Schneider Electric 63230-314-200C2 User Manual

POWERLOGIC® Ethernet Gateway EGX

Installation Guide

63230-314-200C2 1/2006

SAFETY PRECAUTIONS

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Only qualified workers should install this equipment. Such work should be performed only after reading this entire set of instructions.

• NEVER work alone.

• Before performing visual inspections, tests, or maintenance on this equipment, disconnect all sources of electric power. Assume that all circuits are live until they have been completely de-energized, tested, and tagged. Pay particular attention to the design of the power system. Consider all sources of power, including the possibility of backfeeding.

• Turn off all power supplying the equipment in which the EGX is to be installed before installing and wiring the EGX.

• Always use a properly rated voltage sensing device to confirm that power is off.

• Beware of potential hazards, wear personal protective equipment, and carefully inspect the work area for tools and objects that may have been left inside the equipment.

• The successful operation of this equipment depends upon proper handling, installation, and operation. Neglecting fundamental installation requirements may lead to personal injury as well as damage to electrical equipment or other property.

Failure to follow these instructions will result in death or serious injury.

INTRODUCTION

Box Contents

•

EGX unit and connectors

• Mounting kit (rubber feet and DIN rail adapters)

• 24 Vdc power supply

• Mounting template

• Registration card

• Installation manual

• Technical Library CD-ROM

Aditional Resources

Go to www.powerlogic.com, select your country > literature > Communication Devices > Ethernet EGX > Instructional, and then click the manual you want to download. If you do not have a user name and password, follow the instructions on the web site.

Quick Start Checklist

❏ Wire the control power. ❏ Configure the Ethernet communications with HyperTerminal (using a null modem

cable) or with a web browser (using an Ethernet crossover cable).

❏ Configure the serial ports. ❏ Configure the device list. ❏ Wire the serial ports. ❏ Mount the unit.

INSTALLATION

Control Power Wiring

system

+24 Vdc

NOTE: The EGX must be properly connected to a true earth ground. If needed, another power supply can be used to power the EGX as long as the power supply is rated for a minimum of 8 watts at 24 Vdc (±10% regulation). See “Specifications” on page 2 for more information about the power supply.

24V

Universal power suppy cable (6 feet)

To earth

ground

Control

Power

Connector

–

Red (+)

Black (–)

EGX control

power

connection

–

Ethernet Ports

10/100BaseTX RJ-45 Twisted Pair: This Ethernet port drives a twisted pair cable up to

328 ft (100 m). Use data grade twisted-pair wire. This wire must have a characteristic impedance of 100 ohms and meet the EIA/TIA Category 5 standard wiring specifications. The cable can be either Shielded Twisted Pair (STP) or Unshielded Twisted Pair (UTP). UTP is commonly used in the United States, and STP is commonly used in Europe.

100BaseFX Fiber Optic (EGX400): The fiber-optic port allows the EGX400 to communicate with a fiber optic based Ethernet LAN. The port is a duplex LC connector receptacle and is compatible with 1310 nm wavelength multimode fiber connections. It is optimized for 62.5 or 50/125 micron multimode graded index glass optical fiber. The transceiver is capable of signal integrity in up to 6,562 ft (2,000 m) of multimode fiber. This port supports both half-duplex and full-duplex fiber-optic cable.

NOTE: The EGX400 is shipped with a dust cover inserted into the fiber-optic port because the port is sensitive to dust. The dust cover should remain in the fiber-optic port at all times except when it is removed to insert a fiber-optic cable. Retain the dust cover for future use.

Ethernet Configuration

Before configuring the EGX, obtain a unique static IP address, subnet mask, and default gateway (router) address from your network administrator.

Table 1: EGX Default Ethernet Settings

Option Description Default

IP Address The EGX Ethernet IP address (static IP required) 10.10.10.10

Subnet Mask The Ethernet IP subnet mask address of your network 255.255.255.0

Default Gateway

Media Type Defined as either an UTP or fiber optic connection Twisted pair (UTP)

The gateway (router) used for wide area network (WAN) communications

0.0.0.0

Using Hyper Terminal

1. Attach a null modem cable (see below).

RS-232 COM port (COM 2)

2. Click Start > Run, then type hypertrm.

3. In the Name text box, type a name for the new connection (for example, EGX config), then click OK.

4. In the Connect using drop-down list box, select the computer COM port you will be using, then click OK.

5. Set the COM properties as follows: Bits per second = 19200, Data bits = 8, Parity = None, Stop bits = 1, and Flow control = None.

