RuggedCom RuggedSwitch RS1600, RuggedSwitch RS1600T, RuggedSwitch RS1600F Installation Manual

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RuggedSwitch

RuggedSwitch RS1600 Family

RuggedSwitchRuggedSwitch

16-Port Managed Fiber Optical Ethernet Switches

RS1600 Family

RS1600 Family RS1600 Family

Installation Guide

www.ruggedcom.com

RuggedCom Inc. I 30 Whitmore Road, Woodbridge, Ontario, Canada L4L 7Z4

Tel: (905) 856-5288 I Fax: (905) 856-1995 I Toll Free: (888) 264-0006

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Federal Communications Commission

Radio Frequency Interference Statement

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his expense.

Caution

This product contains a laser system and is classified as a “CLASS 1 LASER PRODUCT”.

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. This product contains no user serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.

Should this device require service see the “Warranty” section of this installation guide.

Important

This unit should be installed in a restricted access location where access can only be gained by service personnel or users who have been instructed about the reasons for the restrictions applied to the location and about any precautions that shall be taken; and access is through the use of a tool or lock and key, or other means of security, and is controlled by the authority responsible for the location.

Trademarks:

Ethernet is a trademark of Xerox Corporation RuggedSwitch, RuggedRated, ROS and eRSTP are trademarks of RuggedCom® Inc.

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Table of Contents

1 Product Overview.................................................................................................................... 4

1.1 Functional Overview........................................................................................... 4

1.2 Feature Highlights............................................................................................... 4

1.3 RS1600 Front Panel Description ........................................................................ 5

1.4 RS1600T Front Panel Description ...................................................................... 7

1.5 RS1600F Front Panel Description ...................................................................... 8

1.6 RS1600 Family Rear Panel Description ............................................................. 9

2 Installation ............................................................................................................................. 10

2.1 Rack Mounting.................................................................................................. 10

2.2 Power Supply Wiring and Grounding............................................................... 11

2.2.1 Single Power Supply – AC Input.............................................................. 12

2.2.2 Dual Power Supplies – AC Inputs ............................................................ 12

2.2.3 Single Power Supply – DC Input.............................................................. 13

2.2.4 Dual Power Supplies – DC Inputs ............................................................ 13

2.2.5 Dual Power Supplies – DC and AC Inputs ............................................... 14

2.3 HIPOT (Dielectric Strength) Testing................................................................ 15

2.4 Failsafe Output Wiring and Specifications ....................................................... 16

2.5 RS232 Port Wiring............................................................................................ 17

2.6 RJ45 Twisted-Pair Data Ports........................................................................... 18

3 Technical Specifications........................................................................................................ 19

3.1 Operating Environment..................................................................................... 19

3.2 Power Supply Specifications ............................................................................ 19

3.3 Failsafe Relay Specifications............................................................................ 19

3.4 Data Port Specifications.................................................................................... 19

3.5 Fiber Optical Specifications.............................................................................. 20

3.6 IEC 61850-3 Type Tests ................................................................................... 21

3.7 IEEE 1613 Type Tests ...................................................................................... 22

3.8 IEC Environmental Type Tests......................................................................... 22

3.9 Mechanical Specifications ................................................................................ 23

3.10 Agency Approvals ............................................................................................ 24

4 Warranty................................................................................................................................ 24

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1 Product Overview

1.1 Functional Overview

The RuggedSwitch RS1600 series are substation hardened fiber optical Ethernet switches specifically designed to operate in harsh environments such as those found in electric utility substations and harsh industrial environments.

Specifically tested to the same standards as mission critical protective relaying equipment, (i.e. IEEE 1613 and IEC 60255) the RS1600 family is ideally suited to form the Ethernet network in a UCA2 (Utility Communications Architecture 2.0) based substation automation network. Because they were designed to meet the demands of the substation environment it is also ideally suited for industrial automation networks based on Industrial Ethernet. The reliability of the RS1600 family exceeds that of commercial Ethernet switches by having no rotating mechanical parts such as cooling fans and by utilizing high-temperature solid-state components. The RS1600 series also offers dual redundant power supplies each of which can be specified to operate from different voltage sources which allows for increased network availability and maximum network design flexibility.

