REMKO RXD User Manual

REMKO RXD
RXD 260, RXD 350, RXD 520, RXD 680, RXD 1200
Ceiling cassettes
Operation · Technology · Spare parts
Issue GB – T10
Contents
Safety notes
Environmental protection and recycling
Warranty
Transport and packaging
Description of the equipment
Combinations
Operation
Shutdown
Care and maintenance
Troubleshooting and customer service
Installation instructions for qualified personnel
Installation
Condensation connection
4
4
4
5
5
5
6-11
12
12-13
14-15
15-16
16-19
20
Electrical connection
Electrical connection diagram
Electrical circuit diagram
Commissioning
Unit dimensions
Product illustration
Spare parts lists
Technical data
These operating instructions should be read carefully prior to commissioning / operation of the equipment!
20-21
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24-25
24-25
26
Made by REMKO
Subject to modifications; No liability accepted for errors or misprints!
3
REMKO RXD
4
Safety notes
Carefully read this manual before starting the unit for the first time. It contains useful tips, information
as well as hazard warnings to
prevent injury or material damage
. Non-observance of this manual may endanger persons, the environment as well as the equipment itself and will void any claims for liability.
■ Store this manual as well as
the refrigerant datasheet in the vicinity of the unit.
■ The unit should only be set
up and installed by qualified personnel.
■ The setup, connection and
operation of the unit and its components must be in accordance with the operating conditions stipulated in this manual and comply with all applicable local regulations.
■ Units designed for mobile use
should be safely set up on a suitable floor and in a vertical position. Units designed for stationary use should only be operated in their permanently installed state.
■ It is prohibited to make
modifications or changes to equipment or components supplied by REMKO as this may cause malfunctions.
■ Equipment and components
should not be operated in areas where there is a heightened damage risk. Observe the minimum clearances.
■ The electrical supply should
be adapted to fulfil the requirements of the unit.
■ The operational safety of
equipment and components is only assured providing they are used as intended and in a fully assembled state. Safety devices should not be modified or bypassed.
■ Do not operate equipment
or components with obvious defects or signs of damage.
■ All housing parts and openings,
e.g. air inlets and outlets, must not be blocked by foreign items, fluids or gases.
■ The equipment and components
must be kept a safe distance from inflammable, explosive, combustible, aggressive and dirty areas or atmospheres.
■ Persons coming into contact
with equipment parts may suffer burns or injury.
■ Installation, repair and
maintenance work should only be carried out by authorised specialists. Inspection and cleaning can be performed by the operator providing the equipment is not under voltage.
■ Take appropriate hazard
prevention measures when performing installation, repair or maintenance work or cleaning the equipment.
■ The equipment or components
should not be exposed to any mechanical stresses, extreme levels of humidity or direct exposure to sunlight.
Environmental protection and recycling
Disposal of packaging
All products are packed for transport in environmentally friendly materials. Make a valuable contribution to reducing waste and sustaining raw materials. Only dispose of packaging at approved collection points.
Disposal of old equipment
Our production facility is subject to continuous quality control. Only high-grade materials are processed, the majority of which are recyclable. Help protect the environment by only disposing of old equipment in accordance with local regulations and in an environmentally safe manner, e.g. through authorised disposal and recycling specialists or at collection points.
Warranty
Prerequisite for any warranty claims is that the purchaser or his client has completely filled out the "warranty registration card" and commissioning report included with the unit at the time when the equipment was purchased and commissioned and returned these papers to REMKO GmbH & Co. KG. The warranty conditions are detailed in the "General terms and conditions". The contractual parties can also agree additional terms beyond the scope of the above. In this case, first contact the contractual partner.
Transport and
5
packaging
The equipment is shipped in sturdy packaging. Immediately check the equipment on delivery and make a note of any damage or missing parts on the delivery note. Inform the forwarding agent and contractual partner. No warranty can be assumed for later claims.
