Sega CLUB KART User Manual

1ST PRINTING MAY 01

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Deluxe Version

OWNER’S MANUAL

SEGA ENTERPRISES, INC. USA

MANUAL NO. 999-1275

VISIT OUR WEBSITE!

BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING:

To maintain the safety:

To ensure the safe usage of the product, be sure to read the following before using the product. The following instructions are intended for the users, operators and the personnel in charge of the operation of the product. After carefully reading and sufficiently understanding the warning displays and cautions, handle the product appropriately. Be sure to keep this manual nearby the product or elsewhere convenient for referring to it when necessary.

Herein, explanations which require special attention are enclosed with dual lines. Depending on the potentially hazardous degrees, the terms of WARNING, CAUTION, etc. are used. Be sure to understand the contents of the displays before reading the text.

Indicates that mishandling the product by disregarding this warning will cause a potentially hazardous situation which can result in death or serious injury.

For the sage usage of the product, the following pictographs are used:

Indicates “HANDLE WITH CARE.” In order to protect the human body an equipment, this display is attached to places where the Owner’s Manual and or Service Manual should be referred to.

Perform work in accordance with the instructions herein stated.

Instructions for work are explained by paying attention to the aspect of accident prevention. Failing to perform work as per the instructions can cause accidents. In the case where only those who have technical expertise should perform the work to avoid hazardous situation, the instructions herein state that the serviceman should perform such work.

Be sure to turn off power before working on the machine.

To prevent electric shock, be sure to turn off power before starting the work in which the worker touches the interior of the product. If the work is to be performed in the power-on status, the Instruction Manual herein always states to that effect.

Indicates that mishandling the product by disregarding this caution will cause a slight hazardous situation which can result in personal injury and or material damage.

Be sure to ground the Earth Terminal (this, however, is not required in the case where a power cord with earth is used). This product is equipped with the Earth Terminal. When installing the product, Connect the Earth Terminal to the “accurately grounded indoor earth terminal” by using an earth wire. Unless the product is grounded appropriately, the user can be subject to electric shock. After performing repair, etc. for the Control equipment, ensure that the Earth Wire is firmly connected to the Control equipment.

Ensure that the Power Supply used is equipped with an Earth Leakage Breaker.

This product does not incorporate the Earth Leakage Breaker. Using a power supply which is not equipped with the Earth Leakage Breaker can cause a fire when earth leakage occurs.

Be sure to use fuses which meet the specified rating. (only for the machines which use fuses). Using fuses exceeding the specified rating can cause a fire and electric shock.

Specification changes (removal of equipment, conversion and addition) not designated by SEGA are not allowed.

The parts of the product include warning labels for safety, covers for personal protection, etc. It is very hazardous to operate the product by removing parts and or modifying the circuits. Should doors, lids and protective parts be damaged or lost, refrain from operating the product, and contact where the product was purchased from or the office herein stated. SEGA shall not be held responsible for any accidents, compensation for damage to a third party, resulting from the specifications not designated by SEGA.

Ensure that the product meets the requirements of appropriate Electrical Specifications.

Before installing the product, check for Electrical Specifications. SEGA products have a nameplate on which Electrical Specifications are described. Ensure that the product is compatible with the power supply voltage and frequency requirements of the location. Using any Electrical Specifications different from the designated Specifications can cause a fire and electric shock.

Install and operate the product in places where appropriate lighting is available, allowing warning labels to be clearly read.

To ensure safety for the customers, labels and printed instructions describing potentially hazardous situation are applied to places where accidents can be caused. Ensure that where the product is operated has sufficient lighting allowing the warnings to be read. If any label is peeled off, apply it again immediately. Please place an order with where the product was purchased from or the office herein stated.

When handling the Monitor, be very careful. (Applies only to the product w/monitor.)

Some of the monitor (TV) parts are subject to high tension voltage. Even after running off power, some portions are still subject to high tension voltage sometimes. Monitor repair and replacement should be performed only be those technical personnel who have knowledge of electricity and technical expertise.

Be sure to adjust the monitor (projector) properly. (Applies only to the product w/monitor.)

Do not operate the product leaving on-screen flickering or blurring as it is. Using the product with the monitor not properly adjusted may cause dizziness or a headache to an operator, a player, or the customers.

When transporting or reselling this product, be sure to attach this manual to the product.

In the case where commercially available monitors and printers are used in this product, only the contents relating to this product are explained herein. Some commercially available equipment has functions and reactions not stated in this manual. Read this manual together with the specific Instruction Manual of such equipment.

•

Descriptions herein contained may be subject to improvement changes without notice.

•

The contents described herein are fully prepared with due care. However, should any question arise or errors be found, please contact SEGA.

INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION.

Normally, at the time of shipment, SEGA products are in a status allowing for usage immediately after transporting to the location. Nevertheless, an irregular situation may occur during transportation. Before turning on power, check the following points to ensure that the product has been transported in a satisfactory status. Are there any dented portions or defects (cuts, etc.) on the external surfaces of the cabinet? Are Casters and Adjusters, damaged? Do the power supply voltage and frequency requirements meet with those of the location? Are all wiring connectors correctly and securely connected? Unless connected in the correct direction, connector connections can not be made accurately. Do not insert connectors forcibly. Do power cords have cuts and dents? Do the fuses used meet specified rating? Is the Circuit Protector in an energized status? Are all accessories available? Can all Doors and Lids be opened with the Accessory keys? Can Doors and Lids be firmly closed?

TABLE OF CONTENTS

BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING: TABLE OF CONTENTS INTRODUCTION OF THE OWNER’S MANUAL

1. HANDLING PRECAUTIONS ..........................................................................................

2. PRECAUTIONS CONCERNING INSTALLATION LOCATION ...................................

3. OPERATION .....................................................................................................................

4. NAME OF PARTS .............................................................................................................

5. ACCESSORIES .................................................................................................................

6. ASSEMBLING AND INSTALLATION ............................................................................

7. PRECAUTIONS TO BE HEEDED WHEN MOVING THE MACHINE ........................

8. CONTENTS OF GAME ....................................................................................................

9. EXPLANATION OF TEST AND DATA DISPLAY .........................................................

9 - 1 SWITCH UNIT AND COIN METER ............................................................

9 - 2 SYSTEM TEST MODE ..................................................................................

9 - 3 GAME TEST MODE ......................................................................................

10. CONTROL PANEL ..........................................................................................................

10 - 1 ADJUSTING/REPLACING THE V.R. ..........................................................

10 - 2 GREASING ....................................................................................................

11. ACCELERATOR & BRAKE ............................................................................................

11 - 1 ADJUSTING AND REPLACING THE V.R. .................................................

11 -2 GREASING .....................................................................................................

12. PROJECTOR ....................................................................................................................

12 - 1 CLEANING THE SCREEN .........................................................................

12 - 2 ADJUSTMENT OF TOSHIBA PROJECTOR ..............................................

12 - 3 ADJUSTMENT OF MITSUBISHI PROJECTOR ........................................

13. COIN SELECTOR ............................................................................................................

14. REPLACING THE FLOURESCENT LAMP, AND LAMPS ..........................................

15. PERIODIC INSPECTION TABLE ..................................................................................

16. TROUBLESHOOTING ....................................................................................................

17. GAME BOARD ................................................................................................................

17 - 1 REMOVING THE GAME BOARD ..............................................................

18. COMMUNICATION PLAY .............................................................................................

18 - 1 INSTALLATION PRECAUTIONS ..............................................................

18 - 2 CONNECTING THE COMMUNICATION CABLE ...................................

18 - 3 SETTING FOR COMMUNICATION PLAY ...............................................

18 - 4 CAUTIONS TO BE HEEDED DURING COMMUNICATION PLAY ......

19. DESIGN RELATED PARTS ............................................................................................

20. PARTS LIST .....................................................................................................................

21. WIRE COLOR CODE TABLE .........................................................................................

22. WIRING DIAGRAM ........................................................................................................

1 2 - 3 4 - 5 6 7 - 9 10 - 23 24 - 26 27 - 33 34 - 72 36 - 37 38 - 50 51 - 72 73 - 76 73 - 76 76 77 - 78 77 - 78 78 79 - 92 79 80 - 89 90- 92 93 - 97 98 - 99 100 - 101 102 - 104 105 - 107 106 - 107 108 - 115 108 - 109 109 - 113 114 - 115 115 116 - 117 118 - 148 149 150 - 153

SPECIFICATIONS

Installation Space : 1,360 mm (W) X 2,610 mm (D)

(53.5 in. X 102.8 in.) Height : 2,230 mm (87.8 in.) Weight : 450 kg. (992.1 lbs.) Power, maximum current : 625 W 6.70 A (AC 120V 60 Hz AREA)

675 W 4.00 A (AC 220V 50 Hz AREA)

640 W 3.80 A (AC 220V 60 Hz AREA0

675 W 3.60 A (AC 240V 50 Hz AREA) For TAIWAN Power, current : 750 W 9.20 A (MAX.)

350 W 3.80 A (MIN.) MONITOR : 50 TYPE PROJECTION DISPLAY

INTRODUCTION OF THE OWNERS MANUAL

This Owner's Manual is intended to provide detailed descriptions together with all the necessary information covering the general operation of electronic assemblies, electromechanicals, servicing control, spare parts, etc. as regards the product,

CLUB KART DX TYPE.

