sauter PI 31.2 User Manual
Product Information PI 31.2
Disk-type tool
with y-axis slide feet unit
Series
2014-06-11
0.5.453.4xx
0.5.493.5xx
0.5.439.1xx
®
Index
Description........................................................................................................................................4
Disk-type tool turret Series 0.5.453.4xx
Technical Data .............................................................................................................................. 6
Dimension illustration .................................................................................................................... 8
Dimension ..................................................................................................................................... 9
Disk-type tool turret Series 0.5.493.5xx
Technical Data ............................................................................................................................ 10
Dimension illustration .................................................................................................................. 12
Dimension ................................................................................................................................... 13
Disk-type tool turret Series 0.5.439.1xx
Technical Data ............................................................................................................................ 16
Dimension illustration .................................................................................................................. 17
Dimension ................................................................................................................................... 18
Ordering Details..............................................................................................................................19
Assignment of control plans.........................................................................................................20
Wiring schematic ............................................................................................................... EP-937
............................................................................................................... EP-1036
............................................................................................................. EPB-1175
............................................................................................................. EPB-1251
Hydraulic plan ................................................................................................................ HP-496
................................................................................................................. HP-498
Function diagramm ........................................................................................................... SK-919
................................................................................................................ SK-940
.............................................................................................................. SK-1473
.............................................................................................................. SK-1487
Notes!
The information given in this product information is based on the details available at the time
of printing. We explicitly reserve the right to make changes arising out ofthe continuous further
development of the product.
PI_31_2_e_2013-09-04.fm
PI 31.2
3
®
Description
0.5.453.4xx
0.5.493.5xx 0.5.439.1xx
Configuration of principle
Description
Configuration of principle
4
PI 31.2
®
Description
SAUTER disk-type tool turret are available in different designs also featuring a y-axis
slide feed unit adjustable with a CNC machine. This allows for off centre drilling with
powered tools as well as tapping and CNC plane milling..
For forward and reverse maschine, the turret system
0.5.453.4xx with servo electrical turret drive and hydraulic latching is available.
For forward machining, the turret systems
0.5.493.5xx with electromechanical design
0.5.439.1xx servo-electrical tool turret drive und hydraulic latching.
The slide feed units of the turrets 0.5.453.4xx and 0.5.693.1xx feature permanently
lubricated, pre-stressed roller guides. They are powered by a servomotor with
toothed belt and ball screw spindle.
DieThe slide feed unit position is detected by the motor sensor.
The slide feed unit guides of the turret system 0.5.493.5xx are constructed flat .
They are also powered by a servomotor, toothed belt and ball screw spindle.
The exact slide feed unit position is detected by a separated linear measurement system.
Description
Description
The slide feed units are also positioned by the motor in case of rotating operations
so that any additional clamping or locking mechanisms are not required.
PI 31.2
5
®
Technical Data
Series 0.5.453.4xx
Technical Data
Series 0.5.453.4xx
Series
Disk-type tool turret 0.5.453.4xx
Number of switching positions
Loads
Adm. tangential moment
Too ling
Adm. mass moment of inertia
Adm. mass
Adm. unbalenced mass
Schaltzeiten
Rotation time per 30° -sub step
Rotation time per 30° -additional sub step
Turret unlocked or locked
Cooling lubricant
Adm.. operating pressure
Tool drive
Drive motor 1) Model Siemens Servomotor
Drive motor 1) Model Fanuc Servomotor
Drive motor 1) Model Fanuc Spindlemotor
Gear ratio
Max. torque 40% DC
Max. rpm
Y-axis-slide feed unit
Drive motor
1)
Model Siemens/Fanuc with breake
kNm
2
kgm
kg
Nm
s
s
s
bar
1FT6-..
..
..
i
Nm
-1
min
Gear ratio
Incline of ball screw spindle
Adm. rapid feed speed
Working stroke
Adm. feed force
Linear messurement system
Possible positioning precision
Mass
Turret, complete, without tool holder, approx.
1) Not part of SAUTER-standard scope of dlivery
All data are identical for right and left constructions. See product information PI 21.3 for additional information.
6
Y
PI 31.2
i
mm
m/min
mm
kN
µm
kg
®
Size
12 16 20
12 12 12
0,8 1,8 3,6
0,8 1,8 3,2
25 35 60
12 25 40
0,12 0,14 0,16
0,05 0,05 0,06
0,10 0,10 0,12
Technical Data
Series 0.5.453.4xx
5 ... 25 5 ... 25 5 ... 25
..064..AK.. 084..AK.. 086..AH..
8/4000 is 12/4000 is 22/4000 is
1,5 2 3
1,0 1,0 1,0
14 15 28 25 40 40
6000 5000 4000
1FT6-
061..AH..
2,0 2,0 2,0
10 7,5 10 7,5 10 9
± 40 ± 40 ± 55
1,623,2
Transmitter Transmitter Transmitter
10 10 10
Alpha
2/3000
555
1FT6-
061..AH..
