E3 and E3 Plus Solid-State
A
Overload Relay
Quick Start Guide
(Bulletins 193 and 592)
2
ATTENTION
!
This guide does not replace the User Manual, publication
193-UM002_-EN-P, and is intended for qualified service personnel
responsible for setting up and servicing these devices. You must have
previous experience with and a basic understanding of electrical
terminology, configuration procedures, required equipment, and safety
precautions. The user manual can be downloaded from http://
literature.rockwellautomation.com.
Important User Information
Because of the variety of uses for the products described in this publication, those responsible
for the application and use of this control equipment must satisfy themselves that all
necessary steps have been taken to assure that each application and use meets all performance
and safety requirements, including any applicable laws, regulations, codes, and standards.
The illustrations, charts, sample programs and layout examples shown in this guide are
intended solely for purposes of example. Since there are many variables and requirements
associated with any particular installation, Rockwell Automation does not assume
responsibility or liability (to include intellectual property liability) for actual use based upon
the examples shown in this publication.
Rockwell Automation publication SGI-1.1, Safety Guidelines for the Application, Installation
and Maintenance of Solid-State Control (available from your local Allen-Bradley distributor),
describes some important differences between solid-state equipment and electromechanical
devices that should be taken into consideration when applying products such as those
described in this publication.
Reproduction of the contents of this copyrighted publication, in whole or part, without
written permission of Rockwell Automation, is prohibited.
Publication 193-QR003B-EN-P - October 2009
3
IMPORTANT
IMPORTANT
IMPORTANT
IMPORTANT
General Precautions
In addition to the specific precautions listed throughout this manual, the following general
statements must be observed.
The purpose of this publication is to serve as a guide for proper
installation. The National Electrical Code and any other governing
regional or local code overrules the information in this publication.A
hazard of personal injury/equipment damage exists if codes are
ignored during installation. Rockwell Automation cannot assume
responsibility for the compliance or proper installation of the E3
Overload Relay or associated equipment.
Only personnel familiar with the E3 Overload Relay and associated
machinery should plan to install, start up, and maintain the system.
Failure to comply may result in personal injury/equipment damage.
An incorrectly applied or installed E3 Overload Relay can result in
damage to the components or reduction in product life. Wiring or
application errors, such as incorrectly configuring the FLA Setting,
supplying incorrect or inadequate DeviceNet supply voltage,
connecting an external supply voltage to the input or thermistor
terminals, or operating/storing in excessive ambient temperatures may
result in malfunction of the E3 Overload Relay.
The E3 Overload Relay contains ESD (electrostatic discharge)
sensitive parts and assemblies. Static control precautions are required
when installing, testing, servicing, or repairing this assembly.
Component damage may result if ESD control procedures are not
followed. If you are not familiar with static control procedures, refer
to Allen-Bradley publication 8200-4.5.2, Guarding Against Electrostatic
Damage, or any other applicable ESD protection handbook.
Publication 193-QR003B-EN-P - October 2009
4
Introduction
Follow these steps to successfully commission the E3 Overload Relay:
Table 1: Commissioning Procedure
Step Description
1 Hardware Installation
2 Wiring Installation
3 DeviceNet Commissioning
4 Setup Requirements
– Typical Motor Connections
– External Current Transformer Applications (193-EC_ZZ or 592-EC_ZZ)
– External Ground Fault Sensor Applications (193-EC3_ _ , 592-EC3_ _ and
193-EC5_ _ , 592-EC5_ _)
Setup for Bulletin 193 or 592-EC1/EC2/EC3/EC5 Overload Relay
– Protective Trip and Warning Summaries
– Parameter Group Listing
Setup for Cat. No. 193-EC4 Current Monitor Relay
– Trip and Warning Summaries
– Parameter Group Listing
Publication 193-QR003B-EN-P - October 2009
Hardware Installation
1
2
CLICK
3
The following figures illustrate the starter assembly instructions.
Starter Assembly Instructions
Figure 1: 100-C09…C43 Starter Assembly Instructions (for use with Cat. Nos.
193-EC_ _B and -EC_ _D)
/tN
22 lb-in.
5
Publication 193-QR003B-EN-P - October 2009
6
1
2
/tN
35 lb-in.
Figure 2: 100-C60…C85 Starter Assembly Instructions (for use with Cat. No.
193-EC_ _E).
Publication 193-QR003B-EN-P - October 2009
Figure 3: 100-D95...D860 Starter Assembly Instructions (for use with Cat. Nos.
193-EC_ _F, 193-EC_ _G, and 193-EC_ _H).
7
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8
E3 PLUS
LED Status Indicators
DeviceNet Port
Input Terminals
Test/Reset Button
Node Address Switches
(Series B and later)
Output and PTC Terminals
Ground Fault Sensor Input
Voltage Input Module
Connection
(193/592 EC5 only)
Wiring Installation
Typical Motor Connections
Refer to the product nameplate or user manual for power lug termination information
including:
• Terminal wire size and torque specifications
• Maximum wire lengths
• Lug kit catalog numbers (108…1250 A)
For reliable input signal processing, input wiring should be routed in raceways separate from
power cabling.
Terminal Designations
Figure 4: E3 and E3 Plus Feature Overview
Publication 193-QR003B-EN-P - October 2009
Control Terminals
The following table defines the E3 Overload Relay control terminal designations.
Table 2: Control Terminal Designation
9
Ter mi na l
Designation
1 IN 1 General-purpose sinking input number 1
2 IN 2 General-purpose sinking input number 2
3 IN 3 General-purpose sinking input number 3 ➊➋
4 IN 4 General-purpose sinking input number 4 ➊➋
5V+
6V+
7 IN 5 General-purpose sinking input number 5 ➋
8 IN 6 General-purpose sinking input number 6 ➋
13/14 OUT A Output A
23/24 OUT B Output B ➊➋
95/96 Trip Relay Trip Relay
IT1/IT2 PTC Thermistor (PTC) input ➊➍
S1/S2 — External ground fault sensor input ➋➎
➊ Features are available only with the E3 Plus Overload Relay (cat. nos. 193/592-EC2and 193/592-EC3).
