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Installation Instructions
ArmorBlock MaXum 4 Input / 4 Output
Module with 8 Connectors, Series B
(Cat. No. 1792D-4BV4D)
42758
This ArmorBlock MaXum I/O module (Cat. No. 1792D-4BV4D) is a
stand-alone 24V dc I/O product which communicates via a
DeviceNet network. The sealed housing of this module requires no
enclosure.
This model has 4 inputs and 4 outputs with 8 connectors. Inputs are
24V dc automatically configured for PNP (sou rcing) or NPN (sinking)
devices. Four self-protected 24V dc outputs can provide up to 0.5
amp each. Diagnostic features are short circuit, open wire, and no
load detection reported to the point level. Local logic control has
been added to this Series B product. The 1792D-4BVT4D also has 4
inputs and 4 outputs, but only 4 connectors. This new module gives
you complete single point diagnostics.
1 Publication 1792D-IN050A-EN-P - February 2001
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2 ArmorBlock MaXum 4 Input / 4 Output Module with 8 Connectors, Se r ies B
Package Contents
Your package contains:
• 1 ArmorBlock MaXum Module
• Installation Instructions
(Note: Cable bases are ordered and shipped separately.)
European Union Directive Compliance
If this product has the CE mark it is approved for installation within
the European Union and EEA regions. It has been designed and
tested to meet the following directives.
EMC Directive
This product is tested to meet Council Directive 89/336/EEC
Electromagnetic Compatibility (EMC) and the following standards, in
whole or in part, documented in a technical construction file:
• EN 50081-2 EMC - Generic Emission Standard, Part 2 -
Industrial Environment
• EN 50082-2 EMC - Generic Immunity Standard, Part 2 -
Industrial Environment
This product is intended for use in an industrial environment.
Low Voltage Directive
This product is tested to meet Council Directive 73/23/EEC Low
Voltage, by applying the safety requirements of EN 61131-2
Programmable Controllers, Part 2 - Equipment Requirements and
Tests.
For specific information required by EN 61131-2, see the appropriate
sections in this publication, as well as the following Allen-Bradley
publications:
• Industrial Automation Wiring and Grounding Guidelines
Application Data, publication 1770-4.1
• Automation Systems Catalog, publication B113
Publication 1792D-IN050A-EN-P - February 2001
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ArmorBlock MaXum 4 Input / 4 Output Module wit h 8 Connectors, Series B 3
Install Your ArmorBlock MaXum I/O Module
To install module:
• Set the node address
• Mount the module to the cable base
• Connect the cord sets
• Communicate with the module
Set the Node Address
Valid node addresses are 00 to 63.
Set the node address using the rotary switches, RSNetWorx for
DeviceNet, DeviceNetManager, or other software configuration
tool. Setting the switches between 64 to 99 lets the software have
address control.
Each module is shipped set for node address 63. The switches are
located on the underside of the module. The two switches are:
• MSD (most significant digit)
• LSD (least significant digit)
To reset the node address, use a small blade screwdriver to rotate the
switches. Line up the small black dot on the switch with the number
setting you wish to use.
The rotary switches are read at module power up only. Settings
between 64 and 99 cause the module to use the last valid node
address stored internally. Example: The last setting was 40. If a
change is made to 68, and then you power up, the address will
default to 40.
NODE ADDRESS
(00-63 PGM)
0
0
9
1
1
9
2
2
8
8
7
7
Example: Node Address is set at 62, see small black dots.
Bottom View of Module
3
3
6
6
4
4
5
5
LSDMSD
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4 ArmorBlock MaXum 4 Input / 4 Output Module with 8 Connectors, Se r ies B
The module is equipped with AutoBaud detect. AutoBaud lets the
module read the settings already in use on your DeviceNet network
and automatically adjusts to follow those settings.
Install the Module
This module mounts to the following cable bases:
• 1792D-CBFM for KwikLink™ flat media installation
• 1792D-CB12 for 12mm drop cable installation
• 1792D-CB18P for round media DeviceNet and output power
• or other optional cable base assembly.