Description of the equipment
The indoor unit on the split-design combined room air conditioning units serves to extract heat from the indoor room being cooled. The outdoor component then expels this heat to the outside. If combined heating/cooling units are operated as heaters, the heat absorbed by the outdoor component can be discharged by the interior unit into the room being heated. The unit is designed for suspended ceilings with Euroraster dimensions. The cassette is hidden behind the suspended ceiling, only its cover is visible. It is operated via an infrared remote control. The indoor unit consists of a fin vaporiser, vaporiser fan, regulation system and condensation pan. The indoor unit can be combined with REMKO outdoor components that provide sufficient cooling output. The outdoor component is controlled via the regulation of the indoor unit. Condensation pumps and wired remote controls are available as accessories.
Schematic of refrigerant circuit
Vaporiser fan
Vaporiser
System design
Indoor area
Indoor unit with Cover
Outdoor area
Condensation pipe
Condensation
pipe
Outdoor component
Connection to suction pipe
Connection to injection pipe
Control cable
Injection pipe
Mains cable
Suction pipe
Stop valve Liquefier fan
Refrigerant pipes are used to connect the indoor unit to the outdoor component.
Combinations
Cooling / heating
RXS 261H RXS 351H RXS 521H RXS 681H RXS 1200H
Cooling
RXM 226 RXM 235 RXM 252 RXM 268 RXM 326 RXM 335 RXM 426 RXM 435
RXD 260 RXD 350
RXD 260 RXD 350
••
••
••
•••
••••
••••
RXD 520
RXD 520
••
RXD 680 RXD 1200
RXD 680 RXD 1200
••
REMKO RXD
6
Operation
The indoor unit is easy to operate using an infrared remote control. This is supplied as standard. The indoor unit beeps to acknowledge the correct transmission of data. If it is not possible to program the indoor unit using the remote control, it can also be manually operated.
Display on indoor unit
Manual operation
The indoor units can be started manually. Press the RESET button on the receiver unit of the cover to activate automatic mode. In manual operation, the following settings apply:
Cooling mode: 24 °C, Fan speed: AUTO Heating mode: 26 °C, Fan speed: AUTO
Pressing any button on the infra­red remote control interrupts manual operation
Infrared remote control
The infrared remote control sends the programmed settings at a distance of up to 6 m to the receiver on the interior unit. Data will only be received correctly if the remote control is pointed at the receiver and no objects are obstructing the transmission path. First insert the supplied batteries (2 each, type AAA) into the remote control. To do so, remove the cover on the battery compartment and insert the batteries. Take into account the correct polarity (see markings).
Max. distance 6 m
The lit display LEDs indicate the settings.
LED H red = high fan speed LED M yellow = medium fan speed LED L green = low fan speed
Display on indoor unit
Unit for receiving signals from the remote control
CAUTION
Problems are shown in code
(see chapter on trouble-
shooting and customer
service).
LEDHLEDMLEDLRESET button
max. 6 m
Manual operation
NOTE
Immediately replace flat batteries with a new set, otherwise there is a risk of leakage. It is recommended that the batteries are removed if the equipment is shut down for long periods.
Buttons on the remote control
7
Buttons on the remote control
"POWER" button
Press this button to start the unit.
"TEMP" Button
Press this button to set the
desired temperature in 1 °C steps within the range 16 °C to 30 °C.
"TIME-SET" Button
Press this button to set the
time.
"MODE" button
Press this button to select the operating mode. The indoor unit has 5 modes:
1. Automatic mode (COOL/HEAT): In automatic mode, the temperature is maintained at the target temperature.
"SWING" Button
This button switches on the
oscillating fins to provide improved air distribution in the room. It can also be used to lock the fins.
"FAN" button
Press this button to set the
required fan speed. 4 levels are available: Automatic, high, medium and low fan speed.
"TIME-OFF" Button
This button is used to program
the automatic switch-off function for the indoor unit.
"TIME-ON" Button
This button is used to program
the automatic switch-on function for the indoor unit.
"C" Button
Press this button to activate the
time setting.
2. Cooling mode (COOL): In cooling mode, the warm room air is cooled to the lower preset target temperature.
3. Dehumidifying mode (DRY): In this mode the room is mainly dehumidified.
4. Circulation mode (FAN) In circulation mode only the air is circulated. The room temperature is not controlled.
5. Heating mode (HEAT): (only for RXS...H) In heating mode the cold room air is heated to the preset higher temperature. This mode should not be used on RXM units (malfunctions may occur)!
