sauter Pl 53 User Manual

Product information Pl 53

Bidirectional

tool head turret

2011-08-23

Series

0.5.320.1xx

Table of Contents

Table of Contents

Turret...................................................................................................................................................... 4

Brief Description................................................................................................................................ 4

Function Description ......................................................................................................................... 6

Technical Data .................................................................................................................................. 8

Dimensions ..................................................................................................................................... 10

4-Piece Head Turret ................................................................................................................. 10

6-Piece Head Turret ................................................................................................................. 10

8-Piece Head Turret ................................................................................................................. 11

Cooling Lubricant Positions ............................................................................................................ 12

4-Piece Head Turret ................................................................................................................. 12

6-Piece Head Turret ................................................................................................................. 13

8-Piece Head Turret ................................................................................................................. 13

Precision / Admissible Loads .......................................................................................................... 14

Precision ................................................................................................................................... 14

Admissible Loads...................................................................................................................... 15

Order Information ..... ... ... .... ... ... ... .... ... ... ... .......................................... .... ... ... ... ................................... 16

Appendix

EPB-1250

Wiring Diagram for Tool Head Turret

NOTE:

The information contained in this Product Information is in conformity with knowledge at the point of prin t­ing. These instructions are expressly subject to modifications resulting within the scope of the continuous
further development.

PI_53_e_11-07-21.fm

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3

Brief Description

Turret

Brief Description

The tool head turrets of series 0.5. 320.1xx, depending on the version, are designed fo r four, six or eight
DIN 69881 holders (VDI 3425-1).
See product information PI 03 (tool holder) und PI 54 (machining units).

Features

• Two synchronous motors, one synchronous motor for locking and unlocking and one
synchronous motor for swivelling

• Direction of rotation bidirectional

• Any installation position

• Internal cooling lubricant supply for each active tool

• Three-part Hirth serration

• Control with turret control EK601

• Installation of machining units for driven tools on request

• High-pressure cooling lubricant supply on request

4

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Brief Description

* Illustration without cover plate

1 Base plate

2 Revolving turret head

3, 8 Only for operation with the SAUTER processing unit:

connections for air purge.

4 Cover hood

5 Cooling lubricant valve

6,11 Cooling lubricant connection

7 Connection for locking motor

9 Connection for turret motor

10 Connection for proximity switch S1

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Function description

1

2

3

4

5

6

7

8

9

10

Function description

6

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Function description

The synchronous motor (1) for locking and unlocking drives a plane tary gearbox (2) which is conn ected
to the cam disc (3). The rotation of the cam disc (3) causes the detent ring (8) to lift and the three-part
Hirth serration (9) is unlocked.
The second synchronous motor (4) drives a multi-stage planeta ry gearbox (5). As its interna l gear (6) is
bolted to the rotary head (7), the turret can swivel into the required position. When the cam disc (3) is
turned back, the combined detent ring (8) is pressed down toward s the base plate (10) and the Hirth ser­ration (9) is locked again.

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Technical Data

Technical Data

Series
Tool head turret 0.5.320.1xx

Number of switching positions

1)

Tool holder- nominal size
Standard I in accordance with DIN 69881
(=VDI 3425-1)

Standard II in accordance with DIN 69881
(=VDI 3425-1)

Adm. axial load kN
At a distance from the turret shaft mm
Adm. tangential load (turret locked) kNm

Adm. mass moment of inertia of the rotary head, tool holders

and tools

2)

Adm. imbalance (load moment) due to tooling with

tool holders and tools on horizontal shaft

Switching times

3)

2)

kgm

Nm

Turn rotary head
(unlock-turn-lock)

for each partial step s
for each additional partial step s

Permitted indexing frequency (average switching anglem=90°)

min

2

-1

Operating pressure for cooling lubricant
Filter fineness

Mass of the turret (without tool holder and tools) kg

Mass of the tooling

2)

Adm. ambient temperature

1) On request

2) Higher values on request.

3) Conditions:

- Horizontal installation position.

- Turret features mass moment of inertia according to table.

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bar
µm

kg
°C

Size

25 32 40

Technical Data

46

115

(32)

1)

8

4

1)

6

140

(40)

1)

8

4

1)

6

8

140
(40)

140
(40)

25 50 80

280 350 450

6,3 12,5 25

10 40 100

50 100 160

1,3 1,1 1,0 1,8 1,5 1,4 6,6 2,9 2,6

0,45 0,35 0,25 0,9 0,6 0,5 2,2 1,0 0,7

1)

764

115 115

125 250 400

25

<

<

100

1)

270

1) 1)

370

1) 1)

+10 .... +40

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Dimensions

H1

NH

NG

B

H2

B

A/F

L1

ØKSS

90°

180°

270

°

0°

Working positions 90° / 270° Working position 180°

L1

L1

A/F

90°

180°

270°

0°

180°

270°

0°

90°

A/F

Dimensions

4-Piece Head Turret

Cooling lubricant and electrical connections always on 0°.
Possible working positions 90° / 180° / 270°.

