SAMSUNG VP-L905D Service Manual Alignment & Adjustment

Page 1
Samsung Electronics
2-1
2. Alignment and Adjustment
2-1 Mechanism Alignment
• The location of test point (See Fig.2-1)
Test Point:
PB RF - Pin 11 of CN452 Head Switching Trigger - Pin 9 of CN452
Fig. 2-2 Test location of test point (Rear Board)
Fig. 2-1 Test point
CN452
SW473
J453
SW478
SW477
BAT-TERMINAL
BAT-TERMINAL
SW471
SW474
14
2
13
1
J451
DC-JACK
D451
J452
SUPER-JACK
ONLY Hi8 MODEL
CN452
PB RF
Head Switching - Trigger
CN452
14 13 12 11 10 9
87 65 43
12
Page 2
2-2
Alignment and Adjustments
Samsung Electronics
POSITION
IC601 IC601 IC601
ACTION MODE
157PIN 158PIN 159PIN
LHH EJECT
LLH UNLOADING STOP HLL LOADING STOP
HHL PLAY, FF, REW, STILL....
EJECT
UNLOADING STOP
LOADING STOP
PB
IC601
158PIN
GROUND
IC601
159PIN
COMMON
IC601
157PIN
OPEN
EJECT
PLAY
LOADING STOP
UNLOADING
STOP
LOADING
UNLOADING
Fig. 2-3
Table. 2-1
Page 3
Alignment and Adjustments
2-3
Samsung Electronics
2-2 Camera Adjustment
Note :
1. This system has :
1) EEPROM to store the confirmed adjustment data.
2) DSP (Digital Signal Process ; ICP01 - Main board) chip to process the signal of camera parts.
3) The special mode for camera adjustment using the remote controller.
2. Keep in mind :
1) All adjustment steps should be performed using the remote controller.
2-2-1 Preparations
4. Remote control :
The following is a chart explaining the use of each button :
1. Equipment to be used :
1) DC Power supply
2) Oscilloscope
3) Frequency counter
4) Vectorscope
5) Waveform monitor
6) Color monitor or TV
7) Various charts
- Color bar chart
- Gray-scale chart, etc...
2. Composition of camera P.C.Boards :
1) Main PCB 2) CCD PCB
3) EVF PCB 4) LCD PCB
3. Adjustment preparations :
1) Some buttons of set is used as a camera adjust tool.
2) Press the confirm button when each manual adjustment step is completed to write the adjustment data to the EEPROM.
3) After each adjustment step is completed, OSD shows “OK!”.
4) To cancel the adjustment mode, remove the power source.
Using Button
ENTER (CONFIRM) P.AE (DATA UP) DSE (DATA DOWN) BLC (MODE UP) FADE (MODE DOWN)
MANUAL FOCUS RING (NEAR/FAR) ZOOM TELE
ZOOM WIDE
Adjustment
Data store after finishing adjustment by DATA UP/DOWN button.
When change data value of adjust state.
Mode change.(One step or 100 step)
Manual focus adjustment.
1) Move the zoom position of lens.
2) Semi-Auto lens adjustment.
MENU ON/OFF (MODE UP ‘100’)
Table. 2-2
Page 4
2-4
Alignment and Adjustments
Samsung Electronics
Note : In service adjustment mode, button names are different from those in customer camera function control
mode. EX) ENTER button is the same as confirm.
5. How to get into service “ADJUST” mode
1. Remove the lithium battery from the camcorder.
2. Connect the power source (battery/
DC cable).
3. Eject the tape if it is in the unit.
4. Set the power switch of the
camcorder to “CAMERA” position.
STEP 1
1. Press and hold the “EJECT” button and DATE/TIME button on the camcorder at the same time for more than 5 seconds. Then unit goes into service mode.
STEP 2
Note : When “XX XX” is shown in service adjustment procedures, this indicates variable values.
0DF. ERR : A0 EVR : A0
STEP 3
DATA DOWN
MODE DOWN
MODE UP
DATA UP
MODE ‘100’ UP CONFIRM FOCUS
NEAR/FAR
Fig. 2-4
Page 5
Alignment and Adjustments
2-5
Samsung Electronics
1. Focus to zoom tracking
Notes : To maintain proper focus throughout the zoom range, the focus lens position must be changed as the
zoom lens is moved.
During this adjustment the microprocessor will measure the focus positioning requirements at the wide and telephoto position of the zoom lens.
