Rosemount 775 01 User Manual

Reference Manual 00809-0100-0775, Rev AA March 2009
Smart Wir eless THUM™ Adapter
Reference Manual 00809-0100-0775, Rev AA March 2009
Smart Wireless THUM Adapter Hardware Revision 1 HART® Device Revision 1 Field Communicator Field Device Revision Dev v2.5 DD v4
The United States has two toll-free assistance numbers and one international number.
Customer Central 1-800-999-9307 (7:00 a.m. to 7:00 P.M. CST)
National Response Center 1-800-654-7768 (24 hours a day) Equipment service needs
International 1-(952) 906-8888
Smart Wireless THUM Adapter
Smart Wir eless THUM™ Adapter
NOTICE
CAUTION
The products described in this document are NOT designed for nuclear-qualified applications.
Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact a Emerson Process Management Sales Representative.
The Smart Wireless THUM Adapter may be protected by one or more U.S. Patents pending. Other foreign patents pending.
Reference Manual 00809-0100-0775, Rev AA March 2009
Explosions could result in death or serious injury: Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Please review the approvals section of the THUM reference manual for any restrictions associated with a safe installation.
• Before connecting a Field Communicator in an explosive atmosphere, ensure the instruments are installed in accordance with intrinsically safe or non-incendive field wiring practices. Process leaks may cause harm or result in death.
• Install and tighten process connectors before applying pressure. Electrical shock can result in death or serious injury.
• Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.
NOTICE
The THUM and all other wireless devices should be installed only after the Smart Wireless Gateway has been installed and is functioning properly. Wireless devices should also be powered up in order of proximity from the Gateway, beginning with the closest. This will result in a simpler and faster network installation.
Smart Wireless THUM Adapter
NOTICE
NOTICE
Reference Manual 00809-0100-0775, Rev AA March 2009
Section 1 Overview
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2
Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-3
Return of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-4
Smart Wireless THUM Adapter
SAFETY MESSAGES
Warnings
Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that potentially raises safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.
WARNING
Failure to follow these installation guidelines could result in death or serious injury.
•Make sure only qualified personnel perform the installation.
Explosions could result in death or serious injury.
• Before connecting a 375 Field Communicator in an explosive atmosphere, make sure the instruments are installed in accordance with intrinsically safe or non-incendive field wiring practices.
• Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications.
Electrical shock could cause death or serious injury.
• Use extreme caution when making contact with the leads and terminals.
Reference Manual 00809-0100-0775, Rev AA March 2009
Overview
This manual is designed to assist in the installation, operation, and
Manual
Transmitter
maintenance of Smart Wireless THUM Adapter. Section 1: Overview
• Manual and Transmitter Overview
Considerations
• Return of Materials Section 2: Configuration
• Device Sensor Configuration
• Device Network Configuration Section 3: Mounting
• Mount the Sensor
• Sensor Assembly/Leads
Grounding Section 4: Commissioning
• Network Status
Verify Operation Section 5: Operation and Maintenance Appendix A: Specifications and Reference Data
• Specifications
• Dimensional drawings
• Ordering Information Appendix B: Approvals
• Product Certifications
• Installation Drawings
Features of the Smart Wireless THUM Adapter include:
• An installation-ready solution that provides a variety of mounting options, and transmitter configurations
• Flexibility to meet your most demanding applications
• Wireless output with >99% data reliability delivers rich HART data, protected by industry leading security
• Works with any 2 or 4 wire HART 5.0 or new Device
• Does not affect the approval of the sub-device
Smart Wireless THUM Adapter
Reference Manual 00809-0100-0775, Rev AA March 2009
Considerations
The Smart Wireless THUM Adapter is connected to a HART sub-device. With simple HART configu-
General
Commissioning
Mechanical
Electrical
ration, the THUM transmits the HART information from the sub-device unto the WirelessHART net­work.
The THUM can be commissioned before or after installation. It may be useful to commission it on the bench, before installation, to ensure proper operation and to become familiar with its functionality. When applicable, make sure the instruments are installed in accordance with intrinsically safe or non-incendive field wiring practices. The device will be powered whenever THUM is connected to a powered loop.
Location
When choosing an installation location and position, take into account the need for access to the transmitter. For best performance, the antenna should be vertical with some space between objects in a parallel metal plane such as a pipe or metal framework, as the pipes or framework may adversely affect the performance of the antenna.
THUM Power Options
The THUM has two power options; variable current, and fixed current mode.
Variable Current
Variable current mode is the mode that the THUM should be in if the current on the 4-20 mA loop can change between 4 to 20 mA. The THUM will drop 2.25 volts at 2.5 mA and 1 volt at 25 mA. The voltage drop is linear between these two points. The THUM will operate according to standard specifications under this mode.
