRINTING MARCH. 01

Standard Version

Owner’s Manual

SEGA ENTERPRISES, INC. USA

MANUAL NO. 999-1108

Warranty

Your new Sega Product is covered for a period of 90 days from the date of shipment. This certifies that the Printed Circuit Boards, Power Supplies and Monitor are to be free of defects in workmanship or materials under normal operating conditions. This also certifies that all Interactive Control Assemblies are to be free from defects in workmanship and materials under normal operating conditions. No other product in this machine is hereby covered.

Sellers sole liability in the event a warranted part described above fails shall be, at its option, to replace or repair the defective part during the warranty period. For Warranty claims, contact your Sega Distributor.

Should the Seller determine, by inspection that the product was caused by Accident, Misuse, Neglect, Alteration, Improper Repair, Installation or Testing, the warranty offered will be null and void.

Under no circumstances is the Seller responsible for any loss of profits, loss of use, or other damages.

This shall be the exclusive written Warranty of the original purchaser expressed in lieu of all other warranties expressed or implied. Under no circumstance shall it extend beyond the period of time listed above.

BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING:

To maintain the safety:

To ensure the safe usage of the product, be sure to read the following before using the product. The following instructions are intended for the users, operators and the personnel in charge of the operation of the product. After carefully reading and sufficiently understanding the warning displays and cautions, handle the product appropriately. Be sure to keep this manual nearby the product or elsewhere convenient for referring to it when necessary.

Herein, explanations which require special attention are enclosed with dual lines. Depending on the potentially hazardous degrees, the terms of WARNING, CAUTION, etc. are used. Be sure to understand the contents of the displays before reading the text.

Indicates that mishandling the product by disregarding this warning will cause a potentially hazardous situation which can result in death or serious injury.

Indicates that mishandling the product by disregarding this caution will cause a slight hazardous situation which can result in personal injury and or material damage.

For the sage usage of the product, the following pictographs are used:

Indicates “HANDLE WITH CARE.” In order to protect the human body an equipment, this display is attached to places where the Owner’s Manual and or Service Manual should be referred to.

Perform work in accordance with the instructions herein stated.

Instructions for work are explained by paying attention to the aspect of accident prevention. Failing to perform work as per the instructions can cause accidents. In the case where only those who have technical expertise should perform the work to avoid hazardous situation, the instructions herein state that the serviceman should perform such work.

Be sure to turn off power before working on the machine.

To prevent electric shock, be sure to turn off power before starting the work in which the worker touches the interior of the product. If the work is to be performed in the power-on status, the Instruction Manual herein always states to that effect.

Be sure to ground the Earth Terminal (this, however, is not required in the case where a power cord with earth is used).

This product is equipped with the Earth Terminal. When installing the product, Connect the Earth Terminal to the “accurately grounded indoor earth terminal” by using an earth wire. Unless the product is grounded appropriately, the user can be subject to electric shock. After performing repair, etc. for the Control equipment, ensure that the Earth Wire is firmly connected to the Control equipment.

Ensure that the Power Supply used is equipped with an Earth Leakage Breaker.

This product does not incorporate the Earth Leakage Breaker. Using a power supply which is not equipped with the Earth Leakage Breaker can cause a fire when earth leakage occurs.

Be sure to use fuses which meet the specified rating. (only for the machines which use fuses). Using fuses exceeding the specified rating can cause a fire and electric shock.

Specification changes (removal of equipment, conversion and addition) not designated by SEGA are not allowed.

The parts of the product include warning labels for safety, covers for personal protection, etc. It is very hazardous to operate the product by removing parts and or modifying the circuits. Should doors, lids and protective parts be damaged or lost, refrain from operating the product, and contact where the product was purchased from or the office herein stated. SEGA shall not be held responsible for any accidents, compensation for damage to a third party, resulting from the specifications not designated by SEGA.

Ensure that the product meets the requirements of appropriate Electrical Specifications.

Before installing the product, check for Electrical Specifications. SEGA products have a nameplate on which Electrical Specifications are described. Ensure that the product is compatible with the power supply voltage and frequency requirements of the location. Using any Electrical Specifications different from the designated Specifications can cause a fire and electric shock.

Install and operate the product in places where appropriate lighting is available, allowing warning labels to be clearly read.

To ensure safety for the customers, labels and printed instructions describing potentially hazardous situation are applied to places where accidents can be caused. Ensure that where the product is operated has sufficient lighting allowing the warnings to be read. If any label is peeled off, apply it again immediately. Please place an order with where the product was purchased from or the office herein stated.

When handling the Monitor, be very careful. (Applies only to the product w/monitor.)

Some of the monitor (TV) parts are subject to high tension voltage. Even after running off power, some portions are still subject to high tension voltage sometimes. Monitor repair and replacement should be performed only be those technical personnel who have knowledge of electricity and technical expertise.

Be sure to adjust the monitor (projector) properly. (Applies only to the product w/monitor.)

Do not operate the product leaving on-screen flickering or blurring as it is. Using the product with the monitor not properly adjusted may cause dizziness or a headache to an operator, a player, or the customers.

When transporting or reselling this product, be sure to attach this manual to the product.

In the case where commercially available monitors and printers are used in this product, only the contents relating to this product are explained herein. Some commercially available equipment has functions and reactions not stated in this manual. Read this manual together with the specific Instruction Manual of such equipment.

Descriptions herein contained may be subject to improvement changes without notice.

The contents described herein are fully prepared with due care. However, should any question arise or errors be found, please contact SEGA.

INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION.

Normally, at the time of shipment, SEGA products are in a status allowing for usage immediately after transporting to the location. Nevertheless, an irregular situation may occur during transportation. Before turning on power, check the following points to ensure that the product has been transported in a satisfactory status.

Are there any dented portions or defects (cuts, etc.) on the external surfaces of the cabinet? Are Casters and Adjusters, damaged?

Do the power supply voltage and frequency requirements meet with those of the location?

Are all wiring connectors correctly and securely connected? Unless connected in the correct direction, connector connections can not be made accurately. Do not insert connectors forcibly.

Do power cords have cuts and dents?

