Renault 5XXXXX
ExtraXXX
Renault 9XXXXX
Renault 11XXXXX
Renault 19XXXXX
Renault 21XX
ClioXXXXXX
TwingoX
LagunaXX
MéganeXXX
This document cancels and replaces JB Gearbox manual part number
77 11 093 922 and JC5 Gearbox manual part number
77 11 092 186
and technical notes
n° 1978, 2127, 2229A, 2284A, 2383A, 2457A.
77 11 192 787FEBRUARY 1997Edition Anglaise
"The repair methods given by the manufacturer in this document are
based on the technical specifications current when it was prepared.
The methods may be modified as a result of changes by the manufacturer
in the production of the various component units and accessories from
which his vehicles are constructed".
C
Renault 1997
All copyrights reserved by Renault.
Copying or translating, in part or in full, of this document or use of the
service part reference numbering system is forbidden without the prior
written authority of Renault.
Contents
ENSEMBLE MOTEUR ET BAS
MANUAL GEARBOX
21
Pages
Section view
Identification
Cross section - tightening torques
Gears
Capacity - Lubricants
Special points
Modifications
Consumables
Parts which must always be changed
Special tools
Gearbox repair
Shafts
Differential
21-1
21-2
21-3
21-8
21-28
21-29
21-30
21-32
21-32
21-33
21-37
21-44
21-62
Internal controls
Lubrication channel
Reverse gear shaft
Reverse gear brake
Speedometer
Thrust pad guide tube
Assembling the housings
Exploded view parts directory
Exploded views
21-76
21-79
21-80
21-81
21-84
21-89
21-97
21-107
21-108
JB0
JB2
JB4
MANUAL GEARBOX
Section view
21
JB1
JB3
JB5
JC5
DI2101
21-1
DI2102
MANUAL GEARBOX
Identification
21
DI2117-2
st
1
assembly
TYPE
A
XXX - XX
000000
90775
At A:Gearbox type.
At B:Gearbox suffix.
At C:Production number.
B
C
DI2117-1
nd
2
assembly
000JB0
DC
E
A
D
At A:Gearbox type.
At B:Gearbox suffix.
At C:Production number.
At D:Manufacturing factory.
At E:A notch if the gearbox is assembled
At F:Homologation letter.
At G:Letter preceding production numbers
X
X00000
G
F
000JB0 AA
X0 0 0 0 0 0 0
with a C or E engine.
greater than 999 999.
BA
B
C
90 775
Following saturation of the production numbering system on the identification plate of JB and JC gearboxes,
a new numbering system will be in force for numbers greater than 999 999 (at C).
These will have a letter in place of the first number, (at G).
21-2
MANUAL GEARBOX
Cross-section and Tightening torques (in daN.m)
21
JB 4-speed manual gearbox - 1
st
assembly
21-3
85680R
MANUAL GEARBOX
Cross-section and Tightening torques (in daN.m)
21
JB 4-speed manual gearbox - 2
nd
assembly
21-4
88519R
MANUAL GEARBOX
Cross-section and Tightening torques (in daN.m)
5-speed manual gearbox
21
21-5
90674R1
MANUAL GEARBOX
Cross-section and Tightening torques (in daN.m)
JC 5-speed manual gearbox
21
DI2126
21-6
MANUAL GEARBOX
Tightening torques
Tightening torques
21
Description
Bolt securing the mechanism housing to the clutch housing2.5
Output shaft bolt7
Input shaft nut13.5
Body (5th gear detent)2
Rear cover bolt2.5
Thrust pad guide tube bolt2.5
Drain plug2.5
Reversing lights switch2.5
Bolt securing the left-hand drive shaft bellows2.5
Bolt securing the gearbox to the cylinder block5
Torque in
daN.m
21-7
MANUAL GEARBOX
Gears
These tables group together all of the gears
available for JB gearboxes.