IMPORTANT
To install the module:
IMPORTANT
1. Position the module over the mounted cable base. Align the
three captive screws in the module with the accepting
receptacles in the base.
2. Tighten the screws with a torque of 8 inch-pounds to secure
the module to the base.
The cable base should already be installed. See
publication 1792D-IN009B-EN-P to install the cable
base.
Proper alignment of the screws is necessary to
complete the connections between the module
contacts and the cable contacts.
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ArmorBlock MaXum 4 Input / 4 Output Module wit h 8 Connectors, Series B 5
Note: Dimensions change according to the cable base and
module combination used.
2
7
.
(
6
8
.
6
)
6.85 (174mm)
Assembled
dimensions in (mm)
Align the
screws to
properly
1.9 (48.26)
Cable Base 1792D-CBFM is
used for this example.
assemble the
module to the
base.
42759
Connect the Input / Output Cord Sets to the MaXum Module
This module uses 5 pin micro (12mm) style PCB mounted connectors.
Eight micro caps cover the connectors on your module. Remove the
caps and connect your cord sets to the appropriate ports.
Use the micro caps to cover and seal unused ports. Pinout diagrams
for the connectors are shown next.
Input Micro-Connector
(View into Socket)
Pin 1 Sensor Source voltage
Pin 3 Return Logic Ground
Pin 4 Input A
Pin 5 Not Used
Output Micro-Connector
(View into Socket)
Pin 1 Not Used
Pin 3 Auxiliary Power Ground
Pin 4 Output A
Pin 5 Not Used
1
Logic Ground is approximately 0.4V
above DeviceNet V- measured at the
module.
Publication 1792D-IN050A-EN-P - February 2001
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6 ArmorBlock MaXum 4 Input / 4 Output Module with 8 Connectors, Se r ies B
Please refer to publication 889-CP001A-EN-P and 889-TD001A-EN-P
for Rockwell Automation cables and cord sets offerings.
IMPORTANT
If the devices (sensors) connected to the input
connections require Class 2 power to operate, the
DeviceNet connections of this equipment must be
powered by a Class 2 source.
ATTENTION
• Make sure all connectors and caps are
securely tightened to properly seal the
connections against leaks and maintain IP67
requirements.
ÿ
• For maximum noise immunity, input and
output cable return wires must be properly
terminated. When inputs and outputs are
connected in loopback, return wires should
be connected together.
• I/O cable length should be less than 30
meters.
I/O connectors for this module are shown below.
Connector A
Connector B
Connector C
Input 0
Input 1
Input 2
Output 0
Output 1
Output 2
Connector E
Connector F
Connector G
Connector D
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Input 3
Output 3
Connector H
42760
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ArmorBlock MaXum 4 Input / 4 Output Module wit h 8 Connectors, Series B 7
Output Power and DeviceNet Cables
Output power and DeviceNet cables are described in the installation
publications for the cable base assembly of your choice. Refer to the
following publications:
• 1792D-IN009B-EN-P ArmorBlock MaXum Cable Base
Installation Guide
• DN-6.7.2 DeviceNet Cable Planning and Installation Manual
Communicate With Your ArmorBlock MaXum I/O Module
This ArmorBlock module’s I/O is exchanged with the master through
a poll, change-of-state, or cyclic connection.
The module consumes and produces I/O data as follows:
Type of I/O Connections Consumes Produces
Cyclic 1 Byte 3 Bytes
Polled 1 Byte 3 Bytes
Change-of-State 1 Byte 3 Bytes
Cyclic - allows configuration of the block as an I/O client. The block
will produce and consume its I/O cyclically at the rate configured.
Polled - a master initiates communication by sending its polled I/O
message to the module. The 4 input / 4 output modu le consumes the
message, updates outputs, and produces a response. The response
has input data, input faults, output faults, and the status of the
Auxiliary power.
Change-of-State - productions occur when an input changes or a
fault condition occurs. If no input or fault condition change occurs
within the expected packet rate, a heartbeat production occurs. This
heartbeat production tells the scanner module that the I/O module is
alive and ready to communicate. Consumption occurs when data
changes and the master produces new output data to the I/O block.
