Installation Instructions
F-Series Brushless Servo Motor
(Catalog Number F-4030, F-4050, F-4075, F-6100, F-6200, and F-6300)
These Installation Instructions describe how to install the F-Series
motors. Use this document if you are responsible for designing,
installing, or troubleshooting the Allen-Bradley
products. Read all instructions before installing this motor.
For: See Page
Receiving and Maintenance Information 2
Motor Catalog Number Identification 2
Before You Install the Motor 3
Using Shaft Seals 3
Using Couplings and Pulleys 3
Preventing Electrical Noise 4
®
F-Series motor
Building and Installing Cables 6
Installing Your Motor 7
Guidelines for Installation 8
Mounting Dimensions 9
Connector Data 11
Encoder Connector 10
Power Connector and Brake Connector 11
Motor Load Force Ratings 13
Motor Radial Load Force Ratings 12
Cables and Connector Kits 14
Shaft Seal Kits 13
Publication 1398-IN516B-EN-P — February 2002
2 F-Series Motor Installation Instructions
Receiving and Maintenance Information
The customer is responsible for inspecting the equipment before
accepting the shipment from the freight company. Check the item(s) you
receive against your purchase order.
Maintain your motor within the following environmental conditions:
• in a clean, dry location
• within the operating temperature range, 0° to 40° C (32° to 104° F)
• within the storage temperature range, -30° to 70° C (-25° to 158° F)
• within the relative humidity range, 5% to 95% non-condensing
• in a non-corrosive atmosphere
Motor Catalog Number Identification
F -4030-Q-H00 AA
FACTORYDESIGNATED OPTIONS
AA StandardFlange
AN NEMA (4000 Series Only)
OPTIONS
00 Standard
04 24V DC Brake
OPTICAL ENCODER LINE COUNT
F 1000
H
K
L 500
M 3000
MOTOR WINDING Ke DESIGNATOR
FRAME SIZE
SERIES DESIGNATOR
F Medium Inertia
1
The 5000 line count encoder limits the motor’s top speed to 3600 RPM due to frequency output limit of the encoder.
Check drive system configuration data for additional restrictions imposed by drive input.
Publication 1398-IN516B-EN-P — February 2002
2000 (Standard)
1
5000
F-Series Motor Installation Instructions 3
Before You Install the Motor
Before installing or storing the motor:
1. Remove the motor carefully from its shipping container.
2. Visually inspect the motor for any damage.
3. Examine the motor frame, front output shaft, and mounting pilot for
any defects.
4. Notify the carrier of any shipping damage immediately.
ATTENTION
!
Do not open or attempt to open the motor.
Only a qualified Allen-Bradley employee can
service this type of motor.
Failure to observe these safety procedures could
result in personal injury or equipment damage.
Using Shaft Seals
An additional seal is required on the motor shaft near the motor front
bearing, if the shaft is exposed to fluids or significant amounts of fine
dust. This includes lubricating oil from a gearbox. The motor ingress
protection (IP) rating depends on the usage of shaft seals and
environmentally sealed connectors/cables. The additional seal is not
recommended in applications where the motor shaft area is free of liquids
or fine dust. Refer to Shaft Seal Kits on page 14 to find the catalog number
of the seal kit for your F-Series motor.
Using Couplings and Pulleys
Mechanical connections to the motor shaft, such as couplings and pulleys,
require a torsionally rigid coupling or a reinforced timing belt. The high
dynamic performance of servo motors can cause couplings, pulleys or
belts to loosen or slip over time. A loose or slipping connection will cause
Publication 1398-IN516B-EN-P — February 2002
4 F-Series Motor Installation Instructions
system instability and may damage the motor shaft. All connections
between the system and the servo motor shaft must be rigid to achieve
acceptable response from the system. Periodically inspect connections to
verify their rigidity.
When mounting couplings or pulleys to the motor shaft, ensure that the
connections are properly aligned and that axial and radial loads are within
the specifications of the motor. Refer to Motor Load Force Ratings on
page 13 for guidelines on how to achieve 20,000 hours of motor bearing
life.
ATTENTION
!
Damage may occur to the motor bearings and the
feedback device if sharp impact to the shaft is
applied during installation of couplings and pulleys.
Damage to the feedback device may result by
applying leverage from the motor mounting face to
remove devices mounted on the motor shaft.
Do not strike the shaft, couplings, or pulleys with
tools during installation or removal. Use a wheel
puller applying pressure from the user end of the
shaft to remove any friction fit or stuck device from
the motor shaft.
