Schneider Electric SR2MAN01 User Manual

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Page 1

Zelio Logic 2 Smart Relay

User Manual

SR2MAN01

11/2007

Page 2

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Part I Initial Power up and Discovering . . . . . . . . . . . . . . . . . . 11

Chapter 1 Initial Power up and Discovering . . . . . . . . . . . . . . . . . . . . . . .13

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Presentation of the Smart Relay Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Characteristics and Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Control Keys on the Front Panel of the Smart Relay . . . . . . . . . . . . . . . . . . . . . 20

Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Part II Functions Accessible from the Front Panel . . . . . . . . . 29

Chapter 2

Overview of the Functions Accessible from the Front Panel. . . . 31

Functions Accessible from the Front Panel of the Smart Relay . . . . . . . . . . . . . 31

Chapter 3 Input/Output Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Inputs-Outputs Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

TEXT and DISPLAY screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Chapter 4 PROGRAMMING Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Rules for Entering Ladder Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Method for Entering a Contact or Coil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Entering a Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Entry of Function Block Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Deletion and Insertion of Diagram Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Chapter 5 PARAMETERS Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

PARAMETERS Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Chapter 6 MONITORING Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

MONITORING Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Chapter 7 RUN/STOP Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

RUN/STOP Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

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Chapter 8 CONFIGURATION Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

PASSWORD Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

FILTER Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Zx KEYS Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

WATCHDOG CYCLE Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Chapter 9 CLEAR PROGRAM Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

CLEAR PROG Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Chapter 10 TRANSFER Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

TRANSFER Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Chapter 11 VERSION Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

VERSION Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Chapter 12 LANGUAGE Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

LANGUAGE Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Chapter 13 DEFAULT Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

FAULT Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Chapter 14 CHANGE DATE/TIME Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

CHANGE DATE/TIME Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Chapter 15 CHANGE SUMMER/WINTER Menu. . . . . . . . . . . . . . . . . . . . . . 83

CHANGE SUMMER/WINTER Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Part III LD Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

Chapter 16 LD Language Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Discrete Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Zx Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Auxiliary Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Discrete (DISCR) Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Fast Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Counter Comparators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Analog Comparators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Clocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

Texts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

LCD Screen Backlighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Change to Summer / Winter Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Modbus Inputs/Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

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Part IV Creating and Debugging an Application . . . . . . . . . . . 147

Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Chapter 17 Implementing a Basic Application . . . . . . . . . . . . . . . . . . . . .149

Presentation of Ladder Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Using the Reverse Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Notation Used by the Smart Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Application: Implementing a Two-way Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Chapter 18 Debugging an Application . . . . . . . . . . . . . . . . . . . . . . . . . . . .165

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

Dynamic Mode Ladder Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

Dynamic Mode Function Block Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Dynamic Mode Menus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Smart Relay Reaction to a Power Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

Chapter 19 Backup and Transfer of Ladder Diagrams" . . . . . . . . . . . . . .175

Saving and Transferring Ladder Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

Chapter 20 Sample Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

Specification Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

Implementing the Solution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Part V Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

Chapter 21 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187

Smart Relay Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Appendix A Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Compatibility between the version of the programming software and the

version of the firmware on the smart relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

Compatibility between the memory cartridges and the version of the firmware

on the smart relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

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Safety Information

Important Information

NOTICE

Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will result in personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER

DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury, or equipment damage.

CAUTION

CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment damage.

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Safety Information

PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by

qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.

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About the Book

At a Glance

Document Scope This manual describes the use of functions accessible from the front panel of the

smart relay.

This document is divided into 5 parts and addresses the following topics:

z Part I: Powering up and Discovering the Smart Relay

z General presentation of the smart relay

z Part II: Functions Accessible from the Front Panel

z Description of the interface and the menus of the smart relay

z Part III: LD Language

z Description of automation functions available for programming in LADDER

z Part IV: Creating, Debugging and Saving an Application

z Example of programming z Presentation of tools for debugging and saving an application

z Part V: Diagnostics

z Help for finding solutions to operating problems

Validity Note The information in this manual applies only to smart relays of the Zelio 2 series.

User Comments We welcome your comments about this document. You can reach us by e-mail at

techpub@schneider-electric.com

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Presentation

Initial Power up and Discovering

Subject of this Section

What's in this Part?

This section presents the operation and main characteristics of the smart relay.

This part contains the following chapters:

Chapter Chapter Name Page

1 Initial Power up and Discovering 13

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Presentation

Initial Power up and Discovering

Subject of this Chapter

What's in this Chapter?

This chapter presents the operation and main characteristics of the smart relay.

This chapter contains the following topics:

Topic Page

Safety 14

Presentation of the Smart Relay Front Panel 17

Characteristics and Connections 19

Control Keys on the Front Panel of the Smart Relay 20

Examples 23

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Initial Power up and Discovering

Safety

Preliminary Advice

Preliminary advice and general safety precautions relating to installing smart relays:

Remember that only qualified personnel are authorized to implement the smart relay.

z Read this instruction sheet and the User Guide to learn the procedures prior to

installing, wiring, operating, maintaining of controlling the smart relay.

z The end user should keep this User Guide and the product instructions sheet.

Install the smart relay by following the instructions in the instruction bulletin and the User Guide. Improper installation may result in failure or malfunction of the smart relay.

z Make the necessary ground and short circuit the connections. z Check the operating conditions, as described in the User Guide. If you are unsure

of the technical characteristics, contact Schneider Electric.

z Fluctuations or variations in the power supply voltage should not exceed the

tolerance thresholds stated in the technical characteristics, as they may lead to operating failures and potentially dangerous situations.

z Take any steps necessary to ensure that an application interrupted by a power

failure continues to operate correctly after restoring power and make sure also that no dangerous situation whatsoever arises.

z Take any steps necessary to prevent involuntary activation of the relay. z Automation and control devices must be installed in areas where they are

protected against any risk of involuntary activation.

Ensure that all connections to the control system meet applicable safety standards.

Ensure that you comply with all applicable standards for emergency stop systems in order to avoid potentially dangerous situations. Ensure that releasing the emergency stop system does not cause the automated system to suddenly restart.

z Install the smart relay only in environments described in the User Guide. Do not

use the smart relay in environments subject to excessive temperatures, elevated relative humidity, condensation, corrosive gases, or excessive shocks.

z The smart relay should be used in "Pollution level 2" environments. This level

defines the effect of pollution on the insulation.

z Definition of level 2 Pollution: Only non-conductive pollution arises, except for

occasional temporary conductivity caused by condensation. Do not use smart relays in environments lower than those specified in IEC Standard 60664-1.

z Use appropriate wires according to current and voltage requirements. Tighten the

screws of the terminal according to the specified torque.

z Use an IEC 60127 approved fuse, in conformity with the requirements for current

and voltage, to protect the power line and output circuits. This is not required when a device including a smart relay is intended for Europe.

z Use an EU-approved switch. This is not required when a device including a smart

relay is intended for Europe.

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Initial Power up and Discovering

DANGER

RISK OF ELECTRIC SHOCK, EXPLOSION OR ELECTRIC ARCING

Power off the smart relay prior to installing, removing, wiring, maintaining or inspecting a smart relay system.

Failure to follow this instruction will result in death or serious injury.

WARNING

RISK OF EXPLOSION

Precautions:

z Compliant with standard CSA C22.2 No 213: This equipment is designed for

use in Class 1, Division 2, Groups A, B, C, D or in non-dangerous locations only. Replacement of components may compromise the suitability to this specified environment.

z Ensure that the power voltage and its tolerances are compatible with those of

the smart relay.

z Do not disconnect the equipment as long as the power supply has not been cut

off or the zone is not safe.

z This product contains a battery. Do not place the smart relay in fire.

Failure to follow this instruction can result in death, serious injury, or equipment damage.

WARNING

RISK OF ELECTRIC SHOCK OR FIRE

Precautions:

z The smart relay is solely intended for installation in an enclosure. Do not install

the smart relay outside of an enclosure.

z Ensure that no metal fragment or wiring material falls into the enclosure of the

smart relay. Foreign bodies may lead to fire, material damage or malfunction.

Failure to follow this instruction can result in death, serious injury, or equipment damage.

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Initial Power up and Discovering

INVOLUNTARY OPERATION OF EQUIPMENT

Precautions:

z Power off the smart relay prior to installation, deinstallation, wiring, maintenance

or operation of the unit.

z The emergency stop and the locking circuits should be configured in the

software program of the smart relay.

z In the event of failure of the relays or transistors in the output modules of the

smart relay, the outputs should remain activated or deactivated. For output signals that might lead to serious accidents, install a control circuit external to the smart relay.

z Install the modules according to the environmental operation conditions

specified in the instruction bulletin.

z Do not attempt to dismantle, repair or modify the smart modules. z Use an IEC 60127 approved fuse, in conformity with the requirements for

current and voltage, to protect the power line and output circuits.

Failure to follow this instruction can result in death, serious injury, or equipment damage.

WARNING

RISK OF UNEXPECTED OPERATION

Special case of the use of the SR2COM01 modem communication extension. Sending commands may lead to modification of the status of smart relay outputs or accidental enabling of controlled equipment. It is important to:

z Know how the commands will affect the process or the controlled equipment, z Take any preventive measures necessary to ensure safety when making

modifications.

Failure to follow this instruction can result in death, serious injury, or equipment damage.

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Initial Power up and Discovering

Presentation of the Smart Relay Front Panel

Introduction Smart relays are designed to simplify the electrical wiring of intelligent solutions. A

smart relay is very simple to implement. Its flexibility and its high performance allow users to save significant amounts of time and money.

This User’s Guide is intended for people who do not have an in-depth knowledge of automation systems and who would like to be able to implement smart relays.

Description of the Smart Relay Front Panel

The illustration below presents the elements of the front panel of the smart relay:

23 4 5

24 VDC

I2I1 I4I3 ICIB

Inputs I1...I4

24 VDC

IEID

IB... IE

Analog or 24 VDC

SR2 B122BD

1 2 3 4 B C D E S T O P L D T H U 2 5 S E P 1 6 : 4 0

1 2 3 4

Menu / OK

Outputs

Q1 ... Q4: Relay 8A

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Initial Power up and Discovering

Prompt Element

1 Retractable mounting feet.

2 Screw terminal block for the power supply.

3 LCD display, 4 lines, 18 characters.

4 Screw terminal block for discrete inputs.

5 Screw terminal block for analog inputs.

6 Slot for backup memory or PC connection cable.

7 Shift key (white).

8 Menu/OK key (green) for selection and confirmation.

9 Relay output screw terminal block.

10 Navigation keys (gray) or after configuring Z pushbuttons.

0-10 Volts, usable in discrete input mode depending on model.

