Schneider Electric AV-497 Installation Instructions

Application
The AV-497 valve linkage kit is used to field assemble MK-6811 actuators onto 2-1/2” to 5” VB-8xxx series valves and MK-6911 actuators onto 6” VB-8xxx series valves.
Features
Die cast aluminum mounting bracket.
AV-497
Valve Linkage for MK-6811 and MK-6911
General Instructions
Printed in U.S.A. 6-10 Copyright 2010 Schneider Electric All Rights Reserved. F-27253-4
Applicable Literature
F-Number Description Audience Purpose
Provides a comprehensive listing of Schneider Electric component
F-27383 Pneumatic Products Catalog
F-27199 Vx-8xxx Series Selection Guide
F-27193 VB-8213 Flanged Valves General Instructions Describes the valve’s features,
F-27194 VB-8223 Flanged Valves General Instructions
F-27197 VB-8303 Flanged Valves General Instructions
F-13985
F-22909 AK-42309-500 Positive Positioner General Instructions
F-26080 EN-205 Water System Guidelines
MK-6600 Series, MK-6800 Series, MK-6911 Pneumatic Actuators General Instructions
– Sales Personnel – Application Engineers – Installers – Service Personnel – Start-up Technicians
– Application Engineers – Installers – Service Personnel – Start-up Technicians
products, describing their features and specifications, and provides other reference material useful to their selection.
Provides features, specifications, mounting dimensions, and other criteria useful to the selection of Vx-8xxx series valves.
specifications, and possible applications. Provides step-by-step mounting instructions.
Describes the actuator’s features and applications. Provides step-by-step mounting instructions.
Describes the positioner’s features, specifications, and possible applications. Provides step-by-step mounting and adjustment instructions.
Provides treatment guidelines for water and steam systems.
2 Copyright 2010 Schneider Electric All Rights Reserved. F-27253-4
SPECIFICATIONS
Refer to the VX-8XXX Selection Guide, F-27199, for information on close-off pressures, temperature restrictions (ambient and fluid), and valve assembly dimensions.
Table-1 AV-497 Valve Linkage Component Selection.
Valve
Valve Body
VB-8213-0-5-12 VB-8223-0-5-12 VB-8303-0-5-12
VB-8213-0-5-13 VB-8223-0-5-13 VB-8303-0-5-13
VB-8213-0-5-14 VB-8223-0-5-14 VB-8303-0-5-14
VB-8213-0-5-15 VB-8223-0-5-15 VB-8303-0-5-15
VB-8213-0-5-16 VB-8223-0-5-16 VB-8303-0-5-16
a
AK-42309-500 positive positioner optional.
b
AK-42309-500 positive positioner required.
Actuator
Size
2-1/2”
3”
MK-6811
4”
5”
6” MK-6911
Lock Nut
a
b
Stem
(1) 1/2”
Spacers
Not Used
(2)
Mounting
Bracket
(1)
Mounting
Bracket
Bolts
(2)
1-1/4”
Long
(2)
2-1/4”
Long
Connector
Pin
(1)
Indicating
Plate
(1) with
1/2” Hole
Stem
Extension
(1)
Scale
Length
1”
(25 mm)
2”
(51 mm)
INSTALLATION Inspection Inspect the carton for possible damage. If damaged, notify the appropriate carrier
immediately. If undamaged, open the carton and inspect the kit for obvious damage. Return any damaged products.
Requirements Tools (not provided):
– Appropriate wrenches for stem extension, mounting bolts, and lock nuts.
A source of pressurized air, suitable for applying air pressure to the actuator and
sufficient to fully stroke the piston.
Training: Installer must be a qualified, experienced technician.
Location Caution:
Avoid locations where excessive moisture, corrosive fumes, or vibration are present.
Install all two-way valves so that they close against the flow. An arrow on the valve
indicates the proper direction of flow. Flow is from port A (inlet) to port AB (outlet).
VB-8303 may be piped as a mixing valve (two inlets and one outlet) or a diverting valve
(one inlet and two outlets). Flow is from ports A and B to AB (mixing) and from AB to A and B (diverting).
Do not install the actuator below the center line of the valve. For steam applications,
mount the actuator on the valve body at 45 from vertical.
F-27253-4 Copyright 2010 Schneider Electric All Rights Reserved. 3
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