ALLEN-BRADLEY
8510 AC Spindle Drive
Connector Kits
(Cat. No. 8510SA-CMRC, 8510SA-CMRS)
Instructions
Introduction Connections to the motor feedback resolver inside the motor terminal box
are performed through an AMP Dynamic Series connector. Two types of
connector kits are available, providing either crimp or solder type wire
terminations. This publication will provide the information needed to
properly install these kits.
Using the information below, verify that the correct kit has been received.
Termination Type Connector Kit # Pins
Crimp 8510SA-CMRC 9
Solder 8510SA-CMRS 9
Refer to the 8510 User Manual, publication 8510-5.1 for detailed
information about the cable required and the connector pin assignments for
each of the motor types.
Assembling the Connector/Cable The following procedure outlines the steps needed to install the connector.
1. Verify that the connector kit includes the connector body and the
correct number of pins.
2. Remove the cable insulation and strip back the shields approximately
50 mm (2”). Strip about 4 mm (3/16”) of insulation from each wire.
3. Crimp type pins
required to properly crimp the pins to the wires. A pin extraction tool
(AMP #914677-1) is required to remove a pin from the housing. Both
of the above items are available from Allen-Bradley as part of the
8510SA-CTA Crimp Tool Kit.
– an AMP crimp tool (#90683-1 or #914595-2) is
Solder type pins
solder as shown in Figure 1. Bend tab over insulation as shown.
Note: Double faced tape can be used as an aid to hold pins in place
while soldering.
– insert the wire into the small loop of the pin. Apply
Instructions
8510 Connector Kits
Figure 1
Connector Assembly
BA
B1
B2
B3
B4
B5
Note: See end of connector for A/B
labels, numbers are labeled on side.
A1
A2
A3
A4
A5
On Solder Type Pin, Apply Solder
to Assure Good Connection
Locking Tab
Do Not Bend!
Loop
Bend Over Wire Insulation
4. Insert the wires with attached pins into the connector location specified
in the 8510 User Manual. The connector pin designations are shown in
Figure 1.
Important: Use care when orienting and inserting pins into connector.
Once pins have “snapped” into place, removal can be difficult.
5. The connector body is keyed and can only be inserted into the mating
housing one way. Depress the locking tabs on the ends of the connector
body to unplug the connector.
Allen-Bradley has been helping its customers improve productivity and quality for 90 years.
It designs, manufactures and supports a broad range of control and automation products
worldwide. They include logic processors, power and motion control devices, man-machine
interfaces and sensors. Allen-Bradley is a subsidiary of Rockwell International, one of the
world’s leading technology companies.
With major offices worldwide.
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World Headquarters, Allen-Bradley, 1201 South Second Street, Milwaukee, WI 53204 USA, Tel: (1) 414 382-2000 Fax: (1) 414 382-4444
Publication 8510-5.31 – July, 1993 P/N 155556
Copyright 1993, Allen-Bradley Company, Inc. Printed in U.S.A.