Rockwell Automation 1897-NOV User Manual

Installation Instructions
 
(Catalog Number 1897-NOV)

Contents

Use this document as a guide when installing the 1897-NOV output module.
To See page
Prevent Electrostatic Discharge Below Understand Compliance to European Union Directives 2 Calculate Power Requirements 2 Determine Module Placement 3 Install the Module and Remote Termination Panel 3 Key the Backplane Connector 4 Connect the Wiring to the Module 4 Connect Wiring to the Remote Termination Panel 5 Connect Cables to the Remote Termination Panel 5 Grounding Your Field Devices 7 Configuring Your Output Module 7 Reading Data from Your Output Module 9
For this reference information See page
Troubleshooting with the Indicators 10 UL/CSA Hazardous Location Approval 11 Specifications 12

Prevent Electrostatic Discharge

The analog output module is sensitive to electrostatic discharge.
ATTENTION: Electrostatic discharge can damage integrated circuits or semiconductors if you touch
!
backplane connector pins. Follow these guidelines when you handle the module:
Touch a grounded object to discharge static potential
Wear an approved wrist-strap grounding device
Do not touch the backplane connector or
connector pins
Do not touch circuit components inside the module
If available, use a static-safe work station
When not in use, keep the module in its
static-shield box
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Fast Isolated Analog Output Module2

Understand Compliance to European Union Directives

If this product has the CE mark it is approved for installation within the European Union and EEA regions. It has been designed and tested to meet the following directives.
EMC Directive
This product is tested to meet Council Directive 89/336/EEC Electromagnetic Compatibility (EMC) and the following standards, in whole or in part, documented in a technical construction file:
EN 50081-2EMC – Generic Emission Standard,
Part 2 – Industrial Environment
EN 50082-2EMC – Generic Immunity Standard,
Part 2 – Industrial Environment
This product is intended for use in an industrial environment.
Low Voltage Directive
This product is tested to meet Council Directive 73/23/EEC Low Voltage, by applying the safety requirements of EN 61131–2 Programmable Controllers, Part 2 – Equipment Requirements and Tests.

Calculate Power Requirements

For specific information required by EN 61131-2, see the appropriate sections in this publication, as well as these Allen-Bradley publications:
Publication Publication number
Industrial Automation Wiring and Grounding Guidelines For Noise Immunity
Guidelines for Handling Lithium Batteries AG-5.4 Automation Systems Catalog B111
1770-4.1
This equipment is classified as open equipment and must be mounted in an enclosure during operation to provide safety protection.
The module receives its power through the 1771 I/O power supply and requires 2A from the backplane.
Add this current to the requirements of all other modules in the I/O chassis to prevent overloading the chassis backplane and/or backplane power supply.
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Fast Isolated Analog Output Module 3