This manual is intended for the owners, personnel and managers in charge of operation of the product. Operate the product after carefully reading and sufficiently understanding the instructions. If the product fails to function satisfactorily, nontechnical personnel should under no circumstances touch the internal system. Please contact where the product was purchased from.

Use of this product is unlikely to cause physical injuries or damages to property. However, where special attention is required this is indicated by a thick line, the word "IMPORTANT" and its sign in this manual.

STOP

Indicates that mishandling the product by disregarding this display can cause the product's intrinsic performance not to be obtained, resulting in malfunctioning.

IMPORTANT

SEGA ENTERPRISES, INC. (U.S.A.)/CUSTOMER SERVICE 45133 Industrial Drive, Fremont, California 94538, U.S.A.

Phone : (415) 701-6580 Fax : (415) 701-6594

DEFINITION OF LOCATION MAINTENANCE MAN AND SERVICEMAN

Non-technical personnel who do not have technical knowledge and expertise should refrain from performing such work that this manual requires the location's maintenance man or a serviceman to carry out, or work which is not explained in this manual. Failing to comply with this instruction can cause a severe accident such as electric shock.

Ensure that parts replacement, servicing & inspections, and troubleshooting are performed by the location's maintenance man or the serviceman. It is instructed herein that particularly hazardous work should be performed by the serviceman who has technical expertise and knowledge.

The location's maintenance man and serviceman are herein defined as follows:

"Location's Maintenance Man" :

Those who have experience in the maintenance of amusement equipment and vending machines, etc., and also participate in the servicing and control of the equipment through such routine work as equipment assembly and installation, servicing and inspections, replacement of units and consumables, etc. within the Amusement Facilities and or locations under the management of the Owner and Owner's Operators of the product.

Activities of Location's Maintenance Man :

Assembly & installation, servicing & inspections, and replacement of units & consumables as regards amusement equipment, vending machines, etc.

Serviceman :

Those who participate in the designing, manufacturing, inspections and maintenance service of the equipment at an amusement equipment manufacturer. Those who have technical expertise equivalent to that of technical high school graduates as regards electricity, electronics and or mechanical engineering, and daily take part in the servicing & control and repair of amusement equipment.

Serviceman's Activities :

Assembly & installation and repair & adjustments of electrical, electronic and mechanical parts of amusement equipment and vending machines.

LISTED

5K92

AMUSEMENT MACHINE

1. HANDLING PRECAUTIONS

When installing or inspecting the machine, be very careful of the following points and pay attention to ensure that the player can enjoy the game safely. Non-compliance with the following points or inappropriate handling running counter to the cautionary matters herein stated can cause personal injury or damage to the machine.

Before performing work, be sure to turn power off. Performing the work without turning power off can cause an electric shock or short circuit. In the case work should be performed in the status of power on, this manual always states to that effect. To avoid electric shock or short circuit, do not plug in or unplug quickly. To avoid electric shock, do not plug in or unplug with a wet hand. Do not expose Power Cords and Earth Wires on the surface, (floor, passage, etc.). If exposed, the Power Cords and Earth Wires are susceptible to damage. Damaged cords and wires can cause electric shock or short circuit. To avoid causing a fire or electric shock, do not put things on or damage Power Cords. When or after installing the product, do not unnecessarily pull the power cord. If damaged, the power cord can cause a fire or electric shock. In case the power cord is damaged, ask for replacement through where the product was purchased from or the office herein stated. Using the cord as is damaged can cause fire, electric shock or leakage. Be sure to perform grounding appropriately. Inappropriate grounding can cause an electric shock. Be sure to use fuses meeting specified rating. Using fuses exceeding the specified rating can cause a fire or electric shock. Completely make connector connections for IC BD and others. Insufficient insertion can cause an electric shock. Specification changes, removal of equipment, conversion and/or addition, not designated by SEGA are not permitted.

• Failure to observe this may cause a fire or an electric shock. Non-compliance with this instruction can have a bad influence upon physical conditions of the players or the lookers-on, or result in injury during play.

• SEGA shall not be held responsible for damage, compensation for damage to a third party, caused by specification changes not designated by SEGA. Be sure to perform periodic maintenance inspections herein stated.

STOP

IMPORTANT

For the IC board circuit inspections, only the logic tester is allowed. The use of a multiple-purpose tester is not permitted, so be careful in this regard. The Projector is employed for this machine. The Projector's screen is susceptible to damage, therefore, be very careful when cleaning the screen. For details, refer to PROJECTOR.