1.2 Feature Highlights

 Utility Grade (i.e. substation hardened) per IEEE 1613, IEC 60255, IEC 61850-3, IEC 61000-6-

5 standards

 Operating temperature: -40° to 85°C (no fan)  Radiated RF Immunity: 35V/m per ANSI/IEEE C37.90.2  Dual, redundant power supply options: 12, 24 or 48 VDC, or HI (88-300VDC or 85-264VAC)  Failsafe output relay for critical failure or error alarming  RS1600:

 12 –10BaseFL fiber optical ports  2 – 100BaseFX fiber optical uplink ports  2 – 10/100BaseTx RJ45 ports (optional)

 RS1600T:

 14 – 10/100BaseTx RJ45 ports  2 – 100BaseFX fiber optical uplink ports

 RS1600F:

 16 – 100BaseFX fiber optical ports  Advanced layer 2 switching functions: 802.1p Message Prioritization, 802.1Q VLAN  Full-duplex operation (no collisions)

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1.3 RS1600 Front Panel Description

2 – 10/100BaseTX Ports

RJ45 Connectors

Rx = Receive Port

Tx = Transmit Port

Link/Activity LED

10BaseFL Ports

12 - 10BaseFL Ports

820nm, 2km, Multimode,

ST Connectors

10/100BaseTX

RJ45 Ports

Option

100BaseFX Port

MTRJ Connector

100BaseFX Ports

2 - 100BaseFX Ports

1300nm, 2km, Multimode,

MTRJ Connector

PS1 = Power Supply #1 PS2 = Power Supply #2

Power Supply LEDs

Fig. 1.3.1 RS1600 Front Panel Detail

ITEM Activity Comments

Link/Activity LED

Optional RJ45 Ports (15-16)

Link/Activity LEDs

PS1 LED Solid Power Supply 1 ON PS2 LED Solid Power Supply 2 ON

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Solid Link Established Port(1-14)

Blinking – Once per second Tx, Rx Activity

Active Right LED Link Established

Active Left LED 100BaseT Link

Inactive Left LED 10BaseT Link

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NOTE: If your RS1600 was ordered without the RJ45 Uplink Ports, then there will be no reset function available although a reset label is shown on the faceplate. This does not apply to the RS1600F and RS1600T.

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1.4 RS1600T Front Panel Description

Act LED Off

No Link Establishe

Off Power Supply OFF

14 – 10/100BaseTx Ports

2 – 100BaseFX Ports

Link /

10/100BaseTx Ports

100BaseFX Ports

Power Supply LEDs

Speed

RJ45 Port

100FX MTRJ

Link /Activity

Fig 1.4.1 RS1600T Front Panel Detail

100m Category 5 Cabling,

RJ45 Connectors

Activity

1300nm, 2km, Multimode

MTRJ Connector

Connector

ITEM Activity Comments

Ports 1 - 14

Link/Activity LEDs

Ports 15 – 16

Link/Activity LEDs

PS1 – PS2 LED

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100 LED On 100BaseTx Link 100 LED Off 10BaseT Link

Act LED On

Link Established

Act LED Blinking Activity

LED On Link Established

LED Blinking Activity

Led Off No Link Established

On Power Supply ON

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1.5 RS1600F Front Panel Description

Fig 1.5.1 RS1600F Front Panel Detail

ITEM ACTIVITY COMMENTS

Ports 1 – 16

Link/Activity LEDs

PS1 – PS2 LED

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On Link Established

Blinking Activity

Off No Link Established On Power Supply ON Off Power Supply OFF

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AC (Line) or DC (+)

AC (Neutral) or DC (

- )

Surge Ground

Chassis Ground

Normally Closed

Common

Normally Open

AC (Line) or DC (+)

AC (Neutral) or DC (

- )

Surge Ground

Chassis Ground

Failsafe Output Relay

Power Supply #1

Power Supply #2

RS232 Port

PIN 1

PIN5

PIN 6

PIN9

SIGNAL

1 n.c.

