Sargent Degree DG-2, Degree DG1, Degree DG-3 Technical Manual

Page 1

™

Degree

Technical Manual

Key System

Copyright © 2013-2016, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

Page 2

Table of Contents

Degree™ Key System Technical Manual

Table of Contents

The Degree™ Advantage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

DG1 Key Cuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

DG2 & DG3 Key Cuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Key Cutting Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Pinning Formula . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Construction Master Keying (21-Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Visual Key Control Tamper Proof Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Degree Pin Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Cylinder Parts: DG1-34 Rim/ DG1-40 Series Mortise. . . . . . . . . . . . . . . . . . . . . . . . .9

Cylinder Parts: 50-DG1-40 Series Mortise - Hotel Function . . . . . . . . . . . . . . . . . . . 10

Cylinder Parts: DG2-34 Rim/ DG2-40 Series Mortise. . . . . . . . . . . . . . . . . . . . . . . .11

Cylinder Parts: DG3-34 Rim/ DG3-40 Series Mortise. . . . . . . . . . . . . . . . . . . . . . . .12

Cylinder Parts: DG1-LFIC Cores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Cylinder Parts: DG2-LFIC Cores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Cylinder Parts: DG3-LFIC Cores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Cylinder Parts: DG1 Bored, Auxiliary, & Integralock . . . . . . . . . . . . . . . . . . . . . . . . 16

Cylinder Parts: 50-DG1 Bored - Hotel Function . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Cylinder Parts: DG2 Bored, Auxiliary, & Integralock . . . . . . . . . . . . . . . . . . . . . . . . 18

Cylinder Parts: DG3 Bored, Auxiliary, & Integralock . . . . . . . . . . . . . . . . . . . . . . . . 19

Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

On The Cover

DG1-41 Mortise cylinder, Degree Key and Degree DG1-6300 series core

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Page 3

e Degree™ Advantage

Degree™ Key System Technical Manual

The Degree Key System

The patented Degree system from SARGENT provides the right level of security for each opening in your facility. Three levels of ANSI/ BHMA Grade 1 protection, from patented keyway to UL437 certified, secures every opening. A common key for all three levels of security enhances key control and simplifies administrative procedures. Key blanks are controlled through authorized distribution and geographical protection is available. Available for mortise, rim, component and Large Format Interchangeable Core (LFIC) cylinders, SARGENT offers the right Degree of protection for every door in your facility.

Benefits

• Patent protection from unauthorized key duplication through 2027

• New keyway family protects system integrity from legacy systems

• Keys are significantly stronger than competitive systems

• User-friendly design with minimal components provides easy field service

• Availability in all existing SARGENT cylinder types provides cost-effective upgrade for SARGENT facilities

• Bump resistance for added protection

Degree Level 1 (DG1) features a utility patented keyway and provides protection against bumping for mortise, rim and component fixed cylinders. These cylinders easily retrofit into existing hardware and are appropriate for most applications. The keys for DG1 can only open DG1 cylinders.

Degree Level 2 (DG2) builds on the utility patented keyway of DG1 and adds patented side bar locking with unique angled bottom pins that provide end users with geographical exclusivity. Cylinders provide protection against bumping and picking. Because of its superior key control and patent protection until 2027, DG2 products are recommended for use in conjunction with DG3 for new installations or when retrofitting systems, including large format interchangeable core systems.

Degree Level 3 (DG3) combines the utility patented keyway and side bar locking with unique angled bottom pins that provide end users with geographical exclusivity, and adds certification to UL437. They are classified as high security because of their superior resistance to physical attack and protection against unauthorized key duplication. Because of its superior key control, patent protection until 2027, and physical strength, we recommend DG3 products for new high-security installations or when retrofitting systems, including large format interchangeable core systems. SARGENT also offers anti-vandal and high security locksets that complement DG3 cylinders for those openings most vulnerable to attack.

SARGENT Cylinder & Key Control Products

High

Security

Patented Keyway

Open Conventional

High Security: UL437 Drill & Pick Resistant Systems offer protection

against physical attacks. Includes Degree DG3 and UL-Keso.

Security: Protection against picking. Includes Degree DG2,

Signature and Keso.

Extra

Control

Patented Keyway: Keys are protected against unauthorized

duplication. Includes Degree DG1 and XC.

Open Conventional: Legacy systems whose patents

have run out and are not protected.

Intermediate

Control

Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

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Page 4

DG1 Key Cuts

Degree™ Key System Technical Manual

DG1 cuts from Bow to Tip

MACF=4

.170±.001

.2440±.0025

TYP.

1234 56

(.307)

90°

TYP.

.054±.001

REFERENCE LINE BOTTOM OF KEY

.271±.0015

.241±.0015

(1)

(2)

.211±.0015

.181±.0015

.151±.0015

(3)

(4)

.121±.002

(5)

(6)

Bottom Pins (BP) for DG1- cylinders

Size # Part No. Length

1 DG-0021 .231

2 DG-0022 .261

3 DG-0023 .291

4 DG-0024 .321

5 DG-0025 .351

6 DG-0026 .381

Driver Pins (DP) for DG1- standard cylinders and DG1 6300 core chambers 1, 2, 5, 6