1) Camera “E-E”.
2) Focus chart (Attached on the last page of this manual).
3) Aim the camera at the focus chart placed 3 meters away and perpendicular to the center of the lens. The chart should be placed on the flat, gray or white wall.
4) Connect monitor TV jack to video output jack.
5) Press the “BLC(MODE UP)” and “FADE(MODE DOWN)” button, so that the OSD start is “0DE. 3M LENS XX XX”.
6) Press “ENTER(CONFIRM)” button. The camera will move both zoom and focus lens. The adjustment is finished when the O.K! message appears on the TV screen. Store the data to mode 099, 09A, 0AA, 0AB, 0AD, 0C9, 0CA, 0CB and 0CC.
2-2-2 Camera System Adjustment
Note : The on-screen display information.
“XX XX” means arbitrary value. It can be different number depend on the conditions.
0DE XX XX
Fig. 2-5
(Be sure to maintain the distance.)
(3M±1cm)
LENS
CCD
Page 6
2-6
Alignment and Adjustments
Samsung Electronics
2. Zoom VR Center
1) Camera “E-E”, 3100°K gray-scale chart.
2) Video(output) jack and EVR.
3) Connect monitor TV to video(output) jack.
4) Press the “BLC (MODE UP)/FADE(MODE DOWN)” button so that the OSD state is “OD6. XX XX”.
5) Press “ENTER(CONFIRM)” button.
6) Then, the microprocessor will work ;
- Find the Zoom VR Center position
- Store the data to mode 0B7.
3. Auto hall
1) Camera “E-E”, 3100°K gray-scale chart.
2) Video(output) jack and EVR.
3) Connect monitor TV to video(output) jack.
4) Press the “BLC(MODE UP)/FADE(MODE DOWN)” button so that the OSD state is “OCD. XX XX”.
5) Press “ENTER(CONFIRM)” button.
6) Then, the microprocessor will work ;
- IRIS open, HALL maximum value found,
- IRIS closed, HALL minimum value found,
- IRIS open, HALL maximum value found,
- Store the data to mode 00A and mode 00B.
- Store the HALL min./max. data to mode 0C1 and mode 0C2.
4. AUTO IRIS
1) Camera “E-E”, 3100°K gray-scale chart.
2) Video(output) jack and AF MICOM.
3) Connect video(output) jack to waveform monitor input jack and monitor TV jack respectively.
4) Press the “BLC(MODE UP)/FADE(MODE DOWN)” button so that the OSD state is “OCE. XX XX”.
5) Press “ENTER(CONFIRM)” Button.
6) Then, the micro process will work;
- IRIS open, IRIS control minimum Value found.
- IRIS close, IRIS control minimum Value found.
- Store the data to mode 0B5, 0B6, 0C7 and 0C8.
7) The OSD shows “O.K”.
5. Auto white balance
1) Camera “E-E”, 3100°K/5100°K gray-scale chart.
2) Video(output) jack and AF MICOM.
4) Connect vectorscope input jack to video(output) jack.
3) Press the “BLC(MODE UP)/FADE(MODE DOWN)” button so that the OSD state is “OCF. XX XX”.
a. W/B Indoor a-1. Aim the camera at a 3100°K gray-scale chart
illuminated at 1500 to 2000 lx. (40us)
a-2. Press “ENTER(CONFIRM)” button so that the
white vector moves to the center on screen of the
vectorscope. a-3. Store the data to mode 0A6, 0A7, 0A8, 0A9 a-4. The OSD shows “OK!”.
b. W/B Outdoor b-1. Aim the camera at a 5100°K gray-scale
(3100°K+CCB12) chart illuminated at 1500 to 2000
lx. (40us) b-2. Press “ENTER(CONFIRM)” button so
that the white vector moves to the center on
screen of the vectorscope. b-3. Store the data to mode 0A2, 0A3, 0A4 and 0A5. b-4. The OSD shows “OK!”.
Center of
white level
100 IRE
Optical
black level
H
40US
Fig. 2-6
Page 7
Alignment and Adjustments
2-7
Samsung Electronics
6. Pre white balance (I) ; (R-Y)
1) Camera “E-E”, 3100°K gray-scale chart.
2) Video(output) jack and AF MICOM.
3) Connect vectorscope input jack to video(output) jack.