2 TXD

3 RXD

4 n.c.

5 GND

n.c.

7 n.c.

8 n.c.

9 n.c.

1.6 RS1600 Family Rear Panel Description

Primary Power Supply

24/48VDC

120-300VDC (120/230VAC)

24/48VDC

Failsafe

Output

Relay

Fig 1.6.1 RS1600 Family Rear Panel Description

RS1600 / RS1600T Rear Panel Detail

Fig. 1.6.2 RS1600 Family Rear Panel Detail

RS232

Port

Secondary Power Supply

24/48VDC

120-300VDC (120/230VAC)

24/48VDC

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2 Installation

19” Rack Mounting

Mounting

Brackets

Step 1: Attach 19”

mounting brackets

using # 6

- 32 screws.

Step 2: Mount to

19” Rack using # 10

- 32

screws.

2.1 Rack Mounting

Fig. 2.1.1 RS1600 Family 19” Rack Mounting

NOTE: Since heat within RS1600 products is channeled to the enclosure, it is recommended that 1 rack unit of space (1.75”) be kept unpopulated and free of equipment above each RS1600 series product to allow for a small amount of convectional airflow. Although forced airflow is not necessary, any increase in airflow will result in a reduction of ambient temperature that will improve long-term reliability of all equipment mounted within the rack space.

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2.2 Power Supply Wiring and Grounding

AC (Line) or DC

(+)

Surge Ground

Chassis Ground

Surge Ground

Chassis Ground

AC (Neutral) or DC (

)

AC (Line) or DC (+)

AC (Neutral) or DC (

)

RS1600 / RS1600T Power Supply Inputs

Fig. 2.2.1 RS1600 Family Power Supply Inputs

The RS1600 family supports dual redundant power supplies – “Power Supply 1” and “Power Supply 2” (see Fig. 2.2.1). Each power supply as a set of identical inputs that perform the following:

1. +/H is connected to the positive (+) terminal if the power source is DC or to the (Hot)

terminal if the power source is AC.

2. -/N is connected to the negative (-) terminal if the power source is DC or to the (Neutral)

terminal if the power source is AC.

3. Surge Ground is connected to the Chassis Ground via a braided cable or other

appropriate grounding wire. Surge Ground is used as the ground conductor for all surge and transient suppression circuitry internal to the RS1600. NOTE: Surge Ground must be disconnected from Chassis Ground during HIPOT (dielectric strength) testing.

4. Chassis Ground is connected to the Safety Ground terminal for AC inputs or the

equipment ground bus for DC inputs.

Sections 2.2.1 to 2.2.5 describe connections for single, dual and mixed AC and DC power supply inputs.

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2.2.1 Single Power Supply – AC Input

Fig. 2.2.2 Single Power Supply – AC Input

2.2.2 Dual Power Supplies – AC Inputs

Fig. 2.2.3 Dual Power Supplies – AC Inputs

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2.2.3 Single Power Supply – DC Input

Fig. 2.2.4 Single Power Supply – DC Input

2.2.4 Dual Power Supplies – DC Inputs

Fig. 2.2.5 Dual Power Supplies – DC Inputs

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2.2.5 Dual Power Supplies – DC and AC Inputs

Fig. 2.2.6 Dual Power Supplies – DC and AC Inputs

NOTES:

1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must be

installed within 3m of unit.

2. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be

installed within 3m of unit.

