Rockwell Automation 844D User Manual

Installation Instructions
Teth
A
7.25 dia. B.C. (to fit 8 Teth
3/8I bolt
(
Tether, 3/8 bolt on a
5V DC in, 5V DC
5-26V DC in, 5-26V
5-15V DC in, 5-15V
,
8-26V DC in
10-30V DC in, 10-30V
Bulletin 844D Blind & ThroughĆShaft Optical Incremental Encoders
IMPORTANT: SAVE THESE INSTRUCTIONS FOR FUTURE USE.
Specifications
Electrical
Code Format 2 channels with zero index
Power Requirements 120mA (no load)
Max Output Frequency 200kHz PushĆPull (120-8192 PPR)
Resolution Up to 16,384 pulses per revolution
Output Driver Capability
Mechanical
Angular Acceleration 100,000 radians/sec
Starting Torque
@ 25_C (77_F)
Running Torque
@ 25_C (77_F)
Moment of Inertia 490gcm2 (6.9 x x 10-3oz-in-sec2)
Slew Speed 3000 rpm maximum
Shaft Loading
(120-2500 PPR)
Shaft Loading
(4096-16,384 PPR)
Permissible Shaft
Radial Movement
Permissible Shaft
Axial Movement
Bore Size Supports 1/2 to 1-1/8" & 30mm shafts
Environmental
Protection NEMA Type 4, 13, IP66 (IEC 529) except
Housing Material Aluminum
Temperature
Humidity 90% noncondensing
Vibration 20g from 5 to 2000Hz
Approximate Weight 0.91kg (2lbs)
3487 Line driver = "40 mA 4469 Line driver = "200 mA 7272 Line driver = "40 mA PushĆPull Single Ended Driver = "70 mA
9.3Ncm (13inĆoz)
5Ncm (7 inĆoz)
Axial 67N (15lbs) Radial 133N (30lbs)
Axial 44N (10lbs) Radial 67N (15lbs)
Static +/- 0.5mm (0.02in) Dynamic +/- 0.1mm (0.004in)
Static +/- 0.5mm (0.02in) Dynamic +/- 0.5mm (0.02in)
terminal block connection type rated IP40 (IEC 529) only
-20_C to 85_C (-4_F to +185_ F)ĊOperating
-30_C to 85_C (-22_F to +185_F)ĊStorage
Shock 50g for 11ms
Selection
844D — A 5 A C 1 CR
a b c d e f
a
Shaft Design
Code Description Code Description
A BlindĆShaft 4 1/2in
B ThroughĆShaft 5 5/8in
6 3/4in
c
2
Mounting Configuration
7 7/8in
8 1.0in
Code Description 9 1 1/8in
I
er, 1/2I bolt on a
7.25I dia. B.C. (to fit 8
A
1/2I NEMA C face)
I
er,
5.88I dia. B.C. (to fit 4
B
1/2I NEMA C face)
Tether, 3/8I bolt on a
C
2.5-4.0I dia. radius
D AntiĆrotation pin
on a
M 30mm
Code Description
C 10Ćpin Connector
T
1 1m (3.28ft) cable
ef
Power Supply and Output Ì
Code Description Code Description (PPR)
5V DC in, 5V DC
1
2
3
4
5
Ê Shaft sizes below 1.0in include an insulating insert. Ë Terminal block unit is not rated for fluid ingress protection (IP40 (IEC 529)
only).
Ì DLD = Differential Line Driver Í 7272 line driver has a voltage drop of 1.9V. Î Available with power supply and output options 1, 2, 3 and 4.
