DISCLAIMERS AND CONFIDENTIALITY
SATO is a registered trademark of SATO Corporation. Other product and corporate names used in this
publication may be trademarks or registered trademarks of other companies, and are used only for
explanation and to their owner’s benefit, without intent to infringe.
SATO has made a good faith effort to present the most accurate and timely information available.
Competitive information contained in this publication is based on public data sources available at the
time of publication. SATO shall not be responsible for any inaccuracies or omissions in this information,
including, but not limited to, information obtained from other companies’ publications, the press, and
other third party organizations.
All information in this publication is subject to change without notice, and does not represent a
commitment on the part of SATO. No part of this document may be reproduced for any purpose or in any
form, including electronic storage and retrieval, without the express permission of SATO. This document
should be considered confidential and not distributed to any third p arties . This document is intended
solely for the use of SATO agents and repres entatives.
The acronyms used to identify the programming languages of non-SATO products may be the property
of their respective companies and are used here to identify their various programming languages, used
only for explanation without intent to infringe. SATO makes no claims to the authenticity of their
command language or functionality. SATO has made a good fa ith effort to presen t the most ac cura te an d
timely information available. Competitive information contained in this p ublication is based on public
data sources available at the time of publication. SATO shall not be responsible for any inaccuracies or
omissions in this information, including, but not limited to, information obtained from other companies’
publications, the press, and other third party organiza tions. Copyright 2009, SATO Corporation. All rights
SATO is a global barcode & RFID technology company that focuses on data collection and
label printing solutions. We focus on retail, industrial, transportation & logistics and
government sectors. Our solutions enable businesses to identify, track and manage people,
products and assets.
Founded in 1940, the company has been throughout its history, at the forefront of the
industry’s successful efforts to extend the use of auto identification technologies to improve
businesses’ operational efficiency and optimize use of resources. SATO is a public listed
company in Japan and has worldwide offices in over 22 countries and global coverage
through business partners. It has label conversion in over 13 countries and product
manufacturing facilities in Vietnam, Japan and Malaysia. It offers unparallel customer
service support across geographies and channels.
Data collection and label printing solutions
Data collection solutions:
Barcode & RFID Scanners, Hand held & fixed terminals, mobile computers, RFID Gates
and software
Label printing solutions:
Barcode & RFID label printing using thermal printers, print engines. Price marking hand
labellers and labels.
General adhesive labels; prime & seal labels; tags; carbon ribbons; RFID Labels & Tags;
Specialty Labels; Care Labels; Wristbands, Horticulture labels & tags and custom-made
labels.
Market Focus
SATO combines its technology strengths with industry expertise to give its customers and
partners unique ways to use AIDC technology for long-term competitive advantage.
The key verticals we focus on are: Retail, Manufacturing, Transportation & Logistics;
Healthcare; Government; Hospitality & Commercial Services;
Corporate Social Responsibility
Corporate Responsibility is an integral aspect of SATO’s business operations. It is more than
a guiding principle: it is embedded in its business solutions that help customers reduce
inefficiencies, eliminate waste, and conserve resources.
SATO aims to use technology to improve business processes in a way that is environmentally
sound, complies with national and regulatory requirements, and reduces costs by conserving
energy and other natural resources, and ultimately reduces the carbon footprint of
businesses.
For more information about SATO worldwide, please visit, http://www.satoworldwide.com
Entry-level, affordable and compact thermal printing solution for low to- to
medium-volume labelling applications
Designed for a wide variety of uses ranging from small office shipping labels to
compliance and general purpose product identification labels and tags. S tock rooms
and warehouses, medical laboratories, commercial kitchen and food preparation
areas, automobile service shops, shipping and mail centres and entertainment
venues are all typical examples of environments that would benefit from a compact
printing solution.
PRODUCT NOMENCLATURE
All printer models are part of the CG4 series.
CG4xx xT
x Print Method
DT Direct Thermal – CG4 DT model
TT Thermal Transfer – CG4 DT model
xx Resolution
08 dpm / 203 dpi – CG408 model
12 dpm / 305 dpi – CG412 model
UNIQUE SELLINGS POINTS
Great Value for your printing solution
CG4 offers the best price-feature value desktop printing solution in the compact printer
class.
With its 32-bit RISC CPU, 4 ips print speed, and 4MB Flash/8MB SDRAM Memory as well as
optional accessories, the versatile CG4 is equipped to meet the requirements for a w ide range
of printing applications.