6-Piece Head Turret

Cooling lubricant and electrical connections always on 0°.
Possible working positions 90° / 270°; 180°

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PI 53

8-Piece Head Turret

90°

180°

270°

0°

L1

A/F

Cooling lubricant and electrical connections always on 0°.
Possible working positions 90° / 180° / 270°.

Dimensions

Series Size
Tool head turret

0.5.320.1xx

Width across flats 4x A/F mm 250 320 400

Width across flats 6x

Width across flats 8x A/F mm

Nominal size DIN69881
(=VDI 3425-1)

Length of base plate ˘ L1 mm 290 365 460
Nominal height NH mm 122 156 196 196
Overall height H1 mm 355 438 500 582

Distance between cooling lubricant
valves

Pipe diameter for cooling lubricant Ø KSS mm 15 20 22

Height of rotation plane / middle of
holder

1) On request

A/F mm 270

NG mm

Bmm 63 80 120

H2 mm 62 96 106 114

25 32 40

1)

1) 1) 1)

115
(32)

140
(40)

140

(40)

1)

140
(40)

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Cooling lubricant positions

90°

180°

270°

K1

K2

90°

Cooling lubricant position 180° Cooling lubricant position 270°

0°

180°

270°

0°

K1

K2

90°

180°

270°

K1

K2

90°

Cooling lubricant position 90° Cooling lubricant position 180°

0°

180°

270°

0°

K1

K2

90°

180°

270°

K1

K2

90°

Cooling lubricant position 90°+180°

Cooling lubricant position 180°+270°

0°

180°

270°

0°

K1

K2

Cooling lubricant positions

The cooling lubricant is supplied to the tool holders via the connections K1 and K2.
The head turrets are preset in one of the following versions.
The customer indicates the required version in his order.

4-Piece Head Turret

Version 1: Cooling lubricant positions 180° / 270°

Version 2: Cooling lubricant positions 90° / 180°

Version 3: Cooling lubricant positions 90°+180° / 180°+270°

Cooling lubricant connection for 4-piece head turret:
On the screw connections K1 or K2

Cooling lubricant outlets:

• Transfer valve on each tool holder seat

• Also a pipe connection (external) on the vertices

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6-Piece Head Turret

Cooling lubricant position 90° Cooling lubricant position 270°

180°

90°

270°

0°

K1

K2

K2

K1

0°

90°

180°

270°

K1

K2

0°

90°

180°

270°

Cooling lubricant position 180°

Cooling lubricant position 270°

K1

K2

90°

180°

270°

0°

K1

K2

90°

180°

270°

0°

Cooling lubricant position 90°

Cooling lubricant position 180°

K1

K2

0°

K1

K2

270°

90°

180°

90°

180°

270°

0°

Version 1: Cooling lubricant positions 90° / 270°

Version 2: Cooling lubricant position 180°

Cooling lubricant positions

8-Piece Head Turret

Version 1: Cooling lubricant positions 180° / 270°

Version 2: Cooling lubricant positions 90° / 180°

Cooling lubricant connection for 6-piece/8-piece head turret:
On the screw connections K1 or K2
Cooling lubricant outlets:

• Transfer valve on each tool holder seat

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Precision / Admissible Loads

Dimensions in mm

B

0,02/100

B

0,02/100

A

0,02/100

A

H

+0,2

max+

00.2

A

B

+0,2

X



All sides

Precision / Admissible Loads

Precision

Repeating accuracy

Multiple move to a switching position from the same direction.
± 0.8 µm / 100 mm radius.

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Admissible Loads

Baugröße 32

Baugröße 25

Baugröße 40

100

kN

40

20

10

60

80

0

200

400

600 800 1000mm

R

+F

ax

-F

ax

+F

ax

Precision / Admissible Loads

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Ordering details

Firma:

Straße:

PLZ, Ort:

Name:

Tel.:

++49 (0) 7123-926-190

++49 (0) 123-926-0

[e-mail]

Sauter Feinmechanik GmbH
Postfach 1551
D-72545 Metzingen
Germany

Fax:

E-Mail:

Ordering details

SAUTER tool head turret 0.5.320.1xx
Ordering details

Number of switching positions 4 / 6 / 8
Size 25 / 32 / 40

Tool holder seat
in accordance with DIN 69881
(VDI 3425-1)

Versions of cooling lubricant
positions according to page10/
11
(Working position)

Installation position horizontal / vertical

Possible configurations

Height 115 / 140

NG (32) / (40)

1 / 2 / 3

 6  8 

4

 32  40 

25



115
(32)

1

140 
(40)

 2  3 

horizontal  / vertical 

140
(40)



140

(40)



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Ordering details

Notes

Ordering details

Sketch (installation position)

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