6. Click OK.

7. Start the EGX Setup Utility:

a. Apply power to the EGX (see “Control Power Wiring” ). b. When the green COM 2 RS-485 LED turns OFF, press Enter on the computer

keyboard within five seconds to access the EGX setup utility. See Table 2 for a description of the setup options.

Table 2: EGX Setup Utility Options

Option Description Setting

1 Used to enter the IP address. 0.0.0.0 to 255.255.255.255

2 Used to enter the subnet mask. 0.0.0.0 to 255.255.255.255

3 Used to enter a router IP address. 0.0.0.0 to 255.255.255.255

Used to define the physical Ethernet connection

or media type.

5 Saves the settings and exits the setup utility.

Laptop serial port

Null modem cable (EGWNMC)

• 10T/100TX Auto

• 10BaseT (Half-Duplex)

• 10BaseT (Full-Duplex)

• 100BaseTX (Half-Duplex)

• 100BaseTX (Full-Duplex)

EGX400 only:

• 100BaseFX (Half-Duplex)

• 100BaseFX (Full-Duplex)

Using a Web Browser

1. Connect an Ethernet crossover cable from the EGX to the computer.

10/100 Base TX port

Ethernet crossover cable

2. On your computer, set a static IP address of 10.10.10.11 and a subnet mask of

255.255.255.0.

NOTE: If you are unsure how to do this, contact your network administrator. Make a note of your computer’s current settings before making any changes.

3. Start Internet Explorer (version 6.0 or higher).

4. In the Address text box, type 10.10.10.10, then press Enter.

5. Type admin for your password, then click Login.

6. Click Communications Settings.

7. Enter your IP address, subnet mask, and default gateway address assigned to your EGX by your network administrator, then click Update.

8. Reset your computer to its original network configuration.

Communications

1. Start Internet Explorer.

2. In the Address text box, type the IP address assigned to your EGX, then press Enter.

3. Type admin for your password and click Login.

4. Click Communications Settings or Device List as appropriate and proceed to the sections below.

Configuring Serial COM Ports

1. Click Communications Settings.

2. Select the baud rate, parity, and wiring mode for the serial COM port.

NOTE: Attached serial devices must have the same baud rate, parity, and wiring mode settings. If you are using RS-485, set the mode according to whether your daisy chain is 2-wire or 4-wire. The two serial ports on the EGX are configured independently from each other and can have different settings.

Parameter Options Default Setting

Baud Rate 1200, 2400, 4800, 9600, 19200, 38400 19200

Parity None, Even Even

Mode 4-Wire, 2-Wire 4-Wire

Port Selection (COM 2 only) RS-485, RS-232 RS-485

3. Click Update to save changes, then click Home.

Configuring the Device List

For COM 1 daisy-chain devices:

• MODBUS/JBUS devices do not have to be defined in the COM 1 column of the Device

List, but it helps you manage your system.

• POWERLOGIC protocol (SY/MAX) devices must be defined in the COM 1 column of

the Device List.

For COM 2 daisy-chain devices, all MODBUS/JBUS and POWERLOGIC devices must be defined in the COM2 column of the device list.

To set up the Device List for the EGX200:

1. Click Device List.

2. In the COM 1 and COM 2 columns, enter the device Address and Device Type for each attached device on the daisy chain.

3. Click Update, then click Home.

NOTE: Do not use address 1 or 16 in a mixed mode daisy chain (for example, a single daisy chain with some RS-485 devices using POWERLOGIC device type and others using MODBUS/JBUS device type).

To set up the Device List for the EGX400:

1. Click Device List.

2. In the COM 1 and COM 2 columns, enter the device Address, Device Name, and Device Type for each attached device on the daisy chain.

3. Click Update, then click Home.

Wiring to MICROLOGIC Trip Units (EGX200)

We recommend that you wire and connect all MICROLOGIC® trip units to COM 1. If trip units are on COM 2, all components (meter module, protection module, breaker communications module [BCM], and cradle communications module [CCM]) must be entered into the COM 2 device list (only 24 trip units can be connected to COM 2). Refer to instruction bulletin 63220-080-200 and your MICROLOGIC trip unit instruction bulletin for more information.

