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LDL Ironless Linear Servo Motors
User Manual
84 pgs4.1 Mb0
Table of contents
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Rockwell Automation LDL Ironless Linear Servo Motors User Manual

LDL-Series Ironless Linear Servo Motors
Catalog Numbers LDL-N030xxx-xHT11, LDL-N050xxx-xHT11, LDL-N075xxx-xHT11, LDL-T030xxx-xHT11, LDL-T050xxx-xHT11, LDL-T075xxx-xHT11,
LDL-N030xxx-xHT20, LDL-N050xxx-xHT20, LDL-N075xxx-xHT20, LDL-T030xxx-xHT20, LDL-T050xxx-xHT20, LDL-T075xxx-xHT20,
LDL-N030xxx, LDL-N050xxx, LDL-N075xxx, LDL-T030xxx, LDL-T050xxx, LDL-T075xxx User Manual

Important User Information

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
available from your local
) describes some important differences
WARNING
Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
IMPORTANT
ATTENTION
Identifies information that is critical for successful application and understanding of the product.
Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence
SHOCK HAZARD
Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.
BURN HAZARD
Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.
Allen-Bradley, Rockwell Automation, Kinetix, Ultra3000, LDL-Series Ironless Linear Servo Motors, RSLogix 5000, and TechConnect are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Safety Considerations
Start

Table of Contents

Preface
About This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . 7
Additional Resources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
High Energy Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Unpacking and Handling . . . . . . . . . . . . . . . . . . . . . . . . 10
Air Freight Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . 11
Vertical or Incline Installation . . . . . . . . . . . . . . . . . . . . . . . 12
Operational Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . 16
Linear Motor Components . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Design Consideration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Motor Air Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Bumpers, Shock Absorbers, or End Stops . . . . . . . . . . . . 18
Linear Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Carriage/Heat Sink. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Motor Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Chapter 3
Installing the LDL-Series Linear Motor
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Unpacking and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . 21
Installing the Linear Motor Components. . . . . . . . . . . . . . . . 22
Required Tools: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Mount the Magnet Channel . . . . . . . . . . . . . . . . . . . . . . 22
Mount the Motor Coil. . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Chapter 4
LDL-Series Linear Motor Connector Data
3Publication LDL-UM001A-EN-P - March 2009 3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Linear Motor Coil Connectors . . . . . . . . . . . . . . . . . . . . . . . 27
Power Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
PTC Thermistor Connector . . . . . . . . . . . . . . . . . . . . . . . 28
Hall Effect Module Connectors. . . . . . . . . . . . . . . . . . . . . . . 28
Feedback Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
PTC Thermistor Connector . . . . . . . . . . . . . . . . . . . . . . . 29
Encoder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Table of Contents
Wiring the LDL-Series Linear Motor
Configure and Start Up the LDL-Series Linear Motor
Chapter 5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Connect the Linear Motor Coil. . . . . . . . . . . . . . . . . . . . . . . 31
Signal and Wire Definitions for Flying Lead Components . . . 33
Linear Motor Coil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Hall Effect Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Making Your Own Extension Cables . . . . . . . . . . . . . . . . . . 34
Mounting and Wiring Two Identical Coils in Tandem . . . . . . 35
Cables Exit to the Right . . . . . . . . . . . . . . . . . . . . . . . . . 35
Chapter 6
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Motor Direction Defined . . . . . . . . . . . . . . . . . . . . . . . . 39
What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Required Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Follow These Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Update Linear Motor Database. . . . . . . . . . . . . . . . . . . . . . . 41
Set Up Connection to Kinetix 6000 or Kinetix 2000 Drive . . . 42
Set Up the Connection to an Ultra3000 Drive . . . . . . . . . . . . 47
Verify Motor Encoder Direction . . . . . . . . . . . . . . . . . . . . . . 49
Verify Motor Encoder Resolution . . . . . . . . . . . . . . . . . . . . . 50
Verify Linear Motor Wiring and Function . . . . . . . . . . . . . . . 50
Specifications and Dimensions
Appendix A
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 56
Common Performance Specifications . . . . . . . . . . . . . . . 56
LDL-Series Ironless Linear Motor
Performance Specifications. . . . . . . . . . . . . . . . . . . . . . 57
General Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Weight Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Carriage Weight and Heat Sink Area Requirements . . . . . 62
Environmental Specifications . . . . . . . . . . . . . . . . . . . . . 62
Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Product Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Motor Coil Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . 64
Magnet Channel Dimensions . . . . . . . . . . . . . . . . . . . . . 66
4 Publication LDL-UM001A-EN-P - March 2009
Interconnect Diagrams
Sin/Cos Linear Encoder and Kinetix 6000 Drives
Table of Contents
Appendix B
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Wiring Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Appendix C
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Kinetix 6000 Drive Feedback Connection. . . . . . . . . . . . . . . 77
Encoder Counting Direction . . . . . . . . . . . . . . . . . . . . . . . . 78
Set Up the Axis Properties. . . . . . . . . . . . . . . . . . . . . . . . . . 78
Index
Publication LDL-UM001A-EN-P - March 2009 5
Table of Contents