Fixed Current
Fixed current mode can only be used when the current of the loop will never fall below 20 mA. The THUM will always drop 1 volt across the loop. If the current of the loop falls below 20 mA the THUM, and the rest of the wireless network may not function properly.
Smart Wireless THUM Adapter
This symbol represents protective earth grounding.
Reference Manual 00809-0100-0775, Rev AA March 2009
Smart Wireless THUM Adapter
Environmental
RETURN OF MATERIALS
Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications.
Temperature Effects
The transmitter will operate within specifications for ambient temperatures between –40 and 185 °F (–40 and 85 °C).
To expedite the return process in North America, call the Emerson Process Management National Response Center toll-free at 800-654-7768. This center, available 24 hours a day, will assist you with any needed information or materials.
The center will ask for the following information:
• Product model
• Serial numbers
• The last process material to which the product was exposed The center will provide
• A Return Material Authorization (RMA) number
• Instructions and procedures that are necessary to return goods that were exposed to hazardous substances
For other locations outside North America, please contact an Emerson Process Management sales representative for further instructions.
NOTE
If the device has been exposed to a hazardous substance, a Material Safety Data Sheet (MSDS) must be included with the returned materials. An MSDS is required by law to be available to people exposed to specific hazardous substances.
Reference Manual 00809-0100-0775, Rev AA March 2009
Section 2 Configuration
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1
Device Sensor Configuration . . . . . . . . . . . . . . . ... . . . . . . page 2-2
Device Network Configuration . . . . . . . . . . . . . .. . . . . . . . page 2-2
Smart Wireless THUM Adapter
SAFETY MESSAGES
Warnings
Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that potentially raises safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.
WARNING
Failure to follow these installation guidelines could result in death or serious injury.
•Make sure only qualified personnel perform the installation.
Explosions could result in death or serious injury.
• Before connecting a 375 Field Communicator in an explosive atmosphere, make sure the instruments are installed in accordance with intrinsically safe or non-incendive field wiring practices.
• Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications.
Electrical shock could cause death or serious injury.
• Use extreme caution when making contact with the leads and terminals.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference, this device must accept any interference received, including interference that may cause undesired operation.
This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons.
Reference Manual 00809-0100-0775, Rev AA March 2009
Smart Wireless THUM Adapter
Connections
THUM Configuration
DEVICE NETWORK CONFIGURATION
The THUM is compatible with a number of sub-devices. See section 3 for details on wiring the THUM to different types of sub-devices.
The THUM will receive any HART communication from a handheld Field Communicator, or AMS In order for the THUM to receive HART communication the sub-device must be powered. When us­ing a Field communicator polling must be turned on, the default HART address for the THUM is ad­dress 15. When using a Field Communicator, any configuration changes must be sent to the transmit­ter using the Send key (F2). AMS configuration changes are implemented when the Apply button is clicked.
AMS
® Wireless Configurator
AMS is capable of connecting to devices directly, using a HART modem, or with the Gateway. When configuring on the bench with a HART modem, double click the device icon, then choose the Config­ure/Setup tab (or right click and select Configure/Setup). Configure the device settings using the Direct Connection menu. When configuring with the Gateway, double click the device icon then choose the Configure/Setup tab (or right click and select Configure/Setup). Configure the device settings using the Wireless Connection menu. To check or change sensor configuration using a 375 Field Communicator, enter the following Fast Key Sequence: 2, 1, 3.
To communicate with the Gateway, and ultimately the Information System, the transmitter must be configured to communicate with the wireless network. Using a Field Communicator or AMS, enter the Network ID and Join Key so they match the Network ID and Join Key of the Gateway and the other devices in the network. If the Network ID and Join Key are not identical, the transmitter will not com­municate with the network. The Network ID and Join Key may be obtained from the Gateway on the Setup>Network>Settings page on the web server. Using a 375 Field Communicator, the Network ID can be configured by entering the Fast Key Sequence: 2, 2, 1, 1. The Join Key can also be configured using a 375 Field Communicator with the Fast Key Sequence: 2, 2, 1, 2.
The final device network configuration piece is the Update Rate. There are three update rates for the THUM. Each Update Rate can be configured independently of the other two. One of the Updates is for THUM specific information such as THUM temperature and communication status. The other two Update Rates are for sub-device information. The information that is sent for the sub-device and the frequency that it is sent can all be changed at commissioning or at any other time. At default the Up­date Rate for all three Updates is 1 minute. The Updates can be changed using AMS or a 375 Field Communicator.
®.
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