Size # Part No. Length

1 DG-0051 .030

2 DG-0052 .060

3 DG-0053 .090

4 DG-0054 .120

5 DG-0055 .150

6 DG-0246 .180

7 DG-0247 .210

8 DG-0248 .240

9 DG-0249 .270

Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

Master Wafers (MW) for all DG- series

Size # Part No. Length

1 DG-0051 .030

2 DG-0052 .060

3 DG-0053 .090

4 DG-0054 .120

5 DG-0055 .150

Driver Pins (DP) for DG2- & DG3- cylinders and all DG- 6300 Large Format Interchangeable Cores

Size # Part No. Length

1 DG-0051 .030

2 DG-0052 .060

3 DG-0053 .090

4 DG-0054 .120

5 DG-0045 .150

6 DG-0044 .180

7 DG-0043 .210

8 DG-0042 .240

9 DG-0041 .270

Control Drivers (CD) for all DG- 6300 Large Format Interchangeable Cores (3 & 4 Chambers)

Size # Part No. Length

1 DG-0051 .030

2 DG-0052 .060

3 DG-0053 .090

4 DG-0054 .120

5 DG-0055 .150

6 n/a

7 DG-0247 .210

8 DG-0248 .240

9 DG-0249 .270

10 DG-0250 .300

11 DG-0251 .330

Driver Pins (DP) for Bump Resistance (DG1 Only)*

Size # Part No. Length

4 DG-0036 .120

5 DG-0035 .150

6 DG-0034 .180

7 DG-0033 .210

8 DG-0032 .240

9 DG-0031 .270

*Not available with 6300 series Large Format

Interchangeable Cores

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Page 5

DG2 & DG3 Key Cuts

Degree™ Key System Technical Manual

DG2 DG3 cuts

MACF=4

Dimensions shown are to theoretical intersection

.170 ±.001

.2440±.0025

20°

TYP.

1234 56

20°

.259±.001 (1)

.229±.001 (2)

.199±.001 (3)

.169±.001 (4)

.139±.001 (5)

.109±.001 (6)

(.307)

86°

TYP.

REFERENCE LINE BOTTOM OF KEY

Bottom Pins (BP) for DG2- & DG3- cylinders

First 5 positions (Angled Pins)

Size # Angle Part No. Length

L DG-0111

R DG-0131

L DG-0112

R DG-0132

L DG-0113

R DG-0133

L DG-0114

R DG-0134

L DG-0115

R DG-0135

L DG-0116

R DG-0136

.231C DG-0121

.261C DG-0122

.291C DG-0123

.321C DG-0124

.351C DG-0125

.381C DG-0126

Bottom Pins (BP) for DG2- & DG3- cylinders

6th (last) position

Size # Part No. Length

1 DG-0021 .231

2 DG-0022 .261

3 DG-0023 .291

4 DG-0024 .321

5 DG-0025 .351

6 DG-0026 .381

Control Drivers (CD) for all DG- 6300 Large Format Interchangeable Cores (3 & 4 Chambers)

Size # Part No. Length

1 DG-0051 .030

2 DG-0052 .060

3 DG-0053 .090

4 DG-0054 .120

5 DG-0055 .150

6 n/a

7 DG-0247 .210

8 DG-0248 .240

9 DG-0249 .270

10 DG-0250 .300

11 DG-0251 .330

Master Wafers (MW) for all DG- series

Size # Part No. Length

1 DG-0051 .030

2 DG-0052 .060

3 DG-0053 .090

4 DG-0054 .120

5 DG-0055 .150

Driver Pins (DP) for DG2- & DG3- cylinders and all DG- 6300 Large Format Interchangeable Cores

Size # Part No. Length

1 DG-0051 .030

2 DG-0052 .060

3 DG-0053 .090

4 DG-0054 .120

5 DG-0045 .150

6 DG-0044 .180

7 DG-0043 .210

8 DG-0042 .240

9 DG-0041 .270

Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

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Page 6

Key Cutting Machines

Degree™ Key System Technical Manual

HPC Machines

Degree level Key Cutting Machine Card # DSD# Cutter # Jaw

DG1 1200 (Blitz) C389 N/A CW-90MC B

DG2/3 1200 (Blitz) C390 N/A CW-1012 DJ-1

DG1 Code Max N/A DSD389 CW-90MC B

DG2/3 Code Max N/A DSD390

DG1 Tiger Shark N/A DSD389 CW-90MC STD

DG2/3 Tiger Shark N/A DSD390 CW-1012 DJ-1S

DG1 Blue Shark N/A DSD389 CW-90MC STD

DG2/3 Blue Shark N/A DSD390 CW-1012 DJ-1S

ITL Machines

Degree level Key Cutting Machine Vice Insert Cutter #

DG1 9700A 3 CW-1012

DG2/3 9700A 3M3 CW-1012

Framon Machines

Degree level Key Cutting Machine Kit*

DG1 KX-1 KX-DG104

DG2/3 KX-1 KX-DG204

CW-1012

DJ-1

* Each kit comes complete with cam, cutter, and vice insert

Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

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Page 7

Pinning Formula

Degree™ Key System Technical Manual

Fixed Core Cylinders - All 6 Chambers

Large Format Interchangeable Cores

(Chambers 1-2-5-6)

Non-LFIC

Driver Pin (DP)

10 MINUS Plug Total

Master Wafer

(MW) Pin =

Deepest Minus

Shallowest

Operating Cut

Bottom Pin =

Shallowest

Operating Cut

Example

Master Key 1 2 3 4 6 4

Change Key 3 4 5 2 2 2

Driver Pin (DP) 7 6 5 6 4 6

Master Wafer (MW) 2 2 2 2 4 2

Bottom Pin (BP) 1 2 3 2 2 2

Plug Total (MW + BP)