Do the fuses used meet specified rating? Is the Circuit Protector in an energized status? Are all accessories available?

Can all Doors and Lids be opened with the Accessory keys? Can Doors and Lids be firmly closed?

TABLE OF CONTENTS

BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING:

 

TABLE OF CONTENTS

 

INTRODUCTION OF THE OWNER’S MANUAL

 

1.

HANDLING PRECAUTIONS ..........................................................................................

 

 

 

1

2. PRECAUTIONS CONCERNING INSTALLATION LOCATION ...................................

 

 

 

2 - 3

3.

OPERATION .....................................................................................................................

 

 

 

4 - 6

4.

ACCESSORIES .................................................................................................................

 

 

 

7 - 9

5.

ASSEMBLING AND INSTALLATION ............................................................................

 

 

 

10 - 18

6. PRECAUTIONS TO BE HEEDED WHEN MOVING THE MACHINE ........................

 

 

 

19

7.

CONTENTS OF GAME ....................................................................................................

 

 

 

20 - 24

8. EXPLANATION OF TEST AND DATA DISPLAY .........................................................

 

 

 

25 - 52

 

8 - 1 SWITCH UNIT AND COIN METER ............................................................

 

 

 

27 - 28

 

8 - 2 SYSTEM TEST MODE ..................................................................................

 

 

 

29 - 41

 

8 - 3 GAME TEST MODE ......................................................................................

 

 

 

42 - 52

9. CONTROL PANEL (ASSY HANDLE MECHA) ..............................................................

 

 

 

53 - 56

 

9 - 1 ADJUSTING/REPLACING THE V.R. ..........................................................

 

 

 

53 - 56

 

9 - 2 GREASING ....................................................................................................

 

 

 

56

10. SPEED SHIFTER (SHIFT LEVER).................................................................................

 

 

 

57 - 59

 

10 - 1 REMOVING THE 4-SPEED SHIFTER .......................................................

 

 

 

57 - 58

 

10 - 2 REPLACING THE SWITCH .......................................................................

 

 

 

59

11. ACCELERATOR & BRAKE ............................................................................................

 

 

 

60 - 61

 

11 - 1 ADJUSTING AND REPLACING THE V.R. .................................................

 

 

 

60 - 61

 

11 -2 GREASING .....................................................................................................

 

 

 

61

12. COIN SELECTOR ............................................................................................................

 

 

 

62 - 66

13. REPLACING THE FLOURESCENT LAMP, AND LAMPS ..........................................

 

 

 

67 - 68

14. PERIODIC INSPECTION TABLE ..................................................................................

 

 

 

69 - 70

15. TROUBLESHOOTING ....................................................................................................

 

 

 

71 - 72

16. GAME BOARD ................................................................................................................

 

 

 

73 - 76

 

16 - 1 REMOVING THE GAME BOARD ..............................................................

 

 

 

74 - 75

 

16 - 2 COMPOSITION OF GAME BOARD ...........................................................

 

 

 

76

17. COMMUNICATION PLAY .............................................................................................

 

 

 

77 - 84

 

17 - 1 INSTALLATION PRECAUTIONS ..............................................................

 

 

 

77 - 78

 

17 - 2 CONNECTING THE COMMUNICATION CABLE ...................................

 

 

 

78 - 82

 

17 - 3 SETTING FOR COMMUNICATION PLAY ...............................................

 

 

 

83 - 84

18.

DESIGN RELATED PARTS ...........................................................................................

 

 

 

85

19.

PARTS LIST ...................................................................................................................

 

 

 

86 - 108

20. WIRE COLOR CODE TABLE ........................................................................................

 

 

 

109

21.

WIRING DIAGRAM .......................................................................................................

 

 

 

110 - 112

 

 

SPECIFICATIONS

 

 

 

 

Installation Space

: 1,360 mm (W) X 2,610 mm (D)

 

 

(53.5 in. X 102.8 in.)

Height

: 2,230 mm (87.8 in.)

Weight

: 450 kg. (992.1 lbs.)

Power, maximum current

: 625 W 6.70 A (AC 120V 60 Hz AREA)

 

 

675 W 4.00 A (AC 220V 50 Hz AREA)

 

 

640 W 3.80 A (AC 220V 60 Hz AREA0

 

 

675 W 3.60 A (AC 240V 50 Hz AREA)

For TAIWAN

 

 

Power, current

: 750 W 9.20 A (MAX.)

 

 

350 W 3.80 A (MIN.)

MONITOR

: 50 TYPE PROJECTION DISPLAY

 

 

 

 

INTRODUCTION OF THE OWNERS MANUAL

This Owner's Manual is intended to provide detailed descriptions together with all the necessary information covering the general operation of electronic assemblies, electromechanicals, servicing control, spare parts, etc. as regards the product,

EA SPORTS NASCAR ARCADE DX TYPE.

This manual is intended for the owners, personnel and managers in charge of operation of the product. Operate the product after carefully reading and sufficiently understanding the instructions. If the product fails to function satisfactorily, nontechnical personnel should under no circumstances touch the internal system. Please contact where the product was purchased from.

Use of this product is unlikely to cause physical injuries or damages to property. However, where special attention is required this is indicated by a thick line, the word "IMPORTANT" and its sign in this manual.

STOP

Indicates that mishandling the product by disregarding this display can cause the

product's intrinsic performance not to be obtained, resulting in malfunctioning.

 

IMPORTANT

SEGA ENTERPRISES, INC. (U.S.A.)/CUSTOMER SERVICE

45133 Industrial Drive, Fremont, California 94538, U.S.A.

Phone : (415) 701-6580

Fax : (415) 701-6594

DEFINITION OF LOCATION MAINTENANCE MAN AND SERVICEMAN

Non-technical personnel who do not have technical knowledge and expertise should refrain from performing such work that this manual requires the location's maintenance man or a serviceman to carry out, or work which is not explained in this manual. Failing to comply with this instruction can cause a severe accident such as electric shock.

Ensure that parts replacement, servicing & inspections, and troubleshooting are performed by the location's maintenance man or the serviceman. It is instructed herein that particularly hazardous work should be performed by the serviceman who has technical expertise and knowledge.