Description of the LCD

The illustration below presents an example of LCD display elements when displaying the INPUT-OUTPUT screen:

1 2 3 4 B C D E

S T O P L D

T H U 2 5 S E P 1 6 : 4 0

1 2 3 4

12 43

Menu / OK

Prompt Element

1 Input status* display (B...E represent the analog inputs, also may be used as

DISCR).

2 Display of the operating mode (RUN/STOP) and programming mode (LD/FBD).

3 Display of the date (day and time for products with clock).

4 Output status display.

5 Contextual menus / pushbuttons / icons indicating the operating modes.

* An ACTIVE input or output is displayed in reverse video.

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Initial Power up and Discovering

Characteristics and Connections

Introduction Here is detailed information on the characteristics of DC smart relay connections.

Recommended connection

Possible Connection

Prohibited Connection

It is recommended to connect the smart relay to a regulated DC power supply:

Regulated

220 V

It is possible to connect the smart relay to a rectified filtered regulated power supply:

ABL7R

24 V=

RECOMMENDED

Rectified and filtered

U max

POSSIBLE

Provided that it verify the following characteristics, according to the type of smart relay:

SR2 ... BD SR2 ... JD

U max < 30 V U min > 19.2 V

It is prohibited to connect the smart relay to a rectified non-filtered power supply:

U max < 14,4 V U min > 10.4 V

U min

Rectified non filtered

PROHIBITED

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Initial Power up and Discovering

Control Keys on the Front Panel of the Smart Relay

Description The keys located on the front panel of the smart relay are used to configure, program

and control the application and monitor the application's progress.

Illustration:

P R O G R A M M I N G P A R A M E T E R S R U N / S T O P C O N F I G U R A T I O N

Menu / OK

Note: The LCD screen is lit for 30 seconds when the user presses any of the

buttons on the front panel.

Shift Key The Shift key is the white key located on the right side of the LCD screen.

When the Shift key is pressed, a contextual menu is displayed above the Z keys (Ins, Del, Param, etc.).

Menu/OK Key The Menu/OK key is the green key located below the LCD screen on the right side.

This key is used for all confirmations: Menu, sub-menu, program, parameter, etc.

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Initial Power up and Discovering

Zx Keys The Zx keys are the gray keys aligned from left (Z1) to right (Z4) and located under

the LCD. The arrows indicating the movement direction associated with navigation are marked above the keys.

The navigation keys are used to move left or right, down or up.

The position on the screen appears as a flashing zone:

z Square for a position that corresponds to a contact (only in programming mode), z Round for a link (only in programming mode).

Note: When the keys may be used for other actions apart from navigation, a contextual menu bar is displayed (e.g.: 1, 2, 3 and 4 as Zx-type keys).

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Initial Power up and Discovering

Contextual Menus

When the cursor is placed on a modifiable parameter, if the Shift key is pressed, a contextual menu appears.

Illustration:

ins. - Param+Del.

Menu / OK

Using the contextual menu functions:

z + / -: Used to scroll through the various possible values of the selected field (types

of inputs, outputs, automation functions, numbers, numerical values, etc),

z Ins.: Inserts a line, z Del.: Deletes the selected element, or the entire line if it is empty, z Param.: Displays the specific parameter screen for the automation function

(visible only if the automation function contains a parameter),

z ← ↑ ↓ →: Direction of the connection (visible only if the cursor is placed over a

link box),

1 2 3 4

: This line appears when the keys are used as Zx key-type inputs in a program.

Illustration:

Menu / OK

The key indicates that the program is password-protected.

Illustration:

Menu / OK

1 2 3

1: Indicates the state of the smart relay. In RUN it is in motion, in STOP it is immobile. 2: Indicates that faults have appeared (see FAULT menu). 3: The smart relay is physically connected to the programming software.

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Initial Power up and Discovering

Examples

Introduction We will now see two examples of how to use the smart relay’s keys.

Language Selection

Example 1: Here are details on how to select the language of the smart relay:

Step Action

1 Powering up

On initial powering-up, the INPUT-OUTPUT screen is displayed (See: Inputs-Outputs Screen, p. 34). By default, the selected language is English. View:

1 2 3 4 B C D E S T O P L D F R I 2 5 N O V 1 6 : 4 0 1 2 3 4

From the INPUT-OUTPUT screen, enter the MAIN menu , then go to the CONFIGURATION menu LANGUAGE, by pressing 7 times on the down navigation

key . View:

C L E A R P R O G T R A N S F E R V E R S I O N L A N G U A G E

Menu / OK

Note: the selected command flashes.

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Initial Power up and Discovering

Step Action

3 Enter in the language selection menu.

4 Select and confirm the language (the selection is shown in flashing text).

Menu / OK

View:

E N G L I S H F R A N C A I S D E U T S C H I T A L I A N O

Note: The activated option flashes and it is also indicated by a black diamond.

Menu / OK

or then

The Menu/OK button is used to confirm the selection of the new language. The display returns to the MAIN menu when the smart relay is in STOP mode. View:

C L E A R P R O G T R A N S F E R V E R S I O N L A N G U A G E

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Initial Power up and Discovering

Step Action

5 Return to the INPUT-OUTPUT screen using the left navigation key.

View:

1 2 3 4 B C D E S T O P L D F R I 2 5 N O V 1 6 : 4 0 1 2 3 4

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Initial Power up and Discovering

Modification of Date and Hour

Example 2: Here are details on procedure to follow to modify the date and time of the initial power up or following a long lasting power failure.

Step Action

1 From the INPUT-OUTPUT screen, enter the MAIN menu, then go to the CHANGE D/

H menu:

Menu / OK

then

View:

V E R S I O N L A N G U A G E D E F A U L T C H A N G E D / H

2 Enter the date and hour configuration menu:

9 times in LD mode 7 times in FBD mode

Menu / OK

View:

C H A N G E D / H T H U 0 7 J U L 2 0 0 3 1 6 : 2 7 3 0 s C A L 0 2 secs / WK

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Initial Power up and Discovering

Step Action

3 Select the parameter to modify using the arrows (the selection is highlighted by the

blinking of the parameter):

Modify the parameter using the navigation keys:

Then confirm with the Menu/OK key:

Menu / OK

The Menu/OK button is used to confirm the modifications. The display returns to the MAIN menu when the smart relay is in STOP mode). View:

V E R S I O N L A N G U A G E D E F A U L T C H A N G E D / H

4 Return to the INPUT-OUTPUT screen

View:

1 2 3 4 B C D E S T O P L D F R I 2 5 N O V 1 6 : 4 0 1 2 3 4

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At a Glance

Functions Accessible from the Front Panel

Subject of this Section

What's in this Part?

This section describes the functions that can be accessed from the front panel of the smart relay.

This part contains the following chapters:

Chapter Chapter Name Page

2 Overview of the Functions Accessible from the Front Panel 31

3 Input/Output Screen 33

4 PROGRAMMING Menu 39

5 PARAMETERS Menu 51

6 MONITORING Menu 53

7 RUN/STOP Menu 55

8 CONFIGURATION Menu 57

9 CLEAR PROGRAM Menu 65

10 TRANSFER Menu 67

11 VERSION Menu 73

12 LANGUAGE Menu 75

13 DEFAULT Menu 77

14 CHANGE DATE/TIME Menu 81

15 CHANGE SUMMER/WINTER Menu 83

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Overview of the Functions Accessible from the Front Panel

Functions Accessible from the Front Panel of the Smart Relay

Description From the front panel of the smart relay, you may:

z Program (in LD mode), z Configure, z Control the application, z Monitor the performance of the application.

Illustration:

P R O G R A M M I N G P A R A M E T E R S R U N / S T O P C O N F I G U R A T I O N

Menu / OK

The line flashes to indicate where you are positioned.

The up triangle on the right side of the LCD screen indicates that possible up options exist. The down triangle indicates that possible down options exist.

To return to the previous menu, press left navigation key.

Note: The LCD screen is lit for 30 seconds when the user presses any of the buttons on the front panel.

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Overview of the Functions Accessible from the Front Panel

Managing Menus The inputs-outputs screen is displayed by default whether the mode be LD or FBD.

Pressing the Menu/OK key switches the display from the inputs-outputs screen to the main menu.

The menu on the first row which is selected by default (flashing). The and navigation keys can be used to place the cursor over the other menus.

Press the green Menu/OK key to display the screen corresponding to the selected menu or to move onto the first sub-menu.

Differences Between LD and FBD Modes

Configuring Extensions

Certain menus are specific to either LD or FBD mode.

Menu LD FBD

PROGRAMMING

MONITORING

PARAMETERS

RUN / STOP

CONFIGURATION

PASSWORD

FILTER

Zx KEYS

WATCHDOG CYCLE

CLEAR PROG.

TRANSFER

VERSION

LANGUAGE

FAULT

CHANGE D/T

CHANGE SUMM/WINT

Extensions added to the smart relay may only be configured from the programming software. See on-line help of the programming software for more information.

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At a Glance

Input/Output Screen

Subject of this Chapter

What's in this Chapter?

This chapter describes the characteristics of the input-output screen.

This chapter contains the following topics:

Topic Page

Inputs-Outputs Screen 34

TEXT and DISPLAY screen 36

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Input/Output Screen

Inputs-Outputs Screen

Description The inputs-outputs screen is the highest-level interface. It is displayed by default,

when no (TEXT or DISPLAY) display function is active and regardless of:

z The programming type: LD or FBD, z the mode: STOP or RUN.

Illustration:

2 3

1 2 3 4 5 6

S T O P L D

M O N 2 2 S E P 1 5 : 5 1

1 2 3 4

Menu / OK

The inputs-outputs screen can be used to view:

1. the state of the inputs: 1 to 9, A to P,

2. The mode used: LD/FBD,

3. The Operating mode: RUN / STOP,

4. The date and time for products with a clock,

5. the state of outputs: 1 to 9, A to G,

6. Z push buttons: 1 to 4.

In Simulation mode or Monitoring mode when the program is in RUN, the active states of the inputs and outputs are indicated in reverse video.

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Input/Output Screen

Access to the Main Menu

Pressing the Menu/OK key switches the display from the inputs-outputs screen to the main menu:

z PROGRAMMING (LD STOP mode), z MONITORING (LD RUN mode), z PARAMETERS, z RUN / STOP, z CONFIGURATION (STOP mode), z CLEAR PROG. (LD STOP mode), z TRANSFER (STOP mode), z VERSION, z LANGUAGE, z FAULT, z CHANGE D/T, z CHANGE SUMM/WINT.