Determine Module Placement in the I/O Chassis

Install the Module and the Remote Termination Panel

Place your module in any I/O module slot of the I/O chassis except for the extreme left slot. This slot is reserved for PC processors or adapter modules.
ATTENTION: Do not insert or remove modules from the I/O chassis while system power is ON. Failure to
!
Group your modules to minimize adverse affects from radiated electrical noise and heat. We recommend the following.
observe this rule could result in damage to module circuitry.
Group analog input and low voltage dc modules away from ac
modules or high voltage dc modules to minimize electrical noise interference.
Do not place this module in the same I/O group with a discrete
high-density I/O module when using 2-slot addressing.
ATTENTION: Remove power from the 1771 I/O chassis backplane and field wiring arm before
!
removing or installing an I/O module.
Failure to remove power from the backplane or
wiring arm could cause module damage, degradation of performance, or injury.
Failure to remove power from the backplane could
cause injury or equipment damage due to possible unexpected operation.
Place the module in the card guides on the top and bottom of the chassis that guide the module into position.
1
1
Important: Apply firm even pressure on the module to seat it into its
backplane connector.
1771-A1B, -A2B, -A3B1, -A4B Series B I/O chassis1771-A1B, -A2B, -A3B, -A3B1, -A4B I/O chassis
Snap the chassis latch over the top of the module to secure it.
Swing the chassis locking bar down into place to secure the modules. Make sure the locking pins engage.
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Fast Isolated Analog Output Module4
2
Key the Backplane Connector
Place your module in any slot in the chassis except the leftmost slot which is reserved for processors or adapters.
Position the keying bands in the backplane connectors to correspond to the key slots on the module.
Place the keying bands:
between 26 and 28 between 32 and 34
You can change the position of these bands if subsequent system design and rewiring makes insertion of a different type of module necessary.
I/O chassis
Upper Connector
11022-I
3
Module End of
1771-NC cable
Connect the Cable to the Module
1. Slide the locking bar up.
2. Insert the cable connector into the mating connector on the front of the module.
3. Slide the locking bar down over the mating pins on the module to lock the connector onto the module.
Cable Connector
Module Connector
Locking bar
11023-I
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Connect Wiring to the Remote
5
4
Termination Panel
The 1897-NOV module is cable-connected to a 1771-RTP4 remote termination panel using cat. no. 1771-NC6 (6 ft) or
-NC15 (15 ft) cables. This RTP has straight-through wiring. The remote termination panel mounts on standard DIN 1 or DIN 3 mounting rails.
Each channel has four connections: R, I, O, and S. Field wiring to the RTP is the same for all RTP variations. Channel 1 uses R1, I1, O1, and S1; channel 2 uses R2, I2, O2, and S2; and so on for the remaining channels.
1. Strip 3/8 inch (9.25 mm) of insulation from the 22-12 AWG wire.
2. Insert the wire into the open connector slot.
3. Tighten the screw to clamp the wire.
Fast Isolated Analog Output Module 5
Remote
Termination
Panel (RTP)
I = input
R = return
Output
Type
Voltage
Connect To
+ O1 Output
-
R1 Return
Shield S1 Shield
Connect the Cables to the Remote Termination Panel
1. Insert the RTP end of the cable into the connector on the the RTP.
2. Alternately tighten the retaining screws into the connector on the RTP until secure.
Screw
Example:
channel 2
Channel 1 Connections R1 = Return 1 I1 = Input 1 O1 = Output 1 S1 = Shield 1
RTP End of
1771-NC cable
channel 1
Note: Terminals W1, W2 and W3 are spares. Do not use terminals CR and CL.
Field Wiring
O = output
S = shield
RTP4
19621
DIN R
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Fast Isolated Analog Output Module6
1
Remote Te
rmination Panel Dimensions
RTP4
3.0
(75.0)
AB
Dimensions
back of DIN rail
2.3
(58.4)
Inches
(Millimeters)
J8 J7 J6 J5
5.30
(134.6)
J1 J2 J3 J4
2.3
(58.4)
Building Your Own Cables
You can terminate the analog module to a terminal block by cutting the 25-pin RTP end connector off the standard cable and wiring to your terminal block. Refer to the following table for wire termination designations.
Wire Termination Designations
Module Top Connector Module Bottom Connector
Channel Number Signal 37-Pin Connector Wire Color Channel Number Signal 37-Pin Connector Wire Color
I1 20 Blk I5 20 Blk
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2
3
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CIG-5.1 – April 1998
O1
22 Blk/Wht
5
O5 22 Blk/Wht
R1 21 Wht/Blk R5 21 Wht/Blk
I2 24 Orn I6 24 Orn
O2
26 Orn/Blk
6
O6 26 Orn/Blk
R2 25 Wht R6 25 Wht
I3 29 Grn I7 29 Grn
O3
31 Grn/Blk
7
O7 31 Grn/Blk
R3 30 Grn/Wht R7 30 Grn/Wht
I4 33 Blu I8 33 Blu
O4
35 Blu/Blk
8
O8 35 Blu/Blk
R4 34 Blu/Wht R8 34 Blu/Wht
Not used
36 Red 37 Red/Wht
Fast Isolated Analog Output Module 7

Grounding Your Field Devices

When using shielded cable, ground the foil shield and drain wire only at one end of the cable. We recommend that you wrap the foil shield and drain wire together and connect them to the “S” connection on the RTP for the particular channel. All shield connections are internally connected together in the RTP so that only one wire is required to ground the entire remote termination panel. Connect a wire from the “SH” connection on the RTP to a ground stud on the metal cabinet in which the remote termination panel is mounted.
If you do not want to ground a particular shield at the RTP, you can remove the jumper for that particular channel. This will allow the shield to float at the RTP end. To remove a jumper, you must cut it out. Once the jumper is removed it cannot be replaced. Clip as close to the circuit board as possible at both ends to completely remove it. The jumpers are labeled J1 through J8, corresponding to channels 1 through 8 respectively.

