Rockwell Automation FLEX 5000 Installation Manual

Installation Instructions

Original Instructions

FLEX 5000 Analog 8-channel Current/Voltage/RTD/Thermocouple Input Modules

Catalog Numbers 5094-IY8, 5094-IY8XT

Topic	Page
Summary of Changes	1
About the Module	5
Before You Begin	5
Required Components	5
Install the Module	7
Install the End Cap	7
Wire the Terminal Base	8
Disconnect Wires from the Terminal Base	9
Wiring Diagram	9
Power the System	12
Remove the Module	13
Replace the Module	13
Module Specifications	13
Additional Resources	14

Summary of Changes

This publication contains the following new or updated information. This list includes substantive updates only and is not intended to reflect all changes.

Topic	Page
Changed to new template	throughout
Added QR code	back cover

Product Overview

The 5094-IY8 and 5094-IY8XT analog 8-channel universal input modules offer single-ended differential, non-isolated input channels as well as Thermocouple and RTD input channels that can operates in a wide range of applications. The modules can operate in multiple input ranges based on the input type that is connected to the modules.

FLEX 5000™ I/O modules use the Producer-Consumer communication model. The Producer-Consumer communication model is an intelligent data exchange between modules and other system devices in which each module produces data without first being polled.

FLEX 5000 I/O modules are used with some Logix 5000™ controllers and configured with the Studio 5000 Logix Designer® application. For more information on how which Logix 5000 controllers and Logix Designer application versions are compatible with FLEX 5000 I/O modules, see the publications listed in Additional Resources on page 14.

FLEX 5000 Analog 8-channel Current/Voltage/RTD/Thermocouple Input Modules Installation Instructions

ATTENTION: Read this document and the documents listed in the Additional Resources section about installation, configuration and operation of this equipment before you install, configure, operate or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice. If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

ATENCIÓN: Antes de instalar, configurar, poner en funcionamiento o realizar el mantenimiento de este producto, lea este documento y los documentos listados en la sección Recursos adicionales acerca de la instalación, configuración y operación de este equipo. Los usuarios deben familiarizarse con las instrucciones de instalación y cableado y con los requisitos de todos los códigos, leyes y estándares vigentes.

El personal debidamente capacitado debe realizar las actividades relacionadas a la instalación, ajustes, puesta en servicio, uso, ensamblaje, desensamblaje y mantenimiento de conformidad con el código de práctica aplicable. Si este equipo se usa de una manera no especificada por el fabricante, la protección provista por el equipo puede resultar afectada.

ATENÇÃO: Leia este e os demais documentos sobre instalação, configuração e operação do equipamento que estão na seção Recursos adicionais antes de instalar, configurar, operar ou manter este produto. Os usuários devem se familiarizar com as instruções de instalação e fiação além das especificações para todos os códigos, leis e normas aplicáveis.

É necessário que as atividades, incluindo instalação, ajustes, colocação em serviço, utilização, montagem, desmontagem e manutenção sejam realizadas por pessoal qualificado e especializado, de acordo com o código de prática aplicável.

Caso este equipamento seja utilizado de maneira não estabelecida pelo fabricante, a proteção fornecida pelo equipamento pode ficar prejudicada.

ВНИМАНИЕ: Перед тем как устанавливать, настраивать, эксплуатировать или обслуживать данное оборудование, прочитайте этот документ и документы, перечисленные в разделе «Дополнительные ресурсы». В этих документах изложены сведения об установке, настройке и эксплуатации данного оборудования. Пользователи обязаны ознакомиться с инструкциями по установке и прокладке соединений, а также с требованиями всех применимых норм, законов и стандартов.

Все действия, включая установку, наладку, ввод в эксплуатацию, использование, сборку, разборку и техническое обслуживание, должны выполняться обученным персоналом в соответствии с применимыми нормами и правилами.

Если оборудование используется не предусмотренным производителем образом, защита оборудования может быть нарушена.