"R" Button
Press this button to reset the
remote control to its factory default configuration.
"NETWORK" Button
This button has not been
assigned a function.
"SLEEP" Button
Pressing this button will
automatically increase or decrease the target temperature by 1 °C within an hour in cooling and heating mode respectively.
REMKO RXD
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Button functions
A symbol is shown on the display to indicate that the settings are being transferred.
POWER Button
TEMP Button
Press the POWER button to activate/deactivate the indoor unit. The programmed settings and adjustment values before the unit was turned off will appear in the display.
POWER
The TEMP button is used to set the desired target temperature in 1 °C steps. This setting is not supported in FAN circulation mode.
TEMP TEMP
TIME Button C
RESET Button R
Use a small pen or similar to press recessed button C, the time will flash on the display. Press and hold the TIME-SET button to, at first slowly, and then quickly adjust the clock time. Once it has been set, press the C button again to save the time. The display will stop flashing.
TIME-SETC C
Setting the clock
Use a small pen or similar to press recessed button R. All the symbols will appear on the display. After approx. 5 seconds only the time will flash on the display. After pressing recessed button C, press and hold the TIME­SET button to set the time. Once it has been set, press the C button again to save the time. The display will stop flashing.
R 5 sec. C
MODE Button
9
Press the MODE button to change to another mode. A total of 5 modes are available:
1. Automatic Automatic selection of cooling or heating operation
2. Cooling Cooling mode, predominantly used during summer
3.
Dehumidification
Dehumidifying mode, used in summer or winter
4. Air circulation Circulation mode, no cooling or heating output
5. Heating Predominantly used during winter (only for RXS...H)
MODE MODE MODE MODE
Mode AUTO
Mode COOL
Press the MODE button once or repeatedly to switch to automatic mode. In this mode, the regulation automatically selects COOL or HEAT mode depending on the temperature. The temperature is then maintained at the set value. This function should only be used on RXS...H units. Only cooling mode is activated on RXM units; heating mode is not supported. The FAN should be set to AUTO.
Set temperature is below the room temperature
Set temperature is above the room temperature
MODE
TEMP
COOLING
or
HEATING
Press the MODE button once or repeatedly to switch to cooling mode. Use this mode to cool the room air to the desired target temperature.
Press the TEMP / buttons to set the desired room temperature in 1 °C steps. If the room temperature is 1 °C above the desired temperature and sufficient coolant is available, the indoor unit will start to cool the room air. f the actual temperature falls approx. 0.5 °C below the set room temperature, the controller switches the cooling off.
TIP
It is recommended that the target temperature is set to max 6 °C below the outdoor temperature. The automatic fan speed and swing functions should also be used.
MODE
COOLING MODE
REMKO RXD
10
Mode DRY
Mode FAN
Press the MODE button once or repeatedly to switch to dehumidifying mode. Use this mode to dehumidify the room in an unregulated fashion. After pressing the DRY button, select the desired temperature and fin position. It is not possible to set the fan speed. The fan is switched off at certain intervals to lower the temperature at the cooling battery. The low temperature causes the air temperature at the fins to fall below the dew point. Excess humidity in the air condenses on the cooling battery and the room is dehumidified.
MODE
DEHUMIDIFYING MODE
Press the MODE button once
TIP
or repeatedly to switch to circulation mode. In this mode, the equipment is used as an air circulation unit. The room is neither heated nor cooled.
MODE
This mode is used in winter to circulate the heat trapped under the ceiling to the lower regions of the room.
CIRCULATION MODE
SWING Button
Mode HEAT
NOTE
The SWING button is used to provide continual and automatic vertical adjustment of the fins. This facilitates improved distribution of the cooled air inside the room. If the SWING button is pressed during the swing motion, the fins stop in their current position. Pressing the button again resumes the swing motion.