The location's maintenance man and serviceman are herein defined as follows:

"Location's Maintenance Man" :

Those who have experience in the maintenance of amusement equipment and vending machines, etc., and also participate in the servicing and control of the equipment through such routine work as equipment assembly and installation, servicing and inspections, replacement of units and consumables, etc. within the Amusement Facilities and or locations under the management of the Owner and Owner's Operators of the product.

Activities of Location's Maintenance Man :

Assembly & installation, servicing & inspections, and replacement of units & consumables as regards amusement equipment, vending machines, etc.

Serviceman :

Those who participate in the designing, manufacturing, inspections and maintenance service of the equipment at an amusement equipment manufacturer.

Those who have technical expertise equivalent to that of technical high school graduates as regards electricity, electronics and or mechanical engineering, and daily take part in the servicing & control and repair of amusement equipment.

Serviceman's Activities :

Assembly & installation and repair & adjustments of electrical, electronic and mechanical parts of amusement equipment and vending machines.

LISTED

U® L 5K92

AMUSEMENT MACHINE

1. HANDLING PRECAUTIONS

STOP

IMPORTANT

When installing or inspecting the machine, be very careful of the following points and pay attention to ensure that the player can enjoy the game safely.

Non-compliance with the following points or inappropriate handling running counter to the cautionary matters herein stated can cause personal injury or damage to the machine.

Before performing work, be sure to turn power off. Performing the work without turning power off can cause an electric shock or short circuit. In the case work should be performed in the status of power on, this manual always states to that effect.

To avoid electric shock or short circuit, do not plug in or unplug quickly. To avoid electric shock, do not plug in or unplug with a wet hand.

Do not expose Power Cords and Earth Wires on the surface, (floor, passage, etc.). If exposed, the Power Cords and Earth Wires are susceptible to damage. Damaged cords and wires can cause electric shock or short circuit.

To avoid causing a fire or electric shock, do not put things on or damage Power Cords.

When or after installing the product, do not unnecessarily pull the power cord. If damaged, the power cord can cause a fire or electric shock.

In case the power cord is damaged, ask for replacement through where the product was purchased from or the office herein stated. Using the cord as is damaged can cause fire, electric shock or leakage.

Be sure to perform grounding appropriately. Inappropriate grounding can cause an electric shock.

Be sure to use fuses meeting specified rating. Using fuses exceeding the specified rating can cause a fire or electric shock.

Completely make connector connections for IC BD and others. Insufficient insertion can cause an electric shock.

Specification changes, removal of equipment, conversion and/or addition, not designated by SEGA are not permitted.

Failure to observe this may cause a fire or an electric shock. Non-compliance with this instruction can have a bad influence upon physical conditions of the players or the lookers-on, or result in injury during play.

SEGA shall not be held responsible for damage, compensation for damage to a third party, caused by specification changes not designated by SEGA.

Be sure to perform periodic maintenance inspections herein stated.

For the IC board circuit inspections, only the logic tester is allowed. The use of a multiple-purpose tester is not permitted, so be careful in this regard.

1

2. PRECAUTIONS CONCERNING INSTALLATION

LOCATION

This product is an indoor game machine. Do not install it outside. Even indoors, avoid installing in places mentioned below so as not to cause a fire, electric shock, injury and or malfunctioning.

Places subject to rain or water leakage, or places subject to high humidity in the proximity of an indoor swimming pool and or shower, etc.

Places subject to direct sunlight, or places subject to high temperatures in the proximity of heating units, etc.

Places filled with inflammable gas or vicinity of highly inflammable/volatile chemicals or hazardous matter.

Dusty places. Sloped surfaces.

Places subject to any type of violent impact.

Vicinity of anti-disaster facilities such as fire exits and fire extinguishers. The operating (ambient) temperature range is from 5 C° to 40 C° .

Only in the case a projector is employed, the temperature range is from 5 C° to 30 C° .

LIMITATIONS OF USAGE REQUIREMENTS

Be sure to check the Electrical Specifications.

Ensure that this product is compatible with the location's power supply, voltage and frequency requirements.

A plate describing Electrical Specifications is attached to the product. Non-compliance with the Electrical Specifications can cause a fire and electric shock.

This product requires the Breaker and Earth Mechanisms as part of the location facilities. Using them in a manner not independent can cause a fire and electric shock.

Ensure that the indoor wiring for the power supply is rated at 15A or higher (AC single phase 100 ~ 120V area), and 7A or higher (AC 220 ~ 240V area). Non-compliance with the Electrical Specifications can cause a fire and electric shock.

Be sure to independently use the power supply equipped with the Earth Leakage Breaker. Using a power supply without the Earth Leakage Breaker can cause an outbreak of fire when earth leakage occurs.

Putting many loads on one electrical outlet can cause generation of heat and a fire resulting from overload.

When using an extension cord, ensure that the cord is rated at 15A or higher (AC 100 ~ 120V area) and 7A or higher (AC 220 ~ 240V area). Using a cord rated lower than the specified rating can cause a fire and electric shock.

2

OPERATION AREA

For the operation of this machine, secure a minimum area of 2.0m (W) X 2.8m (D). In order to prevent injury resulting from the falling down accident during game play, be sure to secure the minimum area for operation.

Be sure to provide sufficient space so as to allow this product's ventilation fan to function efficiently. To avoid machine malfunctioning and a fire, do not place any obstacles near the ventilation opening.

SEGA shall not be held responsible for damage, compensation for damage to a third party, resulting from the failure to observe this instruction.

STOP For transporting the machine into the location's building, the minimum necessary dimensions of the opening (of doors, etc.) are 1.4m(W) and 1.7m(H).

IMPORTANT

Electric current consumption

120 VAC

5 A

3

3. OPERATION

PRECAUTIONS TO BE HEEDED BEFORE STARTING THE OPERATION

To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players.

In order to avoid accidents, check the following before starting the operation:

To ensure maximum safety for the players and the customers, ensure that where the product is operated has sufficient lighting to allow any warnings to be read. Operation under insufficient lighting can cause bodily contact with each other, hitting accident, and or trouble between customers.