The new product development process has focused on optimizing product design and
manufacturing to deliver a printer that solves the customers’ printing needs better than any
other and provides rapid and measurable return on investment.
OTHER SELLING POINTS
Space-saving Footprint
The printer’s small footprint saves precious counter space and is designed to fit in tight
spaces.
Standalone Printing
No PC required at time of printing
The CG4 with SATO Keypad* can be operated as a standalone printing system without the
need for a PC at the time of printing. Using the keypad label design software provided, label
formats can be created and then downloaded into the keypad internal Flash ROM memory or
on an SD card. At the time of printing, the operator can enter variable data using the
alphanumeric keypad or external PC Keyboard., or capture date through a barcode scanner
The pre-stored label is called on later when required and print data is sent to the CG4 for
printing.
*Optional accessory.
High Quality Printing
The CG4 series is available in 203 dpi or 305 dpi resolution. 305 dpi will be required to print
text and barcodes, including 2D barcodes, on very small labels, such as those commonly
used in the electronics or pharmaceutical industries for component or specimen labelling.
Scanning and reading data is made easier by the sharp, crisp print quality. For applications
requiring a great deal of information in a small space, higher density printing is recommended.
The CG4 is an ideal printing solution to support the latest 2D barcode symbologies, including
GS1 DataBar (formerly Reduced Space Symbology (RSS)).
Flexible Connectivity
CG4 offers 3 combinations of communication interface options as standard: RS232C and
USB; LAN and USB; or USB and IEEE 1284 interface on-board. The CG4 delivers advanced,
secure connectivity making it easy to integrate with existing systems.
User-friendly Operation & Maintenance
Media loading: drop-load-ready
The clam shell design makes it easy to load media by simply “dropping in” the labels. The
simple label mechanism design allows even an inexperienced user to load in labels. Ribbon
loading is just as easy; it takes seconds, with the high-lift printhead giving easy access to load
the ribbon. Colour-coded user instructions make it intuitive to load labels and ribbons.
The one-touch, tool-less print head release mechanism enables the print head to be quickly,
easily replaced.
Printer Platen Roller can be replaced without the need for any tools.
Competitive Printer Language Compatibility
Multiple printer language options enables replacement of competitive printer models with
minimal reprogramming of data streams.
Large Printer Memory
The CG4 Printer has a large memory of 4MB Flash ROM and 8 MB SD-RAM that allow the
storage of extra graphics or fonts and firmware upgrades.
Safe for use in clean environments
The CG4 is designed for use in environments where cleanliness and hygiene are important
and a high level of safety vital.
The printer’s anti-microbial casing is manufactured using an inorganic antimicrobial material.
This material has been shown to have an antimicrobial effect against a wide spectrum of
bacteria, fungi and other micro organisms. It has silver and other ions with antimicrobial power
bonded into its mineral structure and stabilized. They are seldom eluted out with water or
solvent, so the antimicrobial effect can last a long time. Its life span and thermal stability
makes it an important composition material in products used in clean environments.
Labelling in sterile environments such as medical labs, food preparation and kitchen areas,
cosmetic and pharmaceutical processing plant can benefit from the protection of the
anti-microbial material.
The CG4 Series is categorized under the ‘Compact Series’ in the SATO product lineup. It is
part of the CG printer family together with the CG2 series. The CG4 is an entry-level,
desktop thermal printing solution designed for low to- to medium-volume labelling
applications
2 control buttons (POWER button and FEED/LINE
button), and 1 LED status light.
Press POWER button to power on or off.
FEED/LINE button: press this button to select
printer status (online or offline) or to feed paper.
ON LINE (POWER) LED status light: green LED
light illuminates when the printer is online, i.e.
ready to print. Green light blinks when printer is
Operation Panel o
offline. Red indicates error.
The ERROR LED lights or blinks red when an error
is detected in the printer.
Clamshell Design
The clamshell design allows the top cover to be
raised open upwards.
The cover stays open resting on the safety latch.
The safety latch locks the printer top cover open
when top cover is raised more than 45
0
upwards.
Large, simple-to-operate control buttons for easy printer
configuration and device status indications for easy
monitoring.
Response on ERROR indicator in conjunction with the
ON LINE (POWER) indicator can be used visually to
guide switching to various printer modes.
The clamshell design offers operator easy access to all
controls, providing faster ribbon replacements and easier
paper loading to the media area inside of the printer.