Notes:

6 Publication LDL-UM001A-EN-P - March 2009

Preface

About This Publication

This manual provides detailed installation instructions for mounting, wiring, and maintaining your LDL-Series Ironless Linear Servo Motors.
Who Should Use This
This manual is intended for engineers or technicians directly involved in the installation, wiring, and maintenance of LDL-Series ironless
Manual
linear motors. If you do not have a basic understanding of linear motors, contact
your local Rockwell Automation sales representative for information on available training courses before using this product.

Additional Resources

The following documents contain additional information conce rning related Rockwell Automation products.
Resource Description
Kinetix 2000 Multi-axis Servo Drive User Manual, publication
2093-UM001
Kinetix 6000 Multi-axis Servo Drive User Manual, publication
2094-UM001
Ultra3000 Digital Servo Drives Installation Manual, publication
2098-IN003
How to install, setup, and troubleshoot a Kinetix 2000 drive
How to install, setup, and troubleshoot a Kinetix 6000 drive
How to install, setup, and troubleshoot an Ultra3000 drive
Ultra3000 Digital Servo Drives Integration Manual, publication
2098-IN005
Ultra3000 Digital Servo Drives User Manual, publication
2098-UM001
Motion Analyzer CD, download at http://ab.com/e-tools. Drive and motor sizing with application analysis software Motion Modules in Logix5000 Control Systems User Manual,
publication
System Design for Control of Electrical Noise Reference Manual, publication
Kinetix Motion Control Selection Guide, publication GMC-SG001 Information about Kinetix products Safety Guidelines for the Application, Installation, and
Maintenance of Solid State Controls, publication Allen-Bradley Industrial Automation Glossary, publication AG-7.1 A glossary of industrial automation terms and abbreviations Rockwell Automation Product Certification Website, publication
available at National Electrical Code. Published by the National Fire
Protection Association of Boston, MA.
LOGIX-UM002
GMC-RM001
SGI-IN001
http://www.ab.com
Instruction on configuring Ultra3000 and Ultra500 drives, creating and configuring project, source, and header files and creating and running programs.
Information on configuring and troubleshooting your ControlLogix and CompactLogix SERCOS interface modules, and using the home to torque-level sequence
Information, examples, and techniques designed to minimize system failures caused by electrical noise
Characteristics, application, installation, and maintenance of solid state controls
For declarations of conformity (DoC) currently available from Rockwell Automation
An article on wire sizes and types for grounding electrical equipment
You can view or download publications at
http://literature.rockwellautomation.com. To order paper copies of
technical documentation, contact your local Rockwell Automation distributor or sales representative.
7Publication LDL-UM001A-EN-P - March 2009 7
Preface
Notes:
8 Publication LDL-UM001A-EN-P - March 2009