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2. PRECAUTIONS CONCERNING INSTALLATION

LOCATION

This product is an indoor game machine. Do not install it outside. Even indoors, avoid installing in places mentioned below so as not to cause a fire, electric shock, injury and or malfunctioning.

Places subject to rain or water leakage, or places subject to high humidity in the proximity of an indoor swimming pool and or shower, etc. Places subject to direct sunlight, or places subject to high temperatures in the proximity of heating units, etc. Places filled with inflammable gas or vicinity of highly inflammable/volatile chemicals or hazardous matter. Dusty places. Sloped surfaces. Places subject to any type of violent impact. Vicinity of anti-disaster facilities such as fire exits and fire extinguishers. The operating (ambient) temperature range is from 5 C° to 40 C°. Only in the case a projector is employed, the temperature range is from 5 C° to 30 C°.

LIMITATIONS OF USAGE REQUIREMENTS

Be sure to check the Electrical Specifications. Ensure that this product is compatible with the location's power supply, voltage and frequency requirements. A plate describing Electrical Specifications is attached to the product. Non-compliance with the Electrical Specifications can cause a fire and electric shock. This product requires the Breaker and Earth Mechanisms as part of the location facilities. Using them in a manner not independent can cause a fire and electric shock. Ensure that the indoor wiring for the power supply is rated at 15A or higher (AC single phase 100 ~ 120V area), and 7A or higher (AC 220 ~ 240V area). Non-compliance with the Electrical Specifications can cause a fire and electric shock. Be sure to independently use the power supply equipped with the Earth Leakage Breaker. Using a power supply without the Earth Leakage Breaker can cause an outbreak of fire when earth leakage occurs. Putting many loads on one electrical outlet can cause generation of heat and a fire resulting from overload. When using an extension cord, ensure that the cord is rated at 15A or higher (AC 100 ~ 120V area) and 7A or higher (AC 220 ~ 240V area). Using a cord rated lower than the specified rating can cause a fire and electric shock.

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OPERATION AREA

For the operation of this machine, secure a minimum area of 2.0m (W) X

2.8m (D). In order to prevent injury resulting from the falling down accident during game play, be sure to secure the minimum area for operation. Be sure to provide sufficient space so as to allow this product's ventilation fan to function efficiently. To avoid machine malfunctioning and a fire, do not place any obstacles near the ventilation opening. SEGA shall not be held responsible for damage, compensation for damage to a third party, resulting from the failure to observe this instruction.

STOP

For transporting the machine into the location's building, the minimum necessary dimensions of the opening (of doors, etc.) are 1.4m(W) and 1.7m(H).

IMPORTANT

Electric current consumption

MAX. 6.7 A (AC 120V 60 Hz) MAX. 4.0 A (AC 220V 50 Hz) MAX. 3.8 A (AC 220V 60 Hz) MAX. 3.6 A (AC 240V 50 Hz)

MAX. 9.2 A (For TAIWAN)

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3. OPERATION

PRECAUTIONS TO BE HEEDED BEFORE STARTING THE OPERATION

To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players.

In order to avoid accidents, check the following before starting the operation:

To ensure maximum safety for the players and the customers, ensure that where the product is operated has sufficient lighting to allow any warnings to be read. Operation under insufficient lighting can cause bodily contact with each other, hitting accident, and or trouble between customers. Be sure to perform appropriate adjustment of the monitor (projector). For operation of this machine, do not leave monitor's flickering or deviation as is. Failure to observe this can have a bad influence upon the players' or the customers' physical conditions. It is suggested to ensure a space allowing the players who feel sick while playing the game to take a rest. Check if all of the adjusters are in contact with the surface. If they are not, the Cabinet can move and cause an accident.

Do not put any heavy item on this product. Placing any heavy item on the product can cause a falling down accident or parts damage. Do not climb on the product. Climbing on the product can cause falling down accidents. To check the top portion of the product, use a step. To avoid electric shock, check to see if door & cover parts are damaged or omitted. To avoid electric shock, short circuit and or parts damage, do not put the following items on or in the periphery of the product. Flower vases, flowerpots, cups, water tanks, cosmetics, and receptacles/ containers/vessels containing chemicals and water.

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23456789012345678901234567890121234567890123456789012

Ensure that all of the Adjusters are in contact with the floor.

To avoid injury, be sure to provide sufficient space by considering the potentially crowded situation at the installation location. Insufficient installation space can cause making bodily contact with each other, hitting accidents, and or trouble between customers.

PRECAUTIONS TO BE HEEDED DURING OPERATION (PAYING ATTENTION TO CUSTOMERS)

To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players.

To avoid injury and accidents, those who fall under the following categories are not allowed to play the game.