JB0 gear table
Gear1st2nd3rd4thReverse
21
11
A
B
C
Gearbox suffixesVehiclesDifferential ratio
000
003L 422
004
-39
11
-41
11
-41
L 421 - L 422 - L 425
B/C/S 371
B/C 372
C 37S
L 422
B/C 372
16
-33
19
-39
21
-43
15
--
58
14
--
59
15
--
58
25
-33
25
-33
28
-37
Speedometer drive
gear
21
--
19
21
--
19
21
--
19
31
-28
31
-28
31
-28
11
--26
39
11
--26
39
11
--26
39
Gear
A
A
A
006L 422 - L423
008
009B/C/S 404
010F 404
011
014F 400
L422
B/C 372
L 421 - L 422 - L 423
L425 - L 426
B/C/S 371
B/C 372 - B/C 375
F 401 - F 40H
14
--
59
15
--
58
19
--
59
16
--
57
15
--
58
14
--
63
21
--
19
21
--
19
21
--
20
21
--
19
21
--
19
21
--
19
B
B
B
B
B
B
21-8
MANUAL GEARBOX
Rapports
21
Gearbox suffixesVehiclesDifferential ratio
L 422 - L 423
016
017
018F 401
019
021B 372 - B 401
022F 400
023
024F 404
025F 401
028
029B/C/S 401
031B/C/S 571
032
033F 401 - F 404 - F 40H
034B/C 57N
035F 40F
036F 40F
038F 404
B 372 - B 373
B/C 401
B/C/L 531 - B/C/L 532
B/C/L 537 - B/C/L 53P
B/C/L 53R
B/C/L 53H
K/S 480
B/C 37S
F 401 - F 40H
B/C/L/S 530
B/C 400
F 401 - F 40T
B/C 572
C 57A
14
--
59
16
--
57
15
--
58
15
--
56
14
--
59
14
--
63
15
--
58
16
--
57
15
--
58
15
--
58
17
--
56
16
--
55
16
--
57
15
--
58
16
--
57
15
--
61
15
--
61
15
--
61
Speedometer drive
gear
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
21
--
20
21
--
20
21
--
20
21
--
20
21
--
19
21
--
19
21
--
19
21
--
20
21
--
19
Gear
B
C
B
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
21-9
MANUAL GEARBOX
Gears
JB1 gear table
Gear1st2nd3rd4th5thReverse
21
11
A
B
C
D
E
F
G
-39
11
-41
11
-39
11
-41
11
-41
11
-41
11
-34
16
-33
16
-33
16
-33
19
-39
21
-43
22
-41
22
-41
25
-33
26
-33
25
-33
25
-33
28
-37
28
-37
28
-37
31
-28
31
-28
31
-28
30
-29
30
-29
30
-29
30
-29
33
-25
37
-27
37
-27
34
-27
39
-31
41
-31
39
-31
11
--26
39
11
--26
39
11
--26
39
11
--26
39
11
--26
39
11
--26
39
11
--26
39
M
11
H
I
J
K
L
N
-41
11
-41
11
-37
11
-41
11
-37
11
-37
11
-41
21
-43
21
-43
22
-41
21
-43
22
-41
22
-41
21
-43
28
-37
28
-39
28
-37
28
-39
28
-37
28
-37
28
-37
30
-39
34
-35
30
-39
34
-35
30
-29
30
-39
30
-29
41
-31
34
-28
39
-31
39
-32
41
-31
39
-32
39
-32
11
--26
39
11
--26
39
11
--26
39
11
--26
39
11
--26
39
11
--26
39
11
--26
39
11
O
-41
21
-43
28
-37
30
-29
41
-31
11
--26
39
21-10
MANUAL GEARBOX
Gears
21
Gearbox suffixesVehiclesDifferential ratio
L 421 - L 422 - L 423
001
002L 421
003L 422 - L 423
004
005
006
007
008B/C 373
009
011
012B 373
013B/C/S 404
014
015
016
018
019
B/C 371 - B/C 372
B/C 373
L 421 - L 424
B/C/S 374
L 422 - L 423
B/C 372 - B 373
L 424
B/C 374
L 424
B/C 374
L 421 - L 422 - L 423
L 424 - L 42A - L 42C
L 42R - L 42S
B/C 371 - B/C 372
B/C/S 373
B/C 37A - B/C 37C
B 37R - B/S 37S
L 424 - B/C/S 374
F 401 - F 402 - F 407
F 40H
L 424
B/C 374
L 424
B 374
L 422 - L 423
B/C 372 - B 373
B 374
L 423
B/C 373
B/C 402
L 424
B/C/S 374
F 404
14
--
59
15
--
58
15
--
58
15
--
58
14
--
59
15
--
58
14
--
59
14
--
59
15
--
61
15
--
58
15
--
61
17
--
56
15
--
58
16
--
57
17
--
56
14
--
63