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8 ArmorBlock MaXum 4 Input / 4 Output Module with 8 Connectors, Se r ies B
Refer to the table below for the word/bit definitions.
Bit 07 06 05 0403020100
Produced
Byte 0
Produced
Byte 1
Produced
Byte 2
Consumes
Byte 0
Where: ISC=Input Short Circuit in Sensor Source Voltage; I = Input; OFLT = Output fault;
OW= Off Wire; RSVD = Reserved; OPWR= Output Power (Auxiliary Power); O = Output
Byte Bit Description
Produces 0 00-03
Produces 1 00-03
Produces 2 00-05
Consumes 0 00-03
ISC-D ISC-C ISC-B ISC-A I3 I2 I1 I0
OFLT3 OFLT2 OFLT1 OFLT0 OW-D OW-C OW-B OW-A
RSVD OPWR RSVD RSVD RSVD RSVD RSVD RSVD
RSVD RSVD RSVD RSVD O3 O2 O1 O0
Input Status bits: When the bit is set (1), the input is on.
Bit 00 = to input 0, bit 01 = to input 1, bit 02 = to input 2, bit
03 = to input 3.
04-07
Input short circuit fault: ISC-A = a short circuit for connector A
Input short circuit fault: ISC-B = a short circuit for connector B
Input short circuit fault: ISC-C = a short circuit for connector C
Input short circuit fault: ISC-D = a short circuit for connector D
Input off wire fault: OW-A = an off-wire fault for connector A
Input off wire fault: OW-B = an off-wire fault for connector B
Input off wire fault: OW-C = an off-wire fault for connector C
Input off wire fault: OW-D = an off-wire fault for connector D
04-07
Output no load or overload fault (OFLT): - When the bit is set
(1) an output fault has occurred. OFLT0 = output 0,
OFLT1 = output 1, OFLT2 corresponds to output 2,
OFLT3 = output 3.
RSVD = Reserved
06
Output Power Fault (OPWR): When the bit is set (1) Auxiliary
Power is not present.
07
RSVD = Reserved
Output bits: When the bit is set (1), the output will be turned
on. Bit 00 corresponds to output O0, bit 01 corresponds to
output 01, bit 02 to output 02, bit 03 to output 03.
04-07
RSVD = Reserved
The DeviceNet Network uses advanced network technology,
producer/consumer communication, to increase network
functionality and throughput. Visit our web site at
http://www.ab.com/networks
for producer/consumer technology
information and updates.
Publication 1792D-IN050A-EN-P - February 2001
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ArmorBlock MaXum 4 Input / 4 Output Module wit h 8 Connectors, Series B 9
Troubleshoot with the Indicators
This module has the following indicators:
• Network and Module status indicator
• Logic status indicator
• Auxiliary Power indicator
• Individual I/O status indicators for inputs 0 through 3 and
outputs 0 through 3.
Point indicator for input 0
Connector A
Point indicator for input 1
Connector B
Point indicator for input 2
Connector C
Point indicator for input 3
Connector D
Module Status
Indicators
LED Assignments
Point indicator for output 0
Connector E
Point indicator for output 1
Connector F
Point indicator for output 2
Connector G
Point indicator for output 3
Connector H
Information on connectors
A through H can be found
in the table on page 8.
42760
The following table describes network and module status indicators.
Net/Mod Status Indicator
Indicator Status
Off No power or auto bauding
Flashing Green/Off On line but not connected
Solid Green On line, link OK, connected
Flashing Red Recoverable fault - module configuration error
I/O connection fault - one or more I/O connections in the timed-out
state
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10 ArmorBlock MaXum 4 Input / 4 Output Module with 8 Connectors, Series B
Net/Mod Status Indicator (continued)
Solid Red Unrecoverable fault
Communication failure - duplicate node address present or incorrect
baud rate
Green to Red to Off At powerup only - LED test
The following table describes logic status indicators.
Logic Status Indicators
State Status
Off Logic is disabled
Solid Green Logic is enabled
Flashing Green Local forces are applied and lo cal lo gic is ena ble d
The following table describes auxiliary power indicators.