The safety latch prevents top cover from accidentally
closing and injuring the operator’s hand
The ribbon unit serves to load the ribbon and
wind up the used ribbon.
Pull the lever on the middle of the ribbon unit
toward you to pull out the ribbon unit.
For more detailed instructions on loading
ribbons, refer to the Quick Guide or
Operator’s Manual.
The placement of the ribbon under the cover does
not interfere with the printer controls. It gives the
operator wider access to the inside of the printer.
Printhead configuration of print resolution:
203 dots per inch (or 8 dots per millimetres)
for CG408 model and 305 dots per inch (or 12
dots per millimetres) for CG412.
The one-touch, tool-less print head release
mechanism enables the operator to quickly and
easily replace the print head.
Print roll paper and fan-folded paper option Fanfold media feeds through back of printer.
Pass the paper through the opened window at
the rear of the unit.
Processor
32-Bit RISC
Memory
Flash Memory (4MB)
Determines processing time; and throughput
speed.
A type of Random Access Memory chip that
does not lose its contents when power it is
receiving is turned off; it, therefore, allows
permanent storage.
The CG4 is designed to easily accept fanfold
media, which effectively extends the media
capacity of the printer.
Fast data processing for desktop printer, and
virtually instantaneous throughput.
The 4MB of Flash Memory allows additional font
and graphics capability and firmware upgrades
without the need for modifications to the printer or
electronics.
Resolution 203dpi 305dpi 203dpi 300 dpi
Max Print Speed 4 ips 2 ips – 6 ips 2 ips – 4 ips
Print Method Direct thermal, thermal transfer Direct thermal, thermal transfer
Max Print Area
Memory
4.09” (104 mm) to 11.81” (300 mm)
8 MB SDRAM; 4 MB Flash
4.25” (108mm) to ~ 4.16” (105.7mm) to ~
8 MB SDRAM; 4 MB Flash
Dimensions 6.81” (H) x 7.05” (W) x 9.37” (D) 6.8” (H) x 8.9” (W) x 11.2” (D)
Weight DT: 3.5lbs (1.7kg), TT: 4.2lbs (1.9kg) 6lbs (2.72 kg)
Media Specifications
Media Width
0.98” (25mm) to 4.33”(110mm)
(Without backing paper) 0.87” (22 mm) to 4.21” (107 mm)
1” (25 mm) to 4.64” (118mm)
0.87” (25mm) to 11.93” (303mm) N.A. Media Length (Tear Off)
(Without backing paper) 0.87” (22 mm) to 11.81” (300 mm)
Media Thickness 0.002” (0.06 mm) to 0.007” (0.19 mm) 0.0025” (0.06 mm) to 0.0098” (0.25mm)
Max. Label Roll Outer Diameter 5.04” (128mm) 4.92” (125 mm)
Inner Core Diameter 1.57” (40mm) 1” (25.4mm), 1.5” (38.1mm), 3” (76.2mm)
Max. Ribbon Outer Diameter N.A. 2.67” (68 mm)
Interface USB
RS232/ LAN/ IEEE1284
USB port
RS232 (Baud rate: 4800 – 115200, DSR/DTR)
Parallel port: Bi-direction
Options Cutter
Dispenser + Label present sensor
External media supply stand
RTC
Linerless Kit (Without Cutter)
Rotary cutter module
Stripper module
Compact flash (CF) card socket with real time
Max Print Speed 4 ips 4 ips
Print Method Direct thermal, thermal transfer Direct thermal/thermal transfer
Max Print Area
Memory
Dimensions 6.81” (H) x 7.05” (W) x 9.37” (D) 6.58” (H) x 9.06” (W) x 10.11” (D)
Weight DT: 3.5lbs (1.7kg), TT: 4.2lbs (1.9kg) 5.07 lbs (2.3 kg)
Media Specifications
Media Width
Media Thickness 0.002” (0.06 mm) to 0.007” (0.19 mm) N.A.
