sauter PI 36.3 User Manual
PI 36.3 e – Product Information
Disk-type tool turret
without tool drive
Series
tool drive
with
0.5.680.1xx
2003-11-19
Series
10/2003
0.5.673.2xx/0.5.676.2xx
0.5.675.1xx
Content
Disk-type tool turret series 0.5.680.1xx
without tool drive
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Admissible loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Precision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Fluid rotary transmission feed-through . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Disk-type tool turret 0.5.673.2xx/0.5.676.2xx
with axial tool drive
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Performance data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Alternate configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Disk-type tool turret 0.5.675.1xx
with radial tool drive
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Motor arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Performance data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Type key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Ordering details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Request the following if needed: Planning instructions PA 36.3 e
NOTE:
The information given in this product information is based on the details available at the time
of printing. We explicitly reserve the right to make changes arising out of
the continuous further development of the product.
3PI 36.3 e
Turret series 0.5.680.1xx
Description
Disk-type tool turret 0.5.680.1xx
These turrets are suitable for use on turning machines for forward as well as reverse
machining. Their exclusive hydraulic action means they are highly suitable for heavy-duty
use in series manufacture.
Turret series without tool drive – 0.5.680.1xx
with axial tool drive – 0.5.673.xxx
– 0.5.676.xxx
with radial tool drive – 0.5.675.xxx
Features:
} Drive with hydraulic positioning motor for fast bidirectional positioning
} High degree of stability due to high locking forces
} Hydraulically activated locking with triple Hirth serration
} Simple hydraulic supply
} Absolute positioning control – does not require moving to reference point
} Not affected by collisions due to the low kinetic energy of the drive and fastening snap
ring groove for the tool disk
} Directly controllable with machine controller or with SAUTER control unit EK 501
} Connection with centralised lubricating system to ensure extremely high service and
usage life
} Can be installed in any position
Options:
• Block-shaped housing or with flange fitting form for especially high degree of
rigidity
• Attachment of plate coolers when especially high thermal stability requirements
demand water cooling
• Central rotary feed-through for fluid-actuated tools and a high-pressure
cooling lubricating device
• Attachment of transfer elements for switching sensors in tool disk
• Attachment of sensors to monitor cutting force
• Turret with y-axis slide feed unit
• and many more features
4 PI 36.3 e
Turret series 0.5.680.1xx
Description
7
8
6
5
4
3
2
1
9
1 Control vaves
2 Hydraulic drive motor
3 Radial cam
4 Spur wheel gear
5 Electrical position transmitter
6 Locking piston
7 Hirth serration
8 Tool disk
9 Cooling lubricant valve
5PI 36.3 e
Turret series 0.5.680.1xx
Technical Data
Series
Disk-type tool turret 0.5.680.1xx
Number of switching positons
Admissible tangential load (locked turret) kNm
• Admissible mass moment of inertia of Standard load stage
tooling (tool disk and holder) High load load stage
kgm
kgm
Admissible unbalanced mass due to tooling Nm
Indexing times
1.)
Rotating tool disk
• Incl. accelerating and braking Standard load stage
per partial step 45°/30°/22.5° High load load stage
• Without accelerating and braking Standard load stage
per additional partial step 45°/30°/22.5° High load load stage
s
s
Turret unlockedor locked s
Adm. Indexing freqency (median switching angle ϕ
=90°) min
m
Operating pressure
Hydraulics ± 10 % bar
Cooling lubricant
• With medium pressure valve
2.)
• With central high pressure lubricant device
bar
bar
2
2
-1
Fluid absorption volume
• Rotating tool disk Standard load stage
per partial step 45°/30°/22.5° High load load stage
Turret unlocked or locked cm
Mass
Turret (incl. drive motor) m
Tool disk and tooling m
adm.
Adm. ambient temperature °C
1.) Conditions: Fluid supply has to be sufficiently dimensioned.
Please comply with notes in PA 36.3!
Turret has to be at operating temperature.
With max. unbalanced tooling, the rotation times are changed by max. ± 15%.
See planning instructions PA 36.3 for notes on determining the total switching time.
2.) Also suitable for min. cooling lubricant volumes when using special valve.
cm
cm
kg
kg
3
3
3
6 PI 36.3 e
Turret series 0.5.680.1xx
Technical Data
Size
12 16 20 25 32 40
812168121681216812168
3.)
12
3.)
16 8
0.7 1.3 3.2 6.3 12.5 25
1.2
2.5
2.5
5.0
5.0
10
12.5
32
25
63 140
16 32 63 125 200 320
0.21
0.26
0.16
0.24
0.16
0.19–0.16
0.11
0.17–0.12
0.26
0.30
0.19
0.28
0.20
0.22–0.18
0.13
0.19–0.14
0.30
0.38
0.21
0.31
0.24
0.29–0.22
0.15
0.21–0.16
0.46
0.57
0.33
0.46
0.36
0.43
0.22
0.31
0.26
0.30
0.17
0.23
0.52
0.92
0.46
0.82
0.38
0.31
0.68
0.55 1.0 0.72 0.58
0.31
0.23
0.55
0.42 0.83 0.56 0.42
0.11 0.14 0.20 0.30 0.50 0.80
no limitations
50
3.)
12
3.)
16
5 .. 25 Filtering 100 µm
100 Filtering 25 µm
46753150–3746753150–3750803455–4081
12754854063
4.)
4.)
100
160681105080 254 170 127
12 28 42 65 114 165
38
40
50
80
70
160
110
250
190
400
10 ... 40
3.) Delivered with 24 switching positions.
4.) Comply with the fineness of the filter required for the utilised tools, e.g. spindle heads with internal cooling lubricant supply.
380
630
7PI 36.3 e