Failure to observe these safety procedures result in
damage to the motor and its components.
Preventing Electrical Noise
ElectroMagnetic Interference (EMI), commonly called noise, may
adversely impact motor performance by inducing stray signals. Effective
techniques to counter EMI include filtering the AC power, shielding and
separating signal carrying lines, and practicing good grounding
techniques.
Effective AC power filtering can be achieved by using isolated AC power
transformers or properly installed AC line filters.
Publication 1398-IN516B-EN-P — February 2002
F-Series Motor Installation Instructions 5
To help avoid EMI:
1. Physically separate signal lines from motor cabling and power wiring.
Do not route signal wires with motor and power wires, or over the vent
openings of servo drives.
2. Ground all equipment using a single-point parallel ground system that
employs ground bus bars or large straps. If necessary, use additional
electrical noise reduction techniques to reduce EMI in noisy
environments.
Publication 1398-IN516B-EN-P — February 2002
6 F-Series Motor Installation Instructions
Building and Installing Cables
Knowledgeable cable routing and careful cable construction improves
system ElectroMagnetic Compatibility (EMC).
To build and install cables, perform the following steps:
1. Keep wire lengths as short as possible.
2. Route signal cables (encoder, serial, analog) away from motor and
power wiring.
3. Separate cables by a minimum of 0.3 m (1 ft) for every 9 m (30 ft) of
parallel run.
4. Ground both ends of the encoder cable shield, and twist the signal wire
pairs to prevent electromagnetic interference (EMI) from other
equipment.
ATTENTION
!
Publication 1398-IN516B-EN-P — February 2002
High voltage can be present on the shield of a
power cable if the shield is not grounded.
Ensure there is a connection to ground for any
power cable shield.
Failure to observe these safety procedures could
result in personal injury or equipment damage.
F-Series Motor Installation Instructions 7
Installing Your Motor
The installation must comply with all local regulations and use of
equipment and installation practices that promote electromagnetic
compatibility (EMC) and safety. Preferred fasteners are stainless steel.
ATTENTION
!
Unmounted motors, disconnected mechanical
couplings, and/or disconnected cables are
dangerous if power is applied.
Disassembled equipment should be appropriately
identified (tagged-out) and access to electrical
power restricted (locked-out).
Before applying power to the motor, remove the
shaft key and other mechanical couplings which
could be thrown from the shaft.
Failure to observe these safety procedures could
result in personal injury or equipment damage.
Publication 1398-IN516B-EN-P — February 2002
8 F-Series Motor Installation Instructions
Guidelines for Installation
Observe the following for installing the motor:
1. Allow sufficient clearance around the motor to keep it within its
specified operating temperature range. Refer to Receiving and
Maintenance Information on page 2 for operating range. Do not
enclose the motor unless forced air is blown across the motor for
cooling. A fan blowing air across the motor will improve its
performance. Keep other heat-producing devices away from the motor.
2. Refer to Mounting Dimensions on page 9 to determine the mounting
dimensions of your motor.
3. Place the motor with connectors pointing downward.
4. Properly mount and align the motor.
5. Attach all power and encoder cables after the motor is mounted, and
use a drip loop in the cable to keep liquids flowing away from the
connectors.
ATTENTION
!
Publication 1398-IN516B-EN-P — February 2002
Outer surfaces of motor can reach high
temperatures, 100° C (212° F) during motor
operation.
Take precautions to prevent accidental contact with
hot surfaces. Consider motor surface temperature
when selecting motor mating connections and
cables.
Failure to observe these safety procedures could
result in personal injury or equipment damage.
Mounting Dimensions
Figure 1
F-Series Standard Mounting Dimensions
2 Eye Bolts Installed on F-6100, F-6200
and F-6300 Motors Only.
L
F-Series Motor Installation Instructions 9
BF = DIA. HOLES
AJ = DIA. BOLT CIRCLE
AH
T
S
EA
Shaft End Threaded Hole
4
Encoder
Connector
Dimension
(Refer to
D
AB
Power
Connector
Brake Option
Motor
F-4030 F-4050 F-4075 F-6100 F-6200 F-6300
AK
N
drawing)
AB mm (in.) 102 102 102 131 131 131
(4.02) (4.02) (4.02) (5.16) (5.16) (5.16)
AH mm (in.)505050808080
(1.97)
1
(1.97)
1
(1.97)
1
(3.15)
1
(3.15)
1
(3.15)
1
AK mm (in.) 110 110 110 114.3 114.3 114.3
(4.33)
2
(4.33)
2
(4.33)
2
(4.5)
2
(4.5)
2
(4.5)
2
D mm (in.)191919353535
(0.75)
3
(0.75)
3
(0.75)
3
(1.38)
3
(1.38)
3
(1.38)
3
EA mm (in.)383838606060
(1.49) (1.49) (1.49) (2.36) (2.36) (2.36)
L mm (in.)
(No Brake)
L mm (in.)
(Brake)
194 272 350 255 320 420
(7.64) (10.71) (13.78) (10.04) (12.6) (16.53)
257 335 413 326 390 490
(10.12) (13.19) (16.26) (12.83) (15.35) (19.29)
N mm (in.) 127 127 127 173 173 173
(5) (5) (5) (6.81) (6.81) (6.81)
S mm (in.) 6 x 6 6 x 6 6 x 6 10 x 8 10 x 8 10 x 8
(0.24 x 0.24) (0.24 x 0.24) (0.24 x 0.24) (0.39 x 0.32) (0.39 x 0.32) (0.39 x 0.32)
T mm (in.)333444
3
(0.12)
1
Tolerance is ±0.5 mm (0.197 in.).
2
Tolerance is –0.035 mm (–0.001379 in.).
3
Tolerance is –0.013 mm (–0.0005122 in.).
4
F-4000 Thread = M6 x 1 mm (0.0394 in.) x 15 mm (0.591 in.), F-4000 Thread Depth = 14.98 mm (0.59 in.).
F-6000 Thread = M8 x 1.25 mm (0.0492 in.) x 20 mm (0.788 in.), F-6000 Thread Depth = 0.031 mm (0.79 in.).
(0.12)
3
(0.12)
3
(0.16)
3
(0.16)
3
(0.16)
3
Publication 1398-IN516B-EN-P — February 2002
10 F-Series Motor Installation Instructions
Figure 2
F-4000 NEMA 56C Mounting Dimensions
L
EC
AH
T
EA
EB
R = Outside Dia. x Inside Dia.
S
D
U
3/8 - 16 threaded
through (4)
90˚ apart on a
149 mm (5.875 in.)
diameter B.C.
Encoder
Connector
Dimension 1
(Refer to
drawing)
Power
Connector
Motor
F-4030
NEMA 56C
Brake Option
F-4050
NEMA 56C
F-4075
NEMA 56C
AH mm (in.) 52 52 52
(2.06)
1
(2.06)
1
(2.06)
1
D mm (in.) 15.9 15.9 15.9
(0.625)
2
(0.625)
2
(0.625)
2
EA mm (in.) 36 36 36
(1.41) (1.41) (1.41)
EB mm (in.) 22 22 22
(0.875) (0.875) (0.875)
EC mm (in.) 16.3 16.3 16.3
(0.64) (0.64) (0.64)
L mm (in.)
(No Brake)
L mm (in.)
(Brake)
194 272 350
(7.64) (10.71) (13.78)
257 335 413
(10.12) (13.19) (16.26)
R mm (in.) 36.5 (1.437) x 36.5 (1.437) x 36.5 (1.437) x
22.2 (0.875) 22.2 (0.875) 22.2 (0.875)
S mm (in.) 4.8 (0.1875) x 4.8 (0.1875) x 4.8 (0.1875) x
35 (1.375) 35 (1.375) 35 (1.375)
T mm (in.) 3 3 3
(0.12)
2
(0.12)
2
(0.12)
2
U mm (in.) 165 165 165
(6.5) (6.5) (6.5)
1
Tolerance is ±0.508 mm (±0.02 in.).
2
Tolerance is –0.127 mm (–0.005 in.).
M
Publication 1398-IN516B-EN-P — February 2002
F-Series Motor InstallationInstructions 11
Connector Data
The tables below list the signal descriptions for the encoder, power and
brake connector pins.
Encoder Connector
Pin Signal Pin Signal
A A+ K +5V DC
BA- LCOM
CB+ MCOM
D B- N Hall B
E I+ P Hall C
FI- RTS+
G Encoder Case S TS-
HABS THall A
J +5V DC
B
A
M
L
K
J
C
P
T
N
D
E
RS
F
H
G
Publication 1398-IN516B-EN-P — February 2002
12 F-Series Motor Installation Instructions
Power Connector and Brake Connector
Power Connector Brake Connector
Pin Signal Pin Signal
A U A BR+
B V B BR-
CW
D Motor Case
A
D
CB
BA
Publication 1398-IN516B-EN-P — February 2002
F-Series Motor Installation Instructions 13
Motor Load Force Ratings
Motors are capable of operating with sustained maximum radial or
maximum axial shaft loads. The measurement points for maximum radial
and axial load forces are shown in the figure below.