➋ Available only on cat. nos. 193/592-EC5_ _.
➌ An earth ground connection to this terminal will assist in obtaining compliance with electromagnetic
compatibility requirements.
➍ The use of shielded cable is recommended for the positive PTC thermistor circuit to assist in obtaining
compliance with electromagnetic compatibility requirements.
➎ Available only on cat. nos. 193/592-EC3_ _ and 193/592-EC4_ _.
Reference Description
+24V DC supply for inputs
End Earth Ground ➌
DeviceNet Terminals
The following table defines the DeviceNet connector terminal designations.
Table 3: DeviceNet Terminal Designation
Terminal Signal Function Color
1 V- Common Black
2 CAN_L Signal Low Blue
3 Drain Shield Non-insulated
4 CAN_H Signal High White
5 V+ Power Supply Red
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10
ATTENTION
!
Grounding
The following grounding recommendations are provided to ensure electromagnetic
compatibility compliance during installation:
• The earth ground terminal of the E3 Overload Relay shall be connected to a solid
earth ground via a low-impedance connection
• Installations employing an external ground fault sensor shall ground the cable shield
at the sensor with no connection made at the E3 Plus Overload Relay
• The PTC thermistor cable shield shall be grounded at the E3 Plus Overload Relay
with no connection made at the opposite end
Wiring Diagrams
When working on energized circuits, do not rely on the voltage and
current information provided by the E3 and E3 Plus for personal
safety. Always use a portable voltage or current measurement device
and measure the signal locally.
Figure 5: Three-Phase D.O.L & Single-Phase Wiring Diagrams
L1 L2 L3
Voltage Input Module
(For 193/592-EC5 only)
Publication 193-QR003B-EN-P - October 2009
Three-Phase Direct-On-Line
Wiring Diagram
L2 L3
L1
E3/E3Plus
2/T1 4/T2 6/T3
T1T2T3
M
S.C.P.D.
Single-Phase Full-Voltage
Wiring Diagram
L1
L1 L2 L3
L1 L2 L3
E3/E3Plus
E3/E3Plus
E3/E3Plus
2/T1 4/T2 6/T3
2/T1 4/T2 6/T32/T1 4/T2 6/T3
2/T1 4/T2 6/T3
2/T1 4/T2 6/T3
T1
T2
M
L2
L1 L2
Voltage Input Module
(For 193/592-EC5 only)
11
IMPORTANT
IMPORTANT
IMPORTANT
Parameter 27, Single/Three Ph, should be set to single-phase for
single-phase devices and three-phase for three-phase devices.
In single-phase devices, traditional single-phase wiring (connecting
T2 to L3) will result in a vector imbalance of current flowing through
the E3 Plus Overload Relay. This will result in inaccurate ground fault
reporting and protection.
External Current Transformer Application (Cat. No. 193-EC_ZZ)
E3 and E3 Plus Overload Relays (Cat. No. 193-EC_ZZ) are designed for use with separately
mounted, customer-supplied current transformers (CTs) as required in higher-current
applications. The FLA setting range is 9…5000 A for these units, with a legal setting range
per the user’s manual. Parameter 78, CT Ratio, is provided for setting the current transformer
ratio to be installed.
Current Transformer Specifications
The 193-EC_ZZ Overload Relays are intended for use with a CT having a secondary current
rating of 5 A. The installer shall provide one CT for each motor phase and shall connect the
CT secondary leads to the appropriate E3 Overload Relay power terminals as shown in Figure
7: on page 13. The CT shall have an appropriate ratio rating as detailed in the user’s manual.
Additionally, the CT shall be selected to be capable of providing the required VA to the
secondary load, which includes the E3 Overload Relay burden of 0.1 VA at the rated
secondary current and the wiring burden.
Finally, the CT shall be rated for protective relaying to accommodate the high inrush currents
associated with motor startup and shall have an accuracy of
range.
≤±2% over its normal operating
ANSI (USA) Class C5 B0.1
CSA (Canada) Class 10L5
IEC (Europe) 5 VA Class 5P10
The improper selection of a current transformer can result in the E3
Overload Relay reporting inaccurate motor operational data and
possible motor damage. The selected current transformer must be
rated for protective relaying applications.
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12
IMPORTANT
6x
6x
OR
y
C
t
s
d
y
Installation Instructions
Cat. No. 193-EC_ZZ Overload Relays are designed to be installed in cat. no. 193-ECPM2
panel mount adapters and connected to separately mounted current transformers. For a panel
mount adapter assembly, refer to the instructions included with the panel mount adapter. The
E3 Overload Relay must be mounted a distance equal to, or greater than, six times the cable
diameter (including insulation) from the nearest current-carrying conductor or current
transformer. For applications employing multiple conductors per phase, the diameter of each
cable should be added and multiplied by six to determine the proper placement distance for
the E3 Overload Relay.
Figure 6: Cat. No. 193-EC_ZZ Overload Relay Mounting Placement
Primar
urren
Transformer
E3 Overloa
Rela
Placement of the E3 Overload Relay closer than the recommended
distance of six times the cable diameter may compromise its current
reporting and protection capabilities.
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13
C
3
3
3E3
/2
3
/4
T
/1
/3
L
3/6
/1
3/5
y
C
t
s
y
C
t
s
Figure 7: External CT Connection Diagrams
IE
Primar
urren
Transformer
L
L2
L1
E
T1
T2
Primar
urren
Transformer
L
L2/3L
L1
T1/2T2/4T
T
External Potential (Voltage) Transformer Application
(Cat. No. 193/592-EC5_ _)
The E3 Plus Overload Relay Catalog Number 193/592-EC5_ _ can be used with external
step-down potential transformers (PTs). The PT ratio is programmed into the E3 Plus by
entering the primary winding rating into Parameter 289, PT Pri, and the secondary winding
rating into Parameter 290, PT Sec. The voltage mode is also programmed into the E3 Plus by
selecting the appropriate mode in Parameter 156, Vol t Mode. The E3 Plus will support Wye,
Delta, and Open Delta voltage modes with potential transformers.