4) Press the “BLC(MODE UP)/FADE(MODE DOWN)” button so that pass through 272, 273, 274, 275 and then the OSD state is “272. XX XX(High)””273. XX XX(Low)”.
5) Aim the camera at a 3100°K gray-scale chart illuminated at 1500 to 2000 lx.
6) Adjust the “ P.AE(DATA UP)/DSE(DATADOWN)” button so that the white vector moves to the R-Y axial on screen of the vectorscope.
Note : Bright dot shifts after the confirm button is
pressed.
7. Pre white balance (II) ; (B-Y)
1) Camera “E-E”, 3100°K gray-scale chart.
2) Video(output) jack and AF MICOM.
4) Connect vectorscope input jack to video(output) jack.
3) Press the “BLC (MODE UP)/FADE(MODE
DOWN)” button so that the OSD state is “274. XX XX(High)””275. XX XX(Low)”.
5) Aim the camera at a 3100°K gray-scale chart illuminated at 1500 to 2000 lx.
6) Adjust the “P.AE(DATA UP) /DSE(DATADOWN)” button so that the white vector moves to the B-Y axial on screen of the vectorscope.
Note : Bright dot shifts after the confirm button is
pressed.
8. R-Y Gain
1) Camera “E-E”, 3100°K color bar chart.
2) Video(output) jack and register of EEPROM.
3) Connect video(output) jack to waveform monitor input jack and monitor TV jack respectively.
4) Press the “BLC(MODE UP)/FADE(MODE DOWN)” button so that the OSD state is “280. XX XX(High)””281. XX XX(Low)”.
5) Aim the camera at a color bar chart illuminated at 1500 to 2000 lx.
6) Adjust the “P.AE(DATA UP)/DSE(DATA DOWN)” button so that the red level is NTSC : 70IRE, PAL : 500mV
7) Be sure to press the “ENTER(CONFIRM)” button to memorize setting.
Note : Bright dot shifts after the confirm button is
pressed. (outdoor : 034, 035)
Match the white luminance
point with the black luminance
point
Match the white luminance
point with the
black luminance
point
Fig. 2-7
Fig. 2-8
Match the white luminance
point with the
black luminance
point
Fig. 2-9
70 IRE (NTSC) 500mV (PAL)
Fig. 2-10
Page 8
2-8
Alignment and Adjustments
Samsung Electronics
9. B-Y Gain
1) Camera “E-E”, 3100°K color bar chart.
2) Video(output) jack and register of EEPROM.
3) Connect video(output) jack to waveform monitor input jack and monitor TV jack respectively.
4) Press the “BLC(MODE UP)/FADE(MODE DOWN)” button so that the OSD state is “283. XX XX(High)””284. XX XX(Low)”.
5) Aim the camera at a color bar chart illuminated at 1500 to 2000 lx.
6) Adjust the “P.AE(DA TA UP)/DSE(DATA DOWN)” button so that the blue level is NTSC : 50IRE, PAL : 350mV
7) Be sure to press the “ENTER(CONFIRM)” button to memorize setting.
Note : Bright dot shifts after the confirm button is
pressed. (outdoor : 036, 037)
10. R-Mg Hue
1) Camera “E-E”, 3100°K color bar chart.
2) Video(output) jack and register of EEPROM.
3) Connect video(output) jack to vectorscope input jack and monitor TV jack respectively.
4) Press the “BLC(MODE UP)/FADE(MODE DOWN)” button so that the OSD state is “284. XX XX(High)””285. XX XX(Low)”.
5) Aim the camera at a color bar chart illuminated at 1500 to 2000 lx.
6) Adjust the “P.AE(DA TA UP)/ DSE(DA TA DOWN)” button so that theRed vector is 105.
7) Be sure to press the “ENTER (CONFIRM)” button to memorize setting.
Note : Bright dot shifts after the confirm button is
pressed. (outdoor : 038, 039)
11. G-Cy Hue
1) Camera “E-E”, 3100°K color bar chart.
2) Video(output) jack and register of EEPROM.
3) Connect video(output) jack to vectorscope input jack and monitor TV jack respectively.
4) Press the “BLC(MODE UP)/FADE(MODE DOWN)” button so that the OSD state is “286. XX XX(High)””287. XX XX(Low)”.
5) Aim the camera at a color bar chart illuminated at 1500 to 2000 lx.
6) Adjust the “P.AE(DATA UP)/ DSE(DATADOWN)” button so that the Cyan vector is 284.