6300 Large Format Interchangeable Core -

Control Chambers

(Chambers 3 and 4 Only)

LFIC

Driver Pin (DP)

13 MINUS Plug

Total and

Control Driver

Control

Driver (CD) =

Control Cut PLUS 6

MINUS Plug Total

Master Wafer

(MW) Pin =

Deepest MINUS

Shallowest

Operating Cut

Bottom Pin =

Shallowest

Operating Cut

Example

Control Key 1 5 5 4 3 2

Master Key 1 5 2 6 3 2

Change Key 3 1 4 3 1 5

Driver Pin (DP) 7 5 2 3 7 5

Control Driver (CD) x x 7 4 x x

Master Wafer (MW) 2 4 2 3 2 3

Bottom Pin (BP) 1 1 2 3 1 2

Plug Total (MW +BP)

Instructions

Bottom Pin = shallowest operating cut

Master Wafer (if required) = Deepest minus shallowest operating cut

(Plug Total = Bottom Pin + Master Wafer)

Driver Pin = 10 MINUS Plug Total

Note: The 50-DG1 hotel mortise cylinder uses 6 pin change/master keys but with a # 5 depth cut in what would be the 7th position at the tip of the key.

The 7th chamber is always loaded with a # 5 bottom pin and # 8 driver.

All other chambers are loaded as if a standard fixed core cylinder

Instructions

Bottom Pin = shallowest operating cut

Master Wafer (if required) = Deepest minus shallowest operating cut

(Plug Total = Bottom Pin + Master Wafer)

Control Driver (CD) = Control cut PLUS 6 MINUS Plug Total

Driver Pin = 13 MINUS Plug Total and CD# = DP

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Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

Page 8

Construction Master Keying (21- Option)

Degree™ Key System Technical Manual

Construction Master Keying (Lost/Wafer Design) for DG1-, DG2- & DG3-

SARGENT Degree cylinders when master keyed are offered with the convenience of construction keying when specified with the 21- option. This is not recommended with DG3 key systems or any system where strict key control and management is enforced.

Construction keying simplifies the process when the building gets turned over. With this feature, the 21- cylinder is master keyed with a special construction feature in one of the chambers. The plug is prepped in two places along both sides of the same chamber containing the construction feature. This allows the construction master key to be used during the construction phases.

It is highly recommended that all construction keys are collected and accounted for once the project is complete to protect the integrity of the key system. This is not recommended with DG3 key systems or any system where strict key control & management is enforced.

Wafer

New systems supplied with six construction master keys unless otherwise specified. Orders to existing key systems that require additional construction keys are to be specified and ordered separately.

Orders with 21- will have all change keys shipped separately from hardware. Six construction master keys provided per system unless otherwise specified.

The 21- is not available with hotel function cylinders or large format interchangeable cores (6300 series). If construction keying is required for LFIC, specify 64-DG- construction keyed cores.

As change key rotates,

construction wafer falls into

“donut” hole in the side of plug.

Only construction wafer will

fall due to hole through its center.

Cutaway cylinder showing construction

master key being used, putting the wafer

below the shear line while key is turned.

Note the two empty “donut” holes

on either side of the chamber.

Change key rotated to

position for extraction.

Change key inserted in cylinder

putting the wafer at the shear line.

Construction key inserted after

wafer is trapped. Driver now

extends into plug chamber.

Construction key if used will not rotate.

Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

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Page 9

Visual Key Control Tamper Proof Packaging

Degree™ Key System Technical Manual

Visual Key Control (Stamping)

To allow for easier key and cylinder identification, SARGENT offers permanent stamping of keys and/or optional cylinder concealed stamping with industry standard alpha-numeric key set symbols.

All DG keys are stamped with key set symbol and “DO NOT DUPLICATE” as standard.

All DG master and control keys are stamped with the key set symbol and the key system register # cylinders as standard, (Item B) unless alternate stamping is requested on the order.

Master level keys do not include bitting numbers. Master level keys include system register numbers stamped on the first line and the standard visual key control designations on the second line (Item B).

Change keys have one line for up to 7 characters for key set stamping available for permanent Visual Key Control

• Key and cylinder identified by industry standard alpha-numeric keyset symbols

• Cylinder-slide stamping available on mortise, rim, LFIC and all bored cylinders except for 8-Line and 7600 (Items C, D, & E)

• Core side engraving available for 8-Line and 7600 (Item F)

Keyway

AB1

PAT. NO. 7,552,608

DO NOT DUPLICATE

Item A

Change (Day) Key Stamping

Key Set

Example system number

Symbol to

identify

factory-cut

key

PAT. NO. 7,552,608

DO NOT DUPLICATE

Item B

Master Level

Key Stamping

Example

of keyset

Item C

Item D

Tamper Proof Packaging

For the highest level of security for the end user, tamper proof packaging is used on all Degree master keys and key blanks. This heat sealed shrink wrap identified with “SARGENT Sealed For Your Security” provides assurance of the integrity of the factory generated key system.

Item E

Item F

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Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

Page 10

Degree Pin Kits

Degree™ Key System Technical Manual

437 DG1 Standard Pinning Kit

The 437 DG1 Kit is used to pin DG1 fixed and LFIC cylinders. The heavy duty steel kit prevents pins from mixing.