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14
Load
L1 L2 L3
Line
N/GND
L1 L2 L3
Wye Connection with PTs
Load
L1 L2 L3
Line
L1 L2 L3
Open Delta Connection with PTs
Figure 8: External PT Connection Diagrams
Line
L1 L2 L3
L1 L2 L3
Delta Connection with PTs
Load
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15
External Ground Fault Sensor Application
(Cat. Nos. 193/592-EC3_ _, 193/592-EC4_ _, and 193/592-EC5_ _)
Cat. Nos. 193/592-EC3_ _, 193/592-EC4_ _, and 193/592-EC5_ _ E3 Plus Overload Relays
are intended to provide ground fault protection when used with the cat. no. 193-CBCT
external ground fault (core balance) sensor. The ground fault sensor mounts separately from
the E3 Plus Overload Relay and must be placed within three meters of the relay. The
customer-supplied cable for wiring the ground fault sensor to the E3 Plus Overload Relay
should meet the specifications outlined in Table 1.9 on page 15.
_
Table 1.9 Ground Fault Sensor Terminals (S1 and S2)
Wire type Shielded, twisted pair
Cross section
Tor q ue
0.2…4.0 mm
0.55 N
2
(#24…12 AWG)
•m (5 lb-in.)
Power Cable Installation Instructions
1. All power cables (including the neutral when used) must pass through the sensor
window. The equipment ground conductor (the conductor used to carry the
non-current-carrying metal parts of equipment, as defined by Article 100 of the
NEC), must not pass through the sensor window.
2. The power cables through the sensor window should be straight, tightly bundled,
centered in the window, and perpendicular to the sensor for a length equal to, or
greater than, six times the cable diameter (including insulation) from the sensor.
3. All other conductors with available currents in excess of 1,000 A should be placed a
distance equal to, or greater than, six times the cable diameter (including insulation)
from the sensor.
4. The power cables of the branch circuit to be protected by the E3 Plus Overload Relay
must not be grounded on the load side of the ground fault sensor.
5. If the power cables are enclosed in a conducting jacket, the jacket must be grounded
on the line side of the sensor. The jacket must not pass through the sensor window,
but must be cut at the window and joined with a conductor that passes outside the
sensor window.
6. The power system may be solidly grounded or grounded through an impedance at its
source as long as the impedance allows a magnitude of fault current to flow that is
within the 1…5 A operational range of the E3 Plus Overload Relay (193/592-EC2_
_) or the 20 mA…5 A operational range of the E3 Plus Overload Relay (193/
592-EC3
_ _, 193/592-EC4_ _, and 193/592-EC5_ _).
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16
IMPORTANT
MOTOR
L1 L2
L3
S1
S2
S1
S2
193-CBCT_
Ground
Fault
Sensor
E3 Plus
Overload Relay
Figure 10: Ground Fault Sensor Mounting Placement
GF Sensor
90˚
Power
Cables
6x
6x
Figure 11: Power Cable Configuration — Two Cables per Phase
1
L3 L1
1
L2 L2
L1
L3
The spacer is a short (approximately 10 times
the cable diameter in length) piece of cable
with no connections to any terminal.
Figure 12: Ground Fault Sensor Wiring to the E3 Plus Overload Relay
Publication 193-QR003B-EN-P - October 2009
The shield of the twisted pair cable must be connected to earth
ground at the sensor, with no connection made at the E3 Plus
Overload Relay.
17
IMPORTANT
DeviceNet Node Commissioning
Overview
E3 Overload Relays are shipped with a default software node address (MAC ID) setting of 63
and the data rate set to Autobaud. Each device on a DeviceNet network must have a unique
node address which can be set to a value from 0…63.
Keep in mind, most DeviceNet systems use address 0 for the master device (scanner) and
node address 63 should be left vacant for introduction of new slave devices. The node
address and data rate for series B or later, E3 Overload Relays can be changed using software
or by setting the hardware switches that reside on the front of each unit. While both methods
yield the same result, it is good practice to choose one method and deploy it throughout the
system.
The following recommendations are intended to ensure a trouble-free
startup and operation:
1. Use the node commissioning tool in RSNetWorx or the
DeviceNet configuration terminal (cat. no. 193-DNCT) when
modifying the E3 node address. Do not use the General tab found
in the product window in RSNetWorx. The node commissioning
tool ensures the device goes through a hard reset and requires
the user to upload the most current parameter information from
the device prior to making configuration changes.
2. Ensure you have the most current configuration information
prior to saving an RSNetWorx configuration file.
3. If you intend to employ the ADR function of the DeviceNet
scanner, ensure the device configuration is as you intend it
BEFORE saving it to memory.
4. Be aware the Restore Device Defaults button in RSNetWorx will
reset the E3 Overload Relay node address setting to 63. For
Series B or later devices, the hardware node address switches take
precedence over the software node address setting.
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18
Figure 13: Node Address Switches
Table 2: Node Address Setting
Switch Settings Description
0…63 The node address setting is determined by the switch values when set in this range.
64…99 For switch settings in this range, the node address setting is determined by the software
99 Factory default setting.
Note: For node address switch values in the range of 0…63, cycle power to the E3 Overload Relay to
initialize the new setting.
setting using the RSNetWorx for DeviceNet configuration tool.
Setup Requirements
Setup for Cat. Nos. 193/592-EC1/EC2/EC3/EC5 Overload Relays
After the E3 Overload Relay is installed according to the guidelines specified in this manual,
apply power to the overload relay’s DeviceNet connector. After applying power, the following
sequence should occur:
1. The Trip relay should close 2.35 seconds later and the TRIP/WARN LED will not
flash (unless a Non-Volatile Fault previously existed or a fault condition is present).
2. At the same time, the NETWORK STATUS LED should flash green for
approximately two seconds, then red for a 1/4 second. If autobaud is enabled and the
E3 Overload Relay is connected to an active network, the green LED will continue to
flash once the baud rate has been determined. If the E3 Overload Relay is not
connected to an active network, the LED will not continue to flash.