Serial Communication Wiring

The EGX has two serial ports: COM 1 is always set for RS-485 communication, and COM 2 is selectable between RS-485 and RS-232. By default, COM 2 is set for RS-485 communication.

NOTE: The last device on an RS-485 daisy chain usually needs a terminator (part number MCT485, MCTAS485, or MCT2W [2-wire]).

4-wire Devices

Terminator

(MCT485 or

COM 1 COM 2

4-wire (use Belden 8723 or 9842)

EGX

Tx+ TxRx+ Rx-

Green White

Red

Black

Up to 32 devices

Slave 1 Slave 2

Rx+ RxTx+ Tx-

Green White

Red

Black

Rx+ RxTx+ Tx-

MCTAS485)

NOTE: The color code shown is for Beleden 8723. The color code for Belden 9842 is Blue/ White (Tx+), White/Blue (Tx-), Orange/White (Rx+), and White/Orange (Rx-).

NOTE: For surge protection, we recommend connecting the shield wire directly to an external earth ground.

2-wire Devices

Terminator

COM 1 COM 2

(MCT-2W)

Daisy Chain Maximum Distances

Baud Rate Max. distance for 1–16 devices Max distance for 17–32 devices

1200 10,000ft (3,048m) 10,000 ft (3,048m)

2400 10,000ft (3,048m) 5,000 ft (1,524m)

4800 10,000ft (3,048m) 5,000 ft (1,524m)

9600 10,000ft (3,048m) 4,000 ft (1,219m)

19200 5,000ft (1,524m) 2,500 ft (762m)

38400 5,000ft (1,524m) 1,500 ft (457m)

NOTE: This table is only to be used as a guide.

NOTE: Reduce the number of devices or maximum distances by half for 4-wire devices used in 2-wire networks.

RS-485 Biasing and Termination

COM 2

ON OFF

1 2 3 4 5 6 7 8 9 10

+ bias

– bias

Rx termination

Tx termination

COM 1

Rx termination

COM 2

+ bias

– bias

1 2 3 4 5 6 7 8 9 10

UP / ON DOWN / OFF

Dip Switch Settings

4-wire 2-wire

COM 1

COM 2

1 2 3 4 5 6 7 8 9 10

Dip switch settings shown are the recommended settings for 4-wire and 2-wire daisy chains.

COM 1

Table 3: RS-232 Pin Assignments (DB9 EGX Signal Set)

Pin No. Description

Pin 6 Data Set Ready

Pin 7 Request To Send

Pin 8 Clear To Send

Pin 9 Ring Indicator

MOUNTING

Dimensions

1.77

4.81

(45)

(123)

1.44 (37)

0.40 (11)

7.88

(221)

8.68

(221)

1.07 (28)

0.59 (15)

Wall/Panelboard Mounting

Vertical Mounting Vertical Flat Mounting H orizontal Flat Mounting

Template

Panel

Template

Panel

Template

Panel

L+ L-

Up to 32 devices

2-wire (use Belden 9841)

EGX

Tx+ TxRx+ Rx-

Blue

White

Slave 1 Slave 2

L+

Blue

L-

White

NOTE: For surge protection, we recommend connecting the shield wire directly to an external earth ground.

DIN Rail Mounting

Feet

DIN Rail

Feet Installation

Feet

RS-232 Serial Port

The RS-232 port is used to configure the EGX network parameters, and also can be used for serial communication using Modbus RTU. The EGX RS-232 port is wired as a data terminal equipment (DTE) device and uses a standard DB9 male connector.

