SARGENT Degree Key System User Manual

™

Degree

Technical Manual

Key System

Copyright © 2013-2014, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

Table of Contents

Degree™ Key System Technical Manual

Table of Contents

The Degree™ Advantage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

DG1 Key Cuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

DG2 & DG3 Key Cuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Pinning Formula . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Construction Master Keying (21-Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Visual Key Control Tamper Proof Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Degree Pin Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Cylinder Parts: DG1-34 Rim/ DG1-40 Series Mortise. . . . . . . . . . . . . . . . . . . . . . . . .8

Cylinder Parts: DG2-34 Rim/ DG2-40 Series Mortise. . . . . . . . . . . . . . . . . . . . . . . . .9

Cylinder Parts: DG3-34 Rim/ DG3-40 Series Mortise. . . . . . . . . . . . . . . . . . . . . . . .10

Cylinder Parts: DG1-LFIC Cores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Cylinder Parts: DG2-LFIC Cores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Cylinder Parts: DG3-LFIC Cores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Cylinder Parts: DG1 Bored, Auxiliary, & Integralock . . . . . . . . . . . . . . . . . . . . . . . . 14

Cylinder Parts: DG2 Bored, Auxiliary, & Integralock . . . . . . . . . . . . . . . . . . . . . . . . 15

Cylinder Parts: DG3 Bored, Auxiliary, & Integralock . . . . . . . . . . . . . . . . . . . . . . . . 16

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On The Cover

DG1-41 Mortise cylinder, Degree Key and Degree DG1-6300 series core

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e Degree™ Advantage

Degree™ Key System Technical Manual

The Degree Key System

The patented Degree system from SARGENT provides the right level of security for each opening in your facility. Three levels of ANSI/ BHMA Grade 1 protection, from patented keyway to UL437 certified, secures every opening. A common key for all three levels of security enhances key control and simplifies administrative procedures. Key blanks are controlled through authorized distribution and geographical protection is available. Available for mortise, rim, component and Large Format Interchangeable Core (LFIC) cylinders, SARGENT offers the right Degree of protection for every door in your facility.

Benefits

• Patent protection from unauthorized key duplication through 2027

• New keyway family protects system integrity from legacy systems

• Keys are significantly stronger than competitive systems

• User-friendly design with minimal components provides easy field service

• Availability in all existing SARGENT cylinder types provides cost-effective upgrade for SARGENT facilities

• Bump resistance for added protection

Degree Level 1 (DG1) features a utility patented keyway and provides protection against bumping for mortise, rim and component fixed cylinders. These cylinders easily retrofit into existing hardware and are appropriate for most applications. The keys for DG1 can only open DG1 cylinders.

Degree Level 2 (DG2) builds on the utility patented keyway of DG1 and adds patented side bar locking with unique angled bottom pins that provide end users with geographical exclusivity. Cylinders provide protection against bumping and picking. Because of its superior key control and patent protection until 2027, DG2 products are recommended for use in conjunction with DG3 for new installations or when retrofitting systems, including large format interchangeable core systems.

Degree Level 3 (DG3) combines the utility patented keyway and side bar locking with unique angled bottom pins that provide end users with geographical exclusivity, and adds certification to UL437. They are classified as high security because of their superior resistance to physical attack and protection against unauthorized key duplication. Because of its superior key control, patent protection until 2027, and physical strength, we recommend DG3 products for new high-security installations or when retrofitting systems, including large format interchangeable core systems. SARGENT also offers anti-vandal and high security locksets that complement DG3 cylinders for those openings most vulnerable to attack.

SARGENT Cylinder & Key Control Products

High

Security

Patented Keyway

Open Conventional

High Security: UL437 Drill & Pick Resistant Systems offer protection

against physical attacks. Includes Degree DG3, UL-Signature

and UL-Keso.

Extra

Security: Protection against picking. Includes Degree DG2,

Control

Signature and Keso.

Patented Keyway: Keys are protected against unauthorized

duplication. Includes Degree DG1 and XC.

Open Conventional: Legacy systems whose patents

have run out and are not protected.

Intermediate

Control

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DG1 Key Cuts

Degree™ Key System Technical Manual

DG1 cuts from Bow to Tip

.170±.001

.2440±.0025

TYP.

1234 56

(.307)

90°

TYP.

.054±.001

REFERENCE LINE BOTTOM OF KEY

.271±.0015

.241±.0015

(1)

(2)

.211±.0015

.181±.0015

.151±.0015

(3)

(4)

.121±.002

(5)

(6)

Bottom Pins (BP) for DG1- cylinders

Size # Part No. Length

1 DG-0021 .231

2 DG-0022 .261

3 DG-0023 .291

4 DG-0024 .321

5 DG-0025 .351

6 DG-0026 .381

Driver Pins (DP) for DG1- standard cylinders

Size # Part No. Length

1 DG-0051 .030

2 DG-0052 .060

3 DG-0053 .090

4 DG-0054 .120

5 DG-0055 .150

6 DG-0246 .180

7 DG-0247 .210

8 DG-0248 .240

9 DG-0249 .270

Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

Master Wafers (MW) for all DG- series

Size # Part No. Length

1 DG-0051 .030

2 DG-0052 .060

3 DG-0053 .090

4 DG-0054 .120

5 DG-0055 .150

Driver Pins (DP) for DG2- & DG3- cylinders and all DG- Large Format Interchangeable Cores