It is suggested to ensure a space allowing the players who feel sick while playing the game to take a rest.

Ensure that all of the Adjusters are in contact with the floor.

4

Do not put any heavy item on this product. Placing any heavy item on the product can cause a falling down accident or parts damage.

Do not climb on the product. Climbing on the product can cause falling down accidents. To check the top portion of the product, use a step.

To avoid electric shock, check to see if door & cover parts are damaged or omitted.

To avoid electric shock, short circuit and or parts damage, do not put the following items on or in the periphery of the product.

Flower vases, flowerpots, cups, water tanks, cosmetics, and receptacles/ containers/vessels containing chemicals and water.

To avoid injury, be sure to provide sufficient space by considering the potentially crowded situation at the installation location. Insufficient installation space can cause making bodily contact with each other, hitting accidents, and or trouble between customers.

PRECAUTIONS TO BE HEEDED DURING OPERATION (PAYING ATTENTION TO CUSTOMERS)

To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players.

To avoid injury and accidents, those who fall under the following categories are not allowed to play the game.

Those who need assistance such as the use of an apparatus when walking.

Those who have high blood pressure or a heart problem.

Those who have experienced muscle convulsion or loss of consciousness when playing video game, etc.

Those who have a trouble in the neck and or spinal cord.

Intoxicated persons.

Pregnant women or those who are in the likelihood of pregnancy.

Persons susceptible to motion sickness.

Persons whose act runs counter to the product's warning displays.

A player who has never been adversely affected by light stimulus might experience dizziness or headache depending on his physical condition when playing the game. Especially, small children can be subject to those conditions. Caution guardians of small children to keep watch on their children during play.

Instruct those who feel sick during play to have a medical examination.

To avoid injury resulting from falling down and electric shock due to spilled drinks, instruct the player not to place heavy items or drinks on the product. To avoid electric shock and short circuit, do not allow customers to put hands and fingers or extraneous matter in the openings of the product or small openings in or around the doors.

To avoid falling down and injury resulting from falling down, immediately stop the customer's leaning against or climbing on the product, etc.

To avoid electric shock and short circuit, do not allow the customers to unplug the power plug without a justifiable reason.

5

Caution lookers-on so as not to touch the operating unit while in play. Failure to observe this may cause bodily contact with the player and trouble between the customers.

Caution the player so as not to hold a child in her/his lap to play. Failure to observe this may cause the child to be caught between the Control Panel and the player and fall down.

Be careful not to let anyone insert a part of his/her body into the void at the rear of the seat. It may be caught between the seat and the roll bar, and eventually he/she may be seriously injured.

Immediately stop such violent acts as hitting and kicking the product. Such violent acts can cause parts damage or falling down, resulting in injury due to fragments and falling down.

Instruct the Player to adjust the seat before playing the game. Playing the game in a forcible posture can cause a contingent accident.

6

4. ACCESSORIES

When transporting the machine, make sure that the following parts are supplied.

TABLE 4 ACCESSORIES

DESCRIPTION

OWNERS MANUAL

Part No. (Qty.)

420-6588-01 (1)

Note

 

Figures

If Part No. has no description, the Number has not been registered or can not be registered. Such a part may not be obtainable even if the customer desires to purchase it. Therefore, ensure that the part is in safekeeping with you.

TAMPERPROOF†WRENCH

M8 540-0009-01 (1)

TOOL

KEY MASTER

KEY

220-5576 (2)

(2)

For opening/closing

For the CASHBOX DOOR

the doors

 

The Keys are inside the Coin Chute Door at the time of shipment from the factory.

AC Cable (Power Cord) 600-7228 (1) TAIWAN 600-6695 (1) USA 600-6618 (1) OTHERS 600-6619 (1) HONG KONG

Used for installation,

see 4 of Section 5.

WIRE HARN EARTH W/LUG M6 600-6664-02 (1)

For TAIWAN.

Used for installation, see 4 of Section 5.

CORD CLAMP 280-5009-01 (1)

Used for securing the power cord.

see 4 of Section 5.

VOL CONT B-5K OHM

SW MICRO TYPE

220-5373

(1)

509-5636 (1)

220-5484

Spare, refer to Section 10.

 

 

Spare, see Section 9, 11.

7

FLEX TUBE

ASSY FIBER CABLE

 

 

310-5050-220200 (1)

600-6275-0500 (1)

 

 

 

 

 

 

For communication play,

For communication play,

refer to Section 17.

refer to Section 17.

 

 

 

 

 

 

NUMBER STICKER(for rear)

CONN 22

 

 

 

 

 

 

421-11304 (1)

 

 

 

 

 

 

310-5051-22 (2)

 

 

For communication play,

 

 

For communication play,

refer to Section 17.

refer to Section 17.

 

NUMBER STICKER(for side)

CARTON BOX

601-10642 (1)

421-11305 (1)

Used for transporting the

For communication play,

Game Board.

refer to Section 17.

Refer to Next Page.

 

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8

 

 

 

 

 

 

HOW TO USE THE CARTON BOX

STOP

IMPORTANT

When asking for the replacement or repair of the product's Game Board (SEGA HIKARU), be sure to put the Game Board together with the Shield Case in a Carton Box. Otherwise, the request is not acceptable.

Put the Shield Case in the Carton Box by paying attention to the correct direction as per the following instructions and as shown by the instructions printed on the Carton Box. Handling in an erroneous manner can damage the Game Board.

Remove the Shield Case Brackets from the Shield Case and put the Shield Case in the Carton Box.

SHIELD CASE BRACKETS

The shape depends on the type of product.

"CHECK SIDE" Display

C

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SI

 

 

 

 

 

D

E

FILTER BOARD

Wrap the Shield Case with the packing material and put it in the Carton Box as shown. Putting it upside down or packing otherwise in the manner not shown can damage the Game Board and parts.

9

5. ASSEMBLING AND INSTALLATION

Perform assembly work by following the procedure herein stated. Failing to comply with the instructions can cause electric shock hazard.

Perform assembling as per this manual. Since this is a complex machine, erroneous assembling can cause an electric shock, machine damage and or not functioning as per specified performance.