Auxiliary Power
Indication Status
None No Auxiliary Power
Green
Solid Auxiliary Power Present
The following table describes individual I/O status indicators.
I/O Status Indicators
Function Module Status Indicator
Outputs Green
Inputs Green
Green
Module Status blink red
Module Status blink red
Module Status blink red
Module Status blink red
Green
Module Status blink red
Module Status blink red
Point Indicator
None
Yellow
Orange
Red
Orange
Red
None
Yellow
Red
Blink red
Condition
Output not energized
Output energized
Output shorted-auto restart
Output shorted-latching
Output no load-auto restart
Output no load-latching
No valid input
Valid input
Short on input connector
Off wire on input connector
For more information on indications see the Technical Data
publication 1792-TD001B-EN-P.
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ArmorBlock MaXum 4 Input / 4 Outpu t Module with 8 Connectors, Seri es B 11
Hazardous Location Approval
The following information applies only to products marked
with Hazardous Location Approval, when operating in
hazardous locations:
Products marked “CL I, DIV 2, GP A, B, C, D” are suitable for use in
Class I Division 2 Groups A, B, C, D, Hazardous Locations and
nonhazardous locations only. Each product is supplied with markings
on the rating nameplate indicating the hazardous location
temperature code. When combining products within a system, the
most adverse temperature code (lowest “T” number) may be used to
help determine the overall temperature code of the system.
Combinations of equipment in your system are subject to
investigation by the local Authority Having Jurisdiction at the time of
installation.
WARNING
ÿ
WARNING
• Do not disconnect equipment unless power
has been removed or the area is known to be
nonhazardous.
• Do not disconnect connections to this
equipment unless power has been removed
or the area is known to be nonhazardous.
Secure any external connections that mate to
this equipment by using screws, sliding
latches, threaded connectors, or other means
provided with this product.
• Substitution of components may impair
suitability for Class I, Division 2.
• If this product contains batteries, they must
only be changed in an area known to be
nonhazardous.
Use supply wires suitable for 30°C above
surrounding ambient.
ÿ
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12 ArmorBlock MaXum 4 Input / 4 Output Module with 8 Connectors, Series B
WARNING
When used in a Class I, Division 2, hazardous
location, this equipment must be mounted in a
suitable enclosure with proper wiring method that
complies with the governing electrical codes.
ÿ
Les informations suivantes ne concernent que les produits
marqués pour une utilisation en environnements dangereux :
Les produits marqués « CL I, DIV 2, GP A, B, C, D » ne conviennent
qu’à une utilisation en environnements de Classe I Division 2
Groupes A, B, C, D dangereux et non dangereux. Chaque produit est
livré avec des marquages sur sa plaque d’identification qui indiquent
le code de température pour les environnements dangereux. Lorsque
plusieurs produits sont combinés dans un système, le code de
température le plus défavorable (code de température le plus faible)
peut être utilisé pour déterminer le code de température global du
système. Les combinaisons d’équipements dans le système sont
sujettes à inspection par les autorités locales qualifiées au moment de
l’installation.
AVERTISSEMENT
ÿ
RISQUE D’EXPLOSION -
• Couper le courant ou s’assurer que
l’environnement est classé non dangereux
avant de débrancher l’équipement.
• Couper le courant ou s’assurer que
l’environnement est classé non dangereux
avant de débrancher les connecteurs. Fixer
tous les connecteurs externes reliés à cet
équipement à l’aide de vis, loquets
coulissants, connecteurs filetés ou autres
moyens fournis avec ce produit.
• La substitution de composants peut rendre cet
équipement inadapté à une utilisation en
environnement de Classe I, Division 2.
• S’assurer que l’environnement est classé non
dangereux avant de changer les piles.
Publication 1792D-IN050A-EN-P - February 2001
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ArmorBlock MaXum 4 Input / 4 Outpu t Module with 8 Connectors, Seri es B 13
AVERTISSEMENT
Utiliser des fils d’alimentation qui conviennent à
une température de 30°C au-dessus de la
température ambiante.
