Rockwell Automation FD86N Drive Systems Enclosure Hardware User Manual
Installation
Manual
FD86N
Drive Systems
Enclosure
Hardware
Important User
Information
The illustratio ns shown in thi s guide are intended sole ly for purposes of e xample. Since
there are many variables and requirements associated with any particular installation,
Rockwell Automation Drive Systems does not assume responsibility or liability (to
include intell ectual prope rty liabil ity) for a ctual use ba sed upon th e examples show n in
this publication.
Reproduction of the contents of this copyrigh ted publication, in whole or i n part, without
written permission of Rockwell Automation is prohibited.
Throughout this manual we use notes to make you aware of safety considerations:
ATTENTION:
that can lead to pe rs ona l injury or death, prope rt y damage, or economic
!
Attention statements help you:
identify a hazard
•
avoid the hazard
•
recognize the consequenc es
•
Important: Identifies information that is critical for successful application and
CENTERLINE
Torx is a trademark of Text ron Inc.
loss.
understanding of the product.
is a trademark of Rockwell International or its subsidiaries.
Identifies i nformation about pr actices or circ umstances
Publication S-3062 – November 1997
Table of Contents
Preface
Who Should Use this Manual
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P-1
Purpose of this Manual
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P-1
Safety Precautions
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P-1
How to Use this Manual
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P-2
Contents of this Manual
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P-2
Related Documentation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P-3
Conventions Used in this Manual
. . . . . . . . . . . . . . . . . . . . . . . . . . .
P-3
Drive Systems Receiving
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P-3
Rockwell Automation Drive Systems Support
. . . . . . . . . . . . . . . . . .
P-4
Local Product Support
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P-4
Technical Product Assistance
. . . . . . . . . . . . . . . . . . . . . . . . . . .
P-4
Chapter 1
Overview of the FD86N
Enclosure
Introduction
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
What is the FD86N Enclosure?
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
Standard Features of the FD86N Enclosure
. . . . . . . . . . . . . . . . . . .
1-1
Standard Options of the FD86N Enclosure
. . . . . . . . . . . . . . . . . . . .
1-2
Bulletin 2300 MCC Compatibility
. . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2
Chapter 2
Installing the FD86N Enclosure
Introduction
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1
Before You Begin
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1
Unpackin g the Enclosure
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1
Handling the Enclosure
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1
Storing the Enclosure
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1
Site Planning
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2
Space Requirements
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2
Support Requirements
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2
Entry and Exit Provisions for Wiring
. . . . . . . . . . . . . . . . . . . . . .
2-2
Lifting the Enclosure
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3
Anchoring and Mounting the Enclosure
. . . . . . . . . . . . . . . . . . . . . .
2-5
Joining Control Enclosure Sections
. . . . . . . . . . . . . . . . . . . . . . . . .
2-5
Joining Control Enclosures to Bulletin 2100 MCCs
. . . . . . . . . . . . .
2-6
Protecting Ventilated Control Enclosure Equipm ent
During Installation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7
Removing Lifting Angles
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7
Installing Conduit
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7
Installing a Typical Bus Bar Assembly
. . . . . . . . . . . . . . . . . . . . . . .
2-8
Installing a Pull Box to a Bus Bar Enclosure
. . . . . . . . . . . . . . . . . . .
2-9
Installing an Equipment Enclosure to the FD86N Enclosure
. . . . .
2-10
Installing an Air Conditioning Unit to the FD86N Enclosure
. . . . . .
2-11
Installing a Mechanical Door Interlock Link between
FD86N Enclosures
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-12
toc–ii
Table of Contents
Publication S-3062 – November 1997
Chapter 3
Joining Bus Bar Assemblies
Introduction
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1
Before You Begin
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1
Splicing Single Bus Bar Assemblies
. . . . . . . . . . . . . . . . . . . . . . . . .
3-1
Splicing Parallel Bus Bar Assemblies
. . . . . . . . . . . . . . . . . . . . . . . .