3. A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies.

4. Separate circuit breakers must be installed and separately identified.

5. Equipment must be installed according to the applicable country wiring codes.

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2.3 HIPOT (Dielectric Strength) Testing

HIPOT (Dielectric Strength) Testing

Disconnect Braided Cable (1) and Braided Cable (2) during

HIPOT (dielectric strength) testing!

Power Supply

Braided Cable

(1)

Power Supply

Braided Cable

(2)

Fig. 2.3.1 HIPOT (Dielectric Strength) Testing

NOTE: Units which are to be “HIPOT” tested in the field must have the braided ground cable(s) disconnected (see Fig. 2.3.1) during the HIPOT test. This is required in order to prevent the transient/surge suppression circuitry, which is connected to Surge Ground (see Fig. 2.2.1), from being activated during the HIPOT test.

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2.4 Failsafe Output Wiring and Specifications

The “Failsafe” output relay is provided to signal critical error conditions that may occur on the RS1600 series switches. The contacts are energized upon power up of the unit and remain energized until a critical error occurs. One common application for this output, regardless of whether the switch is managed or unmanaged, is to signal an alarm if a power failure or removal of control power occurs.

RS1600 Failsafe Relay Outputs

Normally Closed Common Normally Open

*** Normal contact state prior to power being applied to unit. ***

Fig. 2.4.1 Failsafe Output Relay

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2.5 RS232 Port Wiring

The RS232 port is used for configuring the RS1600 / RS1600T when the management CPU is present. The management CPU is present if the order code contains the “MS” option (e.g. RS1600xx-xx-xx-MS-xx). A straight-through serial cable with a DB-9 connector is required. There is no need to cross-over the TXD and RXD signals from the PC side since this has been done internally as is shown in Fig. 2.5.1.

Pin Signal

1 No Connection 2 Transmit Data 3 Receive Data 4 No Connection 5 Ground 6 No Connection 7 No Connection 8 No Connection 9 No Connection

Fig 2.5.1 RS232 Port Signals

NOTE: This port is not intended to be a permanent connection and the cable shall be less than 2m (6.5 ft) in length.

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2.6 RJ45 Twisted-Pair Data Ports

RS1600 series switches may have 10/100BaseTX ports that allow connection to standard CAT-5 UTP cable with RJ45 male connectors. The RJ45 receptacles are directly connected to the chassis ground on the RS1600 and can accept shielded CAT-5 cables. If shielded cables are used, care must be taken to ensure the shielded cables do not form a ground loop via the shield wire and the RJ45 receptacles at either end.

All RJ45 RuggedSwitch products feature auto-negotiating, auto-polarity, and auto-crossover functions with the exception of the base RS1600 model (port 15 and 16 only). The base RS1600 (RS1600-XX-XX-XX-XX-RJ) is not auto-crossover capable. Fig. 2.6.1 shows the RJ45 port pins configuration.

Pin Signal

1 +Rx

2 -Rx

3 +Tx

4 No Connection

5 No Connection

6 -Tx

7 No Connection

8 No Connection

Case Shield (Chassis Ground)

Fig. 2.6.1 shows the RJ45 port pins configuration.

NOTE: RuggedCom does not recommend the use of CAT-5 cabling of any length for critical realtime substation automation applications. However, transient suppression circuitry is present on all copper ports to protect against damage from electrical transients and to ensure IEC 61850-3 and IEEE 1613 Class 1 conformance. This means that during the transient event communications errors or interruptions may occur but recovery is automatic.

RuggedCom also does not recommended to use these ports to interface to field devices across distances which could produce high levels of ground potential rise, (i.e. greater than 2500V) during line to ground fault conditions.