Size # Part No. Length

1 DG-0051 .030

2 DG-0052 .060

3 DG-0053 .090

4 DG-0054 .120

5 DG-0045 .150

6 DG-0044 .180

7 DG-0043 .210

8 DG-0042 .240

9 DG-0041 .270

Control Drivers (CD) for all DG- Large Format Interchangeable Cores (3 & 4 Chambers)

Size # Part No. Length

1 DG-0051 .030

2 DG-0052 .060

3 DG-0053 .090

4 DG-0054 .120

5 DG-0055 .150

6 n/a

7 DG-0247 .210

8 DG-0248 .240

9 DG-0249 .270

10 DG-0250 .300

11 DG-0251 .330

Driver Pins (DP) for Bump Resistance (DG1 Only)

Size # Part No. Length

1 DG-0036 .120

2 DG-0035 .150

3 DG-0034 .180

5 DG-0033 .210

6 DG-0032 .240

7 DG-0031 .270

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DG2 & DG3 Key Cuts

Degree™ Key System Technical Manual

DG2 DG3 cuts

Dimensions shown are to theoretical intersection

Bottom Pins (BP) for DG2- & DG3- cylinders

.170 ±.001

.2440±.0025

20°

TYP.

1234 56

20°

.259±.001 (1)

.229±.001 (2)

.199±.001 (3)

.169±.001 (4)

.139±.001 (5)

.109±.001 (6)

(.307)

86°

TYP.

REFERENCE LINE BOTTOM OF KEY

Master Wafers (MW) for all DG- series

First 5 positions (Angled Pins)

Size # Angle Part No. Length

L DG-0111

R DG-0131

L DG-0112

R DG-0132

L DG-0113

R DG-0133

L DG-0114

R DG-0134

L DG-0115

R DG-0135

L DG-0116

R DG-0136

.231C DG-0121

.261C DG-0122

.291C DG-0123

.321C DG-0124

.351C DG-0125

.381C DG-0126

6th (last) position

Size # Part No. Length

1 DG-0021 .231

2 DG-0022 .261

3 DG-0023 .291

4 DG-0024 .321

5 DG-0025 .351

6 DG-0026 .381

Control Drivers (CD) for all DGLarge Format Interchangeable Cores (3 & 4 Chambers)

Size # Part No. Length

1 DG-0051 .030

2 DG-0052 .060

3 DG-0053 .090

4 DG-0054 .120

5 DG-0055 .150

6 n/a

7 DG-0247 .210

8 DG-0248 .240

9 DG-0249 .270

10 DG-0250 .300

11 DG-0251 .330

Size # Part No. Length

1 DG-0051 .030

2 DG-0052 .060

3 DG-0053 .090

4 DG-0054 .120

5 DG-0055 .150

Driver Pins (DP) for DG2- & DG3- cylinders and all DG- Large Format Interchangeable Cores

Size # Part No. Length

1 DG-0051 .030

2 DG-0052 .060

3 DG-0053 .090

4 DG-0054 .120

5 DG-0045 .150

6 DG-0044 .180

7 DG-0043 .210

8 DG-0042 .240

9 DG-0041 .270

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Pinning Formula

Degree™ Key System Technical Manual

Fixed Core Cylinders - All 6 Chambers

Large Format Interchangeable Cores

(Chambers 1-2-5-6)

Non-LFIC

Driver Pin (DP)

10 MINUS

Plug Total

Master Wafer

(MW) Pin =

Deepest Minus

Shallowest

Operating Cut

Bottom Pin =

Shallowest

Operating Cut

Example

Master Key 1 2 3 4 6 4

Change Key 3 4 5 2 2 2

Driver Pin (DP) 7 6 5 6 4 6

Master Wafer (MW) 2 2 2 2 4 2

Bottom Pin (BP) 1 2 3 2 2 2

Plug Total (MW + BP)

Large Format Interchangeable Core -

(Chambers 3 and 4 Only)

LFIC

Driver Pin (DP)

13 MINUS Plug

Total and

Control Driver

Control

Driver (CD) =

Control Cut PLUS 6

MINUS Plug Total

Master Wafer

(MW) Pin =

Deepest MINUS

Shallowest

Operating Cut

Bottom Pin =

Shallowest

Operating Cut

Control Chambers

Example

Control Key 1 5 5 4 3 2

Master Key 1 5 2 6 3 2

Change Key 3 1 4 3 1 5

Driver Pin (DP) 7 5 2 3 7 5

Control Driver (CD) x x 7 4 x x

Master Wafer (MW) 2 4 2 3 2 3

Bottom Pin (BP) 1 1 2 3 1 2

Plug Total (MW +BP)

Instructions

Bottom Pin = shallowest operating cut

Master Wafer (if required) = Deepest minus shallowest operating cut

(Plug Total = Bottom Pin + Master Wafer)

Driver Pin = 10 MINUS Plug Total

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Instructions

Bottom Pin = shallowest operating cut

Master Wafer (if required) = Deepest minus shallowest operating cut

(Plug Total = Bottom Pin + Master Wafer)

Control Driver (CD) = Control cut PLUS 6 MINUS Plug Total

Driver Pin = 13 MINUS Plug Total and CD# = DP

+ 14 hidden pages