3-2
Installing Bus Bar Tabs for Incoming Power
. . . . . . . . . . . . . . . . . . .
3-3
Making Connections to Drop Tabs
. . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5
Joining Bus Bar Enclosures
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-7
Installing DC Bus Bar Connections to a Bulletin2100 MCC
. . . . . . .
3-8
Installing DC Bus Bar Adapter Connections to an
SA3000 or SB3000
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-9
Installing the Ground Cables between FD86N Enclosures
. . . . . . .
3-10
Connecting the Incoming Ground Bus
. . . . . . . . . . . . . . . . . . . . . . .
3-11
Chapter 4
Maintenance
Introduction
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
Protecting Ventilated Control Enclosures Du ring Mai ntena nce
. . . . .
4-1
Cleaning the Filter
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
Replacing Cabinet Light Bulbs
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
Publication S-3062 – November 1997
Table of Illustratio ns
Figure P.1
Typical Dimension Sheet
. . . . . . . . . . . . . . . . . . . . . . . .
P-2
Figure 1.1
Typical 3FD86N Enclosure with Standard Options
. . . . .
1-3
Figure 2.1
Minimum Sling Angle Requirement
. . . . . . . . . . . . . . . . .
2-3
Figure 2.2
Typical Lifting (End View)
. . . . . . . . . . . . . . . . . . . . . . . .
2-4
Figure 2.3
Typical Lifting (Front Views)
. . . . . . . . . . . . . . . . . . . . . .
2-4
Figure 2.4
Joining Enclosure Sections (End Panel Outside Views)
.
2-5
Figure 2.5
FD86N Enclosure with End Plates for Connection
to a Bulletin 2100 MCC
. . . . . . . . . . . . . . . . . . . . . . . . . .
2-6
Figure 2.6
Installing a Bus Bar Assembly to an FD86N Enclosure
.
2-8
Figure 2.7
Installing a Pull Box to a Bus Bar Enclosure
. . . . . . . . . .
2-9
Figure 2.8
Installing an Equipment Enclosure to the
FD86N Enclosure
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-10
Figure 2.9
Installing an Air Conditioner to the Left or Right End of the
FD86N Enclosure
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-11
Figure 2.10
Installing a Mechanical Door Interlock Link between
FD86N Enclosures
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-12
Figure 3.1
Splicing Single Bus Bar Assemblies
. . . . . . . . . . . . . . . .
3-1
Figure 3.2
Splicing Parallel Bus Bar Assemblies
. . . . . . . . . . . . . . .
3-2
Figure 3.3
Typical Installation of Incoming AC Bus Bar
Tabs (Staggered)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3
Figure 3.4
Typical Installation of Incoming AC Bus Bar Tabs (Inline)
3-3
Figure 3.5
AC Bus Bar Tab Hardware Orientation
. . . . . . . . . . . . . .
3-4
Figure 3.6
Typical 4
Drop Tab Connections
. . . . . . . . . . . . . . . . . .
3-5
Figure 3.7
Typical 6
Drop Tab Connections
. . . . . . . . . . . . . . . . . .
3-6
Figure 3.8
Installing a Sheet Metal Joiner for Bus Bar Enclosures
(FD86N to FD86N)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-7
″
″
toi-ii
Table of Illustrations
Publication S-3062 – November 1997
Figure 3.9
Installing a Sheet Metal Joiner on an Overhead Cable
Routing Box (FD86N to SA3000 or SB3000)
. . . . . . . . . .
3-7
Figure 3.10
Installing DC Bus Bar Connections from the
FD86N Enclosure to an MCC
. . . . . . . . . . . . . . . . . . . . . .
3-8
Figure 3.11
Installing the DC Bus Bar Adapter Connections between an
SA3000 or SB3000 and a DC Bus Bar Assembly
on the FD86N Enclosure
. . . . . . . . . . . . . . . . . . . . . . . . .