The display automatically returns to the inputs-outputs menu on exiting all other menus and sub-menus.

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Input/Output Screen

TEXT and DISPLAY screen

Description The display functions are used to display text or numerical values (current value,

preset value, etc.) on the LCD display instead of the INPUTS-OUTPUTS:

z In LD mode: A TEXT function is active, z in FBD mode: A DISPLAY function is active.

Illustration:

V a l u e c o u n t e r 1

C 1 C = 0 0 0 0 1

D a t e

2 8 / 1 1 / 2 0 0 3

Menu / OK

If several display functions are active simultaneously:

z In LD mode: The highest block number is displayed. There are 16 TEXT-type

blocks numbered from 1 to 9 then from A to G,

z In FBD mode: The superposition of all of the FBD DISPLAY screens is displayed,

for up to 32 blocks. If more than 32 FBD DISPLAY blocks are active, the screens of the 32 FBD DISPLAY blocks with the lowest numbers are superposed.

Switching Between the Screens

Note: The display functions are programmable only from the programming software (see the on-line help for the programming software for more information).

Switching between the screens

It is however possible to go from the TEXT (LD) or DISPLAY (FBD) screen to the INPUTS-OUTPUTS screen and vice-versa.

To do this, proceed as follows:

Step Step

Action Press and hold down the Shift key and press the Menu/OK key.

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Input/Output Screen

Modify Displayed Values

In RUN mode, when the TEXT / DISPLAY screen is displayed, it is possible to modify, from the front panel, the displayed values whose modification was authorized in the block function parameters window.

To do this, proceed as follows:

Step Step

Action Press the Shift key (white key) to display the contextual menu.

Result: Param is displayed at the bottom of the screen.

Press the key (without releasing the Shift key) to display the contextual menu. Result: The parameter which can be modified flashes and the following contextual menu is displayed:

Menu / OK

Select the parameter to be modified using the navigation keys and from the contextual menu (the value which are available for modification flash).

Modify the parameter value with the + ( ) and - ( ) keys from the contextual menu.

5 Confirm the changes by pressing the Menu/OK key.

Result: The display returns to the INPUTS-OUTPUTS screen or the TEXT / DISPLAY screen.

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Presentation

PROGRAMMING Menu

Subject of this Chapter

This chapter describes the characteristics of the PROGRAMMING menu specific to LD mode / smart relay in STOP mode.

This function lets the user enter the ladder diagrams that will work on the smart relay.

This program is written only using a ladder diagram LD.

Illustration:

I1 RT1 I2 I1 M3 T1 SM1 TT1

Menu / OK

Note: The smart relays to which have been added an Input/Output extension are programmable only in FBD mode from the programming software. See on-line help of the programming software for more information.

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PROGRAMMING Menu

What's in this Chapter?

This chapter contains the following topics:

Topic Page

Rules for Entering Ladder Diagrams 41

Method for Entering a Contact or Coil 43

Entering a Link 45

Entry of Function Block Parameters 47

Deletion and Insertion of Diagram Lines 49

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Rules for Entering Ladder Diagrams

Description A smart relay allows you to enter 120 line Ladder diagrams.

The smart relay’s display screen is used to display these lines, 4 at a time, in the following manner:

I1-H1-C1-M1-T2-CC1 I2 Z1 ---------- Z3

Prompt Element

1 Column reserved for contacts (conditions).

2 Column reserved for contacts (conditions) and for links.

3 Column reserved for coils (actions).

4 Column reserved for links.

PROGRAMMING Menu

Each line comprises 5 fields each with 2 characters reserved for contacts (conditions). The 4 central columns can also accept links. The last three-character column is reserved for coils (actions).

Links must be entered between the contact and coil columns.

A ladder diagram is entered into the smart relay using the front panel keys (see Control Keys on the Front Panel of the Smart Relay, p. 20).

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PROGRAMMING Menu

Data Entry Rules Make sure you respect the following rules when you enter a ladder diagram:

Rules Incorrect Correct

Each coil must only be entered once in the right hand column

I1-------------[Q1 I2-I3----------TT1 T1-------------[Q1 Z1

I1-------------[Q1 T1 I2-I3----------TT1 Z1

Elements used as contacts may be entered as many times as necessary in the 5 left hand columns.

Links must always run from left to right.

I1-I2-I3

I1-------------TT1 T1-------------[Q1 I3-T1----------[M2 I1-M2----------[Q2

I1-I2-I3-------[M1 M1----I4-I5-I6-[Q1

I4-I5-I6-[Q1

If S coils (SET) are used in a diagram, also use an R (Reset) coil.

If no R (Reset) coils are used, the corresponding coil will always be set to 1.

An R (Reset) coil must be used for reset purposes.

Note: Smart relays run programs from top to bottom and from left to right.

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Method for Entering a Contact or Coil

Description

Note: Accessible only in LD mode / smart relay in STOP mode.

This section describes the procedures for performing the following operations:

z Entering an element, z Modifying an element, z Deleting an Element.

This is valid for : contact or coil elements, whether the parameters can be set or not.

PROGRAMMING Menu

Entering an Element

When entering an element, the following rules must be observed:

z Contact: In any column except the last, z Coil: Only in the last column.

The presence of a square, flashing cursor means an element can be inserted.

Entry procedure:

Step Action

1 Place the flashing cursor at the required location.

The navigation keys can be used move the cursor in the direction of the arrows on the navigation keys . Illustration:

2 Press the Shift key to display the contextual menu.

Illustration:

ins. - + Del.

Menu / OK

By simultaneously pressing Shift and one of the (- and +) keys, the first letter of the element is inserted: I for a contact and Q for a coil, followed by the number 1.

Choose the type of element desired by pressing simultaneously on makes the different types of elements scroll down cyclically, in the following order:

z For the contacts: I, i, Z, z, M, m, Q, q, T, t, C, c, K, k, V, v, A, a, H, h, W, w, S, s. z For the coils: M, Q, T, C, K, X, L, S.

See the chapterLD Language Elements, p. 87.

Shift

and +or-. This

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PROGRAMMING Menu

Step Action

Release the Shift key to have access to the navigation keys: . Pressing the key places the cursor over the corresponding number 1.

5 Simultaneously hold down the Shift and + keys to increment the number of the

element (2, 3, 4,..., 9, A, etc.). Note: The numbers for functional blocks are limited to the number of blocks of the type available in the smart relay. In the case of extensible smart relays, the inputs and outputs numbers are used to program the extension to maximum size. In entering a contact, once this step is completed, the entry is terminated. In entering a coil, you must additionally select the function of the coil.

Release the Shift key to have access to the navigation keys: .

7 Steps 7 to 9 are only necessary when entering a coil.

Position the cursor on the function of the coil by pressing twice on the key.

8 Select the desired function by pressing simultaneously on the Shift key and the +

or - key. This will scroll through the different coil functions available.

Release the Shift key to have access to the navigation keys: .

Note: Confirming some function block coils will bring-up a function block parameter setting screen.

Modifying an element,

To modify an existing control diagram element, simply:

z Position the pointer over the element to modify: Step 1 in the previous table, z Select the desired new element: Steps 3 to 6.

Initialization Status of contacts on program initialization:

z A contact in normally-open mode (direct state) is inactive, z A contact in normally-closed mode (reverse state) is active,

Deleting an Element

To delete an element, simply:

z Place the cursor over the element to delete: Step 1, z Simultaneously press the Shift and Menu/OK keys.

Two scenarios are possible, depending on the position of the cursor at the time of the deletion:

z Cursor over an element: the element is deleted, z Cursor over an empty position of the line: the whole line is deleted.

Note: Generally, the deleted element must be replaced by a link.

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Entering a Link

Description

Note: Accessible only in LD mode / smart relay in STOP mode.

This section describes the procedures for performing the following operations:

z Entering links between elements, z Deleting links between elements, z Replacing a link with a contact.

Entering a Link Links are entered exclusively using the round flashing cursor.

Entry procedure:

Step Action

1 Place the flashing cursor at the required location.

The navigation keys can be used move the cursor in the direction of the arrows on the

navigation keys . Illustration:

PROGRAMMING Menu

2 Press the Shift key to display the contextual menu.

Illustration:

Del.

Menu / OK

3 Trace connections by simultaneously pressing the Shift key and the navigation keys:

←↑↓→.

Shift and → to trace a connection to the position of the next contact or to the coil at the end of the line. Shift and ↑↓ to trace perpendicular connections to the previous or next line.

Release the Shift key to have access to the navigation keys: .

5 Repeat the operation as many times as necessary to link the elements together

according to your requirements.

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PROGRAMMING Menu

Modifying a Link To modify an existing link, simply:

z Place the cursor over the link to modify: step 1 z Modify the link: Steps 2 to 5.

Deleting a Link To delete a link, simply:

z Place the cursor over the element to delete: step 1. z Simultaneously press the Shift and Menu/OK keys.

Two scenarios are possible, depending on the position of the cursor at the time of the deletion:

z Cursor over a link: The link is deleted, z Over an empty position of the line: The whole line is deleted.

Replacing a Link with a Contact

To replace a link with a contact, simply:

z Place the cursor (flashing square) over the link to transform: step 1. z Follow the element entry (see Method for Entering a Contact or Coil, p. 43)

procedure: Steps 3 to 6.

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Entry of Function Block Parameters

Description

Note: Accessible only in LD mode / smart relay in STOP mode.

When entering a control diagram, the parameters of the configurable automation functions must be completed.

The automation functions with parameters are the following:

z Auxiliary relays (see Auxiliary Relays, p. 93) (latching), z Discrete Outputs (see Discrete (DISCR) Outputs, p. 98) (latching), z Clocks (see Clocks, p. 134), z Analog Comparators (see Analog Comparators, p. 129), z Timers (see Timers, p. 101), z Counters (see Counters, p. 111), z Fast counters (see Fast Counter, p. 118).

PROGRAMMING Menu

Accessibility of parameters

Function block parameter setting can be accessed:

z When entering the command diagram line, z From the PARAMETERS menu if the block has not been padlocked.

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PROGRAMMING Menu

Entering Parameters on Creation of the Block

Modifying the Parameters of Existing Blocks

Parameters are entered in the same way, whatever the parameters screen:

Step Action

1 Enter the desired automation function: Step 1 of the element entry (see Method for

Entering a Contact or Coil, p. 43) procedure.