7) Be sure to press the “ENTER (CONFIRM)” button to memorize setting.
Note : Bright dot shifts after the confirm button is
pressed. (outdoor : 03A, 03B)
Fig. 2-12
50 IRE (NTSC) 350mV (PAL)
RED VECTOR 105 DEG.
Fig. 2-11
CYAN VECTOR 284 DEG.
Fig. 2-13
Page 9
Alignment and Adjustments
2-9
Samsung Electronics
12. B-Cy-Mg Hue
1) Camera “E-E”, 3100°K color bar chart.
2) Video(output) jack and register of EEPROM.
3) Connect video(output) jack to vectorscope input jack and monitor TV jack respectively.
4) Press the “BLC(MODE UP)/FADE(MODE DOWN)” button so that the OSD state is “288. XX XX(High)””289. XX XX(Low)”.
5) Aim the camera at a color bar chart illuminated at 1500 to 2000 lx.
6) Adjust the “P.AE (DATA UP)/ DSE(DATA DOWN)” button so that the Blue vector is 346.
7) Be sure to press the “ENTER (CONFIRM)” button to memorize setting.
Note : Bright dot shifts after the confirm button is
pressed. (outdoor : 03C, 03D)
13. Ye-G Hue
1) Camera “E-E”, 3100°K color bar chart.
2) Video(output) jack and register of EEPROM.
3) Connect video(output) jack to vectorscope input jack and monitor TV jack respectively.
4) Press the “BLC(MODE UP)/FADE(MODE DOWN)” button so that the OSD state is “28A.XX XX(High)””28B.XX XX(Low)”.
5) Aim the camera at a color bar chart illuminated at 1500 to 2000 lx.
6) Adjust the “P.AE(DA TA UP) /DSE(DA TA DOWN)” button so that the Yellow vector is 165.
7) Be sure to press the “ENTER(CONFIRM)” button to memorize setting.
Note : Bright dot shifts after the confirm button is
pressed. (outdoor : 03E, 03F)
Note : Outdoor(5100°K) color Gain & Hue adjust.
- 5100°K color bar (or 3100°K color bar with CCB12 Filter)
- Restart step 7. prewhite balance(I) ~ step 14. Ye-G Hue.
- The outdoor(5100°K) mode in 034~03F.
BLUE VECTOR 346 DEG.
Fig. 2-14
YELLOW VECTOR 165 DEG
Fig. 2-14
Page 10
2-10
Alignment and Adjustments
Samsung Electronics
Notes :
1. After each adjustment step is completed, OSD shows “OK”.
2. EEPROM stores confirmed adjustment value of each adjustment step.
3. After finishing the adjustment, reset the main power source to memorize the adjustment data in EEPROM.
4. Camcorder set is used as a LCD adjust tool.
2-3-1 Peraration
1. How to get into the LCD adjustment mode.
Note : When XX XX is shown in service adjustment procedures, this indicates variable values.
2-3 LCD Adjustment
1. Connect the power source (battery/DC cable).
2. Set the mode switch of the camcorder to “CAMERA MODE” position.
3. Set OSD on state.
4. Press and hold the “TAPE EJECT” button and “DATE/TIME” button on the cam­corder at the same time for more than 5 seconds.
Then unit goes into service mode.
STEP1
MONITOR OSD shows “ODF XX XX”. Then LCD adjustment mode has been activated successfully and press MODE ‘100’ up button 6times, OSD shows “5F7” and then go back­word to “5E8”
STEP2
5E8
EPR : XX EVR : XX
DATA DOWN
MODE DOWN
MODE UP
DATA UP
MODE ‘100’ UP CONFIRM
Fig. 2-15
Page 11
Alignment and Adjustments
2-11
Samsung Electronics
2-3-2 Adjustment
Please, aim at colorbar chart or colorful object.
1. Contrast
1) Adjust ADDRESS that a data of 5E8 is equal to 2E(default). If you want, you can adjust other data in range “00~35”
2) Adjust ADDRESS that a data of 5E9 is equal to 15(default). If you want, you can adjust other data in range “00~35” (Adjustment of 5EA, 5EB is in the same way.)
3) Adjust ADDRESS that a data of 5EA is equal to 15(default).
4) Adjust ADDRESS that a data of 5EB is equal to 1A(default).
2. The following chart shows the function of each button. In service adjustment mode, button names are different
from those in customer camera function control mode. EX)DISPLAY button is the same as confirm.