SWING SWING
SWING SWING SWING SWING
Press the MODE button once or repeatedly to switch to heating mode. Use this mode to heat the room air to the desired target temperature. This function should only be used on RXS...H units. Only cooling mode is activated on RXM units; heating mode is not supported.
The fan will only start when the fin temperature reaches 38°C.
Press the TEMP / buttons to set the desired room temperature in 1 °C steps. If the room temperature falls 1 °C below the set target temperature, heating mode is activated. f the actual temperature rises approx. 1 °C above the set room temperature, the controller switches the heating off.
It is recommended that the target temperature is set to max. 28 °C. Maximum fan speed and the lowest fin setting should also be used.
MODE
HEATING MODE:
TIME Buttons
11
Switch-on time
Switch-off time
The TIME-ON/-OFF buttons are used to program the switch-on/off time, the TIME-SET button to set the time.
Press the TIME-ON or TIME-OFF button to activate the timer. The clock display then disappears. The timer symbol for the switch-on/off time will flash. Press the TIME-SET button to set the desired switch-on/off time in 10 minute steps.
After programming has been completed, the settings are transmitted to the indoor unit. For delayed switch-on press the TIME-ON button, for delayed switch-off press the TIME-OFF button. The timer symbol will stop flashing and the indoor unit beeps to acknowledge the programmed parameters.
When the programmed time has been reached, the device is automatically turned on or off. If the indoor unit is automatically switched on, then the mode, temperature and fan speed for the last setting is reactivated.
The switch-on/off time can be prematurely cancelled by pressing the appropriate TIME button or POWER button
Switch-on time
TIME-ON TIME-SET TIME-ON
SLEEP Button
NETWORK Button
Switch-off time
TIME-OFF TIME-SET
TIME-OFF
After the SLEEP button is pressed, the symbol is shown on the display and the room temperature is raised or lowered by 0.5 °C in cooling and heating mode respectively 30 minutes after the function starts up. After a further 30 minutes the room temperature is raised or lowered by 1 °C in cooling and heating mode respectively. After a further hour the room temperature is held at a constant 2°C above or below the original target temperature in cooling and heating modes respectively. The temperature is then maintained at a constant level. This function is disabled by pressing the POWER or SLEEP button. The symbol on the display goes out.
COOLING
SLEEP SLEEP
MODE
HEATING
SLEEP SLEEP
MODE:
The NETWORK button on RXD units has not been assigned a function.
REMKO RXD
12
Shutdown
Temporary shutdown
1. Allow the indoor unit to run for 2 to 3 hours in circulation mode or in cooling mode at the maximum temperature setting in order to remove any residual moisture from the unit.
2. Shut down the unit using the remote control.
3. Switch off the voltage supply to the unit.
4. Check the unit for visible signs of damage and clean as described in the chapter "Care and maintenance".
Permanent shutdown
Ensure that equipment and components are disposed of accordance with local regulations, e.g. through authorised disposal and recycling specialists or at collection points.
Contact REMKO GmbH & Co. KG or your contract partner for a list of specialist companies near you.
Care and maintenance
Regular care and observation of some basic points will ensure trouble-free operation and a long service life.
CAUTION
Prior to performing any work, ensure the equipment is isolated from the voltage supply and secured to prevent accidental switch-on!
Care
■
Ensure the unit is protected against dirt, mould and other deposits.
■
Clean the unit using a damp cloth. Do not use any caustic, abrasive or solvent-based cleaning products. Do not use a jet of water.
■
Clean the fins on the unit prior to long shutdown periods.
Maintenance
■
It is recommended that you take out a maintenance contract with an annual service from an appropriate specialist firm.
TIP
This ensures the operational reliability of your equipment!
Cleaning the cover of the indoor unit
1. Disconnect the supply voltage to the equipment.
2. Open and fold down the air inlet guard on the cover. The filter is held in place by the flaps screwed in at the side of the guard (Page 13, Fig. 1).
3. Clean the guard using a soft, damp cloth.
4. Switch the supply voltage back on.
Type of task
Checks / maintenance / inspection
General
Measure voltage and current
Check fan is functioning correctly
Dirt on vaporiser
Check condensation drain
Test insulation
Check moving parts
Commissioning
Monthly
Six-monthly
Yearly
Air filter for indoor unit
13
Clean the air filter at intervals of no more than 2 weeks. Reduce this interval if the air is especially dirty.