When the function has parameters, Param appears in the contextual menu (when the Shift key is pressed).

Illustration:

ins. - Param+Del.

Menu / OK

Press and hold down the Shift key and press on Param (key ). Result: The function’s parameter screen appears.

Use the navigation keys to move to the cursor over the modifiable parameters: .

4 Modify the value of the parameter using the + and - keys, holding down Shift.

Confirm the modifications by pressing Confirm again by pressing the Menu/OK key to save.

Menu/OK

, which will open the confirmation window.

To modify the parameters of an existing element, simply:

Step Action

1 Use the navigation keys to move the cursor over the element to modify: step 1 of the

element entry (see Method for Entering a Contact or Coil, p. 43) procedure.

At the same time, hold down

3 Carry out steps 3 to 5 above.

Shift

and the

Param

key to open the parameter window.

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Deletion and Insertion of Diagram Lines

Deletion

Note: Accessible only in LD mode / smart relay in STOP mode.

Diagram lines are deleted line-by line. The procedure is the following:

Step Action

1 Place the cursor over the line to delete.

2 Delete all the elements in the line (see Method for Entering a Contact or Coil, p. 43):

(Links, contacts and coils) to obtain an empty line.

3 Press the Shift key to display the contextual menu.

Illustration:

ins. - +Del.

Simultaneously pressing Shift and Del opens the confirmation window.

4 Confirm by pressing Menu/OK.

Note: It is possible to delete all diagram lines contained in the smart relay. In order to do this, select the CLEAR PROG. option from the main menu, and confirm the deletion of all the control diagram lines.

PROGRAMMING Menu

Menu / OK

Insertion The procedure is the following:

Step Action

1 Place the cursor over the line located immediately below the line to create.

2 Press the Shift key to display the contextual menu.

3 Press the Ins key (while holding down the Shift key) to create the line.

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PARAMETERS Menu

Description This menu is used to enter and modify the application parameters directly on the

screen using the smart relay keys. This function can be accessed in the two modes: LD and FBD, but the contents will be specific to the mode used.

If there are non-locked parameters to display they are listed in the window; otherwise a NO PARAMETER message appears.

LD mode Functions with parameters in LD mode:

Only those functions used in the program and with parameters are listed in the PARAMETERS menu.

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PARAMETERS Menu

FBD mode Functions with parameters in FBD mode:

z Numerical Constant-Type Inputs, z Clocks, z Gain, z Timers: TIMER A/C, TIMER B/H, TIMER Li, z Counters: PRESET COUNT, z Fast counter, z CAM block.

To access the parameters of the FBD blocks, you must know end enter the block number. This number appears in the programming software on the wiring sheet at the top right corner of the block.

Only those functions used in the program and with parameters are listed in the

PARAMETERS menu.

Parameter Modification

Parameters in RUN Mode

Parameter modification procedure:

Step Action

1 Place the cursor over the PARAMETERS menu in the main menu (PARAMETERS

flashing) and confirm by pressing the Menu/OK button. Result: The parameters window opens to the first parameter.

2 Select the function to modify.

To access the required function, scroll through the function block numbers (navigation keys and ) until you reach the right one.

3 Select the parameter to modify.

The and keys are used to place the cursor over the parameter to modify.

Modify the parameter using the + and - keys ( and ) of the contextual menu.

5 Confirm the modifications by pressing Menu/OK, which will open the confirmation

window.

6 Confirm again twice by pressing Menu/OK to save.

Result: The display returns to the INPUTS-OUTPUTS screen in RUN mode and to the MAIN menu in STOP mode.

It is therefore possible to modify parameters in RUN mode dynamically as long as they are not locked.

The modifications can be made:

z From the PARAMETERS (see PARAMETERS Menu, p. 51) menu, z From the MONITORING (see MONITORING Menu, p. 53) (LD) menu: Move the

pointer over the function to be modified using the navigation keys and open the parameters window from the contextual menu (Shift key).

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MONITORING Menu

Description

Note: Accessible only in LD mode / smart relay in RUN mode.

MONITORING mode can be used to obtain a dynamic view of the state of the smart relay inputs/outputs.

In this mode the wiring diagram appears as it does in the PROGRAMMING (see PROGRAMMING Menu, p. 39) menu (smart relay in STOP mode), but appear in reverse video when inputs or outputs are activated (white on black background).

Illustration:

1 1

I -i2----------[Q IB-------------TT1 T1-------------[Q2 H1-------------[M1

This mode is also used to dynamically modify the values of automation function parameters if these are not locked.

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MONITORING Menu

Parameter Modification

To modify the parameters, proceed as follows:

Step Action

1 Use the navigation keys to move the cursor over the element to modify: Step 1 of the

element entry (see Method for Entering a Contact or Coil, p. 43) procedure.

2 At the same time, hold down Shift and the Param key to open the parameter window.

Use the navigation keys to move to the cursor over the modifiable parameters: .

4 Change the parameter value using the keys + and -.

Confirm the modifications by pressing Confirm a second time by pressing Menu/OK to save.

6 Confirm again with Menu/OK.

Result: Return to the parameter screen.

7 Confirm again with Menu/OK.

Result: Return to the LD diagram screen.

Menu/OK

, which will open the confirmation window.

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RUN/STOP Menu

Description This function is used to start or stop the program in the smart relay:

z In STOP mode: The program is stopped and the outputs disabled, z In RUN mode (with or without initialization of latching parameters): The program

is executed.

Startup In STOP mode, when accessing the RUN/STOP menu, the interface proposes the

following three choices for starting the program:

z WITH LATCHING INIT: All current values (counters, timers, etc.) are reset to

zero before the program starts (default selection),

z WITHOUT LATCHING INIT: Current values for which the Latching option has

been activated are kept,

z NO: The program has not been started.

Illustration:

R U N P R O G .

W I T H L A T C H I N G I N I T W I T H O U T L A T C H I N G I N I T

N O

Menu / OK

The navigation keys are used to change the selection.

When the mode has been validated with the Menu/OK key, the display moves to the INPUT-OUTPUT screen.

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RUN/STOP Menu

Off In RUN mode, when accessing the RUN/STOP menu, the interface asks the user to

confirm the request to stop the program:

z YES: The program stops (selected by default), z NO: The program does not stop.

Illustration:

S T O P P R O G . Y E S N O

Menu / OK

The navigation keys are used to change the selection.

When the mode has been confirmed with the Menu/OK key, the display moves to the INPUT-OUTPUT screen.

Smart Relays Without Screen

For smart modules without screen, a green LED located on the front panel of the module is an indicator light:

z If the LED flashes slowly (3 Hz), the module is in RUN mode (even if there is non-

blocking fault).

z If the LED flashes rapidly (5 Hz), the module is in STOP mode with fault. z If the LED stays lit, the module is powered-up and in STOP mode.

Note:

On power up, the smart relay is in RUN mode, unless there is a blocking fault.

Note: To release a blocking fault, power off the module, then power it up again.

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Presentation

CONFIGURATION Menu

Subject of this Chapter

What's in this Chapter?

The CONFIGURATION menu provides access to the following 4 functions:

z PASSWORD, z FILTER, z Zx KEYS, z WATCHDOG & CYCLE

This chapter describes the characteristics of these functions.

Note: Use the navigation key to return to the main menu .

Note:

If the program is password-protected, (key displayed in the contextual menu), the

user must enter the password before any action can take place in the sub-menus.

Note: The CONFIGURATION menu is only available in STOP mode.

This chapter contains the following topics:

Topic Page

PASSWORD Menu 58

FILTER Menu 61

Zx KEYS Menu 62

WATCHDOG CYCLE Menu 63

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CONFIGURATION Menu

PASSWORD Menu

Description If the program is password-protected (key icon appears), the user must enter the

password to perform certain operations.

The password protects access to the following menus:

z PROGRAMMING (LD STOP mode), z MONITORING (LD RUN mode), z CONFIGURATION (STOP mode), z CLEAR PROG. (LD STOP mode), z MODULE TRANSFER > MEM (STOP mode). z MEM TRANSFER > MODULE (LD STOP mode depending on the choice of the

programmer

(1)

Note:

menu in LD mode, .

Illustration:

P A S S W O R D E N T E R 0 0 0 0

(1)

, FBD STOP mode).

The programmer can configure the application to protect access to this

Menu / OK

Activating the password also involves usage limitations in the programming software:

z Modification of the program contained in the smart relay, z Rereading of the program contained in the smart relay, z Destruction by transferring another program. z Monitoring,

Note: If you lose a password, the solution is to overwrite the program from the programming software; see the on-line help of the programming software.

z Transferring/Clearing the program, z Module/Update module Firmware, for more information about the compatibility

of the firmware, see Compatibility between the version of the programming software and the version of the firmware on the smart relay, p. 234.

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CONFIGURATION Menu

Note: It is possible to quit the screen without entering a password by using a combination of the Shift key (white key) and the Menu/Ok key (green key).

Note: To return to the main menu from the CONFIGURATION menu, use the navigation key .

Entering Password

Removing Password

Initially, the key is not displayed and each digit is set to 0.

The ENTER message appears in the window.

Entry procedure:

Step Action

Use the navigation keys to select the digit to enter: .

2 Select the value of the digit using the + and - keys of the contextual menu.

3 Confirm the password with the Menu/OK key, which opens the confirmation window.

4 Confirm again with the Menu/OK key.

Result: The display returns to the MAIN menu.

Note: Henceforth the key is displayed in the contextual menu line.

To cancel the password, follow the same procedure used to enter it.

P A S S W O R D C L E A R 1 / 5 0 0 0 0

Menu / OK

Initially, the key icon is displayed, meaning: Smart relay protected.

The message CLEAR and the number of attempts 1 / 5 appear in the window.

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CONFIGURATION Menu

The following scenarios may arise:

z Password correct: The password is then inhibited, and the smart relay returns

to the PASSWORD menu,

z Password incorrect: The CLEAR counter is incremented.

Illustration:

P A S S W O R D C L E A R 2 / 5 0 0 0 0

Menu / OK

If an incorrect password is entered 5 times consecutively, the security function is locked for 30 minutes.

During this period, if the power supply to the smart relay fails, the downcount will start again on power up.

Illustration:

P A S S W O R D C L E A R E R R O R 5 / 5 > > > 3 0 M I N U T E S

Modifying Password

Menu / OK

To modify the password, simply cancel the old password and enter a new one.

