Rockwell Automation 2090-CHBIFS8-12AA User Manual

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Page 1

Installation Instructions

Kinetix 6000M IPIM-to-IDM Hybrid Cable

Catalog Number 2090-CHBIFS8-12AA

Topi c Page

Important User Information 2

Before You Begin 3

Install the Cable 5

2090-CHBIFS8-12AA Cable Schematic and Connector Pinout 6

Specifications 7

Additional Resources 7

About the IPIM-to-IDM Hybrid Cable

The Kinetix® 6000M integrated drive-motor (IDM) power interface module (IPIM) uses the 2090-CHBIFS8-12AA hybrid cable to transfer DC bus and control, system status, communication bus, and safety signals to the Kinetix 6000M integrated drive-motors (IDM units). The IPIM-to-IDM hybrid cable makes discrete wire connections at the IPIM module. The IDM unit accepts the M23 male cable connector.

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2 Kinetix 6000M IPIM-to-IDM Hybrid Cable

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls, publication SGI-1.1 Automation sales office or online at http://www.rockwellautomation.com/literature between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or li able for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibilit y or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNIN G: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

, is available from your local Rockwell

) describes some important differences

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the consequences.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, drive or motor, to alert people that surfaces may reach dangerous temperatures.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

Publication 2090-IN031B-EN-P - March 2012

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Kinetix 6000M IPIM-to-IDM Hybrid Cable 3

Before You Begin

Remove all packing material from within and around the item. After unpacking, verify the catalog number against the purchase order, and visually inspect the cable and each connector for damage. If necessary, immediately notify the carrier of any shipping damage.

Cables are stored and shipped in a coil, and will retain this shape unless you straighten the cable. To straighten a cable, hang a short cable from its mid-point or lay a long cable on the floor in a straight line. Any coiling that persists should relax within 24 hours. Doing this results in a cable that is easier to install.

Observe the following precautions when installing the cables in a servo system. Failure to observe these safety notices could result in personal injury or damage to the motor and equipment.

SHOCK HAZARD: To avoid the hazard of electrical shock, be sure to ground any cable providing power at a minimum of one point. To prevent the build-up of electrical energy, factory-supplied cables use one of these grounding techniques:

• Bond the overall shield to the connector housing.

• Make sure there is a dire ct connect ion-to-ground for each cable shield.

• Connect an exposed cable braid or a ground wire, if present, to the power cable clamp,

housing, or another suitable chassis ground.

Failure to observe these safety procedures could result in personal injury or equipment damage.

ATT EN TI ON : Arcing or unexpected motion can occur if cables are connected or disconnected while power is applied to the IDM sy stem. Before working on an IDM system, disconnect power and wait the full time interval as indicated in the warning on the IPIM module or verify the DC bus voltage at the IPIM module measures less than 50V DC.

Failure to observe this precaution could result in severe bodily injury or loss of life, and damage to the product will occur.

ATTENTION: The hybrid connectors on the IDM unit are de signed to be rotated into a fixed position during motor installation, and remain in that position without further adjustment. Strictly limit the applied forces and the number of times the hybrid connectors are rotated to make sure the connectors meet the specified IP ratings.

Apply force only to the connector and cable plug. Do not apply force to the cable extending from the cable plug. No tools, for example pliers or vise-grips, should be used to assist with the rotation of the connector.

Failure to observe safety precautions could result in damage to the IDM unit and its components.

ATT EN TI ON : The maximum length of cabling between the IPIM and the last IDM unit in the system must not exceed 100 m (328 ft). Also, a maximum of two extension cables may be connected between an IDM unit and the preceding IPIM module or IDM unit.

