RuggedCom RuggedMC RMC30 Hardware Installation Manual

RuggedMC™ RMC30

Hardware Installation Guide

Revision 106 - November 1, 2012

www.RuggedCom.com

RuggedMC™ RMC30

RuggedMC™ RMC30: Hardware Installation Guide

Copyright © 2012 RuggedCom Inc.

All Rights Reserved

Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly
permitted. Violations are liable for damages. All rights are reserved, particularly for the purposes of patent application or trademark registration.

This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be
photocopied, reproduced or translated to another language without the prior written consent of RuggedCom Inc.

Disclaimer Of Liability

We have checked the contents of this manual against the hardware and software described. However, deviations from the description cannot
be completely ruled out.

RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing,
performance, or use of this material.

The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We appreciate
any suggested improvements. We reserve the right to make technical improvements without notice.

Registered Trademarks

ROX™, RuggedRated™ and eRSTP™ are trademarks of RuggedCom Inc. RuggedRouter® is a registered trademark of RuggedCom Inc.
RuggedBackbone™ is a trademark of RuggedCom Inc. Other designations in this manual might be trademarks whose use by third parties for
their own purposes would infringe the rights of the owner.

Linux® is the registered trademark of Linus Torvalds in the U.S. and other countries.
The registered trademark Linux® is used pursuant to a sublicense from LMI, the exclusive licensee of Linus Torvalds, owner of the mark on

a world-wide basis.

Third Party Copyrights

RuggedCom recognizes the following third party copyrights:

• Copyright © 2004 GoAhead Software, Inc. All Rights Reserved.

Warranty

Five (5) years from date of purchase, return to factory. For warranty details, visit www.RuggedCom.com or contact your customer service
representative.

Contacting RuggedCom

Corporate Headquarters US Headquarters Europe Headquarters
RuggedCom Inc.

300 Applewood Crescent,
Concord, Ontario
Canada, L4K 5C7
Tel: [phone]
Fax: [phone]
Toll-free: 1 888 264 0006

Technical Support
Toll Free (North America): 1 866 922 7975

International: [phone]
Email: [e-mail]

Web: www.RuggedCom.com

RuggedCom
1930 Harrison Street, Suite 209
Hollywood, Florida
USA, 33020
Tel: [phone] ext.103
Fax: [phone]
Toll-free: 1 888 264 0006

Email: [e-mail]

RuggedCom
Unit 41, Aztec Centre,
Aztec West, Almondsbury, Bristol
United Kingdom BS32 4TD
Tel: [phone]
Fax: [phone]

RuggedMC™ RMC30

Table of Contents

FCC Statement And Cautions ................................................................................................... 6

1. Product Overview ................................................................................................................... 7

1.1. RMC30 Front Panel Description ................................................................................. 9

1.2. RMC30 Side and Bottom Views ............................................................................... 10

2. Installation ............................................................................................................................ 11

2.1. DIN Rail Mounting ..................................................................................................... 11

2.2. Panel Mounting ......................................................................................................... 11

2.3. Power Supply Wiring and Grounding ........................................................................ 12

2.4. Serial Ports – Signal Description .............................................................................. 13

2.4.1. RS232 Data Port ............................................................................................ 14

2.4.2. RS422 and RS485 Data Ports ....................................................................... 15

2.5. RMC30 Quick Start Recommendations .................................................................... 16

3. Specifications ....................................................................................................................... 18

3.1. Power Supply Specifications ..................................................................................... 18

3.2. Mechanical Specifications ......................................................................................... 19

3.3. Operating Environment ............................................................................................. 20

3.4. Type Test Specifications ........................................................................................... 20

3.4.1. IEC 61850-3 Type Tests ................................................................................ 20

3.4.2. IEEE 1613 Type Tests ................................................................................... 21

3.4.3. IEC Environmental Type Tests ...................................................................... 22

3.5. Agency Approvals ..................................................................................................... 22

A. Warranty .............................................................................................................................. 23

RuggedCom® RuggedMC™ 3 RMC30 Installation Guide Rev106

RuggedMC™ RMC30

List of Figures

1.1. RMC30 Front Panel ............................................................................................................ 9

1.2. RMC30 Side and Bottom Views ....................................................................................... 10

2.1. DIN Rail Mounting ............................................................................................................ 11

2.2. Panel Mounting ................................................................................................................. 12