Safety Considerations

Chapter
1

Introduction

Labels

Title Location Label Details
This chapter describes the safety issues encountered while using a linear motor and the precautions you can take to minimize risk. Potential hazards discussed here are identif ied by label s affixed to the device.
Topic Page
Labels 9 High Energy Magnets 10 Vertical or Incline Installation 12 Operational Guidelines 13
Here you will find the safety and identification labels affixed to your linear motor components. To prevent injury and damage to the linear motor, review the safety label and its de tails and locati on before using the linear motor.
Safety Label
Magnetic Field Danger
9Publication LDL-UM001A-EN-P - March 2009 9
A The Magnetic Fields label identifies non-ionizing radiation
DANGER
MAGNETIC FIELDS LOCATED IN THIS AREA. Can be harmfull to pacemakers and other sensitive equipment.
found in the magnet channels. Magnetic channels are constructed with strong magnets. Strong magnets can disrupt the functionality of automatic implantable cardioverter defibrillators (AICD); people with a pacemaker should not work near the magnet channels. Maintenance personnel working near the magnet channels should avoid the use of metallic tools and secure items such as badge clip and other personal effects that could be attracted by the strong magnets. Strong magnets can erase magnetic media. Never let credit cards or electronic media contact or come near the magnet channels.
Chapter 1 Safety Considerations
Title Location Label Details
Coil Name Plate B This name plate shows the coil catalog number, serial
Identification Labels
www.ab.com
CAT. NO. LDL-XXXXXXX-XHTXX SERIAL NO. XXXX-X-XXXX
CLASS B, 230 VAC, 0-167 Hz, 3Ø E230241 MADE IN USA
number operating voltage and frequency.
Magnet Channel Name Plate
RoHS Compliant D LDL-Series linear motor components are RoHS compliant.
C This name plate shows the magnet channel catalog number,
CAT. NO. LDL-XXXXXXXXX SERIAL NO. XXXX-X-XXXX
www.ab.com
RoHS COMPLIANT
Directive 2002/95/EC
MADE IN USA
serial number.
Label Locations for LDL-Series Linear Motor
The coil shown here is upside down relative to the magnet channel so the
MAGNETIC FIELDS LOCATED IN THIS AREA. Can be harmfull to pacemakers and other sensitive equipment.
D
DANGER
A
labels are seen.
B
CAT. NO. LDL-C050200-DHT11
SERIAL NO. XXXXX-X-XXXX
m
o .c b
w.a w w
IANT
L
P
OM
Directive 2002/95/EC
oHS C
R
z, 3Ø
H
A
-167 US
, 0 C
IN
E
VA
D
30
A
, 2
B
S
M
S
41
LA
02
C
23 E
MADE IN USA
CAT. NO. LDL-NM075600 SERIAL NO. XXXX-X-XXXX
SERIES A
w.ab.com
w
w
C