Communicating with Your Output Module

Jumpers for
channels
5 through 8
Refer to publication 1770-4.1, Programmable Controller Wiring and Grounding Guidelines, for additional information.
The 1897–NOV module uses digital data transfers for backplane data transfer. Configure your module as a double density module (1 slot addressing). Address all channels individually.
The module uses channel 8 as a trigger to synchronize data transfer to the module’s digital-to-analog converters (DACs). All DACs are updated following a write of data to channel 8. This update occurs regardless of whether data changed on any other channel.
When any channel other than channel 8 is written to, the data is parsed and stored internally, but the DAC is not updated until a channel 8 write is completed. The status of which channel(s) change (and, as a result, modify the analog outputs on the module on the next trigger event) is reflected in the digital input image table. The least significant byte of the digital input word will indicate the updated channel(s). If the input bit is 1 (high), on the next trigger event, the analog output value associated with that channel changes.
J8 J7 J6 J5
J1 J2 J3 J4
Jumpers for
channels
1 through 4
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Fast Isolated Analog Output Module8
C
C
Á
Á
Á
Á
Output Image Definition
The digital output data resides in the modules Rack/Group/Slot location in the programmable controller output image table. The format of the 16-bit data word written to the module over the backplane is:
Dec. Bits 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Octal Bits 17 16 15 14 13 12 11 10 07 06 05 04 03 02 01 00
Ch
Sign
ID
2ChID 1ChID 0
The data word is a 12 bit analog value: –4095 through 4095 – corresponding to –10.7V through 10.7V. Bits 12,13,14 represent the number of the channel which is to receive this data:
Data MSB Data word Data LSB
Program
To set a single channel ’immediately’ on the NOV.
Action
N7:0 –> Channel number to be updated: 0 through 7. N7:1 –> Analog value to be set –4095 through 4095.
Decimal Bit 14 Bit 13 Bit 12
Octal
ÁÁÁÁ
Bit 16
0 0 0 0 1 1 1 1
Bit 15
0 0 1 1 0 0 1
ÁÁ
1
Bit 14
0 1 0 1 0 1 0
ÁÁ
1
hannel
hannel
Number
1 2 3 4 5 6 7
ÁÁÁ
8
The bit pattern is MASKED onto the data in the ladder program. The following ladder rung is an example of how to accomplish this masking:
MOV MOVE
SOURCE
DESTINATION CONTROL:
N7:1
1000 O:002 29672
N12:50
NOTE 1: Analog value must be set first, then
masked by the channel data.
NOTE 2: The channel and analog data must be
present (in the same scan, prior to this rung) when this rung is executed in order for the correct channel to get the data.
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BTD BIT
FIELD DISTRIB
SOURCE
SOURCE BIT DESTINATION
DESTINATION BIT LENGTH 3
N7:0
O:002 29672
7 0
12
002
IOT
Fast Isolated Analog Output Module 9

Reading Data from Your Module

Dec. Bits 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Octal Bits 17 16 15 14 13 12 11 10 07 06 05 04 03 02 01 00
Word
The digital status data resides in the modules Rack/Group/Slot location in the programmable controller input image table. The following table shows the format of the 16 bit data word read from the module over the backplane:
Input Data Definition
1
Not used
Word Bit Description
Bits 00–07
Bit 08 DAC update in progress – set when the module is busy updating
Bit 09 Module in Reset – set when the I/O Reset line is asserted indicating
Bits 10–15
Module
Reset
Channel “Armed” – set when the channel has an output which is going to change the next time that trigger event occurs. Bit 00 corresponds to channel 1, bit 01 corresponds to channel 2, and so on.
the DAC’s
that all channels have been zeroed (including all pending changes) Not used
DAC
update in
progress
Channel
“Armed”