:

ACHTUNG: Lesen Sie dieses Dokument und die im Abschnitt „Weitere Informationen“aufgeführten Dokumente, die Informationen zu Installation, Konfiguration und Bedienung dieses Produkts enthalten, bevor Sie dieses Produkt installieren, konfigurieren, bedienen oder warten. Anwender müssen sich neben den Bestimmungen aller anwendbaren Vorschriften, Gesetze und Normen zusätzlich mit den Installationsund Verdrahtungsanweisungen vertraut machen.

Arbeiten im Rahmen der Installation, Anpassung, Inbetriebnahme, Verwendung, Montage, Demontage oder Instandhaltung dürfen nur durch ausreichend geschulte Mitarbeiter und in Übereinstimmung mit den anwendbaren Ausführungsvorschriften vorgenommen werden.

Wenn das Gerät in einer Weise verwendet wird, die vom Hersteller nicht vorgesehen ist, kann die Schutzfunktion beeinträchtigt sein.

ATTENTION : Lisez ce document et les documents listés dans la section Ressources complémentaires relatifs à l’installation, la configuration et le fonctionnement de cet équipement avant d’installer, configurer, utiliser ou entretenir ce produit. Les utilisateurs doivent se familiariser avec les instructions d’installation et de câblage en plus des exigences relatives aux codes, lois et normes en vigueur.

Les activités relatives à l’installation, le réglage, la mise en service, l’utilisation, l’assemblage, le démontage et l’entretien doivent être réalisées par des personnes formées selon le code de pratique en vigueur.

Si cet équipement est utilisé d’une façon qui n’a pas été définie par le fabricant, la protection fournie par l’équipement peut être compromise.

:		,	,		,	.	,
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						.

ATTENZIONE Prima di installare, configurare ed utilizzare il prodotto, o effettuare interventi di manutenzione su di esso, leggere il presente documento ed i documenti elencati nella sezione “Altre risorse”, riguardanti l’installazione, la configurazione ed il funzionamento dell’apparecchiatura. Gli utenti devono leggere e comprendere le istruzioni di installazione e cablaggio, oltre ai requisiti previsti dalle leggi, codici e standard applicabili.

Le attività come installazione, regolazioni, utilizzo, assemblaggio, disassemblaggio e manutenzione devono essere svolte da personale adeguatamente addestrato, nel rispetto delle procedure previste. Qualora l’apparecchio venga utilizzato con modalità diverse da quanto previsto dal produttore, la sua funzione di protezione potrebbe venire compromessa.

DİKKAT: Bu ürünün kurulumu, yapılandırılması, işletilmesi veya bakımı öncesinde bu dokümanı ve bu ekipmanın kurulumu, yapılandırılması ve işletimi ile ilgili İlave Kaynaklar bölümünde yer listelenmiş dokümanları okuyun. Kullanıcılar yürürlükteki tüm yönetmelikler, yasalar ve standartların gereksinimlerine ek olarak kurulum ve kablolama talimatlarını da öğrenmek zorundadır.

Kurulum, ayarlama, hizmete alma, kullanma, parçaları birleştirme, parçaları sökme ve bakım gibi aktiviteler sadece uygun eğitimleri almış kişiler tarafından yürürlükteki uygulama yönetmeliklerine uygun şekilde yapılabilir.

Bu ekipman üretici tarafından belirlenmiş amacın dışında kullanılırsa, ekipman tarafından sağlanan koruma bozulabilir.

POZOR: Než začnete instalovat, konfigurovat či provozovat tento výrobek nebo provádět jeho údržbu, přečtěte si tento dokument a dokumenty uvedené v části Dodatečné zdroje ohledně instalace, konfigurace a provozu tohoto zařízení. Uživatelé se musejí vedle požadavků všech relevantních vyhlášek, zákonů a norem nutně seznámit také s pokyny pro instalaci a elektrické zapojení. Činnosti zahrnující instalaci, nastavení, uvedení do provozu, užívání, montáž, demontáž a údržbu musí vykonávat vhodně proškolený personál v souladu s příslušnými prováděcími předpisy.

Pokud se toto zařízení používá způsobem neodpovídajícím specifikaci výrobce, může být narušena ochrana, kterou toto zařízení poskytuje.