High Energy Magnets

Linear motor magnet channels contain high energy magnets that attract ferrous metals from a considerable distance. Precautions must be taken while unpacking, handling, and shipping by air.
Unpacking and Handling
Unpack magnet channels one at a time. Repack magnet channels after inspection and before it is stocked or staged for installation. Leave
10 Publication LDL-UM001A-EN-P - March 2009
Safety Considerations Chapter 1
protective wrapping, cardboard and flux containment plates in place until magnet channel is installed. Clear the inspection and repacking area of any ferrous metals that will attracted to or attract the magnetic assembly. If magnet channels must be unpacked at the same time maintain a distance of 1.5 m (5 ft) between assemblies.
Air Freight Restrictions
When air freighting linear motor special preparations and precautions must be taken. The following information outlines the basic requirements at the publication d at e of th is document. However, regulations are subject to change and additional area or carrier restrictions may be imposed. Always check with your carrier or logistics specialist regarding current local, regional, and national transportation requirements when ship ping this product.
Linear motor magnet channels contain magnetized material, as classified by International Air Transport Association (IATA) Dangerous Goods Regulations. An IATA trained individual must be involved when shipping this product via domestic or international air freight. Packing Instruction 902 provides information regarding the preparation of this product for air transportation. Follow these regulations for general marking and labeling requirements, the application of specific Magnetized Material Handling Labels, and instructions for preparing the Shipper's Declaration for Dangerous Goods.
As a minimum, refer to the following IATA Dangerous Goods Regulations:
• Subsection 1.5: Training
• Subsection 3.9.2.2: Classification as Magnetized Material
• Subsection 4.2: Identification as UN 2807, Magnetized Material,
Class 9, Packing Instruction 902
• Subsection 7.1.5: Marking
• Subsection 7.2: Labeling
• Subsection 7.4.1: Magnetized Material Label
• Section 8: Shipper's Declaration for Dangerous Goods
When shipped via ground in the United States, these products are not considered a U.S. D.O.T. Hazardous Material and standard shipping procedures apply.
Publication LDL-UM001A-EN-P - March 2009 11
Chapter 1 Safety Considerations

Vertical or Incline Installation

A linear motor driven system mounted vertically or on an incline will not maintain position when the power is removed. Under the influence of gravity the motion platform and its payload will fall to the low end of travel. Design engineers should allow for this by designing in controlled power down circuits or mechanical controls to prevent the linear motor driven system and its payload from being damaged when the power fails.
ATTENTION
Linear motors are capable of high accelerations, sudden and fast motion. Rockwell Automation is not responsible for misuse, or improper implementation of this equipment.
ATTENTION
Linear motor driven systems must have end of travel bumpers. They must be designed to take a large impact from uncontrolled motion. The payload must be secured to the system such that it will not sheer off in the event of an impact in excess of the bumper ratings.
ATTENTION
The Hall effect module contains an electrostatic discharge (ESD) sensitive devise. You are required to follow static-control precautions when you install, test, service, or repair this assembly. If you do not follow ESD control precautions, components can be damaged. If you are not familiar with static control precautions, refer to Guarding Against Electrostatic Damage, publication 8000-4.5.2
, or any other applicable ESD
awareness handbook.
BURN HAZARD
When the linear motors are running at their maximum rating the temperature of attached heat sink can reach 100 ºC (212 ºF).
SHOCK HAZARD
An assembled linear motor will generate power if the coil or magnet channel is moved. Un-terminated power cables present an electrical shock hazard. Never handle flying leads or touch power pins while moving the motor.
12 Publication LDL-UM001A-EN-P - March 2009
Safety Considerations Chapter 1

Operational Guidelines

Please read and follow the guidelines shown here to safely operate the linear motor created from the these linear motor component s .
ATTENTION
Observe maximum safe speed. Linear motors are capable of very high forces, accelerations, and speeds. The maximum obtainable acceleration and speed is based on the drive output (bus voltage and current settings). The allowable maximum speed is application specific and partly based on the linear motion mechanics supplied by others.
ATTENTION
Moving parts can cause injury. Before operating the linear motor, make sure all components are secure and magnet mounting hardware is below magnet surface. Remove all unused parts from the motor travel assembly to prevent them from jamming in the motor air gap and damaging the coil or flying off and causing bodily injury.
IMPORTANT
You are responsible for making sure the servo control system safely controls the linear motor with regards to maximum safe force, acceleration, and speed, including runaway conditions.
ATTENTION
ATTENTION
A runaway condition can be caused by incorrect motor, hall effect, and position feedback wiring resulting in violent uncontrolled motion.
Keep away from the line of motor travel at all times. Always have bumpers in place and securely fastened before applying power to your linear motor.
High Voltage can kill. Do not operate with exposed wires. Do not go near electrically live parts.
Publication LDL-UM001A-EN-P - March 2009 13
Chapter 1 Safety Considerations
WARNING
Large Position Error Tolerances, such as those calculated by the Auto Tune function in RSLogix 5000 programming software, or when configuring a new axis with RSLogix 5000 software, can lead to undetected and repetitive high energy impacts against axis end stops if proper precautions are not in place. These tolerances can also lead to undetected and repetitive high energy impacts against unexpected obstructions. Such impacts can lead to equipment damage and/or serious injury.
To identify the safety concerns that you have with default Position Error Tolerance or after an Auto-Tune Function go to the Rockwell Automation Knowlegebase Click on Find Technical Support Answers and search for Answer Id 55937.
.
14 Publication LDL-UM001A-EN-P - March 2009