Interpreting the Indicator Lights

NOTE: If a channel output value is changed, that value (which is different from the current state of the output) is written to the “pending output” buffer. The corresponding “channel armed” bit will then be set. If you change that channel value back to the current output value without a trigger event, the “channel armed” bit will still be set.
The front panel of the analog module contains two bi-color indicators: a red/green RUN/FLT (fault) indicator and a red/green CAL/COM indicator. The CAL/COM indicator is not used on this module.
Run/Fault indicator. This indicator will flash green until the diagnostic test is completed at power up.. If a fault is found
RUN/FLT CAL/COM
initially or occurs later, the RUN/FLT indicator turns red.
Not used
10528-I
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Fast Isolated Analog Output Module10
Both indicators are
At power-up, an initial module self-check occurs. The module checks:
correct RAM operation
EPROM operation
EEPROM operation
The RUN/FAULT indicator will be green when the check is completed satisfactorily. It will flash green until the first valid block transfer write has been received. If a fault is found initially or occurs later, the RUN/FLT indicator turns red.
After passing initial diagnostics, the module turns the RUN/FLT indicator to flashing green. The indicator will turn red if a fault is detected.
Troubleshooting with the Indicators
Indication Probable Cause Recommended Action
OFF
RUN/FLT indicator ON red
RUN/FLT indicator is flashing green
RUN/FLT indicator is green but module data is wrong (for example, with cable off, input channel data values are at minimum scale values)
The following table shows indications, probable causes and recommended actions to correct common faults which may occur.
No power to module
Possible short on the module LED driver failure
Microprocessor, oscillator or EPROM failure Replace module. If immediately after power–up, indicates RAM or
EPROM failure. If during operation, indicates possible
microprocessor or backplane interface failure.
Power–up diagnostics successfully completed. Normal operation.
Internal fuse may be bad Replace module
Check power to I/O chassis. Recycle as necessary.
Replace module.
Replace module.
Replace module.
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Fast Isolated Analog Output Module 11
A certification product label
étiquette de certification d’un produit par la CSA
rature code ratin
aux du code de températur
CSA Hazardous Location Approval Approbation d’utilisation dans des emplacements dangereux par
la CSA
CSA certifies products for general use as well as for use in hazardous locations.
Actual CSA certification is indicated by the product label
not by statements in any user documentation.
as shown below
Example of the CS
T
o comply with CSA certification for use in hazardous locations, the following information becomes a part of the product literature for CSA-certified Allen-Bradley industrial control products.
This equipment is suitable for use in Class I, Division 2,
Groups A, B, C, D, or non-hazardous locations only The products having the appropriate CSA markings (that is, Class I Division 2,
Groups A, B, C, D), are certified for use in other equipment where the suitability of combination (that is, application or use) is determined by the CSA or the local inspection of
Important:
the highest temperature rating determines the overall temperature code rating of a PLC control system in a Class I, Division 2 location. The temperature code rating is marked on the product label as shown.
fice having jurisdiction.
Due to the modular nature of a PLC control system, the product with
.
La CSA certifie les produits d’utilisation générale aussi bien que ceux qui
, and
s’utilisent dans des emplacements dangereux.
est indiquée par l’étiquette du produit
documentation à l’usage des utilisateurs.
Exemple d’
Pour satisfaire à la certification de la CSA dans des endroits dangereux, les informations suivantes font partie intégrante de la documentation des produits industriels de contrôle Allen
Cet équipement convient à l’utilisation dans des emplacements de Classe 1, Division 2, Groupes A, B, C, D, ou ne convient qu’à l’utilisation dans des endroits non dangereux.
Les produits portant le marquage approprié de la CSA (c’est à dire, Classe 1, Division 2, Groupes A, B, C, D) sont certifiés à l’utilisation pour d’autres équipements où la convenance de combinaison (application ou utilisation) est déterminée par la CSA ou le bureau local d’inspection qualifié.
Important:
produit ayant le taux le plus élevé de température détermine le taux d’ensemble du code de température du système de contrôle d’un PLC dans un emplacement de Classe 1, Division 2. Le taux du code de température est indiqué sur l’étiquette du produit.
Par suite de la nature modulaire du système de contrôle PLC, le
-Bradley certifiés par la CSA.
La certification CSA en vigueur
et non par des af
firmations dans la
Tempe
g
Look for temperature code rating here
The
following warnings apply to products having CSA certification for use in
hazardous locations.
ATTENTION: Explosion hazard —
Substitution of components may impair suitability for Class I,
!
Le
sigle CSA est la marque déposée de l’Association des Standards pour le Canada.
PLC est une marque déposée de Allen-Bradley Company CSA logo is a registered trademark of the Canadian Standards Association PLC is a registered trademark of Allen-Bradley Company
Division 2. Do not replace components unless power has been switched
of
f or the area is known to be non-hazardous.
Do not disconnect equipment unless power has been switched of
f or the area is known to be non-hazardous.
Do not disconnect connectors unless power has been switched of
f or the area is known to be non-hazardous. Secure any user-supplied connectors that mate to external circuits on an Allen-Bradley product using screws, sliding latches, threaded connectors, or other means such that any connection can withstand a 15 Newton (3.4 lb.) separating force applied for a minimum of one minute.
, Inc.
, Inc.
T
e
Le taux du code de température est indiqué ici
Les avertissements suivants s’appliquent aux produits ayant la certification CSA pour leur utilisation dans des emplacements dangereux.
AVERTISSEMENT: Risque d’explosion —
La substitution de composants peut rendre ce matériel
!
inacceptable pour lesemplacements de Classe I, Division 2.
Couper le courant ou s’assurer quel’emplacement est désigné non dangereux avant de remplacer lescomposants.
A
vant de débrancher l’équipement, couper le courant ou
s’assurer que l’emplacement est désigné non dangereux.
A
vant de débrancher les connecteurs, couper le courant ou s’assurer que l’emplacement est reconnu non dangereux. Attacher tous connecteurs fournis par l’utilisateur et reliés aux circuits externes d’un appareil Allen-Bradley à l ’aide de vis, loquets coulissants, connecteurs filetés ou autres moyens permettant aux connexions de résister à une force de séparation de 15 newtons (3,4 lb. - 1,5 kg) appliquée pendant au moins une minute.
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Fast Isolated Analog Output Module12