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CONFIGURATION Menu

FILTER Menu

Description This function is used to detect more quickly any changes in states of Discrete inputs.

Two choices are available:

z Fast, z Slow.

Response time:

Filtering Commutation Response time Slow ON → OFF 5 milliseconds

OFF → ON 3 milliseconds

Fast ON → OFF 0.5 milliseconds

OFF → ON 0.3 milliseconds

This selection can only be made when the smart relay is in STOP. By default, the smart relays are configured in SLOW.

Note: This function is available on smart relays with a direct voltage power supply.

Note: to return to the main menu from the CONFIGURATION menu, use the

navigation key .

Filter-Type Selection

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The current type is indicated by the selection symbol (black diamond).

Procedure for selection of filter type:

Step Action

Select the type of filtering using the keys (the selection will flash).

2 Confirm with Menu/OK.

Result: the display returns to the MAIN menu.

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CONFIGURATION Menu

Zx KEYS Menu

Description

Note: Only accessible in LD mode.

The Zx KEYS option is used to activate or deactivate the use of the navigation keys as pushbuttons.

Different functions can be obtained depending on the state of this option:

z Inactive: The keys are only available for setting, configuring and programming

the smart relay.

z Active: they can also be used in a control diagram.

In this configuration, they operate as pushbuttons: Zx keys (see Zx Keys, p. 91), without the need to use a terminal input contact.

Note: To return to the main menu from the CONFIGURATION menu, use the navigation key .

Zx Keys in RUN Mode

By default, the Zx keys are used as navigation keys.

In RUN mode, when the inputs-outputs screen, TEXT screen or DISPLAY screen is active, the numbers of the Zx keys used in the program are displayed in the contextual menu line.

To activate the key, simply select the required key .

Illustration:

1 2 3 4 5 6

S T O P L D

M O N 2 2 S E P 1 5 : 5 1 1 2 3 4

1 3

Menu / OK

Note: The function is inactive in Parameters mode, Monitoring and all the function block parameter and configuration screens.

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CONFIGURATION Menu

WATCHDOG CYCLE Menu

Description The duration of a program cycle depends on its length and complexity: In particular,

the type and number of inputs-outputs and the number of extensions.

The program is executed periodically at regular time intervals. This time interval is called the cycle time.

The program will only execute completely if the cycle time is greater than the program execution time.

The cycle period is configurable in the : CONFIGURATION → CYCLE WATCHDOG menu. This period may be set from 6 to 90 milliseconds in 2millisecond steps.

The default value of the cycle period is 10 milliseconds.

Illustration:

C Y C L E = 0 5 x 0 2 m S

W A T C H D O G I N A C T I V E

Menu / OK

Note: Make sure that:

z Input variations that are too rapid are not masked by cycle time that is too slow, z The speed of output variations is compatibles with system commands.

If the duration of the execution cycle of the program and the embedded software functions exceeds the cycle time value selected by the programmer, the WATCHDOG can be used to operate a specific action.

Note: In certain dialog phases, the cycle times are increased by the communication times between the PC and the smart relay. No guarantee can be made concerning the real cycle times during this operating mode. The WATCHDOG is always inhibited in this smart relay operating mode.

Note: To return to the main menu from the CONFIGURATION menu, use the navigation key .

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CONFIGURATION Menu

Actions The WATCHDOG can perform the following different actions:

z INACTIVE: normal operating mode, z ALARM: A warning state is set and the warning number corresponding to Cycle

time overrun is accessible in the FAULT menu,

z ERROR: the program stops (STOP mode) and the error number corresponding

to: Cycle time overrun is accessible in the FAULT menu.

Cycle Time The cycle time may be set from 6 to 90 milliseconds in 2-millisecond steps.

To adjust this period, adjust the step multiplier factor by 2 milliseconds using the + and - keys of the contextual menu. This factor is between 3 and 45.

C Y C L E = 0 x 0 2 m S0 5

The multiplier factor is adjusted depending on the shortest sampling period of the inputs.

WATCHDOG Configuration

Procedure:

Step Action

1 Configure the CYCLE parameter using the + and - keys of the contextual menu.

Confirm the entry using one of the keys: or . Result: The CYCLE parameter is confirmed and the WATCHDOG parameter is selected (it flashes).

Configure the

4 Confirm your changes by pressing the Menu/OK key.

Result: The display returns to the MAIN menu.

WATCHDOG

parameter using the + and - keys of the contextual menu.

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CLEAR PROGRAM Menu

CLEAR PROG Menu.

Description

Clearing the Program

Note: Accessible only in LD mode.

This function is used to clear the entire program.

Note: If the program is protected (key displayed), the user must enter the password (see PASSWORD Menu, p. 58) before being able to delete the program.

On opening, NO is selected by default.

Procedure:

Step Action

Select the YES choice using the navigation keys and .

2 Confirm the clear command by pressing the Menu/OK key.

Result: the display returns to the MAIN menu.

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TRANSFER Menu

Description This function is used to:

z Load the firmware and the application contained in the smart relay into the

backup memory.

z load firmware and application from the backup memory to the smart relay.

This backup memory can then be used to load the firmware and the application into another smart relay.

Illustration:

T R A N S F E R Z E L I O > M E M O R Y

M E M O R Y > Z E L I O

Menu / OK

Note: The backup memory is provided as an option.

Note: Insertion and extraction of the backup memory may be performed even

when the smart relay is powered up. For smart relays without screens, detection of the memory may only be performed on power up of the smart relay, if the memory is inserted when the smart relay is powered on, it will not be acknowledged.

Note: If the application is protected (key icon displayed), the user must enter the password before being able to save the program.

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TRANSFER Menu

Note: if an application is already present in the backup memory, it will be overwritten by the new transfer (no test is performed to check the memory is free).

Note: It is not possible to directly transfer an application created with version V2 of the programming software from the SR2 MEM01 memory to the smart relay if this latter contains version V3 firmware. In this case, see what action you should take in the section Program incompatible with firmware of the module (see Application incompatible with firmware on the smart relay, p. 70). For more information about the compatibility of the memory cartridges, see

Compatibility between the memory cartridges and the version of the firmware on the smart relay, p. 195.

Module → Backup Memory Transfer

Procedure for transferring the application, from the smart relay to the backup memory:

Step Action

1 Insert the EEPROM cartridge (SR2 MEM02) into the slot provided.

Select the transfer type: MEMORY>ZELIO using the navigation keys .

3 Confirm the transfer command with the Menu/OK key.

(Enter the password if the program is password-protected).

4 Wait for the transfer to end.

Display: > > > MEMORY then TRANSFER. OK when it is complete.

5 Confirm again by pressing Menu/OK key to exit the menu.

Result: The display returns to the INPUTS-OUTPUTS screen in RUN mode and to the MAIN menu in STOP mode.

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TRANSFER Menu

Backup Memory → Module Transfer

Procedure for transferring the application, from the backup memory to the smart relay, for a smart relay with LCD and keyboard:

Step Action

1 Insert the EEPROM cartridge (SR2 MEM02) with the program to be transferred into

the slot provided.

Select the transfer type: MEMORY>ZELIO using the navigation keys .

3 Confirm the transfer command with the Menu/OK key.

4 Wait for the transfer to end.

Display: > > > MODULE then TRANSFER. OK when it is complete.

5 Confirm again by pressing Menu/OK to exit the menu.

Result: the display returns to the INPUTS-OUTPUTS screen in RUN mode and to the MAIN menu in STOP mode.

Procedure for transferring the application, from the backup memory to the smart relay, for a smart relay without LCD or keyboard:

Step Action

1 Since the smart relay is not powered-on, insert the EEPROM cartridge (SR2

MEM02) into the slot provided.

2 Power up the smart relay.

During the transfer, the LED display is off.

3 Wait for the transfer to end.

During the transfer, the LED display is off, then at the end of the transfer the LED flashes.

4 z If the flashing is slow (3 Hz), the transfer has been successful, the smart relay is in

RUN, remove the EEPROM cartridge (SR2 MEM02).

If the flashing is rapid (5Hz), the transfer has failed due to incompatibility between the configuration necessary for the program to be transferred and that of the smart relay.

Note: When the smart relay is in STOP mode, the LED display is lit and does not flash.

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TRANSFER Menu

Possible Errors Below are the possible errors and, for each case, the messages that are displayed:

z Absence of backup memory

Error message: TRANSFER ERROR: NO MEMORY

z Configurations of the hardware and program to transfer incompatible

Error message: TRANSFER ERROR: CONFIG INCOMPAT (hardware or software reference numbers).

Refer to the DEFAULT Menu, p. 77 chapter to consult the error number and clear it.

Note: The transfer of one module program to another via a memory card is only possible between smart relays with the same reference. For example, it is impossible to transfer a program from a module with a clock to a module that does not have one.

Application incompatible with firmware on the smart relay

If the application stored in backup memory SR2 MEM01 was created with a version of the programming software that is incompatible (see Compatibility between the memory cartridges and the version of the firmware on the smart relay, p. 195) with the firmware of the target smart relay, proceed as follows:

Step Action

Load the application from the backup memory to a smart relay with compatible firmware.

Note: If no smart relay has firmware that is compatible with the application, use the programming software version that was used to create the application to load compatible firmware into the target smart relay:

2 Use the version of the programming software that was used to create the application

to load it from the smart relay toward the PC.

3 Save the application uploaded in step 2.

4 Launch the latest version of the programming software.

5 Open the application saved in step 3.

Result: The programming software converts the application.

Load the converted application and the associated firmware to the target smart relay.

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TRANSFER Menu

Use of SR2 MEM01 and SR2 MEM02

On SR2 MEM01, only the program is loaded whereas on SR2 MEM02 the program and the corresponding firmware is loaded.

Consequently:

z With the SR2 MEM01 memory cartridge, you can perform:

z A smart relay to memory transfer if the version of the firmware on this relay is

strictly lower than 3.09.

z A memory to smart relay transfer if the program contained in the SR2 MEM01

memory cartridge is loaded from a smart relay that has the same version of firmware as the smart relay to which you want to load the cartridge.

z With the SR2 MEM02, memory cartridge, you can perform:

z A smart relay to memory transfer if the version of the firmware on this relay is

equal to or higher than 3.09.

z A memory to smart relay transfer if the version of the firmware on the relay to

which you want to load the cartridge is higher than 3.09.

For more information about the compatibility of the memory cartridges, see

Compatibility between the memory cartridges and the version of the firmware on the smart relay, p. 195.