Start

Chapter
2

Introduction

Use this chapter to become familiar with the linear motor components, their maintenance needs, and their configuration.
Topic Page
Catalog Number Explanation 16 Linear Motor Components 17 Design Consideration 18 Maintenance 19 Motor Storage 19
15Publication LDL-UM001A-EN-P - March 2009 15
Chapter 2 Start

Catalog Number Explanation

An ironless linear motor is comprised of a coil and a magnet channel. The following keys show the catalog definition for the linear motors.
LDL - x xxx xxx - x x x x x
Cable Termination
0 = Flying leads 1 = Circular DIN-Type connector
Cable Length
0 = 300 mm (12.45 in.) 1 = 600 mm (23.62 in.) 2 = 1000 mm (39.37 in.)
Thermal Protection
T = PTC Thermal Sensor
Feedback
N = No Feedback H = Hall Effect (Trapezoidal)
Winding Code
D = D winding E = E winding
Coil Length
120 = 120 mm (4.72 in.) 240 = 240 mm (9.45 in.) 360 = 360 mm (14.17 in.) 480 = 480 mm (18.90 in.)
Frame Size
030 050 075
Coil Designation
N = Standard Coil T = Thick Coil
Bulletin Number
LDL - xx xxx xxx
Magnet Channel Length
120 = 120 mm (4.72 in.) 480 = 480 mm (18.90 in.)
Frame Size
030 050 075
Coil Designation
NM = Standard Coil TM = Thick Coil
Bulletin Number
16 Publication LDL-UM001A-EN-P - March 2009
Start Chapter 2

Linear Motor Components

6
5
4
3
Use the diagrams and descriptions to identify the uniq ue compo nents of the linear motor .
Components of Ironless Linear Motor Coil and Magnet Channel
1
LDL-N075120-xHT11
7
CAT. NO. LDL-NM075600 SERIAL NO. XXXX-X-XXXX
SERIES A
.com
w.ab
w
w
Motor Coil Shown
MADE IN USA
MAGNETIC FIELDS LOCATED IN THIS AREA. Can be harmfull to pacemakers and other sensitive equipment.
DANGER
LDL- NM075480
2
Magnet Channel Shown
Component Number
Component Description
1 Ironless motor coil Copper coils contained in an epoxy form. When powered,
the coil interacts with the magnet channel.
2 Magnet channel High powered static magnets create the flux field the
powered coil interacts with.
3 Encoder connector Connect your encoder here using connector kit, catalog
number LDC-ENC-CNCT.
4 Feedback connector Connect to your drive feedback using either catalog number
2090-CFBM4DF-CDAFxx (for moving coil) or 2090-XXNFMF-Sxx (for moving magnet).
5 Power connector Connect to your drive power using either catalog number
2090-CPWM4DF-xxAFxx (for moving coil) or 2090-XXNPMF-xxSxx (for moving magnet).
6 Thermistor connector Connects the PTC thermistor signal to the feedback
connector.
7 Hall effect module This module provides input signals for commutation
start-up. Replacement catalog numbers for the Hall effect module are LDL-HALL-C for LDL-xxxxxxx-xHT11 and LDL-HALL-F for LDL-xxxxxxx-xHT20.
Publication LDL-UM001A-EN-P - March 2009 17
Chapter 2 Start