The kit includes:

- 100 each of bottom pins sizes 1-6

- 100 each of control drivers sizes 1-11

- 100 each of driver pins sizes 1-9

- 100 each of bump resistant pins sizes 4-9

- 25 sidebar springs part number DG-0059

- 100 KIK spring cover part number 13-1341

- 25 KIL/MRT/RIM/LFIC spring cover DG-0040

- 10 each Sidebar (LFIC only) part number DG-2818

- 100 each compression spring part number DG-0017

- 100 each compression spring (LFIC only) part number DG-0097

- Tweezer

- Degree key gauge

See pages 2 and 3 for individual pin part #s.

The kit has additional empty compartments for future upgrades to DG2 and DG3 cylinders.

The 437 DGM “Master Kit” has all pins needed for pinning DG1, DG2 and DG3 cylinders.

437 DGM Master Pinning Kit

The 437 DGM “Master Kit” includes all pins needed to re-pin DG1, DG2 and DG3 cylinders.

Kit includes all the same components as in the 437 DG1 kit, with the additional parts to service DG2 and DG3 cylinders.

- 10 each Side bar part number DG 0056

- 25 each slider spring part number DG 0060

- 100 each of Left, Center and Right “Chisel Bottom Pins” sizes 1 thru 6

See pages 2 and 3 for individual part numbers.

Cylinder Spray Lubricant

Degree cylinders are mechanical devices and require preventive maintenance. At a minimum, Degree cylinders should be lubricated twice a year; more if installed in extreme installations.

Degree cylinders should not be exposed to chemical washes or painted.

3.0 oz aerosol part number 18-0070.

Cylinder Spray Cleaner/Deicer: 3.0 oz aerosol part number 18-0435.

437 DGM Master Shown

Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

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Page 11

Cylinder Parts: DG1-34 Rim/ DG1-40 Series Mortise

Degree™ Key System Technical Manual

DG1-34 Rim/ DG1-40 Series Mortise Cylinder Parts

Item Description Part Number Where Used / Cylinder Length Comment

DG-2894 DG1-34 –

DG-2911 DG1-41 & 78-DG1-41 1-1/8" (29mm)

1 Plug

2 Cylinder Shell

3 Conical Bottom Pin See Page 2 and 3 DG1-40 Series Mortise & DG1-34 Rim

4 Master Wafer See Page 2 and 3 DG1-40 Series Mortise & DG1-34 Rim

5 Bump-Resistant Driver Pin See Page 2 and 3 DG1-40 Series Mortise & DG1-34 Rim

6 Compression Spring DG-0017 DG1-40 Series Mortise & DG1-34 Rim

7 Cam See Degree Catalog DG1-40 Series Mortise

8 Screw DG-0016 DG1-40 Series Mortise # 2-56 x 5/16" (8mm) PH. FL.

10 Retainer DG-0090 DG1-34 Rim

11 Tailpiece Retainer DG-0195 DG1-34 Rim

12 Tailpiece DG-0196 DG1-34 Rim

13 Spring Cover DG-0040 DG1-40 Series Mortise & DG1-34 Rim

14 Standard Connecting Screws 13-0074 DG1-34 Rim # 12-24 x 2-1/8" (54mm)

15 Rim Cylinder Back Plate 13-0086 DG1-34 Rim

DG-2912 DG1-42 & 78-DG1-42 1-1/4" (32mm)

DG-2913 DG1-43 & 78-DG1-43 1-3/8" (35mm

DG-2914 DG1-44 1-1/2" (38mm)

DG-2915 DG1-46 1-3/4" (44mm)

DG-0621 DG1-41 & DG1-34 1-1/8" (29mm)

DG-0622 DG1-42 1-1/4" (32mm)

DG-0623 DG1-43 1-3/8" (35mm)

DG-0624 DG1-44 1-1/2" (38mm)

DG-0625 DG1-46 1-3/4" (44mm)

DG-0221 78-DG1-41 1-1/8" (29mm)

DG-0222 78-DG1-42 1-1/4" (32mm)

DG-0223 78-DG1-43 1-3/8" (35mm)

Plug finishes: 04, 15

Shell finishes: 03, 04, 09,

10, 10B, 10BL, 14, 15,

20D, 26, 26D

No finish. For use with mortise locks with LE3 or LE4 trim only.

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Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

Page 12

Cylinder Parts: 50-DG1-40 Series Mortise - Hotel Function

Degree™ Key System Technical Manual

50-DG1-40 Series Mortise Cylinder Parts For use with 78/8250 lock sets only

Item Description Part Number Where Used / Cylinder Length Comment

1 Plug

2 Cylinder Shell

3 Hotel Function Sleeve

4 Conical Bottom Pin See Page 2 and 3 All Cylinders

5 Master Wafer See Page 2 and 5 All Cylinders

6 Bump-Resistant Driver Pin See Page 2 and 6 All Cylinders

7 Driver Pin DG-0042 All Cylinders

8 Compression Spring DG-0017 All Cylinders Front six pin chambers

9 Compression Spring, LFIC DG-0097 All Cylinders Unique to the 7th chamber only

10 Cam DG-2808 50-DG1-43/44 cylinders only

11 Screw DG-0016 All Cylinders #2-56 x 5/16" (8mm) PH. FL.

12 Spring Cover (7-pin) DG-0038 50-DG1-43/44 cylinders only

DG-2923 50-DG1-43 1-3/8" (35mm)