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3 Technical Specifications

3.1 Operating Environment

Parameter Range Comments

Ambient Operating Temperature

Ambient Relative Humidity 5% to 95% Non-condensing

Ambient Storage Temperature

-40 to 85°C

3.2 Power Supply Specifications

Input Range Max. Power Consumption Power Supply Type

Min Max

12 – 24 VDC 10 VDC 36 VDC 6.3A(F) 2 1.5 kV DC

24 VDC 18 VDC 36 VDC 5A(F) 2 1.5 kV DC 48 VDC 36 VDC 59 VDC 2A(T) 2 1.5 kV DC

HI (125/250 VDC) 1 HI (110/230 VAC) 1

NOTES:

1. This is the same power supply for both AC and DC.

2. (F) Denotes fast-acting fuse, (T) denotes time-delay fuse

3. For continued protection against risk of fire, replace only with same type and rating of fuse.

88 VDC 85 VAC

300 VDC 265 VAC

Fuse

Rating

2A(T)

1,2

Isolation

4 kV AC 5.5

kV DC

Ambient Temperature as

measured from a 30 cm radius

surrounding the center of the

RS1600 enclosure.

RS1600 RS1600T RS1600F

30 W 21 W 34 W

3.3 Failsafe Relay Specifications

Parameter Value

Max Switching Voltage 30VAC, 80VDC Rated Switching Current 0.3A @ 30VAC

1A @ 30VDC, 0.3A @ 80VDC

3.4 Data Port Specifications

Data Port Media Distance Connector Type

10/100 Mbps* Cat 5 UTP 100m RJ45

*Available as an option on RS1600

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3.5 Fiber Optical Specifications

Speed

Standard

10BaseFL MM / ST 820 50/125 -16.5/-10.6 -34.4 -11.2 2 21

100BaseFX MM / MTRJ 1310 50/125 -16/-11 -33.5 -11 2 17

100BaseFX SM / LC 1310 9/125 -15/-8 -31 -5 15 16.5

Mode /

Connector

Tx (nm)

λλλλ

Cable Type

(

µµµµ

Tx Pwr

(dBm peak) 3

(Min / Max)

Sensitivity

(dBm Average) 3

Rx Saturation

(dBm Peak) 3

Typical

Distance

(km) 1

Power

Budget

(dB)

NOTES:

1. Maximum segment length is greatly dependent on factors such as fiber quality, and number of patches and splices. Please consult RuggedCom sales associates when determining maximum segment distances.

2. To convert from average to peak add 3dBm. To convert from peak to average, subtract 3dBm.

3. Single-mode is available as an option.

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3.6 IEC 61850-3 Type Tests

Test Description Test Levels

IEC 61000-4-2 ESD

IEC 61000-4-3 Radiated RFI Enclosure ports 20 V/m x

IEC 61000-4-4

IEC 61000-4-5 Surge

IEC 61000-4-6

IEC 61000-4-8 Magnetic Field Enclosure ports 40 A/m continuous, 1000 A/m for 1 s N/A

IEC 61000-4-29

IEC 61000-4-11

IEC 61000-4-12

IEC 61000-4-16

IEC 61000-4-17

IEC 60255-5 Dielectric Strength

IEC 60255-5 H.V. Impulse

Burst (Fast

Transient)

Induced

(Conducted) RFI

Voltage Dips &

Interrupts

Damped

Oscillatory

Mains Frequency

Voltage

Ripple on D.C.

Power Supply

Enclosure Contact +/- 8kV 4

Enclosure Air +/- 15kV 4

Signal ports +/- 4kV @ 2.5kHz x D.C. Power ports +/- 4kV 4 A.C. Power ports +/- 4kV 4

Earth ground ports +/- 4kV 4

Signal ports

D.C. Power ports

A.C. Power ports

Signal ports 10V 3

D.C Power ports 10V 3

A.C. Power ports 10V 3

Earth ground ports 10V 3

D.C. Power ports

A.C. Power ports

Signal ports

D.C. Power ports

A.C. Power ports

Signal ports 30V Continuous, 300V for 1s 4 D.C. Power ports 30V Continuous, 300V for 1s 4

D.C. Power ports 10% 3

Signal ports 2kV AC (Fail-Safe Relay output) N/A D.C. Power ports 2kV AC N/A A.C. Power ports 2kV AC N/A