Max. Label Roll Outer Diameter 5.04” (128mm) 5” (127 mm)
Inner Core Diameter 1.57” (40mm) 1” (25.4 mm)
Max. Ribbon Outer Diameter N.A. 1.6” (41 mm)
Interface USB
Options Cutter
TT: (USD 695)
4.09” (104 mm) to 11.81” (300 mm)
8 MB SDRAM; 4 MB Flash
Options: 1 MB Flash
0.98” (25mm) to 4.33”(110mm)
(Without backing paper) 0.87” (22 mm) to 4.21” (107 mm)
0.87” (25mm) to 11.93” (303mm) N.A. Media Length (Tear Off)
(Without backing paper) 0.87” (22 mm) to 11.81” (300 mm)
RS232/ LAN/ IEEE1284
Dispenser + Label present sensor
External media supply stand
RTC
Linerless Kit (Without Cutter)
Resident scalable fonts
Keypad
SATO Label Gallery™
DT: (USD 750)
TT: (USD 850)
(USD 545)
4.65” (118 mm) to ~
Standard: 1 MB Flash, 2 MB DRAM
1” (25.4 mm) to 4.65” (118 mm)
RS-232C
USB V.1.1
Centronics
Flash memory cartridge
Serial communication cable
RS232C scanner cable
Asian fonts cartridges
Cutter unit
Keyboard display unit
External Ethernet adapter
300 dpi
Mobile battery unit
Max Print Speed 4 ips 2, 3, 4, 5 ips
Print Method Direct thermal, thermal transfer Direct thermal, thermal transfer
Max Print Area
Memory
Dimensions 6.81” (H) x 7.05” (W) x 9.37” (D) 7.4” (H) x 8.39” (W) x 12.36” (D)
Weight DT: 3.5lbs (1.7kg), TT: 4.2lbs (1.9kg) N.A.
Media Specifications
Media Width
Media Thickness 0.002” (0.06 mm) to 0.007” (0.19 mm) 0.002” (0.06 mm) to 0.007” (0.19 mm)
Max. Label Roll Outer Diameter 5.04” (128mm) 5” (127 mm)
Inner Core Diameter 1.57” (40mm) N.A.
Max. Ribbon Outer Diameter N.A. N.A.
Interface USB
Options Cutter
TT: (USD 695)
4.09” (104 mm) to 11.81” (300 mm)
8 MB SDRAM; 4 MB Flash
(Optional SD card slot for memory expansion)
0.98” (25mm) to 4.33”(110mm)
(Without backing paper) 0.87” (22 mm) to 4.21” (107 mm)
0.87” (25mm) to 11.93” (303mm) N.A. Media Length (Tear Off)
(Without backing paper) 0.87” (22 mm) to 11.81” (300 mm)
RS232/ LAN/ IEEE1284
Dispenser + Label present sensor
External media supply stand
RTC
Linerless Kit (Without Cutter)
Resident scalable fonts
Keypad
SATO Label Gallery™
DT: (USD 750)
TT: (USD 850)
N.A.
4.25” (108 mm) to 90” (2286 mm)
8 MB SDRAM; 4 MB Flash
0.78” – 4.4” (20 – 112 mm)
RS-232
Centronics
USB 2.0
Main board integrated with internal Ethernet
Keyboard display unit (KU-007plus & KP-200)
RTC
External Ethernet print server module
External wireless (802.11b/g) print server
External roll mount, media OD, 214 mm (8.4”)
with 1” or 3” core.
3” core label spindle
Contact CCD bar code scanner
Long range linear image laser barcode
Max Print Speed 4 ips Up to 5 ips
Print Method Direct thermal, thermal transfer Direct thermal
Max Print Area
Memory
Dimensions 6.81” (H) x 7.05” (W) x 9.37” (D) 6.65” (H) x 7.87” (W) x 9.13” (D)
Weight DT: 3.5lbs (1.7kg), TT: 4.2lbs (1.9kg) 4.5lbs (2 kg)
Media Specifications
Media Width
Media Thickness 0.002” (0.06 mm) to 0.007” (0.19 mm) N.A.
Max. Label Roll Outer Diameter 5.04” (128mm) 5” (127mm)
Inner Core Diameter 1.57” (40mm) N.A.
Max. Ribbon Outer Diameter N.A. N.A.
Interface USB
Options Cutter
TT: (USD 695)
4.09” (104 mm) to 11.81” (300 mm)
8 MB SDRAM; 4 MB Flash
0.98” (25mm) to 4.33”(110mm)
(Without backing paper) 0.87” (22 mm) to 4.21” (107 mm)
0.87” (25mm) to 11.93” (303mm) N.A. Media Length (Tear Off)
(Without backing paper) 0.87” (22 mm) to 11.81” (300 mm)
RS232/ LAN/ IEEE1284
Dispenser + Label present sensor
External media supply stand
RTC
Linerless Kit (Without Cutter)
Resident scalable fonts
Keypad
SATO Label Gallery™
DT: (USD 750)
TT: (USD 850)
4.25” (108 mm) to 24” (609.6 mm)
Serial port
Parallel port
USB
LAN
Keyboard
Extra cutter module for thick paper and partial
1. What are the interfaces available on the new CG4?
The New CG4 printer comes with 2 standard built-in interface combinations.