3-9
Figure 3.12
FD86N Enclosure to FD86N Enclosure Ground Cable
Location and Hardware Orientation
. . . . . . . . . . . . . . . .
3-10
Figure 3.13
Connecting Incoming Ground Bus Bar Assembly Cables
to the FD86N Enclosure
. . . . . . . . . . . . . . . . . . . . . . . . .
3-11
Figure 3.14
Grounding Hardware Connections
. . . . . . . . . . . . . . . . .
3-12
Publication S-3062 – November 1997
Preface
Preface
Please read this preface to familiarize yourself with the rest of this
Who Should Use this Manual
Purpose of this Manual
Safety Precautions
manual. This preface describes:
who should use this manual
•
the purpose of this manual
•
safety precautions
•
how to use this manual
•
contents of this manual
•
conventions used in this manual
•
drive system rece iving informatio n
•
how to contact Rockwell Automation support
•
Use this manual if you are responsible for installing or handling the
FD86N enclosure.
This manual provides installation instructions for the FD86N
enclosure, including instruction on:
unpacking, handling, lifting, and storage
•
site planning
•
installing equipment such as pull boxes and equipment enclosures
•
joining bus bar assemblies
•
maintaining the enclosure
•
These general precautions apply to the FD86N enclosure and its
respective drive systems.
ATTENTION:
system, the products used in the system, and the
!
associated machinery should plan or implement the
installation, startup, and maintenance of the system.
Failure to comply can result in personal injury and/or
equipment damage.
Only those familiar with the drive
P-2
Preface
Publication S-3062 – November 1997
How to Use this Manual
This manual presents i nformation in the order in which it is typically needed
Contents of this Manual
Figure P.1
Typical Dimension Sheet
Chapter
Title
Contents
Preface
Purpose, background, and scope of this manual
1
Overvi ew of the F D86N
Enclosure
General information about the FD86N enclosure
2
Installing the FD86N
Enclosure
Procedures for installing the FD86N enclosure
3
Joining Bus Bar Assemblies
Procedures for installing bus splices and ground
cables
4
Maintenance
Procedures for maintaining the FD86N enclosure
during installation.
Occasionally , t his manual requires you t o refer to your wiring sc hematic or
Dimension Sheet for information specific to your system. Check your
wiring package for these drawings. A sample Dimension Sheet is shown in
Figure P.1.
Preface
P-3
Publication S-3062 – November 1997
Related Documentation
Conventions Used in
this Manual
Throughout this manual, these methods of showing information are used:
Drive Systems Receiving
For
Read This Document
Document Number
Additional information on joining
and splicing together Bulletin 2100
CENTERLIN
E™
MCCsInstructions—Joining and
Splicing Vertical Sections
2100-5.1
Details on receiving, handling, and
storing Bulletin 2100
CENTERLINE MCC
s
Instructions—Receiving,
Handling, and Storing Motor
Control Centers
2100-5.5
Details on joining and splicing
together Bulletin 2300 products
(Bulletin 2300 products are
packaged by Drive Systems in
Bulletin 2100
MCCs)Bulletin 2300 Family of Drive
Systems Hardware Installation
Manual
2300-5.1
Articles on
NEMA
standards for
motor control centers
Instructions for the Handling,
Installation, Operation, and
Maintenance of Motor Control
Centers
ANSI/NEMA
ICS-
2.3
Articles on safety procedures and
installation of machines and the
wiring between component
machines
National Electrical Code
ANSI/NFPA
70-1993
Bulleted li sts, such as this one, pr ovide information, not procedures.
•
Numbered lists provide procedures in sequential steps.
•
Other documents or sections to which you are referred are in italics.
•
This symbol followed by the word “ATTENTION” indicates
•
circumstances th at can lead t o personal i njury, death, property damage,
or economic loss:
!
The word “Important” indicates information that is critical for
•
successful application and understanding of the product.
The prefix of th e FD86N part number—1, 2, or 3—indicates how many
•
bays are in the cabinet.