Signal ports 5kV (Fail-Safe Relay output) N/A D.C. Power ports 5kV N/A A.C. Power ports 5kV N/A

+/- 4kV line-to-earth, +/- 2kV line-to-

line

+/- 2kV line-to-earth, +/- 1kV line-to-

line

+/- 4kV line-to-earth, +/- 2kV line-to-

line

30% for 0.1s, 60% for 0.1s, 100% for

0.05s

30% for 1 period, 60% for 50 periods N/A

100% for 5 periods, 100% for 50

periods 2

2.5kV common, 1kV differential mode @ 1MHz

Severity

Levels

N/A

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3.7 IEEE 1613 Type Tests

IEEE Test IEEE 1613

Clause

C37.90.3 9 ESD

C37.90.2 8 Radiated RFI Enclosure ports 35 V/m

C37.90.1 7 Fast Transient

C37.90.1 7 Oscillatory

C37.90 6 H.V. Impulse

C37.90 6 Dielectric Strength

NOTE:

• If the unit contains copper ports the IEEE 1613 conformance is Class 1 (During disturbance errors may occur but

recovery is automatic).

• If the unit contains all fiber ports the IEEE 1613 conformance is Class 2 (During disturbance no errors will occur).

Description Test Levels

Enclosure Contact +/- 8kV

Enclosure Air +/- 15kV

Signal ports +/- 4kV @ 2.5kHz D.C. Power ports +/- 4kV A.C. Power ports +/- 4kV

Earth ground ports +/- 4kV

Signal ports 2.5kV common mode @ 1MHz D.C. Power ports 2.5kV common & differential mode @ 1MHz A.C. Power ports 2.5kV common & differential mode @ 1MHz

Signal ports 5 kV (Failsafe Relay) D.C. Power ports 5 kV A.C. Power ports 5 kV

Signal ports 2kV AC(Failsafe Relay) D.C. Power ports 2kV AC A.C. Power ports 2kV AC

3.8 IEC Environmental Type Tests

Test Description Test Levels

IEC 60068-2-1 Cold Temperature Test Ad -40 deg. C, 16 Hours N/A

IEC 60068-2-2 Dry Heat Test Bd +85 deg. C, 16 Hours N/A

IEC 60068-2-30

IEC 60255-21-1 Vibration Tests Fc 2g @ (10-150) Hz Class 2

IEC 60255-21-2 Shock Tests Ea 30g @ 11 ms Class 2

Humidity (Damp Heat,

Cyclic)

Test Db 95% (non-condensing), 55°C, 6 cycles N/A

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Severity

Levels

Page 23

3.9 Mechanical Specifications

Parameter Value Comments

Dimensions

Weight 10 lb (4.5 Kg)

Enclosure 18 gauge Galvanized Steel

18.29 x 10.17 x 1.74 inches

(464,57) x (258,32) x (44,20) mm

(Length x Width x Height)

with mounting brackets

installed

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Page 24

3.10 Agency Approvals

Agency Standards Comments

CSA CSA C22.2 No. 60950, UL 60950

CE EN 60950, EN 61000-6-2

FCC FCC Part 15, Class A Approved

CISPR EN55022, Class A Approved

FDA/CDRH 21 CFR Chapter 1, Subchapter J Compliant

IEC/EN EN60825-1:1994 + A11:1996 + A2:2001 Compliant

Approved

4 Warranty

RuggedCom warrants this product for a period of five (5) years from date of purchase. For warranty details, visit http://www.ruggedcom.com/ or contact your customer service representative. Should this product require warranty or service contact the factory at:

RuggedCom Inc. 30 Whitmore Road, Woodbridge, Ontario Canada L4L 7Z4

Phone: (905) 856-5288 Fax: (905) 856-1995

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RuggedCom RuggedSwitch RS1600, RuggedSwitch RS1600T, RuggedSwitch RS1600F Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual