RuggedCom RuggedMC RMC30 Hardware Installation Manual

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RuggedMC™ RMC30
Hardware Installation Guide
Revision 106 - November 1, 2012
www.RuggedCom.com
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RuggedMC™ RMC30
RuggedMC™ RMC30: Hardware Installation Guide
Copyright © 2012 RuggedCom Inc.
Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly permitted. Violations are liable for damages. All rights are reserved, particularly for the purposes of patent application or trademark registration.
This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be photocopied, reproduced or translated to another language without the prior written consent of RuggedCom Inc.
Disclaimer Of Liability
We have checked the contents of this manual against the hardware and software described. However, deviations from the description cannot be completely ruled out.
RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing, performance, or use of this material.
The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We appreciate any suggested improvements. We reserve the right to make technical improvements without notice.
Registered Trademarks
ROX™, RuggedRated™ and eRSTP™ are trademarks of RuggedCom Inc. RuggedRouter® is a registered trademark of RuggedCom Inc. RuggedBackbone™ is a trademark of RuggedCom Inc. Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner.
Linux® is the registered trademark of Linus Torvalds in the U.S. and other countries. The registered trademark Linux® is used pursuant to a sublicense from LMI, the exclusive licensee of Linus Torvalds, owner of the mark on
a world-wide basis.
Third Party Copyrights
RuggedCom recognizes the following third party copyrights:
• Copyright © 2004 GoAhead Software, Inc. All Rights Reserved.
Warranty
Five (5) years from date of purchase, return to factory. For warranty details, visit www.RuggedCom.com or contact your customer service representative.
Contacting RuggedCom
Corporate Headquarters US Headquarters Europe Headquarters RuggedCom Inc.
300 Applewood Crescent, Concord, Ontario Canada, L4K 5C7 Tel: +1 905 856 5288 Fax: +1 905 856 1995 Toll-free: 1 888 264 0006
Technical Support Toll Free (North America): 1 866 922 7975
International: +1 905 856 5288 Email: Support@RuggedCom.com
Web: www.RuggedCom.com
RuggedCom 1930 Harrison Street, Suite 209 Hollywood, Florida USA, 33020 Tel: +1 954 922 7938 ext.103 Fax: +1 954 922 7984 Toll-free: 1 888 264 0006
Email: RuggedSales@RuggedCom.com
RuggedCom Unit 41, Aztec Centre, Aztec West, Almondsbury, Bristol United Kingdom BS32 4TD Tel: +44 1454 203 404 Fax: +44 1454 203 403
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RuggedMC™ RMC30
Table of Contents
FCC Statement And Cautions ................................................................................................... 6
1. Product Overview ................................................................................................................... 7
1.1. RMC30 Front Panel Description ................................................................................. 9
1.2. RMC30 Side and Bottom Views ............................................................................... 10
2. Installation ............................................................................................................................ 11
2.1. DIN Rail Mounting ..................................................................................................... 11
2.2. Panel Mounting ......................................................................................................... 11
2.3. Power Supply Wiring and Grounding ........................................................................ 12
2.4. Serial Ports – Signal Description .............................................................................. 13
2.4.1. RS232 Data Port ............................................................................................ 14
2.4.2. RS422 and RS485 Data Ports ....................................................................... 15
2.5. RMC30 Quick Start Recommendations .................................................................... 16
3. Specifications ....................................................................................................................... 18
3.1. Power Supply Specifications ..................................................................................... 18
3.2. Mechanical Specifications ......................................................................................... 19
3.3. Operating Environment ............................................................................................. 20
3.4. Type Test Specifications ........................................................................................... 20
3.4.1. IEC 61850-3 Type Tests ................................................................................ 20
3.4.2. IEEE 1613 Type Tests ................................................................................... 21
3.4.3. IEC Environmental Type Tests ...................................................................... 22
3.5. Agency Approvals ..................................................................................................... 22
A. Warranty .............................................................................................................................. 23
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RuggedMC™ RMC30
List of Figures
1.1. RMC30 Front Panel ............................................................................................................ 9
1.2. RMC30 Side and Bottom Views ....................................................................................... 10
2.1. DIN Rail Mounting ............................................................................................................ 11
2.2. Panel Mounting ................................................................................................................. 12
2.3. Power Supply Wiring and Grounding ............................................................................... 12
2.4. Serial RS232, RS485, and RS422 terminal block connections ......................................... 14
2.5. RS232 DB9 Cable Wiring ................................................................................................. 15
2.6. Conceptual RS485 Wiring Diagram .................................................................................. 16
3.1. Mechanical Dimensions .................................................................................................... 19
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RuggedMC™ RMC30
List of Tables
1.1. RMC30 LED Definitions ...................................................................................................... 9
2.1. RS232 DB9 Pinouts .......................................................................................................... 14
3.1. Power Supply Specifications ............................................................................................. 18
3.2. Mechanical Specifications ................................................................................................. 19
3.3. Operating Environment ..................................................................................................... 20
3.4. IEC 61850-3 Type Tests ................................................................................................... 20
3.5. IEEE 1613 Type Tests ..................................................................................................... 21
3.6. IEC Environmental Type Tests ......................................................................................... 22
3.7. Agency Approvals ............................................................................................................. 22
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FCC Statement And Cautions
FCC Statement And Cautions
Federal Communications Commission Radio Frequency Interference Statement
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Caution: Service
This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.
Changes or modifications not expressly approved by RuggedCom Inc. could invalidate specifications, test results, and agency approvals, and void the user’s authority to operate the equipment.
Should this device require service, refer to Appendix A, Warranty in this guide.
Caution: Physical Access
This product should be installed in a restricted access location where access can only be gained by service personnel or users who have been instructed about the reasons for the restrictions applied to the location and about any precautions that shall be taken; and access is through the use of a tool or lock and key, or other means of security, and is controlled by the authority responsible for the location.
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1. Product Overview
1. Product Overview
The RuggedServer™ RMC30 is an industrially hardened, 2-port serial device server specifically designed to operate in electrically harsh and climatically demanding environments. The RMC30 allows you to communicate with virtually any serial device via Ethernet providing simple and reliable network connectivity.
The RMC30 is packaged in a compact, galvanized steel enclosure that allows either DIN or panel mounting for efficient use of cabinet space. It has an integrated power supply with a wide range of voltages for worldwide operability. An operating temperature range of -40 to +85°C (-40 to +185°F) without the use of internal cooling fans allows it to be placed in almost any location.
The RMC30 is compliant with EMI and environmental standards for utility substations, industrial manufacturing, process and control and intelligent transportation systems applications.
The RMC30 offers both an RS232 port and a RS485/422 port simultaneously via a solid screw down terminal block. The 10Base-T Ethernet port supports both auto-negotiation and auto­crossover detection and simplifies cabling. Simple and intuitive network based configuration using either the built in Web or Telnet server makes setup a breeze.
The RMC30’s superior ruggedized design coupled with the Rugged Operating System™ (ROS) provides improved system reliability making it ideally suited for creating Ethernet networks for mission critical, real-time, control applications.
Connectivity
• 1 RS232 and 1 RS422/485 port
• 1-10BaseTX
• Fully compliant EIA/TIA RS485 and RS232 ports
• Built-In optional RS485 Termination
Serial Encapsulation
• Baud rates up to 230 kbps
• Point to point and multi-point modes
• Convert Modbus RTU to Modbus TCP
• Support multiple Modbus masters
• Use ‘serial IP’ port redirection software to support PC applications statistics and built-in ‘sniffer’ for troubleshooting
Universal Power Supply Options
• Input voltages of 24VDC, 48VDC, and (88-300VDC or 85-264VAC) for worldwide operability
• Integrated power supply eliminates need for an awkward external power transformer
• Screw down terminal blocks ensure reliable maintenance free connections
• CSA/UL 60950 safety approved to +85°C
Designed for Harsh Environments
• Exceeds IEC 61850-3 requirements for electric power substations
• Exceeds IEC 61000-6-2 for industrial environments
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1. Product Overview
• Exceeds NEMA TS 2 requirements for traffic control equipment
• Meets IEEE 1613 requirements for electric power substations
• Fully Independent, 3kV (RMS) Isolated, EIA/TIA RS485 ports
• Operates over a temperature range of -40°C to +85°C without the use of fans for improved reliability
• 18 AWG galvanized steel enclosure and DIN or panel mounting options provide secure mechanical reliability
Management and Diagnostics
• Web-based, Telnet, CLI management interfaces
• SNMP v2 with traps
• Rich set of diagnostics with logging and alarms
• Ethernet and Serial LED indicators aid in field troubleshooting
• Flash memory for easy upgrades
• System watchdog with automatic reset
• Built in real time clock and SNTP time synchronization
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1. Product Overview
1.1. RMC30 Front Panel Description
Figure 1.1. RMC30 Front Panel
LED Activity Description
Power Solid (Green) Power On
Alarm Solid (Red)
Link Solid (Yellow) Ethernet link established.
Act Blinking (Yellow) Transmitting/receiving Ethernet data.
Tx Blinking (Yellow) Transmitting serial data
a
The Tx/Rx LEDs blink for either RS232 and RS422/485 data.
Rx Blinking (Yellow) Receiving serial data
Table 1.1. RMC30 LED Definitions
Alarm condition present. For example,
Ethernet link failed, self-test error, etc. See
RMC30 User’s Guide for complete details.
a
a
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1. Product Overview
1.2. RMC30 Side and Bottom Views
Figure 1.2. RMC30 Side and Bottom Views
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2. Installation
2. Installation
2.1. DIN Rail Mounting
Figure 2.1. DIN Rail Mounting
2.2. Panel Mounting
With the use of an optional panel-mount adapter, the RuggedMC series of media converters can be panel mounted. This section shows an example of an RMC unit panel mounted using the optional panel mount adapter.
The panel mount adapter can be secured to a panel with three screws. The RuggedMC product is easily mounted onto the panel mount adapter via the two metal clips on either side of the unit, and a single screw located on the bottom.
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2. Installation
Figure 2.2. Panel Mounting
2.3. Power Supply Wiring and Grounding
Figure 2.3. Power Supply Wiring and Grounding
The RuggedMC power supply inputs are identical and are connected as follows:
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2. Installation
1. +/L = DC (+) / AC (Hot) is connected to the positive (+) terminal if the power source is DC or
to the (Hot) terminal if the power source is AC.
2. -/N = DC (-) / AC (Neutral) is connected to the negative (-) terminal if the power source is DC
or to the (Neutral) terminal if the power source is AC.
3. Surge Ground is connected to the Safety Ground via a braided cable or other appropriate
grounding wire. Surge Ground is used as the ground conductor for all surge and transient suppression circuitry internal to the RuggedMC.
4. Safety Ground should be connected to the power supply ground. This should be the safety
ground for AC inputs or the equipment ground bus for DC inputs.
Surge Ground must be disconnected from Chassis Ground during HIPOT (Dielectric strength) testing.
1. For 125/250VDC rated equipment: An appropriately rated 300VDC circuit breaker must be installed within 3 meters of unit.
2. For 110/230VAC rated equipment: An appropriately rated 250VAC circuit breaker must be installed within 3 meters of the unit
3. A circuit breaker is not required for 48 or 24VDC rated equipment.
4. For multiple supplies, separate circuit breakers must be installed. Equipment must be installed according to the applicable country wiring codes.
2.4. Serial Ports – Signal Description
The RMC30 is equipped with a seven-terminal Phoenix-style connector. This connector can accommodate one RS232 connection, and one RS485/422 connection. Drawing 6 shows the connections for RS232, RS485, and RS422 communications. The following sections describe installation details for respective ports.