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VERSION Menu

Description This function is used to precisely identify the version of each system component:

z Type of hardware, z Firmware, z LD functions, z FBD functions.

Illustration:

M O D U L E S R 3 B 2 6 1 B D H A R D W A R E 0 1 . 0 0

F I R M W A R E 0 1 . 0 0

L D F U N C. 0 1 . 0 0 . 0 0

Menu / OK

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VERSION Menu

This information is available for the smart relay, but also for the connected extensions.

The symbol is present in the bottom right, indicating the existence of extensions connected to the smart module.

Illustration:

E X T X T 1 4 1 B D H A R D W A R E 0 1 . 0 0 F I R M W A R E 0 1 . 0 0

Menu / OK

To quit, press the Menu/OK button, the display returns to the INPUTS-OUTPUTS screen in RUN mode and to the MAIN menu in STOP mode.

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LANGUAGE Menu

Description This function is used to select the language used by the smart relay.

All messages may be viewed in 6 languages:

z English, z French, z German, z Italian, z Spanish, z Portuguese.

Illustration:

E N G L I S H F R A N C A I S D E U T S C H I T A L I A N O

Menu / OK

Language Selection

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The current language is indicated by the selection symbol (black diamond).

Language selection procedure:

Step Action

Select the language using the navigation keys: and (the selection flashes).

2 Confirm with the Menu/OK key.

Result: The display returns to the INPUTS-OUTPUTS screen in RUN mode and to the MAIN menu in STOP mode.

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DEFAULT Menu

FAULT Menu

Description This function is used to:

z Display on the LCD screen the type of fault detected by the firmware of the smart

relay (error or warning: Watchdog overrun, see WATCHDOG CYCLE Menu, p. 63, cycle time too high, etc.),

z Reset the fault counter to zero.

Illustration:

D E F A U L T : 0 0 1 C L E A R

Y E S

N O

Menu / OK

Reset to Zero of the Fault Counter

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To reset the fault counter to zero, proceed as follows:

Step Action

Select the YES choice using the navigation keys and .

2 Confirm the clear command by pressing the Menu/OK key.

Result: The display returns to the INPUTS-OUTPUTS screen in RUN mode and to the MAIN menu in STOP mode.

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DEFAULT Menu

Fault Types Below, the description of possible faults:

Number Type of fault

000 No faults

001 Fault in writing to EEPROM

This fault defines the transfer problems between the memory cartridge and the smart relay. If this fault occurs frequently, contact the after-sales service.

002 Clock write fault

If the fault occurs frequently, contact the after-sales service.

004 Overload on solid state relay outputs

Once a transistor output reaches a temperature of 170°C, the group of 4 outputs to which it belongs is deactivated. To make this group of outputs operational, the cause of the over current (short-circuit, etc.) must first be deleted, and then the fault cleared from the FAULT menu (see FAULT Menu, p. 77).

050 Smart relay firmware is damaged

Reload the firmware on the smart relay and the user application. If this problem persists, contact the aftersales service.

051 Watchdog overflow

Warning or error according to the selection made in the menu (smart relay display) or in the configuration window (programming software). The cycle time in the smart relay is too short compared with the application program execution time programmed in the smart relay. If the application requires cycle time or strict sampling of the smart relay inputs/outputs, lengthen the application cycle time in the smart relay. To do this, either set the parameters in the CONFIGURATION menu (smart relay display) or in the configuration window (programming software). If the application does not require the cycle time, you must choose: No WATCHDOG Action, in the CONFIGURATION menu.

052 The smart relay has executed an unknown operation

If the fault is permanent , reload the firmware on the smart relay and the user application. If this problem persists, contact the after-sales service.

053 Link fault between smart relay and bus-type extension

Check operation of the extension (connection, power supply, fault).

054 Link fault between smart relay and input/output-type extension

Check operation of the extension (connection, power supply and fault).

A fault has been detected in the firmware (software specific to the smart relay) or on the smart relay hardware.

058

If the fault is permanent, reload the firmware on the smart relay and the user program. If this problem persists, contact the after-sales service.

059 At the beginning of RUN on the smart relay application: The application cannot switch to RUN

because it is incompatible with the smart relay physically connected to the power supply.

If this problem occurs, contact the after-sales service.

060 At the beginning of RUN on the smart relay application: Program incompatible with the bus

extension physically connected to the power supply.

If this problem occurs, contact the after-sales service.

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DEFAULT Menu

Number Type of fault

061 At the beginning of RUN on the smart relay application: Program incompatible with the Input/

Output extension physically connected to the power supply.

If this problem occurs, contact the after-sales service.

062 Version (or build number) incompatibility when loading a program from the backup memory

If this problem occurs, contact the after-sales service.

063 Hardware configuration incompatibility when loading a program from the backup memory

If this problem occurs, contact the after-sales service.

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CHANGE DATE/TIME Menu

Description

This function is used to configure the date and time of the smart relays that have a clock.

Illustration:

C H A N G E D / H T H U 0 7 J U L 2 0 0 3 1 6 : 2 7 3 0 s C A L 0 2 secs / WK

Menu / OK

The modifiable parameters are:

z Day / week / month / year,

Hour, minutes, seconds, Values are recorded by pressing the accurately, you should complete the entry of modifications with minutes and seconds.

z CAL: Calibration of the internal clock of the smart relay in seconds per week.

Menu/Ok

key; if you wish to specify the time more

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CHANGE DATE/TIME Menu

Clock Calibration The quartz that controls the real-time clock of the smart relay has a variable monthly

drift depending on the environmental conditions of the smart relay.

The maximum value for this drift is approximately one minute per month.

To estimate this drift, proceed by observing the drift on the smart relay clock with respect to a standard reference clock for a few weeks or more.

Example:

If you wish to compensate this drift, you can for example make a -15 second correction per week to compensate for a + 60 second drift per month. This compensation is executed on Sunday at one O'clock in the morning.

Note: This correction serves no purpose if the smart relay is subject to long power interruptions or major variations in temperature.

Clock Configuration

Procedure:

Steps Description

Select the parameter to modify using the navigation keys and . Result: The selected parameter flashes. (When you enter this mode, the day value is selected)

2 Modify the value of the parameter.

The + and - keys of the contextual menu can be used to change the current value.

3 Confirm the changes by pressing the Menu/OK key.

Result: The display returns to the MAIN menu.

Note: The smart relay contains a software module that determines the day of the week when the user selects the day of the month in the year.

Note: You are not allowed to modify the hour by a product between 2:00 and 3:00 AM for the days of the change from summer to winter time (at 3:00 it is 2:00)

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CHANGE SUMMER/WINTER Menu

Description This function is used to change the time range automatically: Summer/winter, for

smart relays with a clock.

Illustration:

C H A N G E S U M / W I N E U R O P E S U M M : 0 3 D : 5 W I N T E R M : 1 0 D : 5

Menu / OK

The following operating modes are possible:

z NO: no change, z Automatic: The change takes place automatically, the dates are preset

according to the geographic zone:

z EUROPE: Europe, z USA.

z OTHER ZONE: (MANUAL) the change takes place automatically, but you must

specify, for summer and winter:

z The month: M, z The Sunday: D (1, 2, 3, 4 or 5) when the change takes place.

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CHANGE SUMMER/WINTER Menu

Configuration of the Time Change

To configure automatic time change, proceed as follows:

Step Action

Select the parameter to modify using the navigation keys and . Result: The selected parameter flashes.

2 Modify the parameter value.

The + and - keys of the contextual menu are used to change the current value.

3 Confirm the changes by pressing the Menu/OK key.

Result: The display returns to the MAIN menu.

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At a Glance

LD Language

III

Subject of this Section

What's in this Part?

This section describes the use of LD (Ladder Diagram) programming language for the smart relay.

This part contains the following chapters:

Chapter Chapter Name Page

16 LD Language Elements 87

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At a Glance

LD Language Elements

Subject of this Chapter

What's in this Chapter?

This chapter describes the different automation functions of the LD language.

This chapter contains the following topics:

Topic Page

Introduction 88

Discrete Inputs 89

Zx Keys 91

Auxiliary Relays 93

Discrete (DISCR) Outputs 98

Timers 101

Counters 111

Fast Counter 118

Counter Comparators 128

Analog Comparators 129

Clocks 134

Texts 138

LCD Screen Backlighting 140

Change to Summer / Winter Time 141

Modbus Inputs/Outputs 143

Message 144

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LD Language Elements

Introduction

Description In LD programming mode, an application can be created from the interface of the

front panel of the smart relay.

Here is detailed information on all possible elements of a ladder diagram in LD mode that are recognized and used by smart relays.

To better understand the functions performed by each element, where necessary a directly usable example is included.

Composition of Ladder Diagrams

Sample Ladder Diagram

Smart relays accept 120-line diagrams.

z Each line is comprised of a maximum of 5 contacts.

Contacts must be attached to one coil, and the coil is not necessarily on the same line.

Note: When an application requires more than five contacts to activate an action, the auxiliary relays may be used.

Below is an example of a ladder diagram, as it appears on the display of the front panel of a smart relay:

I1 RT1 I2 I3 M3 Z1 SM1 TT1

Menu / OK

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LD Language Elements

Discrete Inputs

Description The Discrete Inputs can be used exclusively as contacts in the program.

These contacts represent the status of the input for the smart relay connected to a sensor (push button, switch, sensor, etc.).

The contact number corresponds to the number of terminals of the associated input: 1 to 9, then A to R (except for letters I, M and O) according to the smart relay and the possible extension.

Use as a Contact This contact may use the direct state of the input (normally open mode) or its inverse

state (mode normally closed), see below.

Normally open mode:

Symbol of a normally open contact:

I -

A normally open contact corresponds to the use of the direct state of the input. If the input is supplied, the contact is said to be conducting.

Example:

Using a pushbutton to switch a lamp on and off.

I1 Q1

If input 1 is supplied, contact I1 is closed, and coil Q1 is activated.

Normally closed mode:

Symbol of a normally closed contact:

i -

A normally closed contact corresponds to the use of the reverse state (logical complement of the direct state) of the input. If the input is supplied, the contact is said to be non-conducting.

Example:

Controlling a lamp using an input in reverse state.

i1 [Q1

If input 1 is supplied, contact i1 is open, and coil Q1 is non-activated.

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LD Language Elements

Modification of the state of a contact

To modify a contact from the front panel of the smart relay (the programming window is displayed on the screen), simply:

z Place the cursor over the letter of the contact, z Proceed as indicated in the paragraph Modifying an element,, p. 44, to scroll

through the possible contact types (I for a normally open contact, i for a normally closed contact).