3. Once the E3 Overload Relay has been allocated by a master, the NETWORK
STATUS LED will turn solid green.
After being powered up, use the DeviceNet Configuration Terminal (Cat. No. 193-DNCT) in
order to set up the parameters. There are five basic parameters that need to be established
before using the protective functions. These parameters are listed under the OVERLOAD
SETUP menu and include: Single/Three Phase, Full Load Current (FLA) Setting, Trip Class,
Overload/PTC Reset mode, and Overload Reset Level. (Note: You will need to program
additional parameters when customer-supplied CTs are used.)
Once these parameters are set, the E3 Overload Relay is functional. Use the ADVANCED
SETUP menu to set other parameters per the specific application requirements.
Publication 193-QR003B-EN-P - October 2009
Protective Trip/Warning Summaries & Parameter Group Listing
(Cat. Nos. 193/592-EC1/EC2/EC3/EC5)
Table 3: Trip Summary
19
Tri p
Function
Overload Enabled ➋➋Trip Class
Phase Loss Enabled ➌➌0.1…25.0 s 1.0 s 0…250 s 0 s
Ground Fault
(193/592-EC2)
Ground Fault
(193/592-EC3)
Stall Disabled 100…600% ➎ 600% ➎ 0…250 s➎10 s➎ ——
Jam Disabled 50…600% 250% 0.1…25.0 s 5.0 s 0…250 s 10 s
Underload Disabled 10…100% FLA ➏50% 0.1…25.0 s 5.0 s 0…250 s 10 s
PTC Disabled — — — — — —
Current
Imbalance
Comm Fault Enabled — — — — — —
Comm Idle Disabled — — — — — —
Remote Trip Disabled — — — — — —
Voltage Input
Module
Hardware Fault
➐
Undervoltage
L-L ➐
Overvoltage L-L ➐ Disabled 0...65535 500 0.1…25.0 s 1.0 s 0…250 s 10 s
Tri p
Enable
Factory
Default
Disabled Internal 1…5 A 2.5 A 0.0…25.0 s 0.5 s 0…250 s 10 s
Disabled External
Disabled 10…100% 35% 0.1…25.0 s 5.0 s 0…250 s 10 s
Disabled — — — — — —
Disabled 0...65535 1 00 0.1…25.0 s 1.0 s 0…250 s 10 s
Trip Level Settings Trip Delay Settings Inhibit Time
Range Default Range Default Range Default
Tri p Cl ass10——
0.02…5 A ➍
5…30
2.5 A 0.0…25.0 s 0.5 s 0…250 s 10 s
Settings ➊
Voltage
Unbalance ➐
Phase Rotation ➐ Disabled 1…2 1 — — 0…250 s 10 s
Under
Frequency ➐
Over Frequency ➐ Disabled 0…250 63 0.1…25.0 s 1.0 s 0…250 s 10 s
Under Real
Power ➐
Over Real
Power ➐
Disabled 0…100 75 0.1…25.0 s 1.0 s 0…250 s 10 s
Disabled 0…250 57 0.1…25.0 s 1.0 s 0…250 s 10 s
Disabled 0…32767 0.1…25.0 s 1.0 s 0…250 s 10 s
Disabled 0…32767 0.1…25.0 s 1.0 s 0…250 s 10 s
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Table 3: Trip Summary
Tri p
Function
Under
Consumed
kVAR ➐
Over Consumed
kVAR ➐
Under
Generated
kVAR ➐
Over Generated
kVAR ➐
Under Power
kVA ➐
Over Power kVA ➐ Disabled 0…32767 0.1…25.0 s 1.0 s 0…250 s 10 s
Under Power
Factor Lagging
➐
Over Power
Factor Lagging
➐
Under Power
Factor Leading
➐
Over Power
Factor Leading
➐
➊ The inhibit time setting parameters are applicable to both the trip and warning functions.
➋ FLA Setting range and default values are dependent upon the current rating of the product. See the user
manual for more information.
➌ Phase loss trip level is factory-set at a current imbalance greater than or equal to 100% and is not
user-adjustable.
➍ Must use Ground Fault Sensors (Cat. No. 193-CBCT_).
➎ Stall protection is only applicable during the motor starting sequence. If any phase of current falls below the
programmed Stall Trip Level, stall protection is disabled.
➏ 50…100% for devices with FRN 1.003 and earlier.
➐ Available on 193/592-EC5 only.