DG-2924 50-DG1-44 1-1/2" (38mm)

DG-0310 50-DG1-43 1-3/8" (35mm)

DG-0311 50-DG1-44 1-1/2" (38mm)

DG-0314 50-DG1-43 1-3/8" (35mm)

DG-0315 50-DG1-44 1-1/2" (38mm)

Plug finishes: 04, 15

Shell finishes: 03, 04, 09, 10,

10B, 10BL, 14, 15, 20D, 26, 26D

7th chamber always uses

#5 bottom pin

7th chamber always uses

#8 driver

Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

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Note: Hotel function cylinders require planing in the on set of design of a key system, consult key records for compatibility of existing systems

Page 13

Cylinder Parts: DG2-34 Rim/ DG2-40 Series Mortise

Degree™ Key System Technical Manual

DG2-34 Rim / DG2-40 Series Mortise Cylinder Parts

Item Description Part Number Where Used / Cylinder Length Comment

DG-0191 DG2-34 – DG-0411 DG2-41 & 78-DG2-41 1-1/8" (29mm)

1 Plug

2 Cylinder Shell

3 Chisel Tipped Bottom Pin See Page 2 and 3 DG2-40 Series Mortise & DG2-34 Rim In pin chambers 1 through 5 4 Conical Bottom Pin See Page 2 and 3 DG2-40 Series Mortise & DG2-34 Rim In pin chamber 6 only 5 Master Wafer See Page 2 and 3 DG2-40 Series Mortise & DG2-34 Rim 6 Driver Pin See Page 2 and 3 DG2-40 Series Mortise & DG2-34 Rim 7 Compression Spring DG-0017 DG2-40 Series Mortise & DG2-34 Rim 8 Slider C6M6 DG-0087 DG2-40 Series Mortise & DG2-34 Rim For keys with a #6 slider cut

9 Slider Spring DG-0060 DG2-40 Series Mortise & DG2-34 Rim 10 Sidebar Spring DG-0059 DG2-40 Series Mortise & DG2-34 Rim 11 Sidebar DG -2818 DG2-40 Series Mortise & DG2-34 Rim 12 Cam See Degree Catalog DG2-40 Series Mortise 13 Screw DG-0016 DG2-40 Series Mortise # 2-56 x 5/16" (8mm) PH. FL. 15 Retainer DG-0090 DG2-34 Rim 16 Tailpiece Retainer DG-0195 DG2-34 Rim 17 Tailpiece DG-0196 DG2-34 Rim 18 Spring Cover DG-0040 DG2-40 Series Mortise & DG2-34 Rim 19 Standard Connecting Screws 13-0074 DG2-34 Rim # 12-24 x 2-1/8" (54mm) 20 Rim Cylinder Back Plate 13-0086 DG2-34 Rim

DG-0412 DG2-42 & 78-DG2-42 1-1/4' (32mm) DG-0413 DG2-43 & 78-DG2-43 1-3/8" (35mm DG-0414 DG2-44 1-1/2" (38mm) DG-0415 DG2-46 1-3/4" (44mm) DG-0631 DG2-41 & DG2-34 1-1/8" (29mm) DG-0632 DG2-42 1-1/4" (32mm) DG-0633 DG2-43 1-3/8" (35mm) DG-0634 DG2-44 1-1/2" (38mm) DG-0635 DG2-46 1-3/4" (44mm) DG-0231 78-DG2-41 1-1/8" (29mm) DG-0232 78-DG2-42 1-1/4" (32mm) DG-0233 78-DG2-43 1-3/8" (35mm)

Plug finishes: 04, 15

Shell finishes: 03, 04, 09,

10, 10B, 10BL, 14, 15,

20D, 26, 26D

No finish. For use with mortise locks with LE3 or LE4 trim only.

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Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

Page 14

Cylinder Parts: DG3-34 Rim/ DG3-40 Series Mortise

Degree™ Key System Technical Manual

DG3-34 Rim / DG3-40 Series Mortise Cylinder Parts

Item Description Part Number Where Used / Cylinder Length Comment

DG-2895 DG3-34 –

DG-2881 DG3-41 & 78-DG3-41 1-1/8" (29mm)

DG-2882 DG3-42 & 78-DG3-42 1-1" (32mm)

DG-2883 DG3-43 & 78-DG3-43 1-3/8" (35mm

DG-2884 DG3-44 1-1/2" (38mm)

DG-2885 DG3-46 1-3/4" (44mm)

DG-0641 DG3-41 & DG3-34 1-1/8" (29mm)

DG-0642 DG3-42 1-1/4" (32mm)

DG-0643 DG3-43 1-3/8" (35mm)

DG-0644 DG3-44 1-1/2" (38mm)

DG-0645 DG3-46 1-3/4" (44mm)

DG-0241 78-DG3-41 1-1/8" (29mm)

DG-0242 78-DG3-42 1-1/4" (32mm)

DG-0243 78-DG3-43 1-3/8" (35mm)

Plug finishes: 04, 15

Shell finishes: 03, 04, 09,

10, 10B, 10BL, 14, 15,

20D, 26, 26D

No finish. For use with mortise locks with LE3 or LE4 trim only.