Initialization Status of contacts on program initialization:

z The direct state is inactive, z The reverse state is active.

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LD Language Elements

Zx Keys

Description The navigation keys behave exactly like the I physical inputs (Discrete inputs). The

only difference is that they do not correspond to smart relay connection terminals, but to the four gray buttons on the front panel.

They are used as pushbuttons, and can only be used as contacts.

Use as a Contact This contact may use the direct state of the key (normally open mode) or its inverse

state (mode normally closed), see below.

Normally open mode:

Symbol of the normally open contact, representing a key:

Z-

The normally open mode corresponds to the use of the direct state of the key. If the key is pressed, the corresponding input is said to be conducting.

Normally closed mode:

Symbol of the normally closed contact, representing a key:

The normally closed mode corresponds to the use of the reverse state (logical complement of the direct state) of the key. If the key is pressed, the corresponding input is said to be non-conducting.

Example Creating a switch operated by the Z1 key and Q1 output:

Z1 Q1

Each time the Z1 key is pressed, the Q1 output changes state.

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LD Language Elements

Deactivation of Zx Keys

By default the

z From the smart relay front panel: Using : CONFIGURATION → Zx KEYS menu,

Zx Keys

are active. They may be deactivated in one of the following ways:

see Zx KEYS Menu, p. 62

z From the programming software: See on-line help of the programming software

for more information.

Note: When the smart relay is in RUN mode, if the Zx Keys have been deactivated, they cannot be used for inputs in the program, but can be only used for navigating the menus.

Modification of the State of a Contact

To modify a contact from the front panel of the smart relay (the programming window is displayed on the screen), simply:

z Place the mouse over the letter representing the contact, z Proceed as indicated in the paragraph Modifying an element,, p. 44, to scroll

through the possible contact types (Z for a normally open contact, z for a normally closed contact).

Initialization Status of contacts on program initialization:

z Normally open mode (direct state) is inactive, z Normally closed mode (reverse state) is active.

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LD Language Elements

Auxiliary Relays

Description Auxiliary relays marked M behave in exactly the same way as Q Discrete outputs

(see Discrete (DISCR) Outputs, p. 98), but do not have an electrical output contact. They can be used as internal variables.

There are 31, numbered from 1 to 9 and from A to Y except for letters I, M, O.

All auxiliary relays can be used, in the program, indifferently either as a coil or contact. They can be used to latch a state to be used in the form of the associated contact.

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LD Language Elements

Use as a Coil To use an auxiliary relay as a coil, 4 modes are available:

z Contactor mode, z Impulse relay mode, z Latch mode, z Unlatch mode.

Contactor mode:

Symbol of an auxiliary relay, used as a coil in contactor mode:

[ M-

The relay is energized if the contacts to which it is connected are conducting. Otherwise it is not energized.

Impulse relay mode:

Symbol of an auxiliary relay, used as a coil in impulse relay mode:

M-

Pulse energization, the coil changes state on each pulse it receives.

Latch mode:

Symbol of an auxiliary relay, used as a coil in latch mode:

SM-

The SET relay, also called the latch relay, is energized as soon as the contacts to which it is connected are conducting, then stays set even if later the contacts are no longer conducting.

This behavior is identical to that of an RS logic flip-flop.

Unlatch mode:

Symbol of an auxiliary relay, used as a coil in latch mode:

RM-

The RESET relay, also called the unlatch relay, is deactivated when the contacts to which it is connected are conducting. It remains deactivated even if later the contacts are no longer conducting.

Note: for reasons of increasing compatibility for programs operating with Zelio 1, the four types of mode for any given Q output coil or M auxiliary relay can be used in the same wiring diagram in Zelio 2.

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LD Language Elements

Use as a Contact Auxiliary relays can be used as contacts as many times as necessary.

This contact may use the direct state of the relay (normally open mode) or its inverse state (mode normally closed), see below.

Normally open mode:

Symbol of an auxiliary relay, used as a contact in normally open mode:

M-

A relay used as normally open contact corresponds to the use of the direct state of the relay. If it is powered, the contact is said to be conducting.

Normally closed mode:

Symbol of an auxiliary relay, used as a contact in normally closed mode:

An auxiliary relay used as a normally closed contact, corresponds to the use of the reverse state (logical complement of the direct state) of the relay. If it is powered, the contact is said to be non-conducting.

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LD Language Elements

Example In the following example turning on and off a lamp is conditioned by the status of the

6 following inputs: I1, I2, I3, I4, I5 and IB.

The is on when:

z The I1, I4, I5 and IB inputs are set to the state 1,

and

z The I2, I3 are set to state 0.

Because the smart relay does not allow more than five contacts on a line, auxiliary relays are used to control the lamp.

You choose to memorize the state of inputs I1, I4, I5 and IB using the auxiliary relay M1 and memorize the state of inputs I2 and I3 using the auxiliary relay M2. The lamp is controlled by relays M1 and M2, used respectively as normally open contact and as normally closed contact.

Illustration:

I1 M1

I4 I5 IB

001

002

003

Modifying the Mode of a Coil or a Contact

To modify the operating mode of a coil or a contact from the front panel of the smart relay (the programming window displayed on screen), simply:

z Position the cursor on the symbol representing the coil mode or on the letter of

the contact,

z Proceed as indicated in the paragraph Modifying an element,, p. 44, to scroll

through the possible modes for a coil or contact types possible (M for normally open contact, m for a normally closed contact).

Initialization Status of contacts on program initialization:

z Normally open mode (direct state) is inactive, z Normally closed mode (reverse state) is active.

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Latching By default, after a power failure, the relay is in the state that corresponds to program

initialization.

To restore the state of the output backed up during power loss, the latching must be activated:

z From the front panel: From the PARAMETERS (see PARAMETERS Menu,

p. 51) window,

z In the programming software: Enable the Latching option in the parameters

window associated with the relay.

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Discrete (DISCR) Outputs

Description Discrete Outputs correspond to the smart relay output relay coils (connected to the

actuators). These outputs are numbered from 1 to 9, then from A to G, according to the smart relay and any extensions.

Any Discrete output can be used, in the program, indifferently either as a coil or a contact.

Use as a Coil To use a Discrete output as a coil, four modes are available:

z Contactor mode, z Impulse relay mode, z Latch mode, z Unlatch mode.

Contactor mode:

Symbol of a Discrete output, used as a coil in contactor mode:

[ Q-

The coil is energized if the contacts to which it is connected are conducting. Otherwise it is not energized.

Impulse relay mode:

Symbol of a Discrete output, used as a coil in impulse relay mode:

Q-

Pulse energization, the coil changes state on each pulse it receives.

Example:

Switching a lamp on and off with a pushbutton:

i1 Q1

A push button is connected to input I1 and a lamp to output Q1. Every time the button is pressed, the lamp switches on or off.

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Latch mode:

Symbol of a Discrete output, used as a coil in latch mode:

SQ-

The Set coil, also called the latch coil, is energized as soon as the contacts to which it is connected are conducting, then stays set even if later the contacts are no longer conducting.

This behavior is identical to that of an RS logic flip-flop.

Example:

Switching a lamp on and off with two pushbuttons: See Latching Mode

below.

Unlatch mode:

Symbol of a Discrete output, used as a coil in unlatch mode:

RQ-

The RESET coil, also called the unlatch coil, is deactivated when the contacts to which it is connected are conducting. It remains inactive even if later the contacts are no longer conducting.

Example:

Switching a lamp on and off with two pushbuttons: See Unlatch Mode

I1 I2

SQ1 RQ1

BPI1 is connected to input I1. BPI2 to input I2. The lamp is controlled by output Q1. The lamp turns on when pushbutton BPI1 is pressed, and it turns off when pushbutton BPI2 is pressed.

Note: Output use rule:

z An output may only be used at one single point in the program as a coil. z If a SET coil is used for a Discrete output, it is advisable to provide a RESET coil

for this output. The RESET coil takes priority over the SET coil. The use of a Set coil on its own is only justified for activating an alarm signal that can be reset only by an INIT + ON action from the program.

Note: For reasons of upward compatibility for programs operating with Zelio 1 smart relays, the four types of modes for any given Q output coil or M auxiliary relay can be used in the same wiring diagram in Zelio 2. In this case, the operating mode is determined by the coil activated first.

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Use as a Contact An output can be used as an auxiliary contact as many times as necessary.

This contact may use the direct state of the output (normally open mode) or its inverse state (normally closed mode), see below.

Normally open mode:

Symbol of a Discrete output, used as a contact in normally open mode:

Q-

An output used as a normally open auxiliary contact corresponds to the use of the direct state of the output. If it is powered, the contact is said to be conducting.

Normally closed mode:

Symbol of a Discrete output, used as a contact in normally closed mode:

An output used as a normally closed auxiliary contact corresponds to the use of the reverse state (logical complement of the direct state) of the output. If it is

powered, the contact is said to be non-conducting.

Modifying the Mode of a Coil or a Contact

To modify the operating mode of a coil or a contact from the front panel of the smart relay (the programming window displayed on screen), simply:

z Position the mouse on the symbol representing the coil output mode or on the

letter of the contact representing the output,

z Proceed as indicated in the paragraph Modifying an element,, p. 44, to scroll

through the possible modes for coils or contact types possible (Q for normally open contact, q for a normally closed contact).

Initialization Status of contacts on program initialization:

z Normally open mode (direct state) is inactive, z Normally closed mode (reverse state) is active.

Latching By default, after a power failure, the relay is in the state that corresponds to program

initialization.

Activate latching to restore the state of the output backed up during power loss:

z From the front panel: from the PARAMETERS (see PARAMETERS Menu, p. 51)

window,

z In the programming software: Enable the Latching option in the parameters

window associated with the output.

100

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Timers

Description Use the Timers function to delay, prolong and control actions over a predetermined

period. Durations can be set using one or two preset values, according to the type of timer.

There are 11 types of timers:

z On delay (A), z On delay, stop by reset (A), z Off delay (C), z On pulse one shot: Pulse calibrated on the command input (B) falling edge. z Timing after pulse: calibrated on falling edge of the command input (W), z Flasher unit, control held down synchronously (D), z Flasher unit, Press to start/stop, Synchronous (D), z Time on addition (T), z A/C, z Flasher unit, control held down asynchronously (L), z Flasher unit, Press to start/stop, Asynchronous (I),

Refer to the Timing Diagrams paragraph for the description of different types of timers.