Tri p
Enable
Factory
Default
Disabled 0…32767 0.1…25.0 s 1.0 s 0…250 s 10 s
Disabled 0…32767 0.1…25.0 s 1.0 s 0…250 s 10 s
Disabled -32767…0 0.1…25.0 s 1.0 s 0…250 s 10 s
Disabled -32767…0 0.1…25.0 s 1.0 s 0…250 s 10 s
Disabled 0…32767 0.1…25.0 s 1.0 s 0…250 s 10 s
Disabled -100…0 -90 0.1…25.0 s 1.0 s 0…250 s 10 s
Disabled -100…0 -95 0.1…25.0 s 1.0 s 0…250 s 10 s
Disabled 0...100 90 0.1…25.0 s 1.0 s 0…250 s 10 s
Disabled 0...100 95 0.1…25.0 s 1.0 s 0…250 s 10 s
Trip Level Settings Trip Delay Settings Inhibit Time
Range Default Range Default Range Default
Settings ➊
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Table 4: Warning Summary
21
Warning
Function
Overload Disabled 0…100%➋ 85% — —
Phase Loss — — — — —
Ground Fault (193/592-EC2) Disabled Internal 1…5 A2.0 A 0…250 s 10 s
Ground Fault (193/592-EC3) Disabled External
Stall — — — — —
Jam Disabled 50…600% 150% 0…250 s 10 s
Underload Disabled 10…100%➍ 70% 0…250 s 10 s
Thermistor (PTC) Disabled — — — —
Current Imbalance Disabled 10…100% 20% 0…250 s 10 s
Comm Fault Disabled — — — —
Comm Idle Disabled — — — —
Voltage Input Module
Hardware Fault r
Under Voltage L-L r Disabled 0...65535 400 0…250 s 10 s
Over Voltage L-L ➎ Disabled 0...65535 490 0…250 s 10 s
Voltage Unbalance ➎ Disabled 0…100 85 0…250 s 10 s
Phase Rotation ➎ Disabled 1…2 1 0…250 s 10 s
Under Frequency ➎ Disabled 0…250 58 0…250 s 10 s
Over Frequency ➎ Disabled 0…250 62 0…250 s 10 s
Under Real Power ➎ Disabled 0…32767 0…250 s 10 s
Over Real Power ➎ Disabled 0…32767 0…250 s 10 s
Under Consumed kVAR ➎ Disabled 0…32767 0…250 s 10 s
Over Consumed kVAR ➎ Disabled 0…32767 0…250 s 10 s
Under Generated kVAR ➎ Disabled -32767…0 0…250 s 10 s
Over Generated kVAR ➎ Disabled -32767…0 0…250 s 10 s
Under Power kVA ➎ Disabled 0…32767 0…250 s 10 s
Over Power kVA ➎ Disabled 0…32767 0…250 s 10 s
Under Power Factor Lagging ➎ Disabled -100…0 -95 0…250 s 10 s
Over Power Factor Lagging ➎ Disabled -100…0 -90 0…250 s 10 s
Under Power Factor Leading ➎ Disabled 0...100 95 0…250 s 10 s
Over Power Factor Leading ➎ Disabled 0...100 90 0…250 s 10 s
Warning
Enable
Factory
Default
Enabled — — — —
Warning Level Settings Inhibit Time Settings ➊
Range Default Range Default
0.02…5 A ➌
2.0 A 0…250 s 10 s
➊ The inhibit time setting parameters are applicable to both the trip and warning functions.
➋ Overload warning setting is entered as a percentage of the thermal capacity utilized.
➌ Must use Ground Fault Sensors (Cat. No. 193-CBCT_).
➍ 50…100% for devices with FRN 1.003 and earlier.
➎ Available on 193/592-EC5 only.
Publication 193-QR003B-EN-P - October 2009
22
Table 5: Parameter Group Listing
Monitor
Params
1 L1 Current
2 L2 Current 28 FLA Setting 53 Program Lock 25 Warning Enable 56 NonVol Baud Rate
3 L3 Current 29 Trip Class 54 Set to Defaults 27 Single/Three Ph 58 COS Mask
4 Average Current
5 L1 % FLA
6 L2 % FLA 78 CT Ratio 30 OL/PTC ResetMode 61 Assy Word0 Param
7 L3 % FLA 31 OL Reset Level 62 Assy Word1 Param 71 OutB Pr FltState
8 Average % FLA 32 OL Warning Level 63 Assy Word2 Param 72 OutB Pr FltValue
9 % Therm Utilized 33 PL Inhibit Time 64 Assy Word3 Param
10 GF Current 34 PL Trip Delay
11 Current Imbal 35 GF Inhibit Time
12 OL Time To Trip 36 GF Trip Delay
13 OL Time To
Reset 37 GF Trip Level
14 Trip Status 38 GF Warn Level
15 Warning Status 39 Stall Enbld Time
16 Trip Log 0 40 Stall Trip Level
17 Trip Log 1 41 Jam Inhibit Time
18 Trip Log 2 42 Jam Trip Delay
19 Trip Log 3 43 Jam Trip Level
20 Trip Log 4 44 Jam Warn Level
21 Device Status 45 UL Inhibit Time
22 Firmware 46 UL Trip Delay
23 Dev Config 47 UL Trip Level
90 Warn Log 0➊ 48 UL Warn Level
91 Warn Log 1➊ 49 CI Inhibit Time
92 Warn Log 2➊ 50 CI Trip Delay
93 Warn Log 3➊ 51 CI Trip Level
94 Warn Log 4➊
95 Elapsed Time➊ 78 CT Ratio
96 Starts
Counter➊ 83 IN 1 Assignment
97 Starts
Available➊ 84 IN 2 Assignment
98 Time To Start➊ 85 IN 3 Assignment
➊
Series C (FRN 4.00 and higher)
Overload
Setup Reset/Lock Advanced Setup
27 Single/
Three Ph 26 Trip Reset 24 Trip Enable 55 AutoBaudEnable 65 OutA Pr FltState 79 Comm Override
30 OL/PTC
ResetMode 103 Test Enable* 28 FLA Setting 59 Output Assembly
31 OL Reset
Level 104 Clear Queue* 29 Trip Class 60 Input Assembly
52 CI Warn Level
86 IN 4 Assignment
87 2-Spd Net Enable
88 2-Speed FLA Set
89 GF Trip Inhibit
99 Starts/Hour➊
100 Starts Interval➊
101 PM - # Starts➊
102 PM - Oper. Hours➊
105 GF Warn Delay➊
106 GF Sensing Range➊
DeviceNet
Setup
Output
Setup DeviceLogix
66 OutA Pr
FltValue
67 OutA DN
FltState 81 Net outputs
68 OutA DN
FltValue
69 OutA DN
IdlState
70 OutA DN
IdlValue
73 OutB DN
FltState
74 OutB DN
FltValue
75 OutB DN
IdlState
76 OutB DN
IdlValue
80 Network
Override
82 Net Out COS
Mask
Publication 193-QR003B-EN-P - October 2009
23
Table 6: Parameter Group Listing, Continued
➋
Trip Snapshot
➋
Device
Logix
79 Comm
Override 132 Trip History 0 144 SS L1 Current 160 V Trip Status 156 Volt Mode 173 L1 Real Power 157 Power Scale
80 Network