Design Consideration

The information provided here is critical to using linear motor components. Design your system to comply with the following points to run safe and successfully.
Motor Air Gap
Maintaining the air gap is critical to proper installation and operation of the linear motor components. Use the coil, and magnet drawings in
Appendix A
maintaining installation envelope dimension in your design the vertical air gap requirement will be met. The following diagram show s the critical dimensions.
to calculate the installation envelope dimension. By
Coil
Overall dimension
Magnet Channel
Bumpers, Shock Absorbers, or End Stops
Always include in your design a mechanical stop at the ends of travel. Designed them such that they can prevent the moving mass from leaving its travel limits. Take into consideration the maximum speed and inertia of your moving mass when designing your mechanical
18 Publication LDL-UM001A-EN-P - March 2009
Start Chapter 2
stops. The following diagram shows a minimal system with mechanical stops.
Carriage/Heat Sink
Mechanical Stops
Mechanical Stops
Encoder strip
Encoder readhead
Linear Encoder
Your linear motor components needs to be integrated with a linear encoder purchased from a third party.
Carriage/Heat Sink
The linear motor coil requires a heat sink to maintain performance. The heat sink requires a minimal mass and surface area as shown on
page 62
designed into the base in moving magnet system.
. It can as so serve as the carriage in moving coil system or be

Maintenance

Motor Storage

Publication LDL-UM001A-EN-P - March 2009 19
Linear motors require no maintenance when operated in a relatively clean environments. For operation in harsh and dirty environments, minimal cleaning is recommended every 6 months.
Clean the metallic debris and other contaminants from the air gap. Use a strip of masking tape to effectively remove the metal debris. Apply a strip of tape in the magnet channel and then remove it.
Motor storage area should be clean, dry, vibration free, and have a relatively constant temperature. If a motor is stored on equipment, it should be protected from the weather. All motor surfaces subject to corrosion should be protected by applying a corrosion resistant coating.
Chapter 2 Start
Notes:
20 Publication LDL-UM001A-EN-P - March 2009
Chapter

Installing the LDL-Series Linear Motor

3

Introduction

Unpacking and Inspection

The following section shows you how to safely unpack and install your linear motor components.
Topic Page
Unpacking and Inspection 21 Installing the Linear Motor Components 22 Mount the Magnet Channel 22 Mount the Motor Coil 25
Inspect motor assemblies for damage that may have occurred in shipment. Any damage or suspected damage should be immediately documented. Claims for damage due to shipment are usually made against the transportation company. Contact Rockwell Automation immediately for further advise.
ATTENTION
Linear motors contain powerful permanent magnets which require extreme caution during handling. When handing multiple magnet channels do not allow the channels to come in contact with each other. Do not disassemble the magnet channels. The forces between channels are very powerful and can cause bodily injury. Persons with pacemakers or Automatic Implantable Cardioverter Defibrillator (AICD) should maintain a minimum distance of 0.33 m (1 ft) from magnet assemblies. Additionally, unless absolutely unavoidable, a minimum distance of 1.5 m (5 ft) feet must be maintained between magnet assemblies and other magnetic or ferrous composite materials. Use only non-metallic instrumentation when verifying assembly dimension prior to installation
• Compare the purchase order with the packing slip.
• Check the quantity of magnet channels received matches your
job requirements.
• Identify the options that came with your linear motor.
• Inspect the assemblies and confirm the presence of specified
options.
21Publication LDL-UM001A-EN-P - March 2009 21
Chapter 3 Installing the LDL-Series Linear Motor