The smart relay has 16 timer function blocks, numbered from 1 to 9 then from A to G.

Each block has a reset input, a command input and an output used to indicate timer time-out.

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Use of Coils Two coils are associated with each timer:

z Coil TT: Command Input, z Coil RC: Reset Input,

The use of these coils is described below.

Command input:

Symbol of the Command input coil of a timer:

TT-

Each type involves a specific operation, which can be used to manage all possible scenarios in an application.

Reset input:

Symbol of the Command input coil of a timer:

RT-

Energization of the coil causes a reset of the current timer value: contact T is deactivated and the function is ready for a new timer cycle.

Note: this coil is only necessary for pulse start/stop type timers.

102

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Use as a Contact The contact associated with the timer indicates whether the timer has stopped.

It may be used as many times as necessary in the program. It may be used according to 2 modes: normally open or normally closed, described below.

Normally open mode:

Symbol of the normally open contact associated with a timer:

T-

A normally open contact corresponds to the use of the direct state of the output of the Timer function block If this output is active, the contact is said to be

conducting.

Normally closed mode:

Symbol of the normally closed contact associated with a timer:

A normally closed contact corresponds to the use of the reverse state (logical complement of the direct state) of the output of the Timer function block. If this output is active, the contact is said to be non-conducting.

Configuration from Front Panel

The block's parameter settings can be accessed either when entering the command line or from the PARAMETERS menu if the block has not been padlocked.

The parameters to enter are the following:

z Timer type, z Preset value(s), z Time unit, z Parameter lock, z Latching.

Type of timer:

This parameter allows you to choose the type of timer function from among the 11 types available. Each type is represented by a letter:

z A: Active, control held down, z a: Active, Press to start/stop, z C: Off delay z A/C: Combination of A and C, z B: On pulse one shot: Pulse calibrated on the command input rising edge, z W: Timing after pulse: Pulse calibrated on the command input falling edge, z D: Flasher unit, control held down synchronously, z d: Flasher unit, Press to start/stop, Synchronous, z L: Flasher unit, control held down asynchronously, z l: Flasher unit; Press to start/stop, Asynchronous z T: Time on addition.

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Preset value:

Depending on the type of timer, there can be 1 or 2 preset values:

z 1 only preset value (types: A, a, C, B, W, D, d and T):

: on-delay or off-delay according to type.

z 2 only preset value (types: A/C, L and l):

: Timer on-delay in the case of A/C type; active state in the case of

flasher units L and l.

: Timer off-delay in the case of A/C type; inactive state in the case of

flasher units L and l.

Time unit:

This is the time unit for the preset value. There are five possibilities:

Unit Symbol Form Maximum value

1/100 of a second 00.00 s 00.00 s

1/10 of a second 000.0 s 00.00 s

Minutes : Seconds 00 : 00 99 : 99

Hour : Minute 00 : 00 99 : 99

Hours Only for type T.

M:S

H:M

0 000 h 9,999 h

104

Parameter lock:

Symbol of the Parameter Lock parameter:

Verrouillé Non verrouillé

Locking prevents the modification of locked parameters from the front panel of the smart relay via the PARAMETERS menu.

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Latching:

By default, if a power break occurs while a timer function block is running, any information on time already elapsed is lost. When the supply voltage returns, the time function block is reinitialized and ready for a new operating cycle.

If the application requires it, the time elapsed before the power break can be memorized using the Latching parameter.

Symbol of the Latching parameter:

Activé Non activé

This function is used to save the state of the timer's current values and memorize the elapsed time in the event of a power break.

Illustration: Configuring a counter from the front panel of the smart relay:

1 2 33

T T 1

R T 1 M : S

T 1

A = 0 0 : 2 0 B = 0 0 : 4 5

A C

Menu / OK

Description:

Number Parameter Description

1 Command input Command input timing diagram.

2 Reset input Reset input timing diagram.

3 Timer output Timer output timing diagram.

4 Parameter lock This parameter is used to lock the counter parameters. When

the block is locked, the preset value no longer appears in the PARAMETERS menu.

5 Timer on-delay Timer on-delay of the A/C timer.

6 Timer off-delay Timer off-delay of the A/C timer.

7 Time unit Time unit for the preset value.

8 Latching Backup of state of the current counter value in the event of a

power cut.

9 Timer type Type of timer used.

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Timing Diagrams Timing diagrams are provided here to illustrate the various behaviors of the Timer

function block, according to the type of timer chosen:

Active, control held down (type A):

The following diagram shows the operation of the type A timer:

Active, Press to start/stop (type a):

The following diagram shows the operation of the type a timer:

106

Note: each pulse on the TTx input resets the current timer value to 0.

Off delay (type C):

The following diagram shows the operation of the type C timer:

tAt < tA

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A/C: Combination of A and C,

The following diagram shows the operation of the type A/C timer:

tA tBtA t<tBt<tA

On pulse one shot (type B):

The following diagram shows the operation of the type B timer:

Timing after pulse (type W):

The following diagram shows the operation of the type W timer:

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Flasher unit, control held down synchronously (type D):

The following diagram shows the operation of the type D timer:

Flasher unit, Press to start/stop, Synchronous (type d):

The following diagram shows the operation of the type d timer:

Note: each pulse on the TTx input resets the current timer value to 0.

108

Flasher unit, control held down asynchronously (type L):

The following diagram shows the operation of the type L timer:

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Flasher unit, Press to start/stop asynchronously (type l):

The following diagram shows the operation of the type l timer:

LD Language Elements

Modifying the Mode of a Coil or a Contact

Note: each pulse on the TTx input resets the current timer value to 0.

Time on addition (type T):

The following diagram shows the operation of the type T timer:

t1 t2 t3t

total activity time: t1 + t2 + t3 = t

With addition type, the preset value can be reached:

z In one step: t, z In several steps: t1 + t2 + ... + tn.

To modify the operating mode of a coil or a contact from the front panel of the smart relay (the programming window displayed on screen), simply:

z Position the cursor on the symbol representing the coil mode or on the letter of

the contact,

z proceed as described in the paragraph Modifying an element,, p. 44, to scroll

through the possible modes for a coil or contact types possible (T for normally open contact, t for a normally closed contact).

Initialization State of the contacts and current values on initialization of the program:

z The normally open mode (direct state) is inactive, z the normally closed mode (inverse state) is active, z the current value(s) is (are) zero(s).

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Example 1 Creating a timer device for a stairway.

The stairway light should remain on for two minutes and thirty seconds when one of the push buttons is activated.

On each floor, the buttons are linked to the I1 input of the smart relay.

The stairway light is linked to the Q4 output of the smart relay.

You would write the following program:

------I1-------TT1

------I2-------RT1

------T1-------[Q4

To obtain the desired operation, you should use a type B timer (On pulse one shot), and configure the duration of the timer for 2 minutes 30 seconds. To thus configure the timer duration, choose the time units M:S and enter the value 02:30 for the preset value t.

Illustration: Timer's configuration screen:

T T 1

R T 1

R T 1 M : S T 1

t = 0 2 : 3 0

Menu / OK

110

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Counters

Description The Counters function is used to upcount or downcount pulses. The smart relay has

16 timers, numbered from 1 to 9 then from A to G.

The Counters function can be reset to zero or to the preset value (depending on the chosen parameter) during use.

It may be used as a contact to find out whether:

z The preset value has been reached (upcounting mode TO), z The counter has reached 0 (downcounting FROM).

Use of Coils Each timer has 3 associated coils:

z Coil CC: Counting Pulse Input, z Coil RC: Reset Initial Counter State Input, z Coil DC: Counting Direction input.

The use of these coils is described below.

Counting pulse input:

Symbol of the Counting Pulse Input coil of a timer:

CC-

When used as a coil in a control diagram, this element represents a counting input for the function. Every time the coil is energized, the counter is incremented or decremented by 1 according to the counting direction chosen.

Example:

Input counting pulses delivered by counter no. 1.

I1 CC1

Every time input I1 is energized, the counter no. 1 is incremented by 1.

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Reset Initial Counter State input:

Symbol of the Reset Initial Counter State Input coil:

RC-

When used as a coil in a control diagram, this element represents an input that resets the counting function to its initial state.

Energizing the coil has the following effect:

z Reset the current count value to zero if the count type is TO (up-counting from

the preset value),

z Reset the current value to the preset value if the count type is FROM (down-

counting from the preset value).

Example:

Counter no. 1 reset to zero by pressing Z1 key.

Z1 RC1

Every time key Z1 is pressed, the counter starts from 0.

Counting direction input:

Symbol of the Counting Direction Input coil of a timer:

DC-

This input determines the counting direction according to its status. It:

z Downcounts if the coil is energized, z Upcounts if the coil is not energized.

112

Note: By default, if this input is not wired, the automation function counts.

Example: Up/downcounts, depending on the status of smart relay input I2.

I2 DC1

If the I2 input is active, the automation function downcounts.

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Use as a Contact The contact associated with the counter indicates whether the preset value (TO

mode) or zero (FROM mode) has been reached.

It may be used as many times as necessary as many times as necessary in the program. It may be used according to 2 modes: normally open or normally closed, described below.

Normally open mode:

Symbol of the normally open contact associated with a counter:

C-

The contact is conducting when:

z The current counter value has reached the preset value, if the counter is in TO

mode (upcounting mode),

z The current counter value is equal to 0, if the counter is in FROM mode

(downcounting mode),

Normally closed mode:

Symbol of the normally closed contact associated with a counter:

The contact is conducting as long as :

z The current counter value has not reached the preset value, if the counter is in

TO mode (upcounting mode).

z The current counter value is not equal to 0 if the counter is in FROM mode

(downcount mode).

Example:

Lighting a LED connected to counter no. 1 output (TO mode).

C1 [ Q1

When the preset value has been reached: The LED is lit; otherwise it is off.

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Schneider Electric SR2MAN01 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Safety Information

About the Book

Initial Power up and Discovering

Initial Power up and Discovering

Functions Accessible from the Front Panel

Overview of the Functions Accessible from the Front Panel

Input/Output Screen

PROGRAMMING Menu

PARAMETERS Menu

MONITORING Menu

RUN/STOP Menu

CONFIGURATION Menu

CLEAR PROGRAM Menu

TRANSFER Menu

VERSION Menu

LANGUAGE Menu

DEFAULT Menu

CHANGE DATE/TIME Menu

CHANGE SUMMER/WINTER Menu

LD Language

LD Language Elements