UWAGA: Przed instalacją, konfiguracją, użytkowaniem lub konserwacją tego produktu należy przeczytać niniejszy dokument oraz wszystkie dokumenty wymienione w sekcji Dodatkowe źródła omawiające instalację, konfigurację i procedury użytkowania tego urządzenia. Użytkownicy mają obowiązek zapoznać się z instrukcjami dotyczącymi instalacji oraz oprzewodowania, jak również z obowiązującymi kodeksami, prawem i normami.

Działania obejmujące instalację, regulację, przekazanie do użytkowania, użytkowanie, montaż, demontaż oraz konserwację muszą być wykonywane przez odpowiednio przeszkolony personel zgodnie z obowiązującym kodeksem postępowania.

Jeśli urządzenie jest użytkowane w sposób inny niż określony przez producenta, zabezpieczenie zapewniane przez urządzenie może zostać ograniczone.

OBS! Läs detta dokument samt dokumentet, som står listat i avsnittet Övriga resurser, om installation, konfigurering och drift av denna utrustning innan du installerar, konfigurerar eller börjar använda eller utföra underhållsarbete på produkten. Användare måste bekanta sig med instruktioner för installation och kabeldragning, förutom krav enligt gällande koder, lagar och standarder.

Åtgärder som installation, justering, service, användning, montering, demontering och underhållsarbete måste utföras av personal med lämplig utbildning enligt lämpligt bruk. Om denna utrustning används på ett sätt som inte anges av tillverkaren kan det hända att utrustningens skyddsanordningar försätts ur funktion.

LET OP: Lees dit document en de documenten die genoemd worden in de paragraaf Aanvullende informatie over de installatie, configuratie en bediening van deze apparatuur voordat u dit product installeert, configureert, bediend of onderhoudt. Gebruikers moeten zich vertrouwd maken met de installatie en de bedradingsinstructies, naast de vereisten van alle toepasselijke regels, wetten en normen.

Activiteiten zoals het installeren, afstellen, in gebruik stellen, gebruiken, monteren, demonteren en het uitvoeren van onderhoud mogen uitsluitend worden uitgevoerd door hiervoor opgeleid personeel en in overeenstemming met de geldende praktijkregels.

Indien de apparatuur wordt gebruikt op een wijze die niet is gespecificeerd door de fabrikant, dan bestaat het gevaar dat de beveiliging van de apparatuur niet goed werkt.

2	Rockwell Automation Publication 5094-IN008C-EN-P - August 2020

FLEX 5000 Analog 8-channel Current/Voltage/RTD/Thermocouple Input Modules Installation Instructions

Environment and Enclosure

ATTENTION: This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in EN/IEC 60664-1), at altitudes up to 2000 m (6562 ft) without derating.

This equipment is not intended for use in residential environments and may not provide adequate protection to radio communication services in such environments.

This equipment is supplied as open-type equipment for indoor use. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of flame, complying with a flame spread rating of 5VA or be approved for the application if nonmetallic. The interior of the enclosure must be accessible only by the use of a tool.

Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.

In addition to this publication, see the following:

•Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1, for more installation requirements.

•NEMA Standard 250 and EN/IEC 60529, as applicable, for explanations of the degrees of protection provided by enclosures.

