Rockwell Automation FlexPak 3000 115 User Manual

Installing the 115 VAC
Control Option Board

M/N 917FK0101

FlexPakr 3000 and
MaxPakr III Drives

Instruction Manual D2Ć3338

The information in this manual is subject to change without notice.

Trademarks not belonging to Rockwell Automation are property of
their respective companies.

DANGER

ONLY QUALIFIED PERSONNEL FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF THIS
EQUIPMENT SHOULD INSTALL, ADJUST, OPERATE, AND/OR SERVICE THIS EQUIPMENT. READ
AND UNDERSTAND THIS INSTRUCTION MANUAL IN ITS ENTIRETY BEFORE PROCEEDING.
FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SEVERE BODILY INJURY OR LOSS
OF LIFE.

DANGER

THE DRIVE AND CONTROL OPTION BOARD ARE AT LINE VOLTAGES WHEN CONNECTED TO
SOURCES OF INCOMING AĆC POWER. DISCONNECT, TAG, AND LOCKOUT ALL SOURCES OF AĆC
POWER TO THE DRIVE AND THE CONTROL OPTION BOARD BEFORE PERFORMING THE
FOLLOWING PROCEDURE. FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN
SEVERE BODILY INJURY OR LOSS OF LIFE.

CAUTION: The user is responsible for conforming with all applicable local, national, and international

codes. Failure to observe this precaution could result in damage to, or destruction of, the equipment.

Reliancer, FlexPakr, and MaxPakr are trademarks of Reliance Electric Company

or its subsidiaries.

E Copyright Reliance Electric Industrial Company 1996.

Table of Contents

1.0 Product Description 1Ć1.................................................................

1.1 Kit Contents 1Ć1......................................................................

1.2 Wiring Guidelines 1Ć1.................................................................

2.0 Installing UserĆSupplied 115 VAC Control Power 2Ć1.......................................

2.1 Recommended Method 2Ć1............................................................

2.2 Precautions Using Other Methods 2Ć1...................................................

3.0 Installing the Control Option Board for a FlexPak 3000 Drive 3Ć1...........................

4.0 Installing the Control Option Board for a MaxPak III Drive 4Ć1..............................

I

Appendices

Appendix A

115 VAC Control Option Board Circuitry AĆ1...................................................

Appendix B

Technical Specifications BĆ1.................................................................

II

List of Figures

Figure 1.1 Ć 115 VAC Control Option Board 1Ć3.....................................................

Figure 1.2 Ć Mounting Dimensions 1Ć4.............................................................

Figure 2.1 Ć Recommended 115 VAC Supply Configuration 2Ć2.......................................

Figure 4.1 Ć Control Signal Wiring to a MaxPak III Drive (Example) 4Ć3.................................

Figure A.1 Ć 115 VAC Control Option Board Circuitry AĆ1.............................................

List of Tables

Table 1.1 Ć 115 VAC Control Option Board Parts List 1Ć1.............................................

Table 2.1 Ć AĆC Source Input Connector 2Ć1........................................................

Table 3.1 Ć Control Option Board Wiring to a FlexPak 3000 Drive 3Ć2..................................

Table 4.1 Ć Control Option Board Wiring to a MaxPak III Drive (Example) 4Ć2...........................

III

1.0 PRODUCT DESCRIPTION

This manual provides instructions for installing the 115 VAC Control Option Board for use with a
FlexPakr 3000 drive or MaxPakr III drive. It is intended for qualified electrical personnel. The
installation procedure consists of mounting the Control Option Board, wiring user control devices to
the board, and wiring the board to the existing control inputs on the FlexPak 3000 drive's regulator
board terminal strip or the MaxPak III drive's control and signal terminals. The source of control
power must be provided by the user.

The Control Option Board's component layout is shown in figure 1.1. A mounting hole template is
provided in figure 1.2. Appendices A and B describe circuit operation and provide technical
specifications.

No software configuration or parameter changes are required on the FlexPak 3000 drive. The
MaxPak III drive installation may require configuration and parameter changes on the part of the end
user. Separate installation procedures are provided for FlexPak 3000 drives and MaxPak III drives.
Perform the steps in the order in which they are presented in this manual.

1.1 Kit Contents

The 115 VAC Control Option Board is sold with the necessary connectors and mounting hardware as
kit model number 917FK0101. Table 1.1 provides a parts list for the kit.

Table 1.1 Ć 115 VAC Control Option Board Parts List

Item No.

1 115 VAC Control Option Board 1 OĆ60053Ć000
2 3ĆPin AĆC Source Input Connector 1 49455Ć124GC
3 14ĆPin AĆC Input Connector 1 49455Ć124GP
4 Cable Assembly 1 707973Ć13R
5 M4 x 30 Taptite Screw 4 419062Ć100PGN
6 M4 Flat Washer 4 419064Ć1SG
7 Label: Danger 1 610293Ć201A

1.2 Wiring Guidelines

It is the user's responsibility, and the responsibility of the installing electrical contractor, to ensure that
this equipment is installed properly according to this manual and in conformance with all applicable
codes. The primary code covering the installation of motors, drives, operator devices, controls, and
other related equipment is NFPA 70 "National Electrical Code," published by the National Fire
Protection Association. The local inspecting agency should be consulted for information about any
other local, national, or international codes that may also apply.

Wiring Levels and Classes

Drive systems include a wide variety of electrical and electronic circuits. These range from power
circuits that radiate considerable electromagnetic energy to sensitive electronic circuits susceptible to
induced voltages or currents. System wiring is divided into the following four basic levels, depending
upon each circuit's susceptibility to noise or its noiseĆgenerating capability.

Description Qty

Reliance Part Number

Level 1: (High Susceptibility) Ć Low Level Signal Circuits

Analog signals less than 50 V and digital signals less than 15 V.

Level 2: (Medium Susceptibility) Ć Medium Level Signal Circuits

Analog signals greater than 50V, switching signals less than 50 V.

Level 3: (Low Susceptibility) Ć Control Circuits

Switching signals greater than 50 V, analog signals greater than 50 V, regulating signals of
50 V with currents less than 20 A, and AĆC feeders 20 A or less.

1Ć1