sauter PI 54 User Manual
Product information PI 54
Machining unit 0.5.030.xxx
Slide unit 0.2.200.xxx
2009-10-23
®
Table of Contents
Machining Unit
Brief Description.............................................................................................................................4
Technical Data .................................... .... ... .... ... .... ... .... ... .... ....... ... .... ... .... ... .... ... .... ... ...... ..............6
Dimensions.....................................................................................................................................7
Precision...................................................................................................................... ...................8
Installation Options........................................................ ... .... ... ....... .... ... ....... .... ... .... ....... ................9
Application Examp les...................................................................................................................10
Slide Unit
Brief Description...........................................................................................................................12
Technical Data .................................... .... ... .... ... .... ... .... ... ....... .... ... .... ... .... ... .... ... ....... .... ..............14
Dimensions...................................................................................................................................15
Installation Options........................................................ ... .... ... ....... .... ... ....... .... ... .... ....... ..............16
Table of Contents
Spindle heads
Features..................................................................................................................... ..................18
Spindle Heads 0° Selection..........................................................................................................19
Admissible Loads.........................................................................................................................20
Spindle Heads 90° Selection........................................................................................................21
Precision...................................................................................................................... .................22
Ordering details
Machining Unit..............................................................................................................................23
Spindle Heads....................................................................................................................... .......24
Slide Unit......................................................................................................................................25
NOTE:
The information contained in this product information is based on the
knowledge available at the time of printing. We expressly reserve the right to make changes which occur in line with
continuous development.
Our guarantee demands observance of the information provided in the project planning instructions!
PI_54_e_09-09-22.fm
PI 54 e
3
Brief Description
Machining Unit
Brief description of machining unit
Machining units are used particularly for machining stations of transfer lines,
revolving transfer machines and for turning machines.
Features
• Prepared for high-power servomotors
• High torque capacity .
• Protection of all tool spindles against swarf and cooling lubricant by
labyrinth seals supported by sealing air
• Cooling lubricant supply
– externally by the spindle head housing or
– internally by the tool spindle (suitable for dry running)
– Minimal quantity lubrication (optional)
• Universal installation
• Expansion of the application areas of your machine
• Other versions on request
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PI 54 e
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Brief Description
Machining Unit
Drive motor
- provided by customer -
Motor flange
Machining Unit
Spindle head
1.) e.g. Deublin, GAT, etc.
Screw-on surfaces
- on both sides -
PI 54 e
Cooling lubricant
rotary feed-through
- provided by customer -
1)
5
Technical Data
Machining Unit
Technical Data of Machining Unit
Series Size
Machining unit 0.5.030.0xx 06
Max. permitted drive speed
Max. permitted drive torque
1.)
3.)
Max. permitted output torque Nm 150
Max. permitted drive rating kW 12
Transmission ratio
Mass
(machining unit without motor and without spindle head)
2.)
(Options)
Operating pressure
Sealing air bar 0.4 - 0.8 (filtering <5µm) Cooling lubricant
• for external supply through the spindle head housing bar <
• for internal supply through the tool spindle bar <
• for minimal quantity lubrication bar On request
Recommended drive motors
SIEMENS 1FT6 086
rpm
Torque
Power
n
max
M
max 60% DC
P
max 60% DC
Mass kg 26
FANUC Alpha 30 / 4000HVis
rpm
Torque
Power
n
max
M
max 60% DC
P
max 60% DC
Mass kg 23
For this purpose SAUTER spindle
heads
-1
min
Nm 100
i = n
1/n2
2,4 (1,0 / 1,5 / 2,0)
kg 70
25 (filtering <100µm)
100 (filtering <50µm)
-1
min
Nm 35
kW 12
-1
min
Nm 38
kW 12
0.5.934.1..
0.5.934.2..
6000
6000
4000
®
1.) Higher rpm on request
2.) Other transmissions on request.
is the admissible peak load for the gearbox.
3.) M
adm
The torque must be reduced to the indicated value on the motor inverter. Also consider the gear ratio.
The usable performance data depends on the performance characteristic of the motor type used.
The permitted torque can be used for shock-free machining. For high-shock machining – e.g. cutter head milling, etc. –
the drive torque must be reduced considerably to prevent an overload of the gearbox.
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PI 54 e
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Dimensions of Machining Unit
Dimensions
Machining Unit
Cooling lubricant connection (external)
Series Size
Machining unit 0.5.030.0xx 06
mm 187
mm 77
mm 360,5
mm 78
mm depending on transmission ratio
mm 88
mm 176
mm depending on motor manufacturer and motor type
mm depending on spindle head length
mm 87,5
mm 146
mm 72
M12
mm 20
mm 28
mm 120
mm 45
mm 45
M
B
C
D
E
F
G
H
L
K
max.
U
T
SG
SL
Y
X
Z
W
PI 54 e
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Precision
Machining Unit
Precision of Machining Unit
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Positioning accuracy
• Spindle head location hole
- Positioning accuracy
- Bore tolerance H6
Spindle head contact surface
To determine the positioning accuracy of the tool tip, the accuracy of the spindle head and
tools must also be considered
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PI 54 e
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