Override 133 Trip History 1 145 SS L2 Current 161 V Warn Status 158 V Trip Enable 174 L2 Real Power 225 PW Trip Enable
81 Net outputs 134 Trip History 2 146 SS L3 Cu rrent 162 L1-L2 Voltage 159 V Warn Enable 175 L3 Real Power 226 PW Warn Enable
82 Net Out COS
Mask 135 Trip History 3 147 SS %TCU 163 L2-L3 Voltage 215 UV Inhibit Time 176 Total Real Power 241 UW Inhibit Time
o Series C (FRN 5.00 and Higher)
➌ 193/592-EC5 Only
Tri pWa rn
History
136 Trip History 4 148 SS GF Current 164 L3-L1 Voltage 216 UV Trip Delay 177 L1 Reactive Power 242 UW Trip Delay
137 Warn History 0 149 SS L1-L2 Voltage 165 Ave Voltage L-L 217 UV Trip Level 178 L2 Reactive Power 243 UW Trip Level
138 Warn History 1 150 SS L2-L3 Voltage 166 L1-N Voltage 218 UV Warn Level 179 L3 Reactive Power 244 UW Warn Level
139 Warn History 2 151 SS L3-L1 Voltage 167 L2-N Voltage 219 OV Inhibit Time 180 Tot Reactive Power 245 OW Inhibit Time
140 Warn History 3 152 SS Tot Real Pwr 168 L3-N Voltage 220 OV Trip Delay 181 L1 Apparent Power 246 OW Trip Delay
141 Warn History 4 153 SS Tot kVAR 169 Ave Voltage L-N 221 OV Triip Level 182 L2 Apparent Power 247 OW Trip Level
142 TripHistory Mask 15 4 SS Tot kVA 170 Volt Unbalance 222 OV Warn Level 183 L3 Apparent Power 248 OW Warn Level
143 WarnHistory Mask 155 SS Total PF 171 Volt Frequency 223 Ph Rot Inhib Time 184 Tot Apparent Power 249 UVARC Inhibit Time
299 V TripHist Mask 172 V Phase Rot 224 Ph Rot Trip 185 L1 PF 250 UVARC Trip Delay
300 V WarnHist Mask 229 V UnhalInhib Time 186 L2 PF 251 UVARC Trip Level
301 PW TripHist Mask 230 V UnbalTripDelay 187 L3 PF 252 UVARC Warn Level
302 PW WarnHist Mask 231 V UnbalTrip Level 188 Total PF 253 OVARC Inhibit Time
Voltage
➌ Voltage Setup ➌
Monitor
Power Monitor
➌ Power Setup ➌
232 V UnbalWarnLevel 189 kWh 10E6 254 OVARC Trip Delay
233 UF Inhibit Time 190 kWh 10E3 255 OVARC Trip Level
234 UF Trip Delay 191 kWh 10E0 256 OVARC Warn Level
235 UF Trip Level 192 kWh 10E-3 257 UVARG Inhibit Time
236 UF Warn Level 193 kVARh Con 10E6 258 UVARG Trip Delay
237 OF Inhibit Time 194 kVARh Con 10E3 259 UVARG Trip Level
238 OF Trip Delay 195 kVARh Con 10E0 260 UVARG Warn Level
239 OF Trip Level 196 kVARh Con 10E-3 261 OVARG Inhibit Time
240 OF Warn Level 197 kVARh Gen 10E6 262 OVARG Trip Delay
289 PT Pri 198 kVARh Gen 10E3 263 OVARG Trip Level
290 PT Sec 199 kVARh Gen 10E0 264 OVARG Warn Level
200 kVARh Gen 10E-3 265 UVA Inhibit Time
201 kVARh Net 10E6 266 UVA Trip Delay
202 kVARh Net 10E3 267 UVA Trip Level
203 kVARh Net 10E0 268 UVA Warn Level
204 kVARh Net 10E-3 269 OVA Inhibit Time
205 kVAh 10E6 270 OVA Trip Delay
206 kVAh 10E3 271 OVA Trip Level
207 kVAh 10E0 272 OVA Warn Level
208 kVAh 10E-3 273 UPFLG Inhibit Time
209 kW Demand 274 UPFLG Trip Delay
210 Max kW Demand 275 UPFLG Trip Level
211 VAR De mand 276 UPFLG Warn Level
212 Max VAR Demand 277 OPFLG Inhibit Time
213 VA Demand 278 OPFLG Trip Delay
214 Max VA Demand 279 OPFLG Trip Level
227 PW Trip Status 280 OPFLG Warn Level
228 PW Warnn Status 281 UPFLD Inhibit Time
282 UPFLD Trip Delay
283 UPFLD Trip Level
284 UPFLD Warn Level
285 OPFLD Inhibit Time
286 OPFLD Trip Delay
287 OPFLD Trip Level
288 OPFLD Warn Level
291 Demand Period
292 Num of Periods
Publication 193-QR003B-EN-P - October 2009
24
Setup for Cat. No. 193-EC4 Current Monitor Relay
After the E3 Plus Current Monitor Relay is installed according to the guidelines specified in
this manual, apply power to the relay’s DeviceNet connector. After applying power, the
following sequence should occur:
1. The Trip relay should close 2.35 seconds later and the TRIP/WARN LED will not
flash (unless a Non-Volatile Fault previously existed or a fault condition is present).
2. At the same time, the NETWORK STATUS LED should flash green for
approximately two seconds, then red for a 1/4 second. If autobaud is enabled and the
E3 Plus Current Monitor Relay is connected to an active network, the green LED will
continue to flash once the baud rate has been determined. If the E3 Plus Current
Monitor Relay is not connected to an active network, the LED will not continue to
flash.
3. Once the E3 Plus Current Monitor Relay has been allocated by a master, the
NETWORK STATUS LED will turn solid green.
After being powered up, use the DeviceNet Configuration Terminal (Cat. No. 193-DNCT) in
order to set up the parameters. There are six basic parameters that need to be established
before using the trip functions. These parameters are listed under the ADVANCED SETUP
menu and include: L1 UC Trip Level, L2 UC Trip Level, L3 UC Trip Level, L1 OC Trip Level,
L2 OC Trip Level, and L3 OC Trip Level. After the parameters have been configured, enable
the specific trip bit as described in Table 7: for Parameter 24 (Trip Enable) to energize the relay
when conditions are met.
Once these parameters are set, the E3 Plus Current Monitor Relay is functional. Use the
ADVANCED SETUP menu to set other parameters per the specific application
requirements.