9. Switch the supply voltage back on.
10.
Switch the unit back on.
1 Guard on cover
Cleaning the filter
1. Disconnect the supply voltage to the equipment.
2. Open and fold down the air inlet guard on the cover. The filter is held in place by the flaps screwed in at the side of the guard (Fig. 1).
3. Tilt the filter to lift it out (Fig. 2).
4. Clean the filter using a normal vacuum cleaner (Fig. 3). Turn the dirty side until it faces up.
5. Any dirt can be cleaned off using lukewarm water and mild cleaning agents. To do so, turn the dirty side downward (Fig. 4).
Cleaning the condensation pump
The indoor unit includes a built-in condensation pump, for pumping the condensation to a drain at a higher level.
The pump is more or less maintenance free. The condensation pipes should be checked for dirt at regular intervals. Clean them as required.
If an external pump is also used, observe the maintenance and care instructions given in the separate operating manual.
2 Pull out the filter
3 Clean with a vacuum cleaner
6. When using water, allow the filter dry out properly in air before replacing it in the unit.
7. Carefully insert the filter. Make sure it is seated correctly.
8. Close the cover as described above but in reverse order.
4
Cleaning with lukewarm water
REMKO RXD
14
Troubleshooting and customer service
The equipment and components are manufactured using state-of-the-art production methods and tested several times to verify their correct function. If malfunctions should occur, please check the functions as detailed in the list below. For installations with an indoor unit and outdoor component, refer to the chapter "Troubleshooting and customer service" in both manuals. Please inform your dealer if the unit is still not working correctly after all the functional checks have been performed!
Malfunction
Fault Possible cause Checks Remedial measures
The unit does not start or switches itself off
The unit does not respond to the remote control
Power outage, undervoltage, defective mains fuse / main circuit breaker switched off
Damaged mains cable
Waiting time after switch-on too short
Temperature outside operating range.
Overvoltages caused by thunder storms
Fault in external condensation pump
Transmission distance too far / receiver affected by interference
Defective remote control Is the unit running in manual mode? Replace the remote control
Receiver or transmitter unit exposed to excessive solar radiation
Electromagnetic fields are interfering with transmission
Button in remote control jammed / two buttons pressed at same time
Batteries in remote control are flat
Filter is unclean / air inlet / outlet blocked by foreign items
Are all other electrical installations functioning correctly?
Are all other electrical installations functioning correctly?
Have approx. 5 minutes elapsed since the restart?
Are the fans in the indoor unit and outdoor component working correctly?
Has there recently been lightning?
Did the pump shut down due to a fault?
Does the indoor unit beep when pressing a button?
Does it function correctly in the shade?
Does it function when switching off possible sources of interference?
Does the “Send” symbol appear on the display?
Have new batteries been inserted? Is the display incomplete?
Have the filters been cleaned? Clean the filters
Check voltage, possible wait until turned on again.
Repair by a specialist
Schedule longer waiting periods
Take into account the temperature range for the indoor unit and outdoor component
Switch off the mains breaker and switch it back on. Have it checked by a specialist
Check and if necessary clean the pump
Reduce the distance to less than 6 m or change position
Place the receiver&transmitter unit in the shade
Signal is not transmitted when interference sources are operational
Release the button / only press one button
Insert new batteries.
The unit is running but only provides reduced cooling / heating performance
Condensation discharge on unit
Icing up of unit
Windows and doors open. Heating/ cooling output increases
Neither cooling nor heating mode has been set
Fins on outdoor component blocked by foreign items
Leaking refrigerant circuit
Outdoor component iced up
Drainage pipe on collection container clogged / damaged
Faulty external condensation pump or float
Condensation has not drained away and has collected in the condensation pipe
Condensation does not drain off
Float is stuck or jammed due to excessive dirt.
In conjunction with RXM: Heating/automatic mode set
Have there been any constructional / application-related changes?
Does the cooling symbol appear on the display?