North American Hazardous Location Approval

	The following information applies when operating this equipment in hazardous		Informations sur l'utilisation de cet équipement en environnements dangereux:
	locations:
	Products marked “CL I, DIV 2, GP A, B, C, D” are suitable for use in Class I Division 2		Les produits marqués “CL I, DIV 2, GP A, B, C, D” ne conviennent qu'à une utilisation en
			environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non
	Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each
			dangereux. Chaque produit est livré avec des marquages sur sa plaque
	product is supplied with markings on the rating nameplate indicating the hazardous
			d'identification qui indiquent le code de température pour les environnements
	location temperature code. When combining products within a system, the most		dangereux. Lorsque plusieurs produits sont combinés dans un système, le code de
	adverse temperature code (lowest “T” number) may be used to help determine the
			température le plus défavorable (code de température le plus faible) peut être utilisé
	overall temperature code of the system. Combinations of equipment in your system
			pour déterminer le code de température global du système. Les combinaisons
	are subject to investigation by the local Authority Having Jurisdiction at the time of
			d'équipements dans le système sont sujettes à inspection par les autorités locales
	installation.
			qualifiées au moment de l'installation.
		WARNING		AVERTISSMENT
		EXPLOSION HAZARD		RISQUE D'EXPLOSION
		• Do not disconnect equipment unless power has been removed or the		• Couper le courant ou s'assurer que l'environnement est classé non
		area is known to be nonhazardous.		dangereux avant de débrancher l'équipement.
		• Do not disconnect connections to this equipment unless power has		• Couper le courant ou s'assurer que l'environnement est classé non
		been removed or the area is known to be nonhazardous. Secure any		dangereux avant de débrancher les connecteurs. Fixer tous les
		external connections that mate to this equipment by using screws,		connecteurs externes reliés à cet équipement à l'aide de vis, loquets
		sliding latches, threaded connectors, or other means provided with		coulissants, connecteurs filetés ou autres moyens fournis avec ce
		this product.		produit.
		• Substitution of components may impair suitability for Class I, Division		• La substitution de composants peut rendre cet équipement inadapté
		2.		à une utilisation en environnement de Classe I, Division 2.

WARNING: For Class I Division 2 applications, use only Class I Division 2 listed or recognized accessories and modules approved for use within the 5094 platform.

WARNING: When used in a Class I, Division 2, hazardous location, this equipment must be mounted in a suitable enclosure with proper wiring method that complies with the governing electrical codes.

European Hazardous Location Approval

The following applies to products marked , II 3 G. Such modules:

•Are Equipment Group II, Equipment Category 3, and comply with the Essential Health and Safety Requirements relating to the design and construction of such equipment given in Annex II to Directive 2014/34/EU. See the EC Declaration of Conformity at rok.auto/certifications for details.

•The type of protection is “Ex nA IIC T4 Gc” according to EN 60079-15.

•The 5094-IY8 and 5094-IY8XT modules comply to standards: EN 60079-0:2012+A11:2013, EN 60079-15:2010 reference certificate number DEMKO 17 ATEX 1907X.

•Are intended for use in areas in which explosive atmospheres caused by gases, vapors, mists, or air are unlikely to occur, or are likely to occur only infrequently and for short periods. Such locations correspond to Zone 2 classification according to ATEX directive 2014/34/EU.

IEC Hazardous Location Approval

The following applies to products with IECEx certification: Such modules:

•Are intended for use in areas in which explosive atmospheres caused by gases, vapors, mists, or air are unlikely to occur, or are likely to occur only infrequently and for short periods. Such locations correspond to Zone 2 classification to IEC 60079-0.

•The type of protection is “Ex nA IIC T4 Gc” according to IEC 60079-15.

•The 5094-IY8 and 5094-IY8XT modules comply to standards IEC 60079-0:6th Edition, IEC-60079-15:4th Edition reference IECEx certificate number IECEx UL 17.0066X.

Rockwell Automation Publication 5094-IN008C-EN-P - August 2020

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FLEX 5000 Analog 8-channel Current/Voltage/RTD/Thermocouple Input Modules Installation Instructions

WARNING: Special Conditions for Safe Use:

•This equipment is not resistant to sunlight or other sources of UV radiation.

•This equipment shall be mounted in an ATEX/IECEx Zone 2 certified enclosure with a minimum ingress protection rating of at least IP54 (in accordance with EN/IEC 60079-15) and used in an environment of not more than Pollution Degree 2 (as defined in EN/IEC 60664-1) when applied in Zone 2 environments. The enclosure must be accessible only by the use of a tool.

•This equipment shall be used within its specified ratings defined by Rockwell Automation.

•Provision shall be made to prevent the rated voltage from being exceeded by transient disturbances of more than 140% of the peak rated voltage when applied in Zone 2 environments.

•The instructions in the user manual shall be observed.