Publication 193-QR003B-EN-P - October 2009
Protective Trip/Warning Summaries & Parameter Group Listing
(Cat. No. 193-EC4)
Table 7: Trip Summary
25
Tri p
Function
Ground Fault Disabled 0.02…5 A 2.5 A 0.0…25 s 0.5 s 0…250 s 10 s
L1
Undercurrent
L2
Undercurrent
L3
Undercurrent
L1
Overcurrent
L2
Overcurrent
L3
Overcurrent
L1 Loss Disabled — — 0.5…25 s 0.5 s 0…250 s 1.0 s
L2 Loss Disabled — — 0.5…25 s 0.5 s 0…250 s 1.0 s
L3 Loss Disabled — — 0.5…25 s 0.5 s 0…250 s 1.0 s
Comm Fault Disabled — — — — — —
Comm Idle Disabled — — — — — —
Remote Trip Disabled — — — — — —
Trip Enable
Factory
Default
Disabled 0.2…45 A — 0.1…25 s 1.0 s 0…250 s 1.0 s
Disabled 0.2…45 A — 0.1…25 s 1.0 s 0…250 s 1.0 s
Disabled 0.2…45 A — 0.1…25 s 1.0 s 0…250 s 1.0 s
Disabled 0.4…270 A — 0.1…25 s 1.0 s 0…250 s 1.0 s
Disabled 0.4…270 A — 0.1…25 s 1.0 s 0…250 s 1.0 s
Disabled 0.4…270 A — 0.1…25 s 1.0 s 0…250 s 1.0 s
Trip Level Settings Trip Delay Settings Inhibit Time
Range Default Range Default Range Default
Settings
Publication 193-QR003B-EN-P - October 2009
26
Table 8: Warning Summary
Warning
Function
Ground Fault Disabled 0.02…5 A 2.0 A 0.0…25 s 0.0 s 0…250 s 10 s
L1
Undercurrent
L2
Undercurrent
L3
Undercurrent
L1
Overcurrent
L2
Overcurrent
L3
Overcurrent
L1 Loss Disabled — — — — 0…250 s 1.0 s
L2 Loss Disabled — — — — 0…250 s 1.0 s
L3 Loss Disabled — — — — 0…250 s 1.0 s
Comm Fault Disabled — — — — — —
Comm Idle Disabled — — — — — —
Remote Trip Disabled — — — — — —
Warning
Enable
Factory
Default
Disabled 0.2…45 A — — — 0…250 s 1.0 s
Disabled 0.2…45 A — — — 0…250 s 1.0 s
Disabled 0.2…45 A — — — 0…250 s 1.0 s
Disabled 0.4…270 A — — — 0…250 s 1.0 s
Disabled 0.4…270 A — — — 0…250 s 1.0 s
Disabled 0.4…270 A — — — 0…250 s 1.0 s
Warning Level
Settings
Range Default Range Default Range Default
Warning Delay Settings Inhibit Time
Settings
Publication 193-QR003B-EN-P - October 2009
Table 9: Parameter Group Listing (Cat. No. 193-EC4)
27
Monitor
Params
1 L1 Current 26 Trip Reset 24 Trip Enable 55 AutoBaudEnable 65 OutA Pr FltState 79 Comm Override
2 L2 Current 53 Program Lock 25 Warning Enable 56 NonVol Baud Rate 66 OutA Pr FltValue 80 Network Override
3 L3 Current 54 Set to Defaults 35 GF Inhibit Time 58 COS Mask 67 OutA DN FltState 81 Net Outputs
10 GF Current 103 Test Enable 36 GF Trip Delay 59 Output Assembly 68 OutA DN FltValue
14 Trip Status 104 Clear Queue 37 GF Trip Level 60 Input Assembly 69 OutA DN IdlState
15 Warning Status 38 GF Warn Level 61 Assy Word0 Param 70 OutA DN IdlValue
16 Trip Log 0 83 IN 1 Assignment 62 Assy Word1 Param 71 OutB Pr FltState
17 Trip Log 1 84 IN 2 Assignment 63 Assy Word2 Param 72 OutB Pr FltValue
18 Trip Log 2 85 IN 3 Assignment 64 Assy Word3 Param 73 OutB DN FltState
19 Trip Log 3 86 IN 4 Assignment 74 OutB DN FltValue
20 Trip Log 4 89 GF Trip Inhibit 75 OutB DN IdlState
21 Device Status 101 # of Starts 76 OutB DN IdlValue
22 Firmware 102 Operating Hours
23 Dev Config 105 GF Warn Delay
90 Warn Log 0 106 GF Sensing Range
91 Warn Log 1 107 UC Inhibit Time
92 Warn Log 2 108 L1 UC Trip Level
93 Warn Log 3 109 L1 UC Trip Delay
94 Warn Log 4 110 L1 UC Warn Level
95 Elapsed Time 111 L2 UC Trip Level
96 Starts Counter 112 L2 UC Trip Delay
Reset / Lock Advanced Setupt DeviceNet Setup Output Setup
113 L2 UC Warn Level
114 L3 UC Trip Level
115 L3 UC Trip Delay
116 L3 UC Warn Level
117 OC Inhibit Time
118 L1 OC Trip Level
119 L1 OC Trip Delay
120 L1 OC Warn Level
121 L2 OC Trip Level
122 L2 OC Trip Delay
123 L2 OC Warn Level
124 L3 OC Trip Level
125 L3 OC Trip Delay
126 L3 OC Warn Level
127 LL Inhibit Time
128 L1 Loss Trip Delay
129 L2 Loss Trip Delay
130 L3 Loss Trip Delay
DeviceLogix
82 Net Out COS
Mask
Publication 193-QR003B-EN-P - October 2009
28
ATTENTION
!
ATTENTION
!