10 11 12 13 14 16 17 18 19 20 21

Chisel Tipped Bottom Pin See Page 2 and 3 DG3-40 Series Mortise & DG3-34 Rim In pin chambers 1 through 5

4 5 6 7 8 9

Standard Connecting Screws 13-0074 DG3-34 Rim # 12-24 x 2-1/8" (54mm)

Plug

Cylinder Shell

Conical Bottom Pin See Page 2 and 3 DG3-40 Series Mortise & DG3-34 Rim In pin chamber 6 only

Master Wafer See Page 2 and 3 DG3-40 Series Mortise & DG3-34 Rim

Driver Pin See Page 2 and 3 DG3-40 Series Mortise & DG3-34 Rim

Compression Spring DG-0017 DG3-40 Series Mortise & DG3-34 Rim

Slider C6M6 DG-0087 DG3-40 Series Mortise & DG3-34 Rim For keys with a #6 slider cut

Slider Spring DG-0060 DG3-40 Series Mortise & DG3-34 Rim

Sidebar Spring DG-0059 DG3-40 Series Mortise & DG3-34 Rim

Sidebar DG -2818 DG3-40 Series Mortise & DG3-34 Rim

Security Plate DG-0057 DG3-40 Series Mortise & DG3-34 Rim Required for UL437

Cam See Degree Catalog DG3-40 Series Mortise

Screw DG-0016 DG3-40 Series Mortise # 2-56 x 5/16" (8mm) PH. FL.

Retainer DG-0090 DG3-34 Rim

Tailpiece Retainer DG-0195 DG3-34 Rim

Tailpiece DG-0196 DG3-34 Rim

Spring Cover DG-0040 DG3-40 Series Mortise & DG3-34 Rim

Cylinder Back Plate 13-0086 DG3-34 Rim

Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

Page 15

Cylinder Parts: DG1-LFIC Cores

Degree™ Key System Technical Manual

DG1 LFIC Cores

Item Description Part Number Comment

1 Plug DG-0200 Plug finishes: 04, 15

2 Cylinder Shell DG-0290 Shell finishes: 04, 15

3 Control Sleeve DG-0215

4 Conical Bottom Pin See Page 2 and 3

5 Master Wafer See Page 2 and 3

6 Control Pin See Page 2 and 3

7 Driver Pin See Page 2 and 3

8 Compression Spring, LFIC DG-0097 Control Sleeve Pin Chambers Only

9 Compression Spring DG-0017 All Other Pin Chambers

10 Plug Retainer DG-0090

11 Sidebar Spring DG-0059

12 Sidebar DG-0056

13 Spring Cover DG-0040

1-800-727-5477 • www.sargentlock.com

Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

Page 16

Cylinder Parts: DG2-LFIC Cores

Degree™ Key System Technical Manual

DG2 LFIC Cores

Item Description Part Number Comment

1 Plug DG-0201 Plug finishes: 04, 15

2 Cylinder Shell DG-0291 Shell finishes: 04, 15

3 Control Sleeve DG-0216

4 Chisel Tipped Bottom Pin See Page 2 and 3 In pin chambers 1 through 5

5 Conical Bottom Pin See Page 2 and 3 In pin chamber 6 only

6 Master Wafer See Page 2 and 3

7 Control Pin See Page 2 and 3

8 Driver Pin See Page 2 and 3

9 Compression Spring, LFIC DG-0097 Control Sleeve Pin Chambers Only

10 Compression Spring DG-0017 All Other Pin Chambers

11 Slider C6M6 DG-0087 For keys with a #6 slider cut

12 Slider Spring DG-0060

13 Sidebar Spring DG-0059

14 Sidebar DG-2818

15 Plug Retainer DG-0090

16 Spring Cover DG-0040

Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

Page 17

Cylinder Parts: DG3-LFIC Cores

Degree™ Key System Technical Manual

DG3 LFIC Cores

Item Description Part Number Comment

1 Plug DG-2901 Plug finishes: 04, 15

2 Cylinder Shell DG-0292 Shell finishes: 04, 15

3 Control Sleeve DG-0216

4 Chisel Tipped Bottom Pin See Page 2 and 3 In pin chambers 1 through 5

5 Conical Bottom Pin See Page 2 and 3 In pin chamber 6 only

6 Master Wafer See Page 2 and 3

7 Control Pin See Page 2 and 3

8 Driver Pin See Page 2 and 3

9 Compression Spring, LFIC DG-0097 Control Sleeve Pin Chambers Only

10 Compression Spring DG-0017 All Other Pin Chambers

11 Slider C6M6 DG-0087 For keys with a #6 slider cut

12 Slider Spring DG-0060

13 Sidebar Spring DG-0059

14 Sidebar DG-2818

15 Plug Retainer DG-0090

16 Spring Cover DG-0040

Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

Page 18

Cylinder Parts: DG1 Bored, Auxiliary & Integralock

Degree™ Key System Technical Manual

DG1 Bored, Auxiliary, & Integralock Cylinder Parts

Item Description Part Number Where Used / Cylinder Length Comment

Plug with tailpiece retainer

Conical Bottom Pin See Page 2 and 3 All Cylinders

4 5 6

Compression Spring DG-0017 All Cylinders

Tailpiece Retainer 13-0680

Plug Retainer (Deadbolt) DG-0150 460, 470, 480, 7500DB Series Deadbolt Cylinders

(item 7)

Plug with roll pin DG-3071 7, 8, 9 Line Cylinders (Knob Locks)