• Those who need assistance such as the use of an apparatus when walking.

• Those who have high blood pressure or a heart problem.

• Those who have experienced muscle convulsion or loss of consciousness when

playing video game, etc.

• Those who have a trouble in the neck and or spinal cord.

• Intoxicated persons.

• Pregnant women or those who are in the likelihood of pregnancy.

• Persons susceptible to motion sickness.

• Persons whose act runs counter to the product's warning displays. A player who has never been adversely affected by light stimulus might

experience dizziness or headache depending on his physical condition when playing the game. Especially, small children can be subject to those conditions. Caution guardians of small children to keep watch on their children during play.

Instruct those who feel sick during play to have a medical examination. To avoid injury resulting from falling down and electric shock due to spilled

drinks, instruct the player not to place heavy items or drinks on the product. To avoid electric shock and short circuit, do not allow customers to put hands and fingers or extraneous matter in the openings of the product or small openings in or around the doors. To avoid falling down and injury resulting from falling down, immediately stop the customer's leaning against or climbing on the product, etc. To avoid electric shock and short circuit, do not allow the customers to unplug the power plug without a justifiable reason.

Immediately stop such violent acts as hitting and kicking the product. Such violent acts can cause parts damage or falling down, resulting in injury due to fragments and falling down. Instruct the Player to adjust the seat before playing the game. Playing the game in a forcible posture can cause a contingent accident.

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4. NAME OF PARTS

MAIN CABINET

PTV BASE

BILLBOARD

PTV 50 TYPE PROJECTOR

FIG. 4 a

COIN CHUTE DOOR

TABLE 4

CONTROL PANEL

CASHBOX DOOR

ACCELERATOR

BRAKE

FIG. 4 b

Width X Length X Height Weight PROJECTOR(PTV) 1,140 mm X 555 mm X 1,670 mm 112 kg PTV BASE 1,160 mm X 545 mm X 235 mm 28 kg BILLBOARD 1,140 mm X 400 mm X 410 mm 19 kg MAIN CABINET 1,140 mm X 2,080 mm X 1,590 mm 300 kg When assembled 1,310 mm X 2,610 mm X 2,230 mm 450 kg

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5. ACCESSORIES

When transporting the machine, make sure that the following parts are supplied.

TABLE 5 ACCESSORIES

DESCRIPTION OWNERS MANUAL Part No. (Qty.)

420-6588-01 (1)

Note Figures

If Part No. has no description, the Number has not been registered or can not be registered. Such a part may not be obtainable even if the customer desires to purchase it. Therefore, ensure that the part is in safekeeping with you.

TAMPERPROOF WRENCH M8 540-0009-01 (1)

TOOL

KEY MASTER 220-5576 (2)

For opening/closing the doors

AC Cable (Power Cord) 600-7228 (1) TAIWAN 600-6695 (1) USA 600-6618 (1) OTHERS 600-6619 (1) HONG KONG

Used for installation, see 4 of Section 6.

KEY (2)

For the CASHBOX DOOR

The Keys are inside the Coin Chute Door at the time of shipment from the factory.

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TOSHIBA Remote Controller used for adjustment of the projector. See Section 14.

200-5536(1)

MITSUBISHI

Remote Controller used for

adjustment of the projector.

See Section 14.

200-5532(1)

FLEX TUBE 310-5050-220200 (1)

For communication play, refer to Section 20.

POSITION

ADJUST

PIC-ADJ

RESET

SELECT

SET

TEST

R-MUTE

PICTURE

MITSUBISHI

R / B

ENTER

G-MUTE

B-MUTE

POWER

R / G / B

TEST MODE WRITING

RBG

One of the above 3 types of Remote Controllers is used for the Projector.

The Remote Controller is attached to the Projector at the time of shipment.

CARTON BOX 601-10642 (1)

Used for transporting the Game Board. Refer to Next Page.

ASSY FIBER CABLE 600-6275-0500 (1)

For communication play, refer to Section 20.

CONN 22 310-5051-22 (2)

For communication play, refer to Section 20.

CHECK SIDE

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HOW TO USE THE CARTON BOX

STOP

IMPORTANT

When asking for the replacement or repair of the product's Game Board (NAOMI 2), be sure to put the Game Board together with the Shield Case in a Carton Box. Otherwise, the request is not acceptable. Put the Shield Case in the Carton Box by paying attention to the correct direction as per the following instructions and as shown by the instructions printed on the Carton Box. Handling in an erroneous manner can damage the Game Board. Remove the Shield Case Brackets from the Shield Case and put the Shield Case in the Carton Box.

SHIELD CASE BRACKETS The shape depends on the type of product.