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2. Installation
Figure 2.4. Serial RS232, RS485, and RS422 terminal block connections
2.4.1. RS232 Data Port
The RMC30 is equipped with a single EIA/TIA RS232 compliant port, consisting of three terminals: Transmit, Receive, and Common. The RS232 port is intended for point-to-point applications only. The EIA/TIA guidelines for RS232 communications include (but are not limited to) the following:
1. To minimize the effects of ambient electrical noise, shielded cabling is recommended.
2. Reliable communications within 15m. Greater distances are possible.
3. Communications of up to 120kbaud signal rate. The RMC30’s RS232 port does not use an industry standard DB9 connector but rather a Phoenix-
style compression connector. See below for pinout information. The RS232 data port has two modes of operations; only one mode is active at any given time:
1. Communications with IEDs (intelligent electronic devices such as PLC, RTU, etc.)
2. Console configuration of the RMC30. To activate console configuration mode, press and hold <CTRL>Z for approximately 10 seconds
during power up. To deactivate console mode, reset the RMC30.
RMC30 Connector DB9 Connector Pin:Signal
RS232:Tx 2:RD (Receive Data) RS232:Rx 3:TD (Transmit Data)
Table 2.1. RS232 DB9 Pinouts
COM 5:SGND (Singnal Ground)
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2. Installation
Figure 2.5. RS232 DB9 Cable Wiring
2.4.2. RS422 and RS485 Data Ports
The RMC30 is equipped with a single RS485 / RS422 data port. In half duplex mode (See section
2.5 for RMC30 configuration) the RS485 connections (Rx +, Rx -, COM) should be connected. In full-duplex mode the RS422 connections (Rx+, Rx -, Tx+, Tx-, COM) should be connected. Both RS485 and RS422 can accommodate multi-drop networks, for master-slave serial network communications. For both RS485 / RS422 connections, the following general guidelines should be followed:
1. To minimize the effects of ambient electrical noise, shielded cabling is recommended
2. The correct polarity must be observed throughout the daisy chain
3. The number of devices wired should not exceed 32, and total distance should be less than 4000 feet (at 100Kbps)
4. The COM terminal should be connected to the common wire inside the shield.
5. The shield/COM should be grounded at ONE single point to avoid loop currents
6. The twisted pair should be terminated at each end of the chain. (Typically with a 120Ohm resistor and a 10nF capacitor in series across the twisted pair).
Both data terminal pairs (Rx +/- and Tx +/-) are terminated by default from the factory. To remove termination: Open the cover and remove jumper JP1 and/or JP2 (JP1 for Rx+, Rx­terminals, JP2 for Tx+, Tx- terminals) depending on which port termination is NOT required. Termination provided is a 120 Ohm resistor in series with a 10nF capacitor as per the ModBus
1.0 specification. In general termination should be left in place unless it is detrimental to communications.
Transient protection is provided on all RMC30 terminals. Lightning strikes and ground surge currents can cause large momentary voltage differences between ends of communication links. To ensure maximum reliability of the entire link, all equipment should have similar transient protection installed.
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2. Installation
Figure 2.6. Conceptual RS485 Wiring Diagram
2.5. RMC30 Quick Start Recommendations
The following is an excerpt from the RMC30 User’s Guide. It is included to aid those users experienced with communications equipment that may wish to attempt to configure the server without fully reading the guide. We recommend review of the User Guide for a complete understanding of the RMC30 serial device server.
1. Attach a PC running terminal emulation software to the RS232 port and apply power to the chassis (default baud rate, data bits, parity - “57600 8 n”, no hardware/software flow control). Set the terminal type to VT100. See section 2.4.1 for making an appropriate RS232 cable.
2. While the RMC30 is powering on press and hold <CTRL>Z. The following prompt should appear on the screen:
Console mode... Type 'yes' if you want to enter MAIN console mode:
Type yes and press Enter. The log in screen appears. The default user name and password, “admin” and “admin”, provides access to the User Interface (see Chapter 1).
3. As an alternative to steps 1 and 2, you may use Telnet or HTTP via the default IP address of
192.168.0.1 to configure the RMC30. This may require some minor setup of you PC network interfaces to ensure that the RMC30 can be reached.
4. Configure the server’s IP address (Administration, Configure IP Services, IP Address) and Subnet Mask (Administration, Configure IP Services, Subnet). If instead you wish the server to load the address via DHCP, set the address type to dynamic (Administration, Configure IP Services, IP Address Type). See Chapter 1 for more details.