Plug DG-3029 460, 470, 480, 7500DB Series Deadbolt Cylinders

Plug DG-3043 7600 Integralock Cylinder

Cylinder Shell

Master Wafer See Page 2 and 3 All Cylinders

Driver Pin See Page 2 and 3 All Cylinders

Tailpiece

Plug Retainer DG-0090

Retainer Screw DG-0151 460, 470, 480, 7500DB Series Deadbolt Cylinders # 2-56 x 1/4" (6mm) PH. PAN

Tailpiece

Spring Cover

DG-3061

DG-3091 8X Line Cylinders (Knob Locks)

DG-0171

DG-0261 7, 8, 9 Line Cylinders (Knob Locks)

DG-0161 460, 470, 480, 7500DB Series Deadbolt Cylinders

DG-0271 7600 Integralock Cylinder

13-0895 7, 8L, 10, 6500, 7500 Line Cylinders (Lever Locks)

13-1385 11 Line Cylinders

13-0907 6 Line (S & N knobs) Cylinders

13-0908 6 Line (B knob) Cylinders

AC-0007 8X Line Cylinders (Knob Locks)

DG-2875 Single-Cylinder Deadbolts

DG-2876 Double-Cylinder Deadbolts

13-1341

DG-0039

6, 7, 8L, 10, 11, 6500, 7500 Line Cylinders

(Lever Locks)

Plug finishes: 04, 15

6, 7, 8L, 10, 11, 6500, 7500 Line Cylinders (Lever Locks)

8X Line Cylinders (Knob Locks)

No finish

6, 7, 8L, 10, 11, 6500, 7500 Line Cylinders (Lever Locks)

8X Line Cylinders (Knob Locks)

6, 7, 8L, 10, 11, 6500, 7500 Line Cylinders (Lever Locks)

7, 8, 8X, 9 Line Cylinders (Knob Locks)

7600 Integralock Cylinder

6, 7, 8L, 10, 11, 6500, 7500 Line Cylinders (Lever Locks)

460, 470, 480, 7500DB Series Deadbolt Cylinders

7, 8, 9 Line Cylinders (Knob Locks)

7600 Integralock Cylinder

Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

Page 19

Cylinder Parts: 50-DG1 Bored - Hotel Function

Degree™ Key System Technical Manual

50-DG1 Bored Cylinder Parts

Item Description Part Number Where Used Comment

3 4 5 6 7 8

9 10 11 12 13 14 15 16

Conical Bottom Pin

Bump-Resistant Driver Pin

Compression Spring

Indicator Button Spring

Indicator Button Pin 01-0503 50- 10 Line Cylinders

Visual Indicator Spring 08-0213 50- 8 Line & 50- 11 Line Cylinders

Plug

Cylinder Shell

Master Wafer

Plug Retainer DG-0090 All Cylinders

Tailpiece Retainer 13-0680 50- 10 Line Cylinders

Tailpiece 13-0845 50- 10 Line Cylinders

Indicator Button 13-0675 50- 10 Line Cylinders

Visual Indicator 08-0183 50- 8 Line & 50- 11 Line Cylinders

Key Block-Out 08-0169 50- 8 Line & 50- 11 Line Cylinders

Spring Cover DG-0039 All Cylinders

DG-0179 50- 10 Line Cylinders

DG-0279 50- 8 Line & 50- 11 Line Cylinders

DG-0171 50- 10 Line Cylinders

DG-0261 50- 8 Line Cylinders

DG-0295 50- 11 Line Cylinders

See Page 2 and 3 See Page 2 and 5 See Page 2 and 6

DG-0017

01-0502

All Cylinders

50- 10 Line Cylinders

Plug finishes: 04, 15

No Finish

Shipped with 50- Function Lockset

1-800-727-5477 • www.sargentlock.com

Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

Page 20

Cylinder Parts:

DG2 Bored, Auxiliary & Integralock

Degree™ Key System Technical Manual

DG2 Bored, Auxiliary, & Integralock Cylinder Parts

Item Description Part Number Where Used / Cylinder Length Comment

Plug with tailpiece retainer

Plug with roll pin DG-3072 7, 8, 9 Line Cylinders (Knob Locks)

Chisel Tipped Bottom Pin See Page 2 and 3 All Cylinders In pin chambers 1 through 5

3 4

Conical Bottom Pin See Page 2 and 3 All Cylinders In pin chamber 6 only

5 6 7

Compression Spring DG-0017 All Cylinders

9 10 11

Tailpiece Retainer 13-0680

Plug Retainer (Deadbolt) DG-0150 460, 470, 480, 7500DB Series Deadbolt Cylinders

(item 12)

Plug DG-0166 460, 470, 480, 7500DB Series Deadbolt Cylinders

Plug DG-0276 7600 Integralock Cylinder

Cylinder Shell

Master Wafer See Page 2 and 3 All Cylinders

Driver Pin See Page 2 and 3 All Cylinders

Slider C6M6 DG-0087 All Cylinders For keys with a #6 slider cut

Slider Spring DG-0060 All Cylinders

Sidebar Spring DG-0059 All Cylinders

Sidebar DG -2818 All Cylinders

Tailpiece

Plug Retainer DG-0090

Retainer Screw DG-0151 460, 470, 480, 7500DB Series Deadbolt Cylinders # 2-56 x 1/4" (6mm) PH. PAN

Tailpiece

Spring Cover

DG-3062

DG-3092 8X Line Cylinders (Knob Locks)

DG-0172

DG-0262 7, 8, 9 Line Cylinders (Knob Locks)