Installing the Linear Motor Components

Use the following procedures to install the magnet channel and the motor coil.
Required Tools:
• Aluminum straight edge
• Non-magnetic M4 or M5 hex wrench
• Magnet channel alignment tool
IMPORTANT
TIP
The alignment tool is shipped attached to the cables next to the Hall effect module. Remove before operating the linear motor.
Non-magnetic tools and hardware made of beryllium copper, 300 series stainless steel, and others should be used. If not available, proceed carefully since magnetic and ferrous items will be attracted to the magnet channel.
Mount the Magnet Channel
1. Select screw size and quantity.
The size of the Socket Head Cap Screw (SHCS) depends on mounting configuration. The diagram shows three ways you can mount your linear motor components. Mounting configuration B de-rates the motor continuous force by 10%. See Appendix A starting on page 66
Mounting Configuration
A M6 16.0 (11.8) 10.8 (8.0) B and C M5 9.5 (7.0) 6.36 (4.7)
for SHCS quantity.
Require SHCS
SHCS Torque Black Oxide Steel
N•m (lb•ft)
Stainless Steel
N•m (lb•ft)
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Installing the LDL-Series Linear Motor Chapter 3
2. Verify installation envelope dimensions.
See table on page 23.
Mounting Configuration A Mounting Configuration B Mounting Configuration C
J
Coil Cat. No. Dimension H
mm (in.)
LDL-x 030xxx-xxxxx 80.0 (3.15)
LDL-x 050xxx-xxxxx 100.0 (3.94)
LDL-x 075xxx-xxxxx 130.0 (5.12)
W1
0.83 ±0.30 mm (0.003 ±0.011 in.)
Magnet Channel Cat. No.
LDL-NM030xxx LDL-NM050xxx
LDL-TM030xxx LDL-TM050xxx
LDL-NM075xxx 38.05 (1.50) LDL-TM075xxx 39.35 (1.55)
0.10 mm (0.003 in.)
Dimension W
mm (in.)
36.4 (1.43)
37.7 (1.48)
3. Install the first magnet channel.
Tighten but do not torque screws.
Publication LDL-UM001A-EN-P - March 2009 23
Chapter 3 Installing the LDL-Series Linear Motor
4
4. Install additional magnet channels.
Place a magnet channel on the mounting surface at a distance from the previously installed magnet channel and slide it into position.
2
3
5. Align the magnet channels with an aluminum straight edge and
the alignment tool and tighten the screws. a. Place the alignment tool in the alignment hole at the butting
end of the first two magnet channels.
b. Align the edges of the magnet channel with the aluminum
straight edge and tighten the screws.
c. Repeat alignment between the fixed magnet channel and the
next magnet channels needing alignment until all the magnet channels are tightened.
Alignment tool
Aluminum straight edge
6. Torque all the screws to values listed in the table on page 22
.
7. Remove the alignment tool.
24 Publication LDL-UM001A-EN-P - March 2009
Installing the LDL-Series Linear Motor Chapter 3
Mount the Motor Coil
Use M4 x 0.7 screws with a length that extends through the carriage mounting surface by minimum of 5 mm (0.197 in.), but not more than 7 mm (0.276 in.).
Follow these steps to mount the motor coil.
1. Clean and remove burrs from the coil mounting surface.
2. Attach the motor coil to the carriage using M4 x 0.7 screw
Lightly tighten the screws.
.
3. Slide the assembly on to the bearings.
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Chapter 3 Installing the LDL-Series Linear Motor
Shim
4. Verify the gap between the motor and the magnet channel is
0.83
±0.30 mm (0.033 ±0.011 in.).
Use plastic shim stock and adjust as necessary.
5. Torque the M4 SCHS to 4.6 N•m (3.4 lb•ft) for black oxide steel
screw or 3.10 N•m (2.3 lb•ft) for stainless steel screws.
6. Install the bearing fasterners.
7. Secure the assembly using all the mounting holes.
26 Publication LDL-UM001A-EN-P - March 2009
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