sauter PI 43 User Manual
PI 43 e
Disk-type tool turret
without tool drive
series
tool drive
with
0.5.440.xxx
2003-10-28
Series
10/2003
0.5.433./436.xxx
0.5.435.xxx
Re: Documents on control PI 44 e
Contents
Disk-type tool turret series 0.5.440.xxx
without tool drive
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Admissible loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Precision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Fluid rotary feed-through. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Turret series 0.5.433.xxx/0.5.436.xxx
with axial tool drive
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Performance data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Alternate configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Turret series 0.5.435.xxx
with radial tool drive
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Motor arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Performance data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Type key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Ordering details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
NOTE:
The information contained in this Product Information is in conformity with the knowledge at
the point of printing. Subject to modifications which occur within the framework of continuous
further development.
3PI 43 e
Turret series 0.5.440.xxx
Description
Disk-type tool turret series 0.5.440.xxx
These turrets are suitable for use on turning machines for forward as well as reverse
machining. They are equipped with all of the features and functions of modern highperformance and high-capacity tool turrets. Their robust design and short switching times
means they are also suitable for heavy-duty use in series manufacture.
Turret series without tool drive – 0.5.440.xxx
with axial tool drive – 0.5.433.xxx
– 0.5.436.xxx
with radial tool drive – 0.5.435.xxx
Features:
} Drive with controllable electric motor for very fast bidirectional positioning
} Optimum utilization of
• standard servo-motors
• or a Sauter drive unit with motor and converter
} Use of absolute encoders is possible – no reference point travel is required!
} High degree of stability due to high locking forces
} Hydraulically activated locking with triple generating crown gear (pat.) –
hydraulic or pneumatic
} Not affected by collisions due to the low kinetic energy of the drive and fastening snap
ring groove for the tool disk
} Directly controllable with machine controller
} Connection with centralised lubricating system to ensure extremely high service
and usage life
} Can be installed in any position
} Mechanically largely connection-compatible with Sauter disk-type tool turrets of
series 0.5.480.5xxx and 0.5.680.1xx
} Options:
• Block-shaped housing or with flange fitting form for especially high degree
of rigidity
• Central rotary feedthrough fur fluid-actuated tools and for a high-pressure
cooling lubricant device
• Installation of transfer elements for switching buttons in the tool
disk
• Attachment of sensors for cutting force monitoring
• Turret with y-axis slide feed unit
• u.a.m.
4 PI 43 e
Turret series 0.5.440.xxx
Description
1 Drive motor
2 Planetary gearbox
3 Spur gear
4 electrical locking control
5 Tool disk
6 Cooling lubricant valve
7 Hirth-type gearing
8Spring
9 Reference switch – optional –
Hydraulics
Pneumatics
5PI 43 e
Turret series 0.5.440.xxx
Technical Data
Series
Disk-type tool turret 0.5.440.xxx
Number of switching positions
Admissible tangential load (turret locked)
Adm. mass moment of inertia of tools
1.)
(tool disk and holder)
Adm. out-of-balance (load moment)
due to tooling
Indexing times
2.)
Rotate tool disk
• incl. acceleration and braking
per partial step 30°
• without acceleration and braking
per additional partial step
Turret unlock/ lock
• hydraulic
• pneumatic
2.)
Adm. indexing frequency
Gearbox ratio drive motor turret shaft
(median switching angle ϕm=90°) min
3.)
5.)
Standard load stage
High load load stage
Standard load stage
High load load stage
Standard load stage
High load load stage
Standard load stage
High load load stage
kNm
kgm
kgm
Nm
Nm
s
s
s
s
2
2
-1
Operating pressure
Hydraulics ± 10 %
Pneumatics ± 15 %
bar
bar
Cooling lubricant
• with medium pressure valve
• with central high-pressure cooling lubricant device
Fluid absorption volume
Turret unlock/lock cm
bar
bar
3
Mass
Revolver (incl. drive motor)
Tool disk and tooling (max.)
kg
kg
Adm. ambient temperature °C
1.) Indexing times available
2.) Conditions: • Fluid supply sufficiently large
3.) Values in parentheses are subject to change with drive motors featuring higher mass moments of inertia;
switching times may change as well.
4.) Comply with the fineness of the filter required for the utilised tools, e.g. spindle heads with internal
cooling lubricant supply.
• Turret up to operating temperature
• Drive motor 1FK7043 7AH71 – made by Siemens
• without controller-related non-productive time
6 PI 43 e
Turret series 0.5.440.xxx
Technical Data
Size
12 16 20 25 32 40
1.)
12 16
8
1.)81.)
12 16
1.)81.)
12 16
1.)81.)
0.7 [0.8] 1.3 [1.8] 3.2 [3.6] 6.3 [7.2]
0.8
1.2
12
16
0.10
0.11
0.06
0.06
0.10/0.10
0.10/0.04
1.8
2.5
25
32
0.12
0.13
0.07
0.07
0.10/0.10
0.12/0.05
3.2
5.0
40
63
0.15
0.17
0.09
0.09
0.12/0.12
0.14/0.06
25 20 16 12.5
45
(25)
54
(30)
72
(50)
12 16
8
12
80
125
0.19
0.22
0.12
0.12
0.14/0.14
0.18/0.08
90
(50)
1.)
8121681216
in preparation
50
7
50
7
5 .. 25 Filtering 100 µm
100 Filtering 25 µm
15 30 45 65
38
40
5.) Values in square brackets apply to hydraulic locking
50
80
50
7
70
160
50
7
4)
4)
110
250
10 ... 40
7PI 43 e
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