USB + RS232C
USB + Parallel
USB + LAN
2. Which of the 2 built-in interfaces is set as default on the CG4 printer?
USB is set as the default interface at the factory. To switch from USB to RS232C, LAN or
Parallel, please refer to the procedure described in the CG4 Quick Guide or Operator Manual
3. Is there any utility available to configure the internal LAN interface on the new CG4?
The internal built-in LAN interface on the new CG4 (USB + LAN) can be configured using the
SATO All-In-One Tool or via Web browser.
4. The CG4 printer does not have any dip-switches. What is the method to change the
printer settings?
The printer settings can be changed by using the SATO All-In-One Tool or by using printer
commands.
5. What is the memory of the new CG4?
The new CG4 comes with 4MB Flash ROM and 8MB SDRAM.
6. What are the Asian Codepages available on the CG4?
To date, there are 3 Asian Codepages available for the CG4 printer:
• Chinese GB 2312 (24 x 24)
• Korean (Gothic - KSX1001 16×16dot, Mincho - KSX1001 24×24dot)
• Thai
7. Will the CG4 support any emulation?
ZPL, EPL, DPL and TCPL emulations will be supported by the CG4. The target date of
availability will be advised.
8. What are the options available on the new CG4?
Cutter, Dispenser, Linerless Kit, RTC and SATO Keypad
9. Can the CG4 print in Standalone mode?
Using the SATO Keypad, the CG4 printer can print in standalone mode. Label formats with
variable fields can be stored in the SATO Keypad memory or SD card thus eliminating the
need to have a permanent connection to a PC.
Alternatively, Label formats with variable fields can be stored in the printer memory. Using a
barcode scanner connected to the printer serial interface, the format number can be selected
and the variable data is inputted to the printer for printing.
10. What are the print resolutions available on the CG4?
The CG4 print has 2 printing resolutions – CG408: 203 dpi and CG412: 305 dpi. At a higher
resolution of 305dpi, the user can print better graphics or small 2D barcodes.
11. Can we change the print resolution by simply switching the print head just like GL
or GT series?
No. It is not possible to change the print resolution by simply switching the print head.
Some other parts such as the gear will also have to be changed. However, the same
firmware is used for both print resolutions.
12. Are there any Demo applications which can be used when promoting the new CG4
to business partners and customers?
Yes. Demo software applications are available to demonstrate printing of wristbands,
Healthcare labels, Asset ID Labels, Price Markdown labels and Ingredient Labels.
13. Is the CG4 chassis anti-microbial?
Yes. The CG4 chassis contains an antibacterial agent which is tested according to
JISZ2801: Antimicrobial products Standard.
14. Is there any variation in specifications for CG4 printers shipped to different
regions? What is the difference between EX1, EX2, EX4 and EX6 model types?
CG4 printers shipped to different regions (America, Europe and Asia-Pacific) are the
same except for the power cord and the safety approvals. The printers can be
differentiated as follows:
Model Type Regions Details
EX1 Americas US Power Cord
EX2 Europe and Asia Pacific 2 pins EU Power Cord
EX4 China
Please contact your local SATO representative or authorized partner for product warranty
terms and condition.
SPARE PARTS INFORMATION
For complete spare parts lists and exploded view drawings, please contact your local SATO
representative or authorized partner.
Recommended Spare Parts
GLOSSARY OF TERMS
SA T O All-In-One T ool: A SATO-developed printer control and management software
application. This tool allows users from their host PC, to configure and control printers
remotely.
SATO Keypad: an input device to enable users to enter data (a combination of numeric,
alphabetical and some symbols found on a keyboard)
Online Mode: Generally refers to the state when two or more devices are directly connected,
in this case the printer to a host PC where it is able to accept 2-way communication.
Standalone Printing: Printing without a PC. It usually requires a printer which can store label
designs and handle information added at time of print without using a computer. In the case of
the CG4, label designs are stored into the SAT O keyp ad internal memory (or th e SD card) and
variable data is inputted using the keypad.