DLD out (3487)
5-26V DC in, 5-26V
DC DLD out (7272) Í
5-15V DC in, 5-15V
DC DLD out (4469)
8-26V DC in
5V DC DLD out (3487)
10-30V DC in, 10-30V
DC PushĆPull out
,
DB 120
CK 360
FW 1024
CS 2048
CR 2500
DS 4096
DR 5000
FS 8192
CV
LS
b
Shaft Size Ê
d
Connection Type
Terminal Block Ë
Resolution
10000 Î
16384 Î
Differential Line Driver Output (for resolution v 8192 PPR)
1 Cycle
90 +/- 22°
Channel A Channel A
Logic 1
Logic 0
Differential Line Driver Output (for resolution u 8192 PPR)
1 Cycle
90 +/- 22°
Channel A Channel A
Logic 1
Logic 0
Channel B Channel B
(Index) Channel Z
Channel Z
(CCW Rotation Shown)
Channel B Channel B
(Index) Channel Z
Channel Z
PushĆPull Single End Driver Output
1 Cycle
90 +/- 22°
Logic 1
Channel A
Channel B
(Index) Channel Z
Logic 0
(CCW Rotation Shown)
Electrical Connections
Table A: Differential Line Driver Outputs
Function
Channel A Output A White 1 Channel B Output B Pink 2 Channel Z Output C Violet 7 DC+ Input D Red 3 DC Return F Blue 4 Case Ground G Green Ċ Channel A Output H Brown 5 Channel B Output I Black 6 Channel Z Output J Yellow 8
Connector
Table B: PushĆPull Outputs
10ĆPin
Function
Channel A Output A White 1 Channel B Output B Pink 2 Channel Z Output C Violet 7 DC+ Input D Red 3 DC Return F Blue 4 Case Ground G Green Ċ Not connected Ċ Brown Ċ Not connected Ċ Black Ċ Not connected Ċ Yellow Ċ
Note: 10-pin connector type MS3102R18–1P
10ĆPin Connector Shielded Cable Terminal
Shielded
Cable
Terminal
(CCW Rotation Shown)
2
844D Blind-Shaft Tolerance
SIze
1/2I 0.500/0.501 0.500/0.499 0.70/2.00 5/8I 0.625/0.626 0.625/0.624 0.70/2.00 3/4I 0.750/0.751 0.750/0.749 0.70/2.00 7/8I 0.875/0.876 0.875/0.874 0.70/2.00
1.0I 1.000/1.001 1.000/0.999 0.70/2.00
1 1/8I 1.125/1.126 1.125/1.124 0.70/2.00
30mm 30.000/30.025mm 30.000/29.975mm 18/50mm
844D Through-Shaft Tolerance
Size
1/2I 0.500/0.501 0.500/0.499 0.70 5/8I 0.625/0.626 0.625/0.624 0.70 3/4I 0.750/0.751 0.750/0.749 0.70 7/8I 0.875/0.876 0.875/0.874 0.70
1.0I 1.000/1.001 1.000/0.999 0.70
1 1/8I 1.125/1.126 1.125/1.124 0.70
30mm 29.980/29.959mm 30.000/29.975mm 18mm
Dimensions—mm (inches)
Blind-Shaft Ê
Bore Mating Shaft Length
Bore Mating Shaft LengthĊmin.
Connector Option
Cable Option
Terminal Option
89.66
(3.53)
Through-Shaft Ê
89.66
(3.53)
43.18
(1.70)
46.23 (1.82)
19.05 (0.75)
12.7 (0.50)
11.43 (0.45)
57.15
50.0
(1.97)
Clamp Ring
3.17 (0.125)
12.7 (0.50)
11.43 (0.45)
50.0
(1.97)
Clamp Ring
3.17 (0.125)
(2.25)
19.05 (0.75)
57.15
(2.25)
7.14 (0.28)
12.7
(0.50)
16.94
(0.673)
87.1
(3.43)
30_
6.35/6.36 (0.25)
AntiĆRotation
Pin
15_
38.1 (1.5)
87.3
(3.44)
22.4
(0.89)
(2.0)
5.59
(0.22)
51
107.5 (4.23)
76.2 (3.0)
65.0 (2.56)
23.11 (0.91)
65.53 (2.58)
#10-32UNC-28
X0.25 DP (3) Plcs
on a 3.000 B.C.
Tether Option “B”Tether Option “A”
7.14 (0.28)
12.7 (0.5)
12.7 (0.5)
5.59
(0.22)
30_
1.0008
1.0028
38.1 (1.5)
(3.44)
87.3
Bore
5.59
(0.22)
(1.00)
(2.00)
Tether Option “C”
18.2
87.5
(0.72)
(3.45)
51
(2.0)
76.2 (3.0)
65.0 (2.56)
25.4
50.8
13.21 (0.52)
38.10 (1.50)
76.2
(3.0)
12.78/12.73
(0.503/0.501)
25.4 (1.0)
85.3
(3.36)
18.16 (0.71)
65.53 (2.58)
38.1 (1.5)
0.218
2 Plcs
101.6 (4.0)
Ê Shown with optional anti-rotation pin.
3
Mounting Instructions
IMPORTANT: Be sure mating shaft is chamfered and
grease-free.
1. Loosen the screw on the clamping ring with a 3/32 inch hexagon socket wrench.
2. Slide the encoder onto the mating shaft until the tether mount or anti-rotation pin rests on the machine surface.
The encoder should slide freely on the shaft; if not, do not force. Check the shaft for interferences such as gouges, burrs, rust or size.
If a mounting hole or anti-rotation pin stop already exists, proceed to step 6.
3. Mark the mounting hole and/or anti-rotation pin stop location.
4. Slide the encoder off. Drill and tap the marked hole to accept the 0.375 inch x 16 (tether option B or C) or 0.5 inch x 13 (tether option A) bolt.
5. Slide the encoder back in the shaft until the tether mount or anti-rotation pin rests on the machine surface.
6. Attach the encoder with either the 0.375 inch or 0.5 inch bolt.
IMPORTANT: Do not stress the tether mount while tightening the bolt.
7. Tighten the clamping ring to 8 inch-lbs.
8. Make the electrical connections according to the table under “Electrical Connections.”
IMPORTANT: Wiring must be in accordance with the National Electric Code and applicable local codes and ordinances.
9. Apply the specified voltage (see Table “e” under “Selection” on page 1 of this publication).
Visit our web site at:
http://www.ab.com/sensors
4
Publication 75008–147–01(B)
February 2003
Printed in USA
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