Is the fan on the outdoor component running? Are the fins unobstructed?
Are there signs of frost on the fins of the indoor unit?
Check outdoor component. Has the cassette sensor on the outdoor component been correctly positioned?
Can the condensation drain off without any obstruction?
Is the collection tray full of water and the pump not running?
Is there a steady fall on the condensation pipe? Check there is no blockage in the pipe.
Are the condensation pipes unblocked and is there a steady fall? Are the condensation pump and float switch functioning correctly?
Are the LEDs on the receiver unit of the indoor unit flashing?
Check mode setting Set cooling mode
Close windows and doors / install additional units
Correct the settings for the unit
Check the fan or winter controller, reduce the air resistance
Repair by specialist
De-ice and fit the sensor at the point where the most ice forms
Clean the drainage pipe and collection container
Call out a specialist to replace the pump
Ensure there is a fall when laying the condensation pipe and clean the pipe.
The condensation pipe must have a fall. If necessary, clean the pipe. A faulty condensation pump and float switch should be replaced.
Should be cleaned by specialist firm
Error and operational malfunction indicated by flashing code
15
H
(red)M (yellow)L (green)
on Fan at max. speed Normal operating condition
on Fan at medium speed Normal operating condition
on Fan at low speed Normal operating condition
flashes Heating mode: Warm-up phase Wait approx. 1 minute
flashes Heating mode: Cool-down phase Wait approx. 1 minute
flashes on Heating mode: De-frost phase Normal operating condition
on flashes flashes Sensor on vaporiser faulty / tripped Contact specialist dealer
flashes Cooling mode: De-frost phase Normal operating condition
flashes on Heating mode: Overheating protection has tripped Wait approx. 1 minute
flashes flashes Sensor on outdoor components faulty / tripped Contact specialist dealer
flashes flashes Sensor air circulation faulty / tripped Contact specialist dealer
flashes on flashes Low pressure fault (external only) Contact specialist dealer
flashes flashes High pressure fault (external only) Contact specialist dealer
flashes flashes on No difference frost protection/circulation sensor Contact specialist dealer
flashes flashes flashes Condensation pump float switch faulty/tripped Contact specialist dealer
Cause Required action
Installation instructions for qualified personnel
Important points prior to installation
■
Observe the manuals for the indoor unit and outdoor component when installing the entire system.
■
Transport the unit in its original packaging as close as possible to the installation location to avoid transport damage.
■
Check the contents of the packaging for completeness and check the unit for visible transport damage. Report any damage immediately to your contracting party and the shipping company.
■
Lift the unit at the corners and not by the refrigerant or condensation connections.
■
The refrigerant pipes (injection and suction pipe), valves and connections must be insulated impervious to vapour diffusion. If necessary, also insulate the condensation pipe.
■
Select an installation location which allows air to freely flow through the inlet and outlet (see section "Minimum clearances").
■
Do not install the unit in the immediate vicinity of devices with intensive thermal radiation. Installation near sources of thermal radiation reduces the output of the unit.
■
Seal off open refrigerant pipes with suitable caps or adhesive strips to avoid infiltration of moisture and never kink or compress the refrigerant pipes.
■
Only use the union nuts for the refrigerant pipes included in the delivery, and remove them shortly before connecting the refrigerant pipes.
■
Establish all electrical connections in accordance with the relevant DIN- and VDE standards.
■
See electrical connection diagram Always properly insert electrical cables into the electrical terminals. Otherwise a fire could result.
REMKO RXD
16
■
Service openings should be provided in the suspended ceiling to allow maintenance access to the control box.
■
Any ventilation ducts or pipes and connection fittings, which are used to connect a second room or supply fresh air, should be insulated with diffusion-tight material.
Installation material
The indoor unit is fastened using 4 threaded rods (provided by the customer) at the side mounts.
In order to complete the installation, wall plugs, trapezoidal sheet metal supports, steel profiles, fixing clamps for refrigerant and condensation pipes (as well as laying ducts) and connection fittings for condensation pipes are also required.
Selection of the installation location
The indoor unit is designed for horizontal mounting in suspended ceilings with Euroraster dimensions. It can also be installed in other types of suspended ceilings with different dimensions.
Take into account the installation height of the equipment.
Installation
Minimum clearances
Observe the minimum clearances to allow access for maintenance and repair work and facilitate optimum air distribution.
Minimum clearances
300
300
300
300
300
300
300
NOTE
Installation should only be performed by authorised specialists.
Unit installation
The unit is mounted face down on four threaded rods. Take into account the ceiling grid and any other installations.
1. Use the dimensions of the ceiling cassette to mark the fixing points for the threaded rods on structural parts approved to support the static load above the suspended ceiling.
2. Fit any connection nozzles before installing the unit if connections to a second room or a fresh air intake are required. See section Connections to a second room or a fresh air intake.
300
300
300
All values in mm
3. Fit the indoor unit onto the threaded rods and use the lower nuts to level the unit (Fig 5 and 6).
4. Make sure that clearance A,
17
as specified in the table below, is provided between the underside of the suspended unit and the underside of the fastening surface. Connect the refrigerant pipes, electrical cables and condensation pipe to the indoor unit as described below (Fig. 7).
5 Hooking in the unit
Structural component
6 Mounting the unit
RXD 260-520
5. Check that the unit is level.
6. The final task is to tighten the counternuts and attach the cover.
RXD 680-1200
Connection of refrigerant pipes
The refrigerant pipes are connected to the RXD 260-520 on the angled side of the unit and on the RXD 680-1200 in the middle of the longer side.
It may be necessary to fit a reducer or flared adapter to the indoor units. These fittings are included as standard with the indoor unit. Once installed, the connections should be made tight against vapour diffusion.
CAUTION
The units are factory filled with dry nitrogen to check for leaks. The pressurised nitrogen is released when loosening the union nuts.
280
615
7 Fastening the unit
Structural component
A
B
Dimensions in mm
Distance A 35 mm
RXD
260
RXD
350
RXD
520
810
All values in mm
RXD
680
RXD
1200
615
Distance B 25 mm
Mounting the unit 615 x 280 mm 615 x 810 mm
REMKO RXD
18
Connections to adjacent room and fresh air intake
The indoor unit has been designed to allow the cooling of a second room as well as the intake of fresh air.
CAUTION
It is only permitted to connect one fresh air intake and one adjacent room!
Installation instructions
Proceed as follows to make the connections to a second room and the fresh air intake:
1. Please note that the vaporiser fins are located directly behind the cover being removed. These should not be damaged under any circumstances (Fig. 8).
Connections to adjacent room and fresh air intake
Fresh air intake
Connection to adjacent room
Connection to adjacent room
8 Remove the cut-out 9
Connection to adjacent room
Fresh air intake
Connection to adjacent room
Fresh air intake
Carefully remove the insulation
2. Carefully remove the insulation behind the opening (Fig 9).
3. Break through the appropriate opening (Fig. 10).
4. Keep the ventilation pipes as short as possible and lay them in such as way as to minimise the amount of bends.
5. The collars, screws, flexible / folded spiral seam pipes and insulation materials should be provided by the customer. The above items can be obtained from specialist suppliers (Fig. 11).
10
Break through the opening
11
Attaching the pipe collar
Connection to adjacent room
19
The indoor unit can also be used to cool an adjacent room through a duct system, e.g. hidden behind a suspended ceiling. The following conditions must be met:
■
The rated cooling output of the indoor unit must be sufficient for both rooms.
■
An opening must be made between both rooms to allow the air to circulate.
■
The maximum pipe length of 7 m should not be exceeded.
■
Observe the regional regulations concerning air treatment.
■
Fit a collar with a nominal diameter of 70 mm to the fresh air intake.
■
The fresh air content should not exceed 10 % of the nominal air flow rate for the equipment. The fresh air supply should be controlled by an additional speed-regulated fan.
Connection to adjacent room
■
The air at the outdoor air intake should be sucked in through a dust filter at a maximum rate of 2.5 m/s to prevent the ingress of rain water.
■
The fan should be connected to a separately protected electrical supply (to be provided by the customer).