Publication 2090-IN031B-EN-P - March 2012

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4 Kinetix 6000M IPIM-to-IDM Hybrid Cable

IMPORTANT

PORT 1 PORT 2 NETWORK

2094-SEPM-B24-S

IPIM Module

2090-CHBIFS8-12AAxx

IPIM-to-IDM Hybrid Cable

Connects the IPIM Module to the First IDM Unit

2090-CHBP8S8-12AAx Hybrid Cable

2090-CTHP8

Hybrid Terminator

2090-CNSRPRS xx

Network Cable

MDF-SB1

xxx

Last IDM Unit

2090-CTSRP

Network Terminator

2090-CNSSPRS xx

Network Cable

MDF-SB1xxx

First IDM Unit

Ground

Clamp

Exposed

Shield

ATTENTION: The examples in this publication show the available connections, some of which may not be appropriate for your specific installation. Refer to your system level installation instructions or user manual for recommended wire trim lengths, and wiring examples appropriate to your application.

Failure to observe these safety procedures could result in personal injury or damage to the motor and equipment.

ATTENTION: Do not tightly gather or coil the excess length of a hybrid cable. Heat is generated within a cable whenever power is applied. Always position a hybrid cable to freely dissipate heat. A hybrid cable should not be coiled, except for temporary use when building or testing a machine. If you temporarily coil a hybrid cable, you must also derate the cable to meet local code or follow an authoritative directive, such as Engineering Section 310.15(C) of the NEC Handbook.

Failure to observe these safety procedures could result in personal injury or equipment damage.

Kinetix 6000M Cable Routing Diagram

Publication 2090-IN031B-EN-P - March 2012

The colored rings on the hybrid cable connector and the mating cable must match: red-to-red or green-to-green.

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Kinetix 6000M IPIM-to-IDM Hybrid Cable 5

Limited

Bend Zone

Installation Area

300 ± 25 (12 ± 1.0)

Installation Area

650 ± 25 (25.6 ± 1.0)

Connector

2090-CHBIFS8-12AA shown

Brown

Grey

Green

White/Blue

Blue

Brown

Drain

White/Brown

Drain

Violet

Pink

White/Pink

Orange

Yellow

Exposed

Shield

Cable

Tra ns it io n

Dimensions are in mm and (in.).

Install the Cable

Follow these steps when installing the 2090-CHBIFS8-12AA IPIM-to-IDM hybrid cable.

1. Verify power to the IPIM module is removed before making any connections or disconnecting any components of the system.

Failure to observe this precaution could result in severe bodily injury or loss of life, and damage to the product will occur.

2. Before beginning any cable bend, determine the recommended installation areas, and the clearance required from the features shown in the diagram.

Clearance from these areas should be greater than or equal to the cable diameter.

3. Keep cable bends within the bend radius listed in the Specifications on page

Hybrid cables have a bend radius of twelve times the cable diameter.

4. Observe these restrictions when installing the connecting cables:

• Prevent the cable from flexing within 150 ±25 mm (6 ±1 in.) installation areas.

• Bend cables to a specific shape only in the bend zone area.

• Provide cable supports at 3m (10 ft) intervals along the cable run to reduce tension

and flexing at the connectors and other features on the cable.

Refer to Kinetix 6000M Integrated Drive-Motor Power Interface Module Installation Instructions, publication 2094-IN016 cable to the hybrid cable communication signal connector on the IPIM module.

, for additional information about wiring this

Publication 2090-IN031B-EN-P - March 2012

0.38

DC+

(0.015)

DC-

0.25

42-

(0.010)

42+

CN-

CN+

SH2

RTN

OUT

SE1

SE2

SE-

0.25

SH3

(0.010)

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6 Kinetix 6000M IPIM-to-IDM Hybrid Cable

IMPORTANT

GND

IPIM Terminals

DC+

DC-

42+

42-

SE1

SE-

SE2

SH3

CN-

CN+

SH2

OUT

RTN

(1)

(2)

(3)

(1)

Brown

Grey

Blue

White/Blue

Brown

White/Pink

Pink

Green/Yellow

Orange

Viol et

Yellow

Braided Shield

Twisted pair Shield Wire Connection

1. The braided shield connects to the cable ground clamp with a 360º connection.

2. Drain wire provides continuity from the connector to the cable ground clamp.

3. Braided shield provides continuity from the connector to the cable ground clamp.

White/Brown

GND

910

Femal e Plug

5. Tighten the M23 connector approximately 45° to fully seat the contacts and secure the connection.

The internal O-ring is self-conforming and requires a short period between each connect/disconnect cycle to expand to full size. Let the O-ring expand for at least 60 seconds before reconnecting a hybrid cable.