When assembling, be sure to use plural persons. Depending on the assembly work, there are some cases in which working by one person alone can cause personal injury or parts damage.

Ensure that connectors are accurately connected. Incomplete connections can cause electric shock hazard.

Be careful so as not to damage wirings. Damaged wiring can cause electric shock and short circuit hazards.

This work should be performed by the Location's Maintenance Man or Serviceman. Performing work by non-technical personnel can cause a severe accident such as electric shock. Failing to comply with this instruction can cause a severe accident such as electric shock to the player during operation. Provide sufficient space so that assembling can be performed. Performing work in places with narrow space or low ceiling may cause an accident and assembly work to be difficult.

To perform work safely and avoid serious accident such as the cabinet's falling down, do not perform work in places where step-like grade differences, a ditch, or slope exist.

To perform work safely and securely, be sure to prepare a step which is in a secure and stable condition. Performing work without using the step can cause violent falling down accidents.

10

When carrying out the assembling and installation, follow the following 6-item sequence.

1SECURING IN PLACE (ADJUSTER ADJUSTMENT)

2POWER SUPPLY CONNECTION

3TURNING POWER ON

4ASSEMBLING CHECK

The master key (accessories) in addition to the tools such as a Phillips type screwdriver, wrench, socket wrench and Ratchet Handle are required for the assembly work.

Phillips type screwdriver

24mm

WRENCH (for M16 hexagon bolt)

SOCKET WRENCH,(M8 hexagon bolt)

RATCHET HANDLE

KEY MASTER

11

1

SECURING IN PLACE (ADJUSTER ADJUSTMENT)

 

 

Make sure that all of the adjusters are in contact with the floor. If they are not, the cabinet can move and cause an accident.

This product has 6 casters and 6 Adjusters. (FIG. 5. 3a) When the installation position is determined, cause the adjusters to come into contact with the floor directly, make adjustments in a manner so that the casters will be raised approximately 5mm. from the floor and make sure that the machine position is level.

1Transport the product to the installation position. Be sure to provide adequate space allowing the player to get on and off.

2Have all of the Adjusters make contact with the floor. Adjust the Adjuster's height by using a wrench so that the machine position is kept level.

3After making adjustment, fasten the Adjuster Nut upward and secure the height of Adjuster (FIG. 5. 3 b).

CASTER

ADJUSTER

FIG. 5. 3 a BOTTOM VIEW

ADJUSTER

CASTER

FASTEN UPWARD.

Approx.5mm

FIG. 5. 3 b ADJUSTER

ADJUSTER

 

12

2 POWER SUPPLY, AND EARTH CONNECTION

Be sure to independently use the power supply socket outlet equipped with an Earth Leakage Breaker. Using a power supply without an Earth Leakage Breaker can cause a fire when electric leakage occurs.

Ensure that the "accurately grounded indoor earth terminal" and the earth wire cable are available (except in the case where a power cord plug with earth is used). This product is equipped with the earth terminal. Connect the earth terminal and the indoor earth terminal with the prepared cable. If the grounding work is not performed appropriately, customers can be subjected to an electric shock, and the product's functioning may not be stable.

Ensure that the power cord and earth wire are not exposed on the surface (passage, etc.). If exposed, they can be caught and are susceptible to damage. If damaged, the cord and wire can cause electric shock and short circuit accidents. Ensure that the wiring position is not in the customer's passage way or the wiring has protective covering.

After wiring power cord on the floor, be sure to protect the power cord. Exposed power cord is susceptible to damage and causes an electric shock accident.

The AC Unit is mounted on the right side of the machine. The AC Unit has Main SW, Circuit Protector, Earth Terminal and the Inlet which connects the Power Cord.

1 Ensure that the Main SW is OFF.

MAIN SW

INLET

Main SW off

FIG. 5. 4 a AC unit

AC Cable (Power Cord)

13

2Connect one end of the earth wire to the AC Unit earth terminal, and the other end to the indoor earth terminal. The AC Unit earth terminal has a Bolt and Nut combination. Take off the Nut, pass the end of earth wire through the Bolt, and fasten the Nut.

Note that the Earth Wire is incorporated in the Power Cord for the Areas of AC 120V (USA) and AC 220 ~ 240V, and therefore, this procedure is not necessary.

3Firmly insert the power plug into the socket outlet.

Insert the opposite side of Power Cord plug to the AC Unit's connector ("INLET").

4Perform wiring for the Power Cord and Earth Wire. Install protective covering for the Power Cord and Earth Wire.

Connect the Earth Wire to the Earth Terminal.

FIG. 5. 4 b Earth Wire Connection

Wiring Cover

FIG. 5. 4 c Connecting Power Cord and Earth Wire

In case the Power Plug is apt to come out of place, secure the

Power Cord to the periphery of the AC Unit with the Cord

Clamp (an accessory).

HOW TO USE THE CORD CLAMP

14

3

TURNING POWER ON

 

 

Connect the power by turning on the AC unit's main switch. Then the billboard's fluorescent light comes on.

The monitor displays a system power-on message, and then an advertising screen (a plying-for- hire screen) appears. At the same time the right and left speakers on the control panel output an advertise sound. The sound is inaudible, however, when you have disabled its function.

Before an advertising screen appears the system automatically conducts an initialization. Do not touch the product until the system completes an initialization and the advertising screen appears. During an initialization the handle (steering wheel) turns counterclockwise and clockwise and stops at the original center position (for a straight-ahead direction). This corrects the volume value inside the control panel. Do not touch the handle or play the game before an initialization is completed (that is, the handle automatically stops at the center position). Failure to observe this may affect the handle's operability and the handle's force feedback (force feedback against crashing) during playing the game. If the handle's operability or force feedback is abnormal, disconnect and reconnect the power for initializing the system again.

When you disconnect the power, the system saves the data for the credit number, ranking, and latest game's score. Assume that the credits effective for playing a game remain when you disconnect the power. In this case, when you will reconnect the power a game startup screen will appear with the start button flashing.