Y ou, the cus tomer, are r esponsible for thoroughly i nspecting the equipment
before accepting t he shipment from the frei ght company. Check the items
that you receive against your purchase order. If any items are damaged, it
is your responsibility to refuse delivery until the freight agent has noted the
damage on the freight bill. Should you discover any concealed damage
during unpacking, you are responsible for notifyi ng the freight agent. Lea ve
the shipping contai ner intact and request that t he freight agent make a visual
inspection of the equipment.
P-4
Preface
Publication S-3062 – November 1997
Rockwell Automation Drive
Systems Support
Rockwell Automation offers support services worldwide, with Sales/
Local Product Support
Technical Product Assistance
Support Offices, authorized distributors, and authorized Systems
Integrators located throughout the United States, plus Rockwell
Automation representatives in every major country in the world.
Contact your local Rockwell Automation representative for:
sales and order support
•
product technical training
•
warranty support
•
support service agreements
•
If you need to cont act Rockwell Automation for tec hnical assistance, please
review the product information in the appropriate product manual first.
Then call your local Rockwe ll Automation repres entative. F or the quickes t
possible response, have the catalog numbers of your products available
when you call.
Publication S-3062 – November 1997
Chapter
1
Overview of the FD86N Enclosure
Introduction
What is the FD86N Enclosure?
Standard Features of the
FD86N Enclosure
This chapter provides general information about the FD86N enclosure.
The control enclosure described in this manual is a Rockwell
Automation Drive Systems product.
The FD86N enclosure is of deadback construction and can consist of
one or more encl osures fastened together . Enclosures f astened together
form a rigid, free-standing enclosure lineup assembly designed to
accommodate a drive system.
Standard overhead AC or DC bus distribution assemblies can be
mounted on the FD86N enclosure. Pull boxes can be mounted on the
distribution or bus bar assembly for user conduit entry.
The cabinet meets or exceeds the requi reme nts of the latest publ i shed
standards , including:
UL 50
•
UL 508
•
UL 508A
•
CAN/CSA C22.2 No. 14
•
NEMA 250
•
The Type 12 cabinet has been tested and approved by UL.
A typical FD86N enclosure is shown in 1.1.
FD86N enclosure features include:
bolt-together construction
•
enclosure color ANSI 49 medium light gray
•
a white control panel
•
padlockable door latches
•
hinged, removable doors
•
dimensionally aligns with Bulletin 2100 CENTERLINE motor
•
control center (MCC) design
grounded doors
•
Overview of the FD86N Encl osure
1-2
Publication S-3062 – November 1997
Standard Options of the
FD86N Enclosure
FD86N enclosures can include:
Bulletin 2100 MCC Compatibility
electrical door interlocks
•
mechanical door interlocks
•
air conditioning (end panel mounted)
•
hood mounted equipment enclosure
•
provisions for standard overhead AC and DC bus assemblies
•
a safety ground bus
•
interior lighting
•
The FD86N enclosure connects to any Bulletin 2100 motor control
center that:
is at least 20 ″ deep with a power bus and control bus (if supplied)
•
mounted at a depth of 16.94″ from the front of the cabinet
has 1.5″ high base channels (total MCC height is 91.5″)
•
To connect to a Bulletin 2100 MCC, the FD86N must have the end panel
with cutouts for connection to another MCC.
Overview of the FD86N Encl osure
1-3
Publication S-3062 – November 1997
Figure 1.1
Typical 3FD86N Enclosure with Standard Options
Conduit Cover
Lifting Angle
Operator Interface
Skid
Filter
Pull Box
Lifting Angle
Panels
Bus Bar Assembly
Ventilation Slots
(Convection and Positive
Pressure Only)
End Panel Cutouts
(Pattern shown here is for
connection to another FD86N
enclosure)
(Positive Pressure Only)
Overview of the FD86N Encl osure
1-4
Publication S-3062 – November 1997
This page intentionally left blank.
Loading...