Table 10: Parameter Group Listing (Cat. No. 193-EC4), Continued
132 Trip History 0 144 SS L1 Current
133 Trip History 1 145 SS L2 Current
134 Trip History 2 146 SS L3 Current
135 Trip History 3 148 SS GF Current
136 Trip History 4
137 Warn History 0
138 Warn History 1
139 Warn History 2
140 Warn History 3
141 Warn History 4
142 TripHistory Mask
143 WarnHistory Mask
➊ Series C (FRN 5.00 and Higher)
TripWarn History ➊ Tri p Snap shot ➊
Short-Circuit Ratings
To prevent electrical shock, disconnect from power source before
installing or servicing
Select the motor branch circuit protection that complies with the
National Electrical Code and any othergoverning regional and local
codes
The Bulletin 193/592 E3 Overload relay is suitable for use on circuits capable of delivering
not more than the RMS symmetrical amperes listed in the followign tables:
Publication 193-QR003B-EN-P - October 2009
29
Table 11: Standard Fault Short-Circuit Ratings per UL 508 and CSA 22.2, No. 14
Cat. No. Max. Available Fault
Current [A]
193-EC_B, 592EC_T 5000
193-EC_D, 592EC_C 5000
193-EC_E, 592EC_D 10000
193-EC_F 10000
193-EC_G 18000
193-EC_H 42000
193-EC_Z 5000
Max. Voltage [V]
600
Publication 193-QR003B-EN-P - October 2009
30
Table 12: High Fault Short-Circuit Ratings per UL 508 and CSA 22.2, No. 14 with
Bulletin 100-C and 100-D contactors
Cat. No. Contactor Max.
100-C09 9
100-C12 12 20
100-C16 16 30
100-C23 23 30
100-C30 30 50
100-C37 37 50
100-C43 43 70
100-C60 60 80
100-C72 72 100
100-C85 85 150
100-D210 210 400
100-D250 250 400
100-D300 300 500
100-D210 210 400
100-D250 250 400
100-D300 300 500
100-D300 300 500
100-D420 420 600
193-EC1
193-EC2
193-EC3
193-EC4
193-EC5
_B
_D
_E
FF, ZZ 100-D95 95 200
FF, ZZ 100-D110 110 200
FF, ZZ 100-D140 140 250
GF, ZZ 100-D180 180 300
GG, ZZ
HG, ZZ
JG, ZZ
Starter
FLC [A]
Max. Available
Fault Current
[A]
100000 600
Max.
Voltage
[V]
Max. Class J or CC
Fuse [A]
20
Publication 193-QR003B-EN-P - October 2009
31
Table 13: High Fault Short-Circuit Ratings per UL 508 and CSA 22.2, No. 14 with
NEMA contactors
Cat. No. Contactor
592-EC1
592-EC2
592-EC3
592-EC5
Size
_T 00 100000 600 — 20 —
_C
_C 1 100000
_C 2 100000
_D 3 100000
Max. Available
Fault Current
[A]
0 100000
Max.
Voltage
[V]
Max. UL Fuse [A] Circuit Breaker/
240
480
600 30 30 —
240
480
600 30 50 —
240
480 60 100 —
600 60 100 —
240 200 350
480 100 200
600 100 200
Table 14: IFC Short-Circuit Ratings per EN60947-4-1
RJ
30
30
60
30
100
30
30
100
50
200
Limiter
FDB 3025/
LFB3070R
FDB 3025/
LFB3070R
FDB 3050/
LFB3035R
FDB 3050/
LFB3035R
FDB 3100/
LFB3150R
FDB 3150/
LFB3150R
FDB 3125/
LFB3150R
FDB 3100/
LFB3150R
Cat. No. Prospective
Short-Circuit
Current I
[A]
r
193-EC_B, 592EC_T 1000
193-EC_D, 592EC_C 3000
193-EC_E, 592EC_D 5000
193-EC_F 10000
193-EC_G 18000
193-EC_H 30000
193-EC_Z 1000
Conditional
Max. Voltage [V]
Short-Circuit
Current Iq [A]
100000 690
Publication 193-QR003B-EN-P - October 2009
32
Fuse Coordination
Table 15: IEC Type 1 and Type II Fuse Coordination with Bulletin 100-C and 100-D
Contactors per EN60947-4-1
Cat. No. Contactor Max.
100-C09 9
100-C12 12 20 20
_B
100-C16 16 30 30
100-C23 23 40 40
100-C30 30
_D
100-C37 37 50 50
100-C43 43 70 70
100-C60 60 80 80
_E
100-C72 72 100 100
193-EC1
193-EC2
193-EC3
193-EC4
193-EC5
100-C85 85 5000 150 150
FF, ZZ 100-D95 95
FF, ZZ 100-D110 110 200 200
FF, ZZ 100-D140 140 250 250
GF, ZZ 100-D180 180 300 300
100-D210 210 400 400
GG, ZZ
100-D250 250 400 400
100-D300 300 500 500
100-D210 210 400 400
HG, ZZ
100-D250 250 400 400
100-D300 300 500 500
100-D300 300 500 500
JG, ZZ
100-D420 420 600 600
Starter
FLC [A]
Prospective
Short-Circuit
Current I
1000
3000
10000
r
[A]
Conditional
Short-Circuit
Current I
[A]
q
100000 600
Max.
Voltage
[V]
Type I
with Class
J Fuse [A]
20 15
50 50
200 200
Type II
with
Class J
Fuse [A]
Publication 193-QR003B-EN-P - October 2009
Table 16: Type 1 and Type II Fuse Coordination with NEMA Contactors
33
Cat. No. Contactor
592-EC_T 00 9 1000
592-EC_C 0, 1 18, 27 3000 30 30
592-EC_C 2 45 3000 60 60
592-EC_D 3 90 5000 200 200
Size
Max.
Starter
FLC [A]
Prospective
Short-Circuit
Current Ir [A]
Conditional
Short-Circuit
Current Iq [A]
100000 600
Max.
Voltage
[V]
Type I with
Class J
Fuse [A]
20 20
Type II
with Class
J Fuse [A]
Publication 193-QR003B-EN-P - October 2009
Publication 193-QR003B-EN-P - October 2009 PN-37176
Supercedes publication 193-QR003A-EN-P - January 2008 Copyright ©2009 Rockwell Automation, Inc. All Rights Reserved. Printed in USA
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