Figure 3
Load Forces on Shaft
Radial load force applied at the
center of the shaft extension
Axial Load Force
Motor Radial Load Force Ratings
Motor
F-4030 34.5 (76) 27.2 (60) 21.3 (47) 18.6 (41) 17.2 (38)
F-4050 39.9 (88) 31.3 (69) 24.9 (55) 21.8 (48) 20.0 (44)
F-4075 41.7 (92) 33.1 (73) 26.3 (58) 23.1 (51) 20.9 (46)
F-6100 72.1 (159) 57.1 (126) 45.4 (100) 39.5 (87) –
F-6200 78 (172) 61.7 (136) 49 (108) 42.6 (94) –
F-6300 83 (183) 65.8 (145) 52.2 (115) 45.8 (101) –
500 RPM
kg (lbs)
1000 RPM
kg (lbs)
2000 RPM
kg (lbs)
3000 RPM
kg (lbs)
4000 RPM
kg (lbs)
With no radial load, the axial load rating is 100% of the radial load rating
from the table above. With a radial and an axial load, the axial load rating
is 44% of the radial load rating from the table above.
Publication 1398-IN516B-EN-P — February 2002
14 F-Series Motor Installation Instructions
Cables and Connector Kits
Factory manufactured cables are available in standard cable lengths.
Contact your nearest Allen-Bradley sales office or refer to your drive’s
installation manual for a complete listing of available cables.
If you choose to build your own cables, the following connector kits are
available for F-Series motors.
Catalog Number Description
2090-FPC-S4000 Straight Power Connector Kit Compatible with 2 and 3 kW Drives
2090-FPC-R4000 Right-Angle Power Connector Kit Compatible with 2 and 3 kW Drives
2090-FPC-S6000 Straight Power Connector Kit Compatible with 7.5 kW Drives
2090-FPC-R6000 Right-Angle Power Connector Kit Compatible with 7.5 kW Drives
2090-FFC-S Straight Feedback Connector Kit Compatible with All Drives
2090-FBC-S Straight Brake Connector Kit Compatible with All Drives
2090-FFC-R Right-Angle Feedback Connector Kit Compatible with All Drives
2090-FBC-R Right-Angle Brake Connector Kit Compatible with All Drives
Shaft Seal Kits
F-Series motors equipped with a shaft seal will have an IP65
environmental rating. The following shaft seal kits are available for
F-Series motors.
Catalog Number Description
0041-5060 Shaft Seal Kit for F-4000 Series Motors
0041-5061 Shaft Seal Kit for F-6000 Series Motors
Publication 1398-IN516B-EN-P — February 2002
Notes
F-Series Motor Installation Instructions 15
Publication 1398-IN516B-EN-P — February 2002
For more information refer to our web site at: www.ab.com/motion
Allen-Bradley is a registered trademark of Rockwell Automation.
www.rockwellautomation.com www.ab.com
Corporate Headquarters
Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201
Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions
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Allen-Bradley Industr ial Motion Control Technical Support
Ultra, Servo Motors (MP, F, H, Y and N-Series) and Electro-Craft p roducts: Tel: (1) 952.914.3990, Fax: (1) 952.942.37 56, E-mail: RAEPTechSupport@ra.rockwell.com
ControlLogix Moti on, GMC, GML, S-Class, 1746, IMC and Creonix products : Tel: (1) 603. 443.5419, Fax: (1) 603.4 48-5969, E-mail: RALebTechSupport@ra .rockwell.com
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1394, Servo Motors (1326), 8720, and other products: Tel: (1) 262.512.8176, Fax: ( 1) 262.512.8450, E-mail: Support@drives.ra.rockwell.com
For Europe: Tel: 44 1270 580142, Fax: 44 127 0 580141, E-mail: Ctechnicalsupport@ra.rockwell.com
Publication 1398-IN516B-EN-P — February 2002 PN 0013-1062-001 Rev C
Supersedes Pu blication 1398-5.6 — Ap ril 1999 Copyright © 2002 Rockwell Automation. All r ights reserved. Printed in t he USA.
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