Alpha
2/3000
1FT6-
064..AH..
Alpha
M8/3000 i(s)
ca. 200 ca. 300 ca. 600
PI 31.2
7
®
Dimension illustration
Series 0.5.453.4xx
Dimension illustration
Series 0.5.453.4xx
8
PI 31.2
®
Dimension illustration
Series 0.5.453.4xx
Dimension
Series Size
Disk-type tool turret 0.5.453.4xx 12 16 20
Dimension SW
A
B
1)
C
ø
D
1)
E
F
G
H
J
K
L
M
1) Depends on motor
All dimensions are identical for right and left constructions
220 270 320
130 160 240
40 40 80
266 354 348
25 30 40
597 564 642
470 470 644
124 160 200
62 61 63
288 288 412
81 101 127
206 206 276
118 128 171
Dimensions in mm
PI 31.2
9
®
Technical Data
0.5.493.5xx
Technical Data
0.5.493.5xx
Series
Disk-type tool turret 0.5.493.5xx
Number of switching positions
Loads
Adm. tangential moment
Too ling
Adm. mass moment of inertia (tool-type and tool holder)
Adm. unbalanced mass
Switching times
kNm
kgm
Nm
2
cycle time per 30° -sub step
Rotation time per 30° -additional sub step
Adm. switching frequency
Cooling lubricant
Adm. operating pressure
Tool drive
Drive motor 1) Model Siemens/Fanuc
Gear ratio
max. torque 40% DC (duty cycle)
max. rpm
Y-axis-slide feed unit
Drive motor
1)
Fabr. Siemens/Fanuc mit Bremse
Gear ratio
Incline of ball screw spindle
Adm. rapid feed speed
Adm. feed stroke
Working stroke
Y
Adm. feed force
• standard
• with medium pressure valve
s
s
1/min
bar
bar
Nm
min
mm
m/min
mm
mm
kN
-1
Linear measurement system, company Heidenhain
Possible positioning precision
Mass
Turret, complete, without tool holder, approx.
1) part of SAUER standard scope of delivery.
2) With external deactivation
All data are identical for right and left construction. See brochure R54 for additional information.
10
PI 31.2
µm
kg
®
Technical Data
0.5.493.5xx
Size
10 16 20 25 32
12 12 12 12 12
0,3 1,3 3 6 12
0,20 1,4 3,2 7 28
63263125250
0,45 0,59 0,72 0,89 1,35
0,16 0,23 0,27 0,34 0,54
16 6,3 6,3 6,3 3,3
2)
7/14
5 ... 25
1FT6-064 ... a 1,5/8000 1FT7-086 ... 1FT6-102 ...
2)
7/14
5 ... 25
2)
7/14
5 ... 25
2)
7/14
5 ... 25
30/3000 1PH7107-2NF22
2)
7/14
5 ... 25
12
1 1,5 2 1 1,938 1,348 1,625 1,238
8 20 20,8 32 63 63 130 110
6000 4000 4000 4000 3000 3000 3000 3000
2/5000 is 1FT6-061 ...
3/3000 1FT7-064 ... 1FT6-- 084 ...
6 1FT6-- 105
40
1222 2
5 5 10 10 10
10 10 10 10 10
± 25 ± 40 ± 48 ± 58 ± 80
± 25 ± 40 ± 55 ± 65 ± 80
1,8 2,8 3,5 4,5 8
— — LS 483 LS 406 LS 406
10 10 10 10 10
ca. 250 ca. 300 ca. 470 ca. 650 ca. 1050
PI 31.2
11
®
Dimension illustration
E
G
H
J
F
LM
K
D
0.5.493.5xx
Dimension illustration
12
PI 31.2
®
Dimension illustration
y
+
–
A
X
1
X
2
C
0.5.493.5xx
Dimension
Series Size
Disk-type tool turret 0.5.493.5xx
Dimension X1 / X
Y15
A135
1)
C
D16
E268
F362
G10
H 39,5
J220
K 101,5
L 18,5
M 119,5
1)
Depends on motor
All dimensions are identical for right and left constructions
.
2
76,5 / 93
Dimension in mm
10
283
PI 31.2
13
®
Dimension illustration
0.5.493.5xx
14
PI 31.2
®
Dimension illustration
0.5.493.5xx
Dimension
Series Size
Disk-type tool turret 0.5.493.5xx
Dimension X 152,828 185,54 224,33 283,95
Y 80607080
A 160 190 230 280
B 81 85 102 154
1)
C
D 30405060
E 524 566 655 795
F 514 598 711 836
G 93 102 122 146
H 58668298
J 265 295 329 401
K 121 143 176 247
16 20 25 32
280,5 318,5 389 460
L 121 167 211 247
1) Depends on motor.
All dimensions are identical for right and left constructions
PI 31.2
Dimension in mm
15
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