The following table shows the data of each address that you must adjust.
Button
FADE
BLC
P.AE DSE ENTER
Function
When change the adjustment mode.
When change the adjustment mode.
When change data value of adjust state.
Data store after finishing adjustment by “DATA UP/DATA DOWN” button
ADDRESS DATA MEAN REMARK ADJUSTMENT RANGE
5E8 2E CONTRAST DEFAULT 00~35 5E9 15 BRIGHT R DEFAULT 00~35 5EA 15 BRIGHT G DEFAULT 00~35 5EB 1A BRIGHT B DEFAULT 00~35
DATA DOWN
MODE DOWN
MODE UP
DATA UP
MODE ‘100’ UP
CONFIRM FOCUS
NEAR/FaAR
Table. 2-3
Fig. 2-16
Table. 2-4
Page 12
2-12
Alignment and Adjustments
Samsung Electronics
2-4 EVF Adjustment
2-4-1 Peraration
1. How to get into the EVF adjust mode.
2-4-2 Adjustment
1. Video gain adjustment
1) Connect TP-V on PCB to PROBE.
2) Adjust VRE02 and check that A level is 2.5Vp-p. if not, adjust A level to be 2.5Vp-p.
Notes : When XX XX is shown in service adjustment procedures, this indicates variable values.
1. Connect the power source (battery/DC cable).
2. Set the mode switch of the camcorder to “CAMERA” position.
3. Disassemble EVF and use oscilloscope to measure waveform of TP-V.
STEP1
View color bar. (If you have not color bar., you can view white picture)
STEP2
<Fig. 2-17 Position of TP-V on EVF PCB>
6PIN CONNECTOR
VR
V
<Fig. 2-18 TP-V Wave form>
0.5
A LEVEL
20us
Page 13
Alignment and Adjustments
2-13
Samsung Electronics
1. Equipment :
1) Monitor TV.
2) Dual trace oscilloscope of over 20MHz band, incorporates delay mode. (Use 10 : 1 probe unless otherwise specified.)
3) Frequency counter
4) DC power supply.
5) Alignment tape (Colour bar : SP)
6) 8mm Video Tape for record.
2. Composition of VCR P.C.Boards
1) Main PCB (system control/servo, video, audio, camera)
2) Rear PCB
3) Front PCB
4) Function PCB
3. How to get into service “ADJUST” mode.
2-5-1 Peraration
1. Connect the power source (battery/DC cable).
2. Set the program selector of the camcorder to PLAYER position.
3. Press the eject key to eject mode.
STEP 1
1. Press and hold “STOP” and “EJECT” button on the Camcorder at the same time for more than 5 seconds.
2. If the adjustment mode displayed like the figure below, VCR adjustment mode has been successfully activated.
3. Insert tape into housing ass’y and then perform the adjustments.
STEP 2
061.
EPR:XX EVR:XX
TV or EVF/CVF monitor
Address of the adjustment mode. : there are 061h to 1 ch.(refer xxxx)
Name of the adjustment mode. : every address have a name like this (refer
xxx)
Present data : be adjusted before.
New data : be adjusted newly.
2-5 VCR Adjustment
Fig. 2-19
Page 14
2-14
Alignment and Adjustments
Samsung Electronics
4. The location of function button.
5. If you want to finish the adjustment mode, you have to do “Battery Reset”. The “Battery Reset” means that you pull out the power source and pull in it again. Then, the adjustment is ended and the camcorder works normally.
Note :
In service adjustment mode, button names are different from those in customer function control mode.
EX) “ENTER” button is the same as “CONFIRM”.
DATA DOWN
MODE DOWN
MODE UP
DATA UP
MODE ‘100’ UP CONFIRM
Fig. 2-20
Page 15
Alignment and Adjustments
2-15
Samsung Electronics
Note 2 : How to connect video out signal.
-Connect the video cable to ass’y A/V Jack.
2-5-2 VCR Section
Note 1 : From this point forward, the structure of every adjustment is as follows.