2.3. Power Supply Wiring and Grounding ............................................................................... 12

2.4. Serial RS232, RS485, and RS422 terminal block connections ......................................... 14

2.5. RS232 DB9 Cable Wiring ................................................................................................. 15

2.6. Conceptual RS485 Wiring Diagram .................................................................................. 16

3.1. Mechanical Dimensions .................................................................................................... 19

RuggedCom® RuggedMC™ 4 RMC30 Installation Guide Rev106

RuggedMC™ RMC30

List of Tables

1.1. RMC30 LED Definitions ...................................................................................................... 9

2.1. RS232 DB9 Pinouts .......................................................................................................... 14

3.1. Power Supply Specifications ............................................................................................. 18

3.2. Mechanical Specifications ................................................................................................. 19

3.3. Operating Environment ..................................................................................................... 20

3.4. IEC 61850-3 Type Tests ................................................................................................... 20

3.5. IEEE 1613 Type Tests ..................................................................................................... 21

3.6. IEC Environmental Type Tests ......................................................................................... 22

3.7. Agency Approvals ............................................................................................................. 22

RuggedCom® RuggedMC™ 5 RMC30 Installation Guide Rev106

FCC Statement And Cautions

FCC Statement And Cautions

Federal Communications Commission Radio Frequency Interference
Statement

This equipment has been tested and found to comply with the limits for a Class A digital device
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his own expense.

Caution: Service

This product contains no user-serviceable parts. Attempted service by unauthorized
personnel shall render all warranties null and void.

Changes or modifications not expressly approved by RuggedCom Inc. could invalidate
specifications, test results, and agency approvals, and void the user’s authority to
operate the equipment.

Should this device require service, refer to Appendix A, Warranty in this guide.

Caution: Physical Access

This product should be installed in a restricted access location where access can only
be gained by service personnel or users who have been instructed about the reasons
for the restrictions applied to the location and about any precautions that shall be taken;
and access is through the use of a tool or lock and key, or other means of security,
and is controlled by the authority responsible for the location.

RuggedCom® RuggedMC™ 6 RMC30 Installation Guide Rev106

1. Product Overview

1. Product Overview

The RuggedServer™ RMC30 is an industrially hardened, 2-port serial device server specifically
designed to operate in electrically harsh and climatically demanding environments. The RMC30
allows you to communicate with virtually any serial device via Ethernet providing simple and
reliable network connectivity.

The RMC30 is packaged in a compact, galvanized steel enclosure that allows either DIN or panel
mounting for efficient use of cabinet space. It has an integrated power supply with a wide range of
voltages for worldwide operability. An operating temperature range of -40 to +85°C (-40 to +185°F)
without the use of internal cooling fans allows it to be placed in almost any location.

The RMC30 is compliant with EMI and environmental standards for utility substations, industrial
manufacturing, process and control and intelligent transportation systems applications.

The RMC30 offers both an RS232 port and a RS485/422 port simultaneously via a solid screw
down terminal block. The 10Base-T Ethernet port supports both auto-negotiation and auto­crossover detection and simplifies cabling. Simple and intuitive network based configuration using
either the built in Web or Telnet server makes setup a breeze.

The RMC30’s superior ruggedized design coupled with the Rugged Operating System™ (ROS)
provides improved system reliability making it ideally suited for creating Ethernet networks for
mission critical, real-time, control applications.

Connectivity

• 1 RS232 and 1 RS422/485 port

• 1-10BaseTX

• Fully compliant EIA/TIA RS485 and RS232 ports

• Built-In optional RS485 Termination

Serial Encapsulation

• Baud rates up to 230 kbps

• Point to point and multi-point modes

• Convert Modbus RTU to Modbus TCP

• Support multiple Modbus masters

• Use ‘serial IP’ port redirection software to support PC applications statistics and built-in ‘sniffer’
for troubleshooting

Universal Power Supply Options

• Input voltages of 24VDC, 48VDC, and (88-300VDC or 85-264VAC) for worldwide operability

• Integrated power supply eliminates need for an awkward external power transformer

• Screw down terminal blocks ensure reliable maintenance free connections

• CSA/UL 60950 safety approved to +85°C

Designed for Harsh Environments

• Exceeds IEC 61850-3 requirements for electric power substations

• Exceeds IEC 61000-6-2 for industrial environments

RuggedCom® RuggedMC™ 7 RMC30 Installation Guide Rev106