"CHECK SIDE" Display

FILTER BOARD

Wrap the Shield Case with the packing material and put it in the Carton Box as shown. Putting it upside down or packing otherwise in the manner not shown can damage the Game Board and parts.

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6. ASSEMBLING AND INSTALLATION

Perform assembly work by following the procedure herein stated. Failing to comply with the instructions can cause electric shock hazard. Perform assembling as per this manual. Since this is a complex machine, erroneous assembling can cause an electric shock, machine damage and or not functioning as per specified performance. When assembling, be sure to use plural persons. Depending on the assembly work, there are some cases in which working by one person alone can cause personal injury or parts damage. Ensure that connectors are accurately connected. Incomplete connections can cause electric shock hazard. Be careful so as not to damage wirings. Damaged wiring can cause electric shock and short circuit hazards. Do not carelessly push the PTV. Pushing the PTV carelessly can cause the PTV to fall down. This work should be performed by the Location's Maintenance Man or Serviceman. Performing work by non-technical personnel can cause a severe accident such as electric shock. Failing to comply with this instruction can cause a severe accident such as electric shock to the player during operation. Provide sufficient space so that assembling can be performed. Performing work in places with narrow space or low ceiling may cause an accident and assembly work to be difficult. To perform work safely and avoid serious accident such as the cabinet's falling down, do not perform work in places where step-like grade differences, a ditch, or slope exist. Carefully handle the PTV on the PTV base because it is very unstable. If handled carelessly, it may fall down and eventually cause a serious personal injury.

To perform work safely and securely, be sure to prepare a step which is in a secure and stable condition. Performing work without using the step can cause violent falling down accidents.

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When carrying out the assembling and installation, follow the following 6-item sequence.

ASSEMBLING THE PTV

COUPLING THE MAIN CABINET TO THE PTV

SECURING IN PLACE (ADJUSTER ADJUSTMENT)

POWER SUPPLY CONNECTION

TURNING POWER ON

ASSEMBLING CHECK

The master key (accessories) in addition to the tools such as a Phillips type screwdriver, wrench, socket wrench and Ratchet Handle are required for the assembly work.

Phillips type screwdriver

24mm

SOCKET WRENCH,(M8 hexagon bolt) RATCHET HANDLE

WRENCH (for M16 hexagon bolt)

KEY MASTER

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ASSEMBLING THE PTV

Fix the two mask holders onto the PTV top panel each with the 2 countersunk-head screws.

Insert and raise the TV mask as illustrated below, and fix it with the 6 screws.

Fix the panel-mounting brackets L and R onto the PTV front each with the 2 screws.

Mount the front panel onto the PTV front. Fix it with the 4 trusshead screws.

FLAT HEAD SCREW (2 each) M4 X 12

TV MASK

SCREW (4) M5 X 20, w/flat &

spring washers

PTV

MASK HOLDER

TRUSS SCREW(2) black M5 X 25, flat washer used.

PANEL MOUNT BRACKET L

SCREW (2 each) M5 X 16, w/flat & spring washers

PANEL MOUNT BRACKET R

TRUSS SCREW(4) black M5 X 25, flat washer used.

Place the PTV on the PTV base. Minimum 3

workers must engage in lifting the PTV while several other works must hold the PTV base.

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FRONT PANEL

FIG. 6. 1 a

When lifting the PTV the minimum 3 workers must cooperate.

FIG. 6. 1 b

Connect the billboard wire's two connectors to the PTV top panel's connectors. For the safety the 2 workers must hold the billboard while another worker must use a stool when connecting.

SCREW (2) M5 X 16,

w/flat & spring washers

Place the billboard on the

PTV top panel. Engaging the billboard on the 2

BILLBOARD

mask holders, slide it to the PTV front. Be careful not to damage the wires in this instance.

Connect the Connector.

Fix the billboard with the

2 screws.

PTV

When performing work, be sure to use a step.

PTV BASE

FIG. 6. 1 c

FIG. 6. 1 d

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COUPLING THE MAIN CABINET TO THE PTV

Move the main cabinet and the PTV closer to each other. Carefully move the PTV on the PTV base because it is unstable.

Take out the 2 wires from the main cabinet; one for the video signals and another for the power.

Connect the wires between the main

cabinet and the PTV. The connector panel of the PTV front provides two connectors. Into them, insert the 2 wire connectors from the main cabinet; one for the video signals and another for the power. Each has an insertion direction. Make sure about the insertion direction before inserting the connectors, and do not apply excessive force when inserting; otherwise they may be damaged. The connector for the video signals has two fixing screws at its both ends. Tightly fasten them after inserting the connector.

PHOTO 6. 2 a

MITSUBISHI PROJECTOR

Fasten the screws.