ÿ
AVERTISSEMENT
Pour une utilisation en environnement de classe i,
division 2 dangereux, cet equipement doit etre
monte dans un boitier avec un cablage approprie
conforme aux normes electriques en vigueur.
ÿ
This product has been tested at an Open DeviceNet Vendor
Association, Inc. (ODVA) authorized independent test laboratory and
found to comply with ODVA Conformance Test. Please contact the
ODV A website (http://www.odva.org) for listing of products tested by
ODVA independent test labs for further details.
Publication 1792D-IN050A-EN-P - February 2001
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14 ArmorBlock MaXum 4 Input / 4 Output Module with 8 Connectors, Series B
Specifications
4 Input / 4 Output Module - Cat. No. 1792D-4BV4D
Input Specifications Max. Min.
Inputs per block 4 - 3 wire or dry contact PNP or NPN devices or 4 -
Sensor Source Current (per
connector)
Off-Wire Sense Current 0.5mA On-state Voltage 25V dc 10V dc
On-state Current 10mA 2mA
Off-state Voltage 5V dc Off-state Current - 1.5mA
Output Specifications Max. Min.
Outputs per block 4 sourcing outputs labeled O0 through O3
Off Peak Blocking Voltage 30V 10V
On-state Voltage Drop 1V On-state Current 1.0A Off-state Leakage 1.5mA Module Current (all outputs) 4.0A Surge Current - for 10ms,
repeatable every 2s
No Load Sense Current (On-state) 0.18A -
General Specifications
Indicators Net/Mod Status - red/green
Communication Rate •125Kbps @ 500 meters(1600 feet) for thick cable,
DeviceNet Power Voltage
Refer to the graphs in the
Overview section of the
ArmorBlock I/O Family Technical
Data, pub. no.
1792-TD001B-EN-P.
Current
4 wire PNP or NPN devices
100mA total -
2.4A -
Logic Status - red/green
Auxiliary Power - green
Point LED - yellow/orange/red
flat media length 375 meters (1230 feet)
•250Kbps @ 200 meters(600 feet) for thick cable,
flat media length 150 meters (492 feet)
•500Kbps @ 100 meters (330 feet) for thick cable,
flat media length 75 meters (246 feet)
25V dc max
150mA max (no sensors)
11V dc min
up to 1.4A (4 sensors
@ 50mA per sensor)
Publication 1792D-IN050A-EN-P - February 2001
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ArmorBlock MaXum 4 Input / 4 Outpu t Module with 8 Connectors, Seri es B 15
4 Input / 4 Output Module - Cat. No. 1792D-4BV4D
General Specifications
Auxiliary Power Voltage
Current
Dimensions (assembled to base)
inches - (Millimeters)
Environmental Conditions
Operational Temperature
Storage Temperature
Relative Humidity
Shock Operating
Non-operating
Vibration
Conductors Publication 889-CP001A-US-P
Enclosure Meets or exceeds IP67
Agency Certification (when
product is marked)
Technical Data (user information) Publication 1792-TD001B-EN-P
30V dc max
4A max
10V dc min
4A max
1.9H x 2.7W x 6.85D
(48.26)H x (68.6)W x (174)D (millimeters)
o
-25 to 60
-25 to 80
5 to 100%
30g peak acceleration, 11 (+1) ms pulse width
(-13 to 140oF)
o
C (-13 to 176OF)
50g peak acceleration, 11(+1)ms pulse width
Tested 10g @ 10-500Hz per IEC 68-2-6
CSA certified
CSA Class I, Division 2, Groups A, B, C, D certified
UL listed
CE marked for all applicable directives
Publication 1792D-IN050A-EN-P - February 2001
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Allen-Bradley is a registered trademark of Rockwell Automation.
ArmorBlock, ArmorBlock MaXum, DeviceNetManager, and KwikLink are trademarks of
Rockwell Automation.
DeviceNet is a trademark of Open DeviceNet Vendor Association.
RSNetWorx for DeviceNet is a trademark of Rockwell Software, Inc.
Publication 1792D-IN050A-EN-P - February 2001 PN 957485-02
© 2001 Rockwell International Corporation. Printed in USA
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