DG-0162 460, 470, 480, 7500DB Series Deadbolt Cylinders

DG-0272 7600 Integralock Cylinder

13-0895 7, 8L, 10, 6500, 7500 Line Cylinders (Lever Locks)

13-1385 11 Line Cylinders

13-0907 6 Line (S & N knobs) Cylinders

13-0908 6 Line (B knob) Cylinders

AC-0007 8X Line Cylinders (Knob Locks)

DG-2875 Single-Cylinder Deadbolts

DG-2876 Double-Cylinder Deadbolts

13-1341

DG-0039

6, 7, 8L, 10, 11, 6500, 7500 Line Cylinders

(Lever Locks)

Plug finishes: 04, 15

6, 7, 8L, 10, 11, 6500, 7500 Line Cylinders (Lever Locks)

8X Line Cylinders (Knob Locks)

No finish

6, 7, 8L, 10, 11, 6500, 7500 Line Cylinders (Lever Locks)

8X Line Cylinders (Knob Locks)

6, 7, 8L, 10, 11, 6500, 7500 Line Cylinders (Lever Locks)

7, 8, 8X, 9 Line Cylinders (Knob Locks)

7600 Integralock Cylinder

6, 7, 8L, 10, 11, 6500, 7500 Line Cylinders (Lever Locks)

460, 470, 480, 7500DB Series Deadbolt Cylinders

7, 8, 9 Line Cylinders (Knob Locks)

7600 Integralock Cylinder

Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

1-800-727-5477 • www.sargentlock.com

Page 21

Cylinder Parts:

DG3 Bored, Auxiliary & Integralock

Degree™ Key System Technical Manual

DG3 Bored, Auxiliary, & Integralock Cylinder Parts

Item Description Part Number Where Used / Cylinder Length Comment

Plug with tailpiece retainer

(item 12)

3 4 5 6 7 8

9 10 11

15 16

Plug with roll pin DG-3073 7, 8, 9 Line Cylinders (Knob Locks)

Plug DG-3030 460, 470, 480, 7500DB Series Deadbolt Cylinders

Plug DG-3044 7600 Integralock Cylinder

Cylinder Shell

Chisel Tipped Bottom Pin See Page 2 and 3 All Cylinders In pin chambers 1 through 5

Conical Bottom Pin See Page 2 and 3 All Cylinders In pin chamber 6 only

Master Wafer See Page 2 and 3 All Cylinders

Driver Pin See Page 2 and 3 All Cylinders

Compression Spring DG-0017 All Cylinders

Slider C6M6 DG-0087 All Cylinders For keys with a #6 slider cut

Slider Spring DG-0060 All Cylinders

Sidebar Spring DG-0059 All Cylinders

Sidebar DG -2818 All Cylinders

Tailpiece Retainer 13-0680

Tailpiece

Plug Retainer DG-0090

Plug Retainer (Deadbolt) DG-0150 460, 470, 480, 7500DB Series Deadbolt Cylinders

Retainer Screw DG-0151 460, 470, 480, 7500DB Series Deadbolt Cylinders # 2-56 x 1/4" (6mm) PH. PAN

Tailpiece

Spring Cover

DG-3063

DG-3093 8X Line Cylinders (Knob Locks)

DG-0172

DG-0262 7, 8, 9 Line Cylinders (Knob Locks)

DG-0162 460, 470, 480, 7500DB Series Deadbolt Cylinders

DG-0272 7600 Integralock Cylinder

13-0895 7, 8L, 10, 6500, 7500 Line Cylinders (Lever Locks)

13-1385 11 Line Cylinders

13-0907 6 Line (S & N knobs) Cylinders

13-0908 6 Line (B knob) Cylinders

AC-0007 8X Line Cylinders (Knob Locks)

DG-2875 Single-Cylinder Deadbolts

DG-2876 Double-Cylinder Deadbolts

13-1341

DG-0039

6, 7, 8L, 10, 11, 6500, 7500 Line Cylinders

(Lever Locks)

Plug finishes: 04, 15

6, 7, 8L, 10, 11, 6500, 7500 Line Cylinders (Lever Locks)

8X Line Cylinders (Knob Lock)

No finish

6, 7, 8L, 10, 11, 6500, 7500 Line Cylinders (Lever Locks)

8X Line Cylinders (Knob Locks)

6, 7, 8L, 10, 11, 6500, 7500 Line Cylinders (Lever Locks)

7, 8, 8X, 9 Line Cylinders (Knob Locks)

7600 Integralock Cylinder

6, 7, 8L, 10, 11, 6500, 7500 Line Cylinders (Lever Locks)

460, 470, 480, 7500DB Series Deadbolt Cylinders

7, 8, 9 Line Cylinders (Knob Locks)

7600 Integralock Cylinder

1-800-727-5477 • www.sargentlock.com

Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

Page 22

Page 23

Page 24

SARGENT Manufacturing Company 100 Sargent Drive New Haven, CT 06511 USA 800-727-5477 www.sargentlock.com

Founded in the early 1800s, SARGENT® is a market leader in locksets, cylinders, door closers, exit devices, electro-mechanical products and access control systems for new construction, renovation, and replacement applications. The company’s customer base includes commercial construction, institutional, and industrial markets.

90726:J 11/15/16

Sargent Degree DG-2, Degree DG1, Degree DG-3 Technical Manual

Specifications and Main Features

Frequently Asked Questions

User Manual