15
--
58
Speedometer drive
gear
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
ELECTRONIC
SPEEDOMETER
21
--
19
21
--
19
ELECTRONIC
SPEEDOMETER
21
--
20
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
Gear
A
A
B
C
A
C
C
A
D
E
E
E
E
E
D
D
D
21-11
MANUAL GEARBOX
Gears
21
Gearbox suffixesVehiclesDifferential ratio
16
020B/C 404
021F 404
022B 402
F 401 - F 402 - F 407
023
024B/C 53
025
026F 402
027
028B/C/S 404
029
030
031B/C/S 404
032F 404
033
034
035
F 40H - F 40M
B/C/L 532
L 423 - L 424 - L 42A
L 42C - L 42S
B/C 373 - B/C 37A
B 37C
F 401
B/C/L/S 537
B/C/L/S 530
B/C/L/ 53A
B/C/L 53R
F 402
B/L 53H
B 402
B/C 480
K/S 480
B/C/L 53G
F 404
L 424
B/C/S 374
L 423
B 373
B/C/L 531
B/C/L 53P
B/C/S 401
B/C 403
B/C/S 407
B 40H
--
57
15
--
61
15
--
61
15
--
58
15
--
57
15
--
61
15
--
58
15
--
58
17
--
56
15
--
61
15
--
58
16
--
57
15
--
61
14
--
63
16
--
57
16
--
55
Speedometer drive
gear
21
--
20
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
21
--
20
21
--
19
21
--
19
21
--
20
21
--
19
21
--
19
21
--
19
21
--
20
Gear
D
D
D
E
E
E
D
E
E
E
E
E
E
E
E
E
21-12
MANUAL GEARBOX
Gears
21
Gearbox suffixesVehiclesDifferential ratio
B/C 400
036
037
038
039B/C 570
041X 57
042X 40
043
044F 401 - F 40H
045
046
047F 40F
048
049F 40A
050F 40F
051F 407
052C06 3
053X 57
054BA0 E
F 401
F 40T
C 402
B/C/S 40F
B/C 402
B/C 40F
B/C/S 571
B/C/S 572 - B/C 573
B/C 57A - B/C 57B
B/C 57J - B/C 57L
B/C 57T
B/C 57N
B/C 57P
B/C/S 572
B/C/S 57A
B/C/S 57R
F 40A - F 40U
F 40V - F 40Y
15
--
61
17
--
56
16
--
57
14
--
59
14
--
59
15
--
61
16
--
57
15
--
58
14
--
59
14
--
59
14
--
63
14
--
63
14
--
63
14
--
63
14
--
59
15
--
56
14
--
59
15
--
61
Speedometer drive
gear
21
--
20
21
--
20
21
--
20
21
--
20
21
--
20
21
--
20
21
--
20
21
--
19
21
--
19
21
--
20
21
--
19
21
--
19
21
--
20
21
--
20
21
--
19
21
--
20
21
--
20
21
--
19
Gear
E
E
E
E
F
F
E
E
F
G
E
E
E
E
E
H
F
E
21-13
MANUAL GEARBOX
Gears
21
Gearbox suffixesVehiclesDifferential ratio
15
057X 06
061
066X 57
068
069
070X 53 - F 40
071X 57
072X 57
074X 57
080X 57
082X 57
085B/C 57
087B/C 57
095
097JA0 E
099
100F 40
104X 57
X 06
with AC
BA0 A - BA0 U
DA0
X 06
with AC
BA0 E
SA0 E
BA0
DA0
--
56
15
--
58
15
--
56
15
--
56
15
--
58
15
--
61
16
--
57
15
--
59
15
--
58
15
--
56
16
--
57
15
--
56
15
--
56
15
--
61
14
--
63
15
--
58
15
--
61
17
--
56
Speedometer drive
gear
21
--
20
21
--
20
21
--
20
21
--
19
21
--
20
21
--
19
21
--
20
21
--
19
21
--
19
21
--
20
21
--
20
21
--
20
21
--
19
21
--
19
21
--
18
21
--
19
21
--
19
21
--
20
Gear
H
I
I
E
E
E
E
F
E
I
E
I
E
E
K
E
E
E
21-14
MANUAL GEARBOX
Gears
21
Gearbox suffixesVehiclesDifferential ratio
17
105X 57
106
107F 40
109F 40
110F 40
111
119
120
123
124
126F 40
129
130
131X 57
132C 06
137C 06
138B/C 57
140X 57
BA0
DA0
X 53
X 48
BA0 L
BA0 F
BA0 L
BA0 F
BA0 L
BA0 P
BA0 L
BA0 F
BA0
SA0
BA0 E
JA0 E
--
56
15
--
58
15
--
58
15
--
58
16
--
57
16
--
57
15
--
58
15
--
58
15
--
58
15
--
58
16
--
61
15
--
56
14
--
63
17
--
56
15
--
56
15
--
56
15
--
56
15
--