5. You may wish to change the default guest, operator and administration passwords (Administration, Configure IP Services, Configure Passwords). See Chapter 1 for more details.
6. The serial ports may be configured to support Serial encapsulation or TcpModbus, placing connections to or accepting connections from a remote host. See Chapter 2 for more details
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2. Installation
7. You may wish to configure the security aspects of the server. By default the server allows a number of incoming telnet sessions. TFTP sessions are allowed, and may read (and not write) the servers configuration. The server also allows a number of web management sessions to occur. You can limit the numbers of these sessions or disable them completely (Administration, IP Services). If remote SNMP management or traps are desired, configure the appropriate manage station (Administration, Configure SNMP Management Stations).
8. Further concerns such as fine-tuning serial port parameters, measuring and optimizing performance are dealt with by reading the guide fully.
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3. Specifications
3. Specifications
3.1. Power Supply Specifications
Power Supply Type Minimum Input Maximum Input Internal Fuse Rating
24 VDC 18 VDC 36 VDC 3.15A(T) 48 VDC 36 VDC 72 VDC 3.15A(T)
HI (88/300 VDC)
HI (120/240 VAC)
a
(T) Denotes time-delay fuse
b
This is the same power supply for both AC and DC.
b
b
88 VDC 85 VAC
300 VDC 264 VAC
3.15A(T)
Table 3.1. Power Supply Specifications
Maximum Power
a a
a
Consumption
3 W
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3. Specifications
3.2. Mechanical Specifications
Figure 3.1. Mechanical Dimensions
Parameter Value Comments
Dimensions
Weight 1.5 lb (0.68 Kg)
Enclosure 18 gauge Galvanized Steel
Table 3.2. Mechanical Specifications
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4.30 × 2.40 × 3.30 inches (110) × (61) × (84) mm
(Length × Width × Height)
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3. Specifications
3.3. Operating Environment
Parameter Range Comments
Ambient Operating Temperature -40 to 85°C
Ambient Relative Humidity 5% to 95% Non-condensing
Ambient Storage Temperature -40 to 85°C
Table 3.3. Operating Environment
3.4. Type Test Specifications
3.4.1. IEC 61850-3 Type Tests
Test Description Test Levels Severity Levels
IEC 61000-4-2 ESD
IEC 61000-4-3 Radiated RFI Enclosure ports 20 V/m x
IEC 61000-4-4 Burst (Fast Transient)
IEC 61000-4-5 Surge
IEC 61000-4-6
IEC 61000-4-8 Magnetic Field Enclosure ports
IEC 61000-4-29 Voltage Dips & Interrupts
IEC 61000-4-11 Voltage Dips & Interrupts D.C. Power ports
IEC 61000-4-12 Damped Oscillatory
IEC 61000-4-16
Induced
(Conducted) RFI
Mains Frequency
Voltage
Ambient Temperature as measured from a 30cm radius surrounding the center of the RuggedMC enclosure.
Enclosure Contact +/- 8kV 4
Enclosure Air +/- 15kV 4
Signal ports +/- 4kV @ 2.5kHz x D.C. Power ports +/- 4kV 4 A.C. Power ports +/- 4kV 4
Earth ground ports
Signal ports
D.C. Power ports
A.C. Power ports
Signal ports 10V 3
D.C Power ports 10V 3
A.C. Power ports 10V 3
Earth ground ports1 10V 3
D.C. Power ports
A.C. Power ports
Signal ports
D.C. Power ports
A.C. Power ports
Signal ports
D.C. Power ports
a
+/- 4kV line-to-earth,
+/- 2kV line-to-line
+/- 2kV line-to-earth,
+/- 1kV line-to-line
+/- 4kV line-to-earth,
+/- 2kV line-to-line
40 A/m continuous,
1000 A/m for 1 s
30% for 0.1s, 60% for
0.1s, 100% for 0.05s 30% for 1 period,
60% for 50 periods
100% for 5 periods,
100% for 50 periods
2.5kV common, 1kV
diff. mode@1MHz
2.5kV common, 1kV
diff. mode@1MHz
2.5kV common, 1kV
diff. mode@1MHz
30V Continuous,
300V for 1s
30V Continuous,
300V for 1s
+/- 4kV 4
N/A
N/A
N/A
N/A
4
3
4
3
3
3
4
4
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3. Specifications
Test Description Test Levels Severity Levels
IEC 61000-4-17
IEC 60255-5 Dielectric Strength
IEC 60255-5 H.V. Impulse
a
Only applicable to functional earth connections separated from the safety earth connection.