TOSHIBA PROJECTOR

Fasten the screws.

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FIG. 6. 2 a

Remove the 3 trusshead screws to detach the mechanism-side lid from the main cabinet. A square hole appears.

Couple the PTV and the main cabinet with each other. Before attaching them closely without a gap, insert a hand into the square hole and pull the 2 wires into the main cabinet. This will prevent the wires from being caught between them.

PHOTO6. 2 b

Mount the 2 joint bracket centers onto the PTV and the main cabinet. Fix them each with 4 hexagonal-head bolts.

Mount the 2 joint bracket onto the PTV base and the main cabinet. Fix them each with 3 hexagonal-head bolts.

Replace the mechanism-side lid to the main cabinet and fix it with the 3 trusshead screws.

JOINT BRACKET CENTER

FIG. 6. 2 b

JOINT BRACKET PTV BASE

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INSTALLING THE POP

Peel off the double-sided adhesive tape on the POP reverse and stick the POP Holder.

By using the 3 Truss screws, secure the POP Holder to the Billboard ceiling.

POP Height:320mm

Double-sided adhesive tape

POP HOLDER

TRUSS SCREW (3) black M4 X 8

FIG. 6. 2 c

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SECURING IN PLACE (ADJUSTER ADJUSTMENT)

Make sure that all of the adjusters are in contact with the floor. If they are not, the cabinet can move and cause an accident.

This product has 10 casters (4 for PTV base, 6 for Main Cabinet) and 10 Adjusters (4 for PTV base, 6 for Main Cabinet). (FIG. 6. 3a) When the installation position is determined, cause the adjusters to come into contact with the floor directly, make adjustments in a manner so that the casters will be raised approximately 5mm. from the floor and make sure that the machine position is level.

Transport the product to the installation position. Be sure to provide adequate space allowing the player to get on and off.

Have all of the Adjusters make contact with the floor. Adjust the Adjuster's height by using a wrench so that the machine position is kept level.

CASTER

After making adjustment, fasten the Adjuster Nut upward and secure the height of Adjuster (FIG. 6. 3 b).

ADJUSTER

FASTEN UPWARD.

FIG. 6. 3 b ADJUSTER

ADJUSTER

FIG. 6. 3 a BOTTOM VIEW

CASTER

Approx.5mm

ADJUSTER

10cm over

FIG. 6. 3 c

Refer to this Fig. (Scale:1/100) for the layout of the place of installation.

2.8m

FIG. 6. 3 d

Be sure to provide space as shown between the Air Vent and the wall surface.

70cm

2.0m

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POWER SUPPLY

Be sure to independently use the power supply socket outlet equipped with an Earth Leakage Breaker. Using a power supply without an Earth Leakage Breaker can cause a fire when electric leakage occurs. Ensure that the "accurately grounded indoor earth terminal" and the earth wire cable are available (except in the case where a power cord plug with earth is used). This product is equipped with the earth terminal. Connect the earth terminal and the indoor earth terminal with the prepared cable. If the grounding work is not performed appropriately, customers can be subjected to an electric shock, and the product's functioning may not be stable. Ensure that the power cord and earth wire are not exposed on the surface (passage, etc.). If exposed, they can be caught and are susceptible to damage. If damaged, the cord and wire can cause electric shock and short circuit accidents. Ensure that the wiring position is not in the customer's passage way or the wiring has protective covering. After wiring power cord on the floor, be sure to protect the power cord. Exposed power cord is susceptible to damage and causes an electric shock accident.

The AC Unit is mounted on the right side of the machine. The AC Unit has Main SW, Circuit Protector, Earth Terminal and the Inlet which connects the Power Cord.

Ensure that the Main SW is OFF.

MAIN SW

Main SW off

INLET

FIG. 6. 4 a AC unit

AC Cable (Power Cord)

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HOW TO USE THE CORD CLAMP

In case the Power Plug is apt to come out of place, secure the Power Cord to the periphery of the AC Unit with the Cord Clamp (an accessory).