56
Speedometer drive
gear
21
--
20
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
21
--
18
21
--
20
21
--
20
21
--
20
21
--
20
21
--
20
Gear
E
E
E
E
D
D
J
J
J
J
E
E
K
H
L
L
K
I
21-15
MANUAL GEARBOX
Gears
21
Gearbox suffixesVehiclesDifferential ratio
14
141X 57
142XA0
143XA0
144X06
145X06
164XA0
165XA0
166B/DA0
167B/DA0
168XA0
169XA0
170BA0
--
59
15
--
56
15
--
56
15
--
58
15
--
58
15
--
58
15
--
58
15
--
58
15
--
58
15
--
56
15
--
56
15
--
58
Speedometer drive
gear
21
--
20
21
--
19
21
--
19
21
--
20
21
--
20
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
Gear
F
E
E
M
M
M
M
M
M
O
O
N
21-16
MANUAL GEARBOX
Gears
JB2 gear table
Gear1st2nd3rd4thReverse
21
11
A
B
Gearbox suffixesVehiclesDifferential ratio
000
001X53
002
004X48
005F40
-41
11
-41
K/L/S 481
K/L 482
K/L 48M
B/K/L/S 481
B/K/L 482
K/L 48M
19
-39
21
-43
17
--
56
16
--
55
17
--
56
17
--
56
17
--
56
25
-33
28
-37
Speedometer drive
gear
21
--
19
21
--
19
21
--
19
21
--
19
21
--
19
31
-28
31
-28
11
--26
39
11
--26
39
Gear
A
B
B
A
B
21-17
MANUAL GEARBOX
Gears
JB3 gear table
Gear1st2nd3rd4th5thReverse
21
11
A
B
C
D
E
F
G
-41
11
-34
11
-41
11
-41
11
-34
11
-34
11
-41
19
-39
19
-35
21
-43
22
-41
22
-41
19
-35
21
-43
25
-33
25
-33
28
-37
38
-37
28
-37
25
-33
28
-39
30
-29
30
-29
30
-29
30
-29
30
-29
30
-29
34
-35
34
-27
33
-25
39
-31
41
-31
41
-31
39
-31
34
-28
11
--26
39
11
--26
39
11
--26
39
11
--26
39
11
--26
39
11
--26
39
11
--26
39
M
11
H
I
K
L
N
O
-34
11
-34
11
-34
11
-34
11
-41
13
-45
11
-41
22
-41
19
-35
19
-35
22
-41
21
-43
21
-43
21
-43
28
-37
25
-33
25
-33
28
-37
28
-37
28
-37
28
-39
34
-35
30
-29
30
-29
30
-29
30
-29
30
-29
34
-35
34
-28
34
-27
41
-31
39
-41
41
-31
41
-31
39
-32
11
--26
39
11
--26
39
11
--26
39
11
--26
39
11
--26
39
11
--26
39
11
--26
39
11
P
-34
22
-41
28
-37
30
-29
42
-31
11
--26
39
21-18
MANUAL GEARBOX
Gear
21
Gearbox suffixesVehiclesDifferential ratio
001
002
003B/C 376
005X 42
006X 42
008X 42
009C 405
010
011
012B 376
013
014C 405
017
019C 409
020X 42
021
022K/L 482
B/C 37F - B/C 376
L 426 - L 42F
B/C 375
L 425
L 426 - L 42F
L 42L - L 42N
B/C 376 - B/C 37F
B/C 37G - B/C 37L
B 37M - C 37N
K/L/S 481 - K/L/S 482
K/L 48F
B/C 375
L 425
B 376
L 426
B 376
L 481 - L 482
K/L 48E - K/L 48J
K/L 48N
L 42E
B/C 37E
16
--
57
15
--
61
16
--
57
17
--
56
16
--
57
15
--
61
15
--
56
16
--
57
15
--
61
16
--
57
15
--
61
15
--
56
15
--
61
15
--
58
15
--
61
14
--
59
15
--
58
Speedometer drive
gear
21
--
19
ELECTRONIC
SPEEDOMETER
ELECTRONIC
SPEEDOMETER
21
--
19
21
--
19
21
--
19
ELECTRONIC
SPEEDOMETER
21
--
19
ELECTRONIC
SPEEDOMETER
ELECTRONIC
SPEEDOMETER
21
--
19
ELECTRONIC
SPEEDOMETER
21
--
19
21
--
20
21
--
19
21
--
19
21
--
19
Gear
A
B
A
A
A
A
B
A
C
B
A
C
A
B
B
B
B
D
B
A
21-19
MANUAL GEARBOX
Gears
21
Gearbox suffixesVehiclesDifferential ratio
16
023B/C 408
024
026
027
028
029X 53
030X 53
031
032C 405
033C 409
034B/C 408
B/C 40G
B/C 40K
C 376 - B/C 37D
B/C 37F - B 37H
B/C 37L - C 37N
L 42D - L 42L
L 42F - L 42N
K/L/S 481 - K/L/S 482