Specifications

1897-NOV
Number of Channels
Fast Isolated Analog V
oltage Output Module
8 individually isolated
(depends on specific module) I/O Chassis Location any single I/O module slot D/A Resolution 12 bits or 13 bits plus sign bit
Designed to withstand 1000V dc continuous between input and
Isolation Voltage
output channels and between input and backplane connections. Modules are 100% tested at 1200V dc for 1 second between input
channels and backplane connections. Backplane Current 2.0A Maximum Power Dissipation 10.0W @ 5V
Output Range +10.4V into an open circuit Output Impedance 1.0 maximum Output Drive Capability 1K or larger (10mA maximum) Output Overvoltage Protection 140V ac rms continuous Offset Drift ±400 µV/°C Gain Drift ±50 ppm/oC Accuracy with Calibration (Including
Non-linearity, Gain, and Offset)
0.01% of full range @ 25oC Typical
0.08% of full range @ 25
o
C Worst Case
Environmental Conditions
Operating Temperature Rate of Change
Storage Temperature Relative Humidity – Operating
Nonoperating
0 to 60oC (32 to 140oF)
Ambient changes > 0.5
performance during periods of change.
–40 to 85
o
C (–40 to 185oF)
o
C per minute may temporarily degrade
5 to 95% (without condensation) ;
5 to 80% (without condensation)
Connecting Cable(s)
Keying Agency Certification
(when product is marked)
1771-NC6 = 1.8m (6ft)
1771-NC15 = 4.6m (15ft)
Between 26 and 28
Between 32 and 34
CSA certified
CSA Class I, Division 2, Groups A, B, C, D certified
UL listed
CE marked for all applicable directives
Allen-Bradley, a Rockwell Automation Business, has been helping its customers improve productivity and quality for more than 90 years. We design, manufacture and support a broad range of automation products worldwide. They include logic processors, power and motion control devices, operator interfaces, sensors and a variety of software. Rockwell is one of the world’s leading technology companies.
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enezuela • Y
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ugoslavia
Switzerland • Taiwan •
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Thailand • T
Israel • Italy •
urkey
Publication
Supersedes
CIG-5.1 – April 1998
publication CIG-5.1 – September 1997
Publication
CIG-5.1 – April 1998
Copyright 1998 Allen-Bradley Company
PN955128–81
, Inc. Printed in USA
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