If several machines are interconnected or networked for a communication play, the system checks the network. A network-checking screen as illustrated below appears before an advertising screen appears. Usually, checking the network takes 1 to 3 minutes. If the system detects a problem related with the network, it keeps displaying the network-checking screen or an error message.

FIG. 5. 5 b NETWORK check screen

15

4

ASSEMBLING CHECK

 

 

In the TEST MODE, ascertain that the assembly has been made correctly and IC BD. is satisfactory (refer to Section 8).

In the test mode, perform the following test:

(1) MEMORY TEST

RAM TEST

IC15 IC16 IC17S IC18S GOOD

IC22 IC23 IC24S IC25S GOOD

IC28 IC29S

GOOD

IC41

GOOD

IC42

GOOD

IC44 IC45S IC46 IC47S GOOD

IC91S IC92S

GOOD

IC98

GOOD

OPTIONAL SOUND BOARD:

IC2

GOOD

OPTIONAL COMMUNICATION BOARD:

IC7 IC8 IC9 IC10 GOOD

PRESS TEST BUTTON TO EXIT

Selecting the RAM TEST on the system test mode menu screen causes the on-board memory to be tested automatically. The game board is satisfactory if the display beside each IC No. shows GOOD.

(2) C.R.T. TEST

C.R.T. TEST PAGE#1

0

31

RED

GREEN

BLUE

WHITE

PRESS SERVICE BUTTON TO ANOTHER PAGE PRESS TEST BUTTON TO EXIT

2345678901234567890123456789

234567890123456789012345678 9

234567890123456789012345678C.R.T. TEST PAGE#2 9

234567890123456789012345678 9

234567890123456789012345678 9

234567890123456789012345678 9

234567890123456789012345678 9

234567890123456789012345678 9

234567890123456789012345678 9

234567890123456789012345678 9

234567890123456789012345678 9

234567890123456789012345678 9

234567890123456789012345678 9

234567890123456789012345678 9

234567890123456789012345678 9

234567890123456789012345678 9

234567890123456789012345678 9

234567890123456789012345678 9

234567890123456789012345678PRESS SERVICE BUTTON TO ANOTHER PAGE9

234567890123456789012345678PRESS TEST BUTTON TO EXIT 9

2345678901234567890123456789

In the system test mode menu, selecting C.R.T. TEST allows the screen (on which the monitor is tested) to be displayed. Although the monitor adjustments have been made at the time of shipment from the factory, color deviation, etc., may occur due to the effect caused by geomagnetism, the location building's steel frames and other game machines in the periphery. By watching the test mode screen, make judgment as to whether an adjustment is needed. If it is necessary, adjust the monitor by referring to Section 13.

16

(3) SOUND TEST

SOUND TEST

MAIN SPEAKER LEFT MAIN SPEAKER RIGHT OPTION SPEAKER LEFT OPTION SPEAKER RIGHT

> EXIT

SELECT WITH SERVICE BUTTON

AND

PRESS TEST BUTTON

(4) INPUT TEST

INPUT TEST

 

STEERING WHEEL

XXX

GAS PEDAL

XXX

BRAKE PEDAL

XXX

GEAR POSITION

ON

START BUTTON

OFF

VIEW CHANGE BUTTON

OFF

SERVICE SWITCH

OFF

TEST SWITCH

OFF

PRESS TEST AND SERVICE BUTTON TO EXIT

JVS TEST

> DISPLAY CONFIG EXIT

NODE 1/1

SWITCH

SYSTEM ________

PLAYER1 _____________

PLAYER2 _____________

COIN

SLOT1 0000 SLOT2 8000

ANALOG

CH1 0000 CH2 0000 CH3 0000 CH4 0000

CH5 0000 CH6 0000 CH7 0000 CH8 0000

SELECT WITH SERVICE BUTTON

AND

PRESS TEST BUTTON

In the system test mode, selecting SOUND TEST causes the screen (on which sound related BD and wiring connections are tested) to be displayed.

Check if the sound is satisfactorily emitted from each speaker and the sound volume is appropriate.

Selecting the INPUT TEST on the game test mode menu screen causes the screen (on which each switch is tested) to be displayed. Press each switch. For the coin switch test, insert a coin from the coin inlet with the coin chute door open. If the display beside each switch indicates "ON," the switch and wiring connections are satisfactory.

17

(5) OUTPUT TEST

OUTPUT TEST

> START BUTTON

VIEW CHANGE BUTTON

BASS SHAKER(FRONT)

BASS SHAKER(FRONT+REAR)

PRESS TEST BUTTON TO EXIT

Select OUTPUT TEST from the Menu screen in the Game Test Mode to cause the screen (on which output unit such as lamps and wiring connections are tested) to appear. Ensure that the output unit functions satisfactorily.

Perform the above inspections also at the time of monthly inspection.

18

6. PRECAUTIONS TO BE HEEDED WHEN MOVING THE MACHINE

STOP

IMPORTANT

When moving the machine, be sure to unplug the power plug. Moving the machine with the plug as is inserted can damage the power cord and cause fire and electric shock hazards.

When moving the machine on the floor, retract the Adjusters and ensure that Casters make contact with the floor. During transportation, pay careful attention so that Casters do not tread power cords and earth wires. Damaging the power cords can cause electric shock and short circuit hazards.

When lifting the cabinet, be sure to hold the grip portions or bottom part. Lifting the cabinet by holding other portions can damage parts and installation portions due to the empty weight of the cabinet, and cause personal injury. When transporting the product in places with step-like differences in grade, disassemble into each unit before transporting. Lifting up the product in an attempt to cross the step-like differences in an as is assembled condition may damage the unit's joining portions and cause a personal injury resulting from damage.

Do not insert the fork to places other than designated when using a Forklift to transport the machine.

Failure to observe this could cause falling down and injury resulting from falling down.

Do not push the plastic made parts. Failure to observe this may damage parts and cause injury due to fragments resulting from damage.

Do not use the handle or lever to move the product. Failure to observe this may cause the parts to be deformed or damaged.

When transporting the product in places with steps, disassemble into each unit before transporting. Inclining the product in an as is assembled condition or placing the cabinet in places with steps can damage the unit's joining portions. To protect surface, do not directly apply a rope to the surfaces of product. Use protective materials to the places the rope is applied to.

19

7. CONTENTS OF GAME

The following explanations apply to the case the product is functioning satisfactorily. Should there be any moves different from the following contents, some sort of faults may have occurred. Immediately look into the cause of the fault and eliminate the cause thereof to ensure satisfactory operation.

Advertising (Plying-for-Hire) Performance

The billboard's fluorescent light is always on when the power is connected.

The monitor displays the demonstration images and ranking data. The ranking data is updated every week.

The lights (integrated with the two buttons on the control panel) are off.

The right and left speakers on the control panel output an advertise sound. The right and left speakers on the seat backrest and the bass shaker do not output an advertise sound.

You can activate or deactivate an advertise sound output function on the test mode screen.

 

Fluorescent lamps are lit.

 

Emits sounds.

 

Image output on the monitor.

Coin Inlet

FIG. 7 a

20

HOW TO PLAY

Operation of a single machine allows a Single Play. Operation of interconnected machines allows a Communication Play.

VIEW CHANGE BUTTON

 

 

STEERING WHEEL

START BUTTON

HANDLE

 

4 SPEED SHIFTER SHIFT LEVER

BRAKE PEDAL

GAS (ACCELLETOR) PEDAL

SEAT LOCK LEVER

 

 

 

[Single Play]

FIG. 7 b

1 Sit down on the seat. You can slide the seat back and forth. Facing the screen you can find the seat lock lever on the seat's right bottom. Pull it to unlock and slide the seat.

2Insert coins, and then the corresponding credit number appears on the screen's bottom left. When you insert the coins enough for one play, the credit number disappears and a SELECT screen appears.

3TRACK SELECT, CAR SELECT, and TRANSMISSION SELECT screens appear in this order. Turn the handle counterclockwise and clockwise for moving around the items, and press the gas pedal (accelerator) for selecting an item.

The number is counted down at the upper right corner of the SELECT screens while you are moving around the items. When the time is counted out to 0 (zero), the system automatically selects the item (track/car/transmission) wherever you are at that time. If you select any item on the current screen, it disappears and the next screen appears even while the time is still counted down.

TRACK SELECT screen

CAR SELECT screen

21

4 After you select a transmission, the TRANSMISSION SELECT screen race starts. If you press the view

change button on the TRANSMISSION SELECT screen, you can activate a time attack mode.

Rules with Time Attack Mode

You drive a car alone to compete in the lap time. You must cycle the course within a limited time. If you succeed to cycle the course within a limited time, the remaining time is added to the limited time of a next cycling. If you clear the specified number of cycling times, the game is finished. If you fail to cycle the course within a limited time, the game is over.

5You start last. You must cycle the course within a limited time. If you succeed to cycle the course within a limited time, the remaining time is added to the limited time of a next cycling.

6If you succeed to overtake the preceding cars and thereby reach a target position, the bonus time is added to the limited time. The target position is eventually carried up.

7If you clear the specified number of cycling times, the game is finished.

If you fail to cycle the course within a limited time, the game is over.

8The handle gives a force feedback when your car touches the course walls or other cars, or is off the course.

9If you press the view change button, you can change the viewpoint. After pressing the button, its integrated light flashes for several seconds.

10When the game is finished or over, the system automatically opens the TRACK SELECT screen only if playable credits remain at that time.

22

[Communication Play]

Starting/playing procedures of a communication play are different from those of a single play.

1When a player inserts the coins enough for one play, an entry screen appears. At the same time the start button flashes.

2A player who wants a communication play must insert the coins (enough for one communication play) into the separate coin chute slot. A player who wants a single play must press the start button immediately when an entry screen appears.

3When an entry screen appears, the system starts counting down the time. If there are no competitors and the time is counted out to 0 (zero), only a single play is available.

4If there are some competitors and the time is counted out to 0 (zero), the TRACK SELECT screen appears. Turn the handle counterclockwise and clockwise for moving around the items and press the gas pedal (accelerator) for selecting an item. The track is decided by majority of the players.

5Next to the TRACK SELECT screen, the CAR SELECT and TRANSMISSION SELECT screens appear in this order. Again, turn the handle counterclockwise and clockwise for moving around the items and press the gas pedal (accelerator) for selecting an item.

6 On the NAME ENTRY screen, too,

 

turn the handle counterclockwise

NAMEENTRYscreen

and clockwise for moving around

 

the items and press the gas pedal

 

(accelerator) for selecting a

 

character.

 

The number is counted down at the

 

upper right corner of the SELECT

 

screens and the NAME ENTRY

 

screen while you are moving

 

around the items. When the time is

 

counted out to 0 (zero), the system

 

automatically selects the item (car/

 

transmission) wherever a player is

 

at that time.

 

If a player selects any item on the

 

current screen, it disappears and the

 

next screen appears even while the

 

time is still counted down.

 

7 When the number is counted out to 0 (zero) on the NAME ENTRY screen, the race starts.

23

8Players compete with each other in the position. The top player can add the time remained after a cycling to the limited time of a next cycling.

9When the top player clears the specified number of cycling times, the game is finished. If a player fails to cycle the course within a limited time, the game is over.

24

8. EXPLANATION OF TEST AND DATA DISPLAY

STOP

IMPORTANT

By operating the switch unit, periodically perform the tests and data check. When installing the machine initially or collecting cash, or when the machine does not function correctly, perform checking in accordance with the explanations given in this section.

The following shows tests and modes that should be utilized as applicable.

SEGA HIKARU GAME BOARD is used for the product. The system of this game board allows another game to be played by replacing the ROM Board Case mounted on the SEGA HIKARU CASE. As such, the Test Mode of this system consists of the System Test Mode for the system to execute SELF-TEST, COIN ASSIGNMENTS, etc. used in common for the machines employing the SEGA HIKARU BOARD, and the Game Test Mode for the specific product to execute Input/Output test for the operation equipment, difficulty setting, etc.

The contents of settings changed in the TEST mode are stored when the test mode is finished from EXIT in the menu mode. If the power is turned off before the TEST mode is finished, the contents of setting change become ineffective.