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TURNING POWER ON

Connect the power by turning on the AC unit's main switch. Then the billboard's fluorescent light comes on. The monitor (PTV screen) displays a system power-on message, and then an advertising screen (a plying-for-hire screen) appears. At the same time the right and left speakers on the control panel output an advertise sound. The sound is inaudible, however, when you have disabled its function. Before an advertising screen appears the system automatically conducts an initialization. Do not touch the product until the system completes an initialization and the advertising screen appears. During an initialization the handle (steering wheel) turns counterclockwise and clockwise and stops at the original center position (for a straight-ahead direction). This corrects the volume value inside the control panel. Do not touch the handle or play the game before an initialization is completed (that is, the handle automatically stops at the center position). Failure to observe this may affect the handle's operability and the handle's force feedback (force feedback against crashing) during playing the game. If the handle's operability or force feedback is abnormal, disconnect and reconnect the power for initializing the system again. When you disconnect the power, the system saves the data for the credit number, ranking, and latest game's score. Assume that the credits effective for playing a game remain when you disconnect the power. In this case, when you will reconnect the power a game startup screen will appear with the start button flashing. If several machines are interconnected or networked for a communication play, the system checks the network. A network-checking screen as illustrated below appears before an advertising screen appears. Usually, checking the network takes 1 to 3 minutes. If the system detects a problem related with the network, it keeps displaying the network-checking screen or an error message.

Fluorescent lamps are always lit.

On-screen images are outputted.

Handle turns counterclockwise and clockwise.

FIG. 6. 5 a

FIG. 6. 5 b NETWORK check screen

Sound is emitted.

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ASSEMBLING CHECK

In the TEST MODE, ascertain that the assembly has been made correctly and IC BD. is satisfactory (refer to Section 9). In the test mode, perform the following test:

(1) MEMORY TEST

RAM TEST

IC15 IC16 IC17S IC18S GOOD IC22 IC23 IC24S IC25S GOOD IC28 IC29S GOOD IC41 GOOD IC42 GOOD IC44 IC45S IC46 IC47S GOOD IC91S IC92S GOOD IC98 GOOD

OPTIONAL SOUND BOARD: IC2 GOOD

OPTIONAL COMMUNICATION BOARD: IC7 IC8 IC9 IC10 GOOD

PRESS TEST BUTTON TO EXIT

(2) C.R.T. TEST

C.R.T. TEST PAGE#1

0 31

RED

GREEN

BLUE

WHITE

PRESS SERVICE BUTTON TO ANOTHER PAGE PRESS TEST BUTTON TO EXIT

Selecting the RAM TEST on the system test mode menu screen causes the on-board memory to be tested automatically. The game board is satisfactory if the display beside each IC No. shows GOOD.

In the system test mode menu, selecting C.R.T. TEST allows the screen (on which the monitor is tested) to be displayed. Although the monitor adjustments have been made at the time of shipment from the factory, color deviation, etc., may occur due to the effect caused by geomagnetism, the location building's steel frames and other game machines in the periphery. By watching the test mode screen, make judgment as to whether an adjustment is needed. If it is necessary, adjust the monitor by referring to Section 13.

234567890123456789012345678

C.R.T. TEST PAGE#2

234567890123456789012345678

PRESS SERVICE BUTTON TO ANOTHER PAGE

234567890123456789012345678

PRESS TEST BUTTON TO EXIT

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(3) SOUND TEST

SOUND TEST

MAIN SPEAKER LEFT MAIN SPEAKER RIGHT OPTION SPEAKER LEFT OPTION SPEAKER RIGHT > EXIT

SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON

(4) INPUT TEST

INPUT TEST

STEERING WHEEL XXX GAS PEDAL XXX BRAKE PEDAL XXX GEAR POSITION ON START BUTTON OFF VIEW CHANGE BUTTON OFF

SERVICE SWITCH OFF TEST SWITCH OFF

In the system test mode, selecting SOUND TEST causes the screen (on which sound related BD and wiring connections are tested) to be displayed. Check if the sound is satisfactorily emitted from each speaker and the sound volume is appropriate.

Selecting the INPUT TEST on the game test mode menu screen causes the screen (on which each switch is tested) to be displayed. Press each switch. For the coin switch test, insert a coin from the coin inlet with the coin chute door open. If the display beside each switch indicates "ON," the switch and wiring connections are satisfactory.

PRESS TEST AND SERVICE BUTTON TO EXIT

JVS TEST > DISPLAY CONFIG EXIT

NODE 1/1 SWITCH SYSTEM ________ PLAYER1 _____________ PLAYER2 _____________ COIN SLOT1 0000 SLOT2 8000 ANALOG CH1 0000 CH2 0000 CH3 0000 CH4 0000 CH5 0000 CH6 0000 CH7 0000 CH8 0000

SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON

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(5) OUTPUT TEST

OUTPUT TEST

> START BUTTON VIEW CHANGE BUTTON BASS SHAKER(FRONT) BASS SHAKER(FRONT+REAR)

PRESS TEST BUTTON TO EXIT

Perform the above inspections also at the time of monthly inspection.

Select OUTPUT TEST from the Menu screen in the Game Test Mode to cause the screen (on which output unit such as lamps and wiring connections are tested) to appear. Ensure that the output unit functions satisfactorily.

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