2090-CHBIFS8-12AA Cable Schematic and Connector Pinout

Publication 2090-IN031B-EN-P - March 2012

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Kinetix 6000M IPIM-to-IDM Hybrid Cable 7

Specifications

Additional specifications for each cable are available in the Kinetix Motion Accessories Technical Data, publication GMC-TD004.

Attribute 2090-CHBIFS8-12AA

Wire si zes:

DC Bus (650V DC) Control Power (42V DC) Communication (CAN, Safety, SYSOK)

(1)

Diameter

Bend radius 170 mm (6.70 in.)

O-ring expansion period One minute between

(1) Cable diameter tolerance is ± 0.13 mm (0.005 in.).

12 AWG 16 AWG 22 AWG

14.2 mm (0.56 in.)

disconnection and reconnection.

Additional Resources

These documents contain additional information concerning related products from Rockwell Automation.

Resource Description

Kinetix 6000M Integrated Drive-Motor User Manual, publication 2094-UM003

Kinetix 6000M Integrated Drive-Motor Installation Instructions, publication MDF-IN001

Kinetix 6000M Inte grated Drive-Motor Power Interface Module, publication 2094-IN016

Allen-Bradley Industrial Automation Glossary, publication

AG-7.1

System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001

Kinetix Rotary Motion Specifications Technical Data, publication GMC-TD001

You can view or download publications at http://www.rockwellautomation.com/literature

Information on installing, configuring, starting, and troubleshooting a Kinetix 6000M integrated drive-motor system.

Information on the installation of your Kinetix 6000M integrated drive-motor unit.

Information on the installation of your Kinetix 6000M integrated drive-motor power interface module

A glossary of industrial automation terms and abbreviations.

Information, examples, and techniques designed to minimize system failures caused by electrical nois e.

Catalog numbers and product specifications, including performance, environmental, certifications, load force, and dimension drawings for Allen-Bradley rotary products.

. To order paper copies of technical documentation, contact your Allen-Bradley® distributor or Rockwell Automation® sales representative.

Publication 2090-IN031B-EN-P - March 2012

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Rockwell Automation Support

Rockwell Automation provides tec hnical information on the Web to assist you in using its products. At http://www.rockwellautomation.com/support links to software service packs, and a MySupport feature that you can customize to make the best use of these tools. You can also visit our Knowledgebase at http://www.rockwellautomation.com/knowledgebase forums, software updates, and to sign up for product notification updates.

, you can find technical manuals, technical and application notes, sample code and

for FAQs, technical information, support chat and

For an additional level of technical phone support for installation, configuration and troubleshooting, we offer Tec hConnect programs. For more information, contact your local distributor or Rockwell Automation representative, or visit

http://www.rockwellautomation.com/support/

® support

Installation Assistance

If you experience a problem within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your product up and running.

United States or Canada 1.440.646.3434

Outside United States or Canada

Use the Wor ldwi de Loc ator

http://www.rockwellautomation.com/support/americas/phone_en.html

Rockwell Automation representative.

, or contact your local

New Product Satisfaction Return

Rockwell Automation tests all o f its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

United States

Outside United States Please contact your local Rockwell Automation representative for the return procedure.

Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your distributor to complete the return process.

Documentation Feedback

Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU002

, available at http://www.rockwellautomation.com/literature/.

Allen-Bradley, Kinetix, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.

Tr ademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 2090-IN031B-EN-P – March 2012 PN-143955