Executing "BACKUP DATA CLEAR" in the SYSTEM TEST MODE does not clear the BOOKKEEPING data in the GAME TEST mode.

Entering the TEST mode clears fractional number of coins less than one credit and BONUS ADDER data.

When the 2 or more machines are linked for communication play, be careful to enter the test mode. If one of the machines linked enters the test mode, all others display the NETWORK CHECK screen.

25

TABLE 8 EXPLANATION OF TEST MODE

ITEMS

 

DESCRIPTION

REFERENCE

 

SECTIONS

 

 

 

INSTALLATION

When the machine is installed, perform the following:

 

OF MACHINE

1.

Check to see that each setting is as per standard setting made at

8-2 F,G, 8-3 F

 

 

the time of shipment.

 

 

2.

In the INPUT TEST mode, check such input devices as each

8-2 C, 8-3 B

 

 

SW, V.R., etc.

 

 

3.

In the OUTPUT TEST mode, check such output devices as

8-3 C

 

 

lamps, motors, etc.

 

 

4.

In the SELF-TEST mode, check ICs on the IC Board.

8-2 B,J

 

 

 

MEMORY

Choose MEMORY TEST in the MENU mode to allow the

8-2 B,J

 

MEMORY test to be performed. In this test, PROGRAM RAMs,

 

 

ROMs, and ICs on the IC Board are checked.

 

 

 

 

PERIODIC

Periodically perform the following:

 

SERVICING

1. MEMORY TEST

8-2 B,J

 

2.

Ascertain each setting.

8-2 F,G, 8-3 F

 

3.

In the INPUT TEST mode, test the CONTROL device

8-2 C, 8-3 B

 

4.

In the OUTPUT TEST mode, check such output devices as

8-3 C

 

 

lamps, motors, etc.

 

 

 

 

 

CONTROL

1.

In the INPUT TEST mode, check such input devices as each

8-2 C, 8-3 B

SYSTEM

 

SW, V.R., etc.

 

 

2.

Adjust or replace each SW and VR.

8-3 D,E,

 

3.

If the problem can not be solved yet, check the CONTROL's

9,10,11

 

 

moves.

 

 

 

 

MONITOR

In the MONITOR ADJUSTMENT mode,

8-2 E

 

check to see if the adjustment is appropriately made.

 

 

 

 

IC BOARD

1. MEMORY TEST

8-2 B,J

 

2.

In the SOUND TEST mode, check the sound related ROMs.

8-2 D

 

 

 

DATA CHECK

Check such data as game play time and histogram to adjust the

8-2 H, 8-3 G

 

difficulty level, etc.

 

 

 

 

 

26

8 - 1 SWITCH UNIT AND COIN METER

STOP

IMPORTANT

Never touch places other than those specified. Touching places not specified can cause electric shock and short circuit hazards.

Adjust to the optimum sound volume by considering the environmental requirements of the installation location.

If the COIN METER and the game board are electrically disconnected, game play is not possible.

A cover is provided on the bass shaker output adjustment volume in order to prevent the BASE SHAKER against being carelessly adjusted.

SWITCH UNIT

Open the coin chute door, and the switch unit shown will appear. The functioning of each SW is as follows:

The sound volumes of the front and rear speakers are adjusted as indicated by the illustration on the switch unit, at the factory before shipping. This adjustment aims to attain the best output balance between the front and rear speakers. Remember that carelessly changing this adjustment may cause the best balance to be lost.

TEST BUTTON

 

SERVICE BUTTON

 

 

BASE SHAKER Output Adjustment Volume

SOUND VOLUME

FIG. 8. 1 a SWITCH UNIT

27

TEST BUTTON

: For the handling of the test button, refer to the following pages.

TEST

 

SERVICE BUTTON

: Gives credits without registering on the coin meter.

SERVICE

 

SOUND VOLUME

: Adjusts the sound volume of the left and right speakers on the control panel.

FRONT SPEAKER

 

SOUND VOLUME

: Adjusts the sound volume of the left and right speakers on the seat backrest.

REAR SPEAKER

 

BASE SHAKER Output Adjustment Volume

: Adjusts the vibration output of the base shakers each on

BASS SHEAKER

the seat backrest and the control panel.

COIN METER

Open the Cashbox Door by using the key to have the Coin Meter appear underneath the Cashbox.

COIN METER

FIG. 8. 1 b COIN METER

28

8 - 2 SYSTEM TEST MODE

A. SYSTEM TEST MODE MENU

Press TEST Button to enter the TEST MODE, and the following Menu screen will be displayed.

SYSTEM MENU

XXXXXXXXX VERSION

RAM TEST

JVS TEST SOUND TEST C.R.T. TEST

SYSTEM ASSIGNMENTS COIN ASSIGNMENTS BOOKKEEPING BACKUP DATA CLEAR ROMBD TEST

CLOCK SETTING GAME TEST MODE

> EXIT

SELECT WITH SERVICE BUTTON AND

PRESS TEST BUTTON

Press SERVICE Button to move the arrow (>) to the desired item and select with TEST Button.

Bring the arrow to EXIT and press TEST Button to return to the GAME Mode.

B. RAM TEST

This allows for checking the functioning of the RAM on the Game BD.

In this test, IC's are checked in every row. During the test, "CHECKING" is displayed at the right-hand side of the screen. "BAD" is indicated for irregular RAMs, if any.

Upon finishing the test, "PRESS TEST BUTTON TO EXIT" is displayed on the lower center of the monitor. Press TEST Button to return to the MENU screen.

RAM TEST

IC15 IC16 IC17S IC18S GOOD

IC22 IC23 IC24S IC25S GOOD

IC28 IC29S

GOOD

IC41

GOOD

IC42

GOOD

IC44 IC45S IC46 IC47S GOOD

IC91S IC92S

GOOD

IC98

GOOD

OPTIONAL SOUND BOARD:

IC2

GOOD

OPTIONAL COMMUNICATION BOARD:

IC7 IC8 IC9 IC10 GOOD

PRESS TEST BUTTON TO EXIT

29

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