Ripple on D.C.
Power Supply
Table 3.4. IEC 61850-3 Type Tests
3.4.2. IEEE 1613 Type Tests
Test Description Test Levels Severity Levels
IEEE C37.90.3 ESD
IEEE C37.90.2 Radiated RFI Enclosure ports 35 V/m N/A
IEEE C37.90.1 Fast Transient
IEEE C37.90.1 Oscillatory
IEEE C37.90 H.V. Impulse
Table 3.5. IEEE 1613 Type Tests
D.C. Power ports 10% 3
Signal ports
D.C. Power ports 1.5kVdc N/A A.C. Power ports 2kVac N/A
Signal ports
D.C. Power ports 5kV N/A A.C. Power ports 5kV N/A
Enclosure Contact +/- 8kV N/A
Enclosure Air +/- 15kV N/A
Signal ports +/- 4kV @ 2.5kHz N/A D.C. Power ports +/- 4kV N/A A.C. Power ports +/- 4kV N/A
Earth ground ports3 +/- 4kV N/A
Signal ports
D.C. Power ports
A.C. Power ports
Signal ports D.C. Power ports 5kV N/A
A.C. Power ports 5kV N/A
Signal ports 2kVac N/A D.C. Power ports 1.5kVdc N/AIEEE C37.90 Dielectric Strength A.C. Power ports 2kVac N/A
2kVac (Fail-Safe
Relay output)
5kV (Fail-Safe
Relay output)
2.5kV common mode @1MHz
2.5kV common, 1kV diff. mode@1MHz
2.5kV common, 1kV diff. mode@1MHz
5kV (Fail-Safe
Relay output)
N/A
N/A
N/A
N/A
N/A
N/A
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3. Specifications
3.4.3. IEC Environmental Type Tests
Test Description Test Levels Severity Levels
IEC 60068-2-1 Cold Temperature Test Ad -40°C, 16 Hours N/A IEC 60068-2-2 Dry Heat Test Bd +85°C, 16 Hours N/A
IEC 60068-2-30
IEC 60255-21-1 Vibration Tests Fc 2g @ (10 - 150) Hz Class 2 IEC 60255-21-2 Shock Tests Ea 30g @ 11mS Class 2
a
Class 2 refers to “Measuring relays and protection equipment for which a very high security margin is required or where
Humidity (Damp
Heat, Cyclic)
the vibration levels are very high ( e.g. shipboard application and for severe transportation conditions”).
Table 3.6. IEC Environmental Type Tests
3.5. Agency Approvals
Agency Standards Comments
CSA, CE
FCC FCC Part 15, Class A Approved
CISPR EN55022, Class A Approved
FDA/CDRH 21 CFR Chapter 1, Subchapter J Compliant
IEC/EN EN60825-1:1994 + A11:1996 + A2:2001 Compliant
Table 3.7. Agency Approvals
CSA C22.2 No. 60950,
Test Db
UL 60950, EN 60950
EN 61000-6-2
95% (non-
condensing), 55°C , 6
cycles
N/A
a a
Approved
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Appendix A. Warranty
Appendix A. Warranty
RuggedCom warrants this product for a period of five (5) years from the date of purchase. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. For warranty details, visit www.RuggedCom.com or contact your customer service representative.
Should this product require service, contact the factory at:
RuggedCom Inc.
300 Applewood Crescent Concord, Ontario Canada L4K 5C7 Phone: +1 905 856 5288 Fax: +1 905 856 1995
RuggedCom® RuggedMC™ 23 RMC30 Installation Guide Rev106
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