Test point
Step Adjustment Item
1. Mode and input signal/ alignment tape
2. Test point and ADJ. part
3. Result and Remarks
ADJ. point
Fig. 2-21 Video Signal Connection
14
13
VIDEO OUT
12 11 10
9 8 7 6 5 4 3 2 1
NC
PB RF
AUDIO OUT
HD SW
VCR UNREG
JIG CS
VCR UNREG
JIG SCK SS GND
JIG SO
JIG DETECT
JIG SI
AUDIO GND
14
MAIN PCB
REAR PCB
FRONT PCB
CN452
13
12
11
10
9
8
7
6
5
4
3
21
Page 16
2-16
Alignment and Adjustments
Samsung Electronics
2-2. Head Switching Point
: This adjustment is performed after the replace-
ment of deck mechanism.
• Without this adjustment, there will be a noise in playback picture.
a. Preparations
b. Connect a power source. c. Get into the VCR adjustment mode. d. Press the “BLC(MODE UP)” or “FADE(MODE
DOWN)” button of Camcorder so as to select the address 061.
e. Insert the Standard Color Bar Tape and press the
“PLAY” button.
Note : If there is no video out, when you pressed the
“PLAY” button, you can not adjust the Head Switching Point. It may be caused by maladjusted VIDEO block. In this case, adjust the VIDEO block before the Head Switching Point.
1. Kinds of adjustment in PLAY mode.
2-5-3 Adjustment
ADDRESS NAME
MODEL
NTSC PAL 061 062
HD SWP
Adjustment
1C
Model code setting
063
32. 768 KHZ CLOCK
064
MODEL CODE
065
D.ZOOM SIZE TBC DEFAULT
05
88
01
2. Adjustment
* Please keep the order according to explanation. 2-1. Setting of the model code0
a. Preparation
b. Connect a power source. c. Get into the VCR adjustment mode. d. Press the “BLC(MODE UP)” or
“FADE(MODE DOWN)” button of Camcorder so as to select the address 063.
e. Press the “DSE(DATADOWN)/P.AE(DATAUP)”
so that OSD shows“ ”ERR:XX EVR: XX” “XX” is different dependent on the model as below.
f. Be sure to press the “ENTER(CONFIRM)”
button on Camcorder to memorize setting.
g. Reset the power source so as to fix the new data to
the Camcorder’s EEPROM
TAPE
*NTSC
STANDARD COLOR BAR TAPE RECORDED WITH SP SPEED
POWER SOURCE NONE NONE 061 HD SWP
EQUIPMENT OTHER TEST POINT ADDRESS NAME
TAPE NONE
POWER SOURCE NONE NONE 063 MODEL CODE0
EQUIPMENT OTHER TEST POINT ADDRESS NAME
MODEL NAME ADDRESSED CODE VP-L900 64 VP-L906 7F VP-L907 7F
PAL
Table. 2-5
Table. 2-6
Table. 2-7
Table. 2-8
Page 17
Alignment and Adjustments
2-17
Samsung Electronics
f. The data of Head Switch is set to
6.5H(NTSC)/7.0H(PAL) automatically.
g. Be sure to press the “ENTER(CONFIRM)” button
on Camcorder to memorize setting.
h. Reset the power source so as to fix the new data to
the Camcorder’s EEPROM.
061 EPR : XX EVR : XX<6.5H>
Page 18
2-18
Alignment and Adjustments
Samsung Electronics
2-6 DECK Adjustment
2-6-1 Operation Without Housing Assembly
Fig. 2-23
Fig. 2-22
1. Remove the Housing Ass’y from the recorder unit.
2. Connect the mechanical chassis to the recorder cir­cuit to supply voltage.
3. Set to Unload mode.
4. Press the S/W Push (Keep ON status) and make loading.
5. Push the Play key.
Drum side Opposite side Movement of Chassis
+–Loading –+Unloading
Table 2-9
2-6-2 Setting Mechanical Mode (Without Recorder Circuit)
1. Set the power-supply output to approx. 3V.
2. Choose the polarity (depending on whether loading or unloading).
3. Supply the voltage to the Motor Loading, and set to the desired mode.
Note : For the removals of the Housing Ass’y, refer to the
Training Manual (page 4-7).
S/W PUSH
CONNECTED TO THE
RECORDER CIRCUIT
Page 19
Alignment and Adjustments
2-19
Samsung Electronics
Fig. 2-24
Carry out the following periodic maintenance checks in order not only to fully exhibit the functions and operate the set, but also for the equipment and tape. After repairing, service the set as follows :
1) Cleaning of Drum Assembly
1. Gently apply lens tissue soaked in ethyl alcohol to the Drum assembly. Clean the Upper Drum assembly while rotating it slowly counterclockwise (by hand).
2) Cleaning of Tape Path
1. In EJECT mode, clean the tape path system (from Pole Tension P1 through Pole Review P7, Pinch Roller and Capstan Shaft) and the Lower Drum. Using the lens tissue soaked in ethyl alcohol.
Note : Do not rotate the motor by power or rotate the Upper Drum assembly clockwise. Also, the Head tip will be damaged if the lens tissue is moved in a perpendicular direction. Be sure to follow these instructions when cleaning the Drum Ass’y.
Note : Make sure that no oil or grease adheres to the lens tis­sue.
P3
P1
P2
P6
P4 P7
PINCH ROLLER
P5
2-6-3 Maintenance
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2-20
Alignment and Adjustments
Samsung Electronics
3) Periodic Maintenance and Check List
When overhauling, refer to the following table.
When lubricating bearings, be sure to keep the oil free of dust. (Oil contaminated with dust might cause the bearings to wear out or seize.)
A “drop” of oil is defined as the amount attached to
the tip of a ø 2mm stick as shown in Fig. 2-25.
Maintenance and check items
Hours of use (H)
Remarks
500 1000 1500 2000 2500 3000 3500 4000 4500 5000
Tape path Cleaning of tape path
OOOOOOOOOO
system
Cleaning and degaussing
OOOOOOOOOO
of drum assembly
Capstan Shaft
∆∆∆∆∆
Gear Capstan
∆∆∆∆∆
Driving system Gear Pulley Shaft
∆∆∆∆∆
Belt Timing
◆◆◆◆◆
Motor Loading
◆◆◆◆◆
Performance Abnormal noise
◆◆ ◆◆◆◆◆◆◆
Back tension measurement
◆◆◆◆◆
Confirmation Brake system
◆◆◆◆◆
PB, REV torque
◆◆◆◆◆
measurement
Table 2-10
Fig. 2-25
Be absolutely care­ful not to get oil on
the tape path sur-
face.
O : Cleaning : Oil : Confirmation
OIL
ø 2mm
Page 21
Alignment and Adjustments
2-21
Samsung Electronics
Fig. 2-26
1) Tension Regulator Adjustment
(A) DISASSEMBLY
1. Refer to the Training Manual ( page 4-7) to remove the Housing Ass’y.
(B) ADJUSTMENT
1. Set to PB mode (without cassette tape).
2. Check that the overlap between external surface of
Chassis Sub and external surface of Arm Tension is 0 ~ 1mm. (Fig. 2-26)
3. If necessary, proceed to step 4.
4. If the Arm Tension 1 is located inside the position
specified, adjust the Band Adjust Tension 2 toward arrow A.
If it is located outside, adjust toward arrow B.
(C) REASSEMBLY
1. Refer tothe Training Manual ( page 4-7) to mount the Housing Ass’y.
Hole of Holder Loading
ARM TENSION 1
BAND ADJUST TENSION 2
C
B
A
0~1mm
Note :
Check if the arm tension can be moved toward arrow C in
PB mode. Use the tape which is fed to the end.
2-6-4 Mechanical Check and Adjustment
Page 22
2-22
Alignment and Adjustments
Samsung Electronics
Fig. 2-27
2) Back Tension Adjustment
1. Set up the cassette-torque tape.
2. Set to PB mode and check that the torque value of Reel S is 9 ± 1.5g.cm. (If necessary, proceed to step 3 or 4).
3. If the value is too high : While pushing the adjust­ment claw (rack shape) of Slider Tension toward arrow C, shift the meshing position (with the claw of Slider Tension toward arrow A). See Fig. 2-27.
4. If the value is too low : While pushing the adjust ment claw (rack shape) of Slider Tension toward arrow C, shift the meshing position (with the claw of Slider Tension toward arrow B). See Fig. 2-27.
3) PB/REV Torque Check
1. Set up the cassette torque tape.
2. Set to PB mode, and check that the torque vlaue of Reel T is 9 ± 3g.cm.
3. Set to REV mode, and check that the torque value of Reel S is 25 ± 5g.cm.
4. If necessary, replace the defective reel assembly.
Note : When shifting the position of hooks, remove the cassette
torque tape.
* Remarks : If the cassette torque tape is recorded both in the LP/SP modes by mistake, the torque at the switching point
between SP/LP modes becomes unstable. In that case, do the torque adjustment in REC mode.
Page 23
Alignment and Adjustments
2-23
Samsung Electronics
REEL S TABLE
RESTING SURFACE
SUB CHASSIS
REEL T TABLE RESTING SURFACE
Fig. 2-28
4) Reel Table Height Check
(A) REMOVAL
1. Refer to the Training Manual ( page 4-7) ; Remove the Housing Ass’y.
2. Refer to the Training Manual ( page 4-9)
; Remove the Idler Ass’y.
(B) CHECK
1. Using the slide calipers, check the following dis-
tances: The upper surface of the P.C.B Reel to the Reel S table resting surface and the Reel T table rest­ing surface should each be 5.7 ± 0.2mm.
(C) MOUNTING
1. Refer to the Training Manual ( page 4-9) ; Mount the Idler Ass’y.
2. Refer to the Training Manual ( page 4-7) ; Mount the Housing Ass’y.
Page 24
2-24
Alignment and Adjustments
Samsung Electronics
Fig. 2-30
1) Preparation for Adjustment
1. Clean the tape running surface (Poles, Drum, Capstan Shaft, Pinch Roller).
2. Refer to the Service Manual (of camcorder). Observe the PB RF signal and Head Switching Pulse on an oscilloscope.
3. Play back the alignment tape.
4. Check that the waveform of the RF signal is flat both at the inlet and outlet (Fig. 2-29 A). If not flat (B or C in Fig. 2-29), do adjustments
2) through 5).
Fig. 2-29
REEL S
REEL T
A CORRECT
B DEFECT AT INLET
C DEFECT AT OUTLET
INLET OUTLET
2-6-5 Tape Path Adjustment
Page 25
Alignment and Adjustments
2-25
Samsung Electronics
2) Tracking Adjustment
1. Play back the alignment tape. (Tracking B or C)
2. Turn P2 to flatten the waveform at the inlet.
3. Turn P5 to flatten the waveform at the outlet.
Fig. 2-31
P2
P5
3) Not Adjustment
1. Play back the alignment tape, and confirm that the tape is not loosened between the Capstan Motor and Cuide Roller T.
2. Set to REV mode and observe the outlet waveform of PB RF signal. (Fig. 2-33)
Fig. 2-32
GUIDE ROLLER S (P2)
TAPE SHOULD NOT BE LOOSENED HERE
P7 CAPSTAN
GUIDE ROLLER T (P5)
Fig. 2-33
(NG) (GOOD)
Page 26
2-26
Alignment and Adjustments
Samsung Electronics
4) Check After Adjustment
(A) TRACKING CHECK
1. Play back the alignment tape.
2. Then, Confirm that the minimum amplitude value (E min.) is 65% of the maximum value (E max.) or larger. (Fig. 2-34)
3. Confirm that no large fluctuations occur on the waveform. (Fig. 2-35)
Fig. 2-34
E
MIN EMAX
E
MIN
65(%)
E
MAX
(B) CUE AND REV CHECK
1. Play back the alignment tape, and set to REV mode. Confirm that the waveform peaks have a uniform pitch. (Fig. 2-36 )
2. Set to CUE mode. Confirm that the waveform peaks still have a uni­form pitch. (Fig. 2-36 )
Fig. 2-36
a b c
a b c
Fig. 2-35
A
C
C
C
1
A
8
a = b = c
A
>
=
B
<
=
A
Page 27
Alignment and Adjustments
2-27
Samsung Electronics
(C) RISE TIME CHECK
1. Play back the alignment tape.
2. Set to playback mode, and confirm that the wave­form of PB RF signal rises flatly within 3 seconds. Also confirm that the tape is not loosened or curled around the Pinch Roller. (Fig. 2-37)
3. Run the tape in CUE/REV and FF/REW modes, then playback. Confirm the waveform of PB RF sig­nal rises flatly within 3 seconds. Also confirm that the tape is not loosened or curled around the Pinch Roller.
4. Repeat steps 2. and 3.
(D) TAPE PATH CHECK
1. In CUE and REV modes, check that the tape is not too curled around the P2 Upper Flange, P5 Upper Flange, and P7 Upper/Lower Flanges. (Fig. 2-38)
Fig. 2-37
Fig. 2-38
GUIDE ROLLER T
TAPE SHOULD NOT BE LOOSENED OR CURLED HERE
FROM THE REEL S TO THE REEL T
P7
P2
P5 P7
CAPSTAN
Page 28
2-28
Alignment and Adjustments
Samsung Electronics
MEMO
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