•This equipment must be used only with ATEX/IECEx certified Rockwell Automation backplanes.

•Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.

•Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous.

•Earthing is accomplished through mounting of modules on rail.

•Devices shall be used in an environment of not more than Pollution Degree 2.

•The installer shall ensure that the service temperature of the suitably-certified enclosure and the “maximum ambient” temperature of the module when installed is not exceeded.

•Do not touch. Product surfaces may reach high temperatures.

Prevent Electrostatic Discharge

ATTENTION: This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:

•Touch a grounded object to discharge potential static.

•Wear an approved grounding wriststrap.

•Do not touch connectors or pins on component boards.

•Do not touch circuit components inside the equipment.

•Use a static-safe workstation, if available.

•Store the equipment in appropriate static-safe packaging when not in use.

Electrical Safety Considerations

ATTENTION:

•All wiring must comply with applicable electrical installation requirements (N.E.C. article 501-4(b)).

•Wire conductor and insulation ratings shall support minimum temperature rating of 85 °C (185 °F).

•Do not wire more than 1 conductor on any terminal.

•In case of malfunction or damage, no attempts at repair should be made. The module should be returned to the manufacturer for repair. Do not dismantle the module.

•This equipment is certified for use only within the surrounding air temperature range of -40…+70 °C (-40…+158 °F) The equipment must not be used outside of this range.

•Use only a soft dry anti-static cloth to wipe down equipment. Do not use any cleaning agents.

IMPORTANT Any illustrations, charts, sample programs, and layout examples shown in this publication are intended solely for the purposes of example. Since there are many variables and requirements associated with any particular installation, Rockwell Automation does not assume responsibility or

liability for actual use based upon the examples shown in this publication.

4	Rockwell Automation Publication 5094-IN008C-EN-P - August 2020

							FLEX 5000 Analog 8-channel Current/Voltage/RTD/Thermocouple Input Modules Installation Instructions
About the Module
			FRONT VIEW					BACK VIEW
								Release lever
								Keyswitch ports
		FLEX 5000TM I/O						Module status indicator
								Module power
								Slide-in writable label
0	1	2	3	4	5	6	7	I/O status indicators
								Latching hooks

Before You Begin

Before you install the module, you must install a FLEX 5000 I/O system. At minimum, the system must include a FLEX 5000 EtherNet/IP™ adapter and backplane end cap. For more information on how to install a FLEX 5000 I/O system, see the FLEX 5000 EtherNet/IP Adapter Installation Instructions, publication 5094-IN001, and the FLEX 5000 Terminal Base Assembly Modules Installation Instructions, publication 5094-IN010.

You can install the module next to any FLEX 5000 I/O module.

IMPORTANT Refer to the FLEX 5000 Analog I/O Modules User Manual, publication 5094-UM002, for FW/SW requirements.

Required Components

To install the module, you need the physical components that are listed in the following table.

Components Needed for FLEX 5000 I/O Module Installation

	Component	Description
		5094-TB3T (consists of a 5094-MB and 5094-RTB3T) or
		5094-TB3TS (consists of a 5094-MB and 5094-RTB3TS) or
	Terminal base (TB)	5094-TB3TXT (consists of a 5094-MBXT and 5094-RTB3TXT) or
		5094-TB3TSXT (consists of a 5094-MBXT and 5094-RTB3TSXT)
	assembly
		IMPORTANT: You must order mounting bases (MBs) and removable terminal bases (RTBs) separately. MBs and RTBs do not ship with FLEX 5000 I/O
		modules.
		We recommend that you order only the MB and RTB type that your system requires.
	Shield bar	The shield bar accessory is available separately.
	Backplane end cap	A backplane end cap ships with a FLEX 5000 EtherNet/IP adapter.
		You can order backplane end caps separately:
		5094-ECR-QTY5 – Backplane end cap, Pack of 5
		The following tools are needed:
	Tools	•	Screwdriver
		•	Wire stripper
		•	Wires

For more information on available wire sizes and wire insulation stripping length, see Module Specifications on page 13.

Rockwell Automation Publication 5094-IN008C-EN-P - August 2020

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