Table 3: RS-232 Pin Assignments (DB9 EGX Signal Set)

Pin No. Description

Pin 1 Received Line Signal Detector (Data Carrier Detect)

Pin 2 Received Data

Pin 3 Transmit Data

Pin 4 Data Terminal Ready

Pin 5 Signal Ground

SPECIFICATIONS

Control Power Input

Operating Input Range 24 Vdc (±10%) sourced by Class 2 rated power supply

Burden, maximum 8 Watts

Isolation 1.5 kV

Environmental

Ambient Operating Temperature –30° to +80°C

Storage Temperature –40° to +85°C

Humidity Rating 5–95% Relative Humidity (non-condensing) at +40°C

Pollution Degree Class 2

Physical

Weight 1.5 lbs. (.68 kg)

Length (7.88 in. / 200.2 mm),

Dimensions

Universal Power Supply (included)

Operating Input Voltage 90–264 Vac, 47–63 Hz

Output 24 Vdc (±2% Regulation), 20 watts

Safety Approvals cUL, CE, TUV

Operating Temperature 0° to +40°C

Regulatory/Standards Compliance

Electromagnetic Interference

Radiated Emissions EN 55022 / FCC Class A

Conducted Emissions EN 55022 / FCC Class A

Immunity for Industrial Environments EN 61000-6-2

Electrostatic Discharge (Air Discharge) EN 61000-4-2

Immunity to Surge (Impulse Wave) EN 61000-4-5

Immunity to Electrical Fast Transients EN 61000-4-4

Power Frequency Magnetic Field EN 61000-4-8

Voltage Dips EN 61000-4-11

Voltage Interruptions EN 61000-4-11

Conducted Immunity EN 61000-4-6

Width (4.81 in. / 122.2 mm),

Depth (1.07 in. / 27.2 mm)

1.77

(201)

(45)

3.05 (78)

0.40 (11)

1.07 (28)

1.91 (49)

4.81

(123)

0.59 (15)

INCHES

(MILLIMETERS)

Radiated Immunity EN 61000-4-3

Product Standards

USA (Miscellaneous Apparatus) UL 508

Canada (Industrial Equipment) cUL (complies with CSA C22.2, #14–M91)

Europe CE

MAINTENANCE AND TROUBLESHOOTING

Maintenance

The EGX does not require maintenance, nor does it contain any user-serviceable parts. If the EGX requires service, contact your local sales representative for help. Refer to the technical support contacts provided in the shipping carton for a list of support phone numbers by country. Do not open the EGX enclosure; this will void the product warranty agreement.

Diagnostics

The Diagnostics page, served by the EGX, displays diagnostic data and may be helpful in troubleshooting network problems. This page also contains information about your specific EGX, including the serial number, manufacturing date, and media access control (MAC) address. Pressing Reset clears all cumulative counters.

NOTE: This page will show accumulated readings since the EGX was last activated. If power to the EGX is lost, all values reset to zero.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• This equipment must be installed and serviced only by qualified personnel.

• Qualified persons performing diagnostics or troubleshooting that require electrical conductors to be energized must comply with NFPA 70 E – Standard for Electrical Safety Requirements for Employee Workplaces and OSHA Standards – 29 CFR Part 1910 Subpart S – Electrical.

Failure to follow these instructions will result in death or serious injury.

For all methods of mounting:

.036 in. (1 mm) min. .046 in. (2 mm) max.

Pan head scres 6–32 (4 mm)

NOTE: Maximum drill size is #6 (two places)

Panel

Troubleshooting

Problem Possible Cause Solution

Source power is

Power LED is not lit.

not applied or is not stable.

LED is burned out. Check to see if other LEDs operate properly.

Ethernet link LED is not lit.

Cannot browse the EGX.

SMS does not go online with devices on EGX.

Forgot administrator password.

Schneider Electric

Power Monitoring and Control

295 Tech Park Drive, Suite 100

LaVergne, TN 37086

Tel: +1 (615) 287-3400 www.powerlogic.com

www.schneider-electric.com

Proper link is not established.

Incorrect network configuration.

Configuration problems

Apply power or check power source.

Make sure the proper cable is used and connected.

Make sure the proper media type is selected in the EGX Communications setup configuration.

Verify all IP parameters are correct.

Verify EGX receives requests (ping EGX by going to DOS prompt and typing “ping” and the EGX IP address, e.g., ping 199.0.62.41).

Verify all browser internet options connections settings are correct.

Verify that the EGX configuration matches the SMS configuration.

Verify the device address is entered correctly in SMS.

Call your local sales representative for assistance.

This product must be installed, connected, and u sed in compliance with prevailing standards and/or installation regulations. As standa rds, specifications, and designs change from time to time, please ask for confirmatio n of the information given in this publication.

63230-314-200C2