■
In order to ensure that the air is transported to the adjacent room, close off 1 or 2 of the four outlets on the cover. Stick a black single-sided adhesive fabric strip over the outlet openings being covered. This strip must be able to withstand the effects of a continual air flow.
Fresh air intake
As already mentioned, the indoor unit can also be employed to suck in and regulate the temperature of fresh (outdoor) air in addition to room air. This is the preferred option for rooms with a high rate of air consumption.
Fresh air intake
Main room
max. 7 m
Adjacent room
Fresh air intake
Inside Outside
REMKO RXD
20
Condensation connection
If the temperature falls below the dew point, condensation will form on the cooling fins during cooling mode. A collection tray together with a condensation pump and float switch are fitted as standard below the cooling fins. Should the float switch trip a protective shutdown due to inadequate removal of the condensation, the pump will switch on immediately and run on for approx. three minutes.
Condensation connection - Wrong! Condensation connection - Correct!
Riser pipe too far away Condensation pipe too large/small
■
The condensation pipe should have a fall of min. 2 %. This is the responsibility of the customer. If necessary, fit vapour diffusion tight insulation.
■
If the level of the condensation pipe on the unit is above that of the outlet, route the pipe vertically upwards (max. 1000 mm from the bottom edge of the unit) and then with a fall to the drain.
■
The condensation pipe from the unit should run freely into the drainage pipe. If the
condensation runs directly into a sewer pipe, fit a trap to prevent any unpleasant odours.
■
When operating the unit at outdoor temperatures below 0 °C, ensure the condensation pipe is laid to protect it against frost. If necessary, fit supplementary pipe heating.
■
Once the pipe has been laid, check the condensation drains off and permanently seal it.
min. 2% fall
16-20 mm
No fall Cannot freely drain away
Electrical connection
A protected mains supply cable and six-core (RXS) or four-core (RXM) control cable should be connected to the outdoor component and indoor unit respectively.
CAUTION
All electrical installation work should be performed by specialist contractors. Isolate the voltage supply when connecting the electrical terminals.
■
We recommend that customers install a main/repair switch in the vicinity of the outdoor component.
■
The terminal blocks for making the connections are located at the rear of the unit. When the unit is installed, measurements can be made from the front by removing the cover.
maximum
1,000 mm
max. 100 mm
■
If an optional condensation pump is used in conjunction with the unit, it may be necessary to install an additional relay with a higher contact rating after the switch­off contact on the pump to switch off the compressor.
Make the following electrical
21
connections:
1. Connect the control cable from the outdoor component
Make the connection as follows:
1. Open the control box cover by removing the fixing screws and lifting off the cover (Fig. 12).
12
Connecting the unit
2 Connection of external
temperature sensor in indoor unit/outdoor component.
2. Feed the voltage-free cable through the edge protection rings on the control box and clamp the cable in the strain
3. If necessary, connect a fresh air
relief.
fan
3. The connect the cable as shown
4. If necessary, connect an
on the connection diagram.
external condensation pump
4. Connect the electrical
Make all connections inside the control box. The connection terminals are at the side of the unit in the suspended ceiling.
connectors on the cover to the mating connectors on the cassette. It is not possible to incorrectly connect these.
5. Re-assemble the unit.
Electrical connection diagram
Connection of RXS 261-681H
CAUTION
Check all plugged and clamped terminals to verify they are seated correctly and making a permanent contact. Re­tighten as required.
Connection of RXS 1200H
Outdoor componentIndoor unit Mains cable
Phase conductor
Control conductor
Control conductor
Control conductor
O
O
Neutral conductor
3
Compressor contactor
2
Reverse flow valve
1
Fan motor
Earth conductor
O
O
Defrost sensor Outdoor component should be fitted on the pipe bend in the lower third of the liquefier.
230 V~, 50 Hz, L1 / N / PE
Connection of RXM 226-268, RXM 326-335, RXM 426-435
Outdoor componentIndoor unit Mains cable
Phase conductor
Control conductor
O
O
Neutral conductor
1
Compressor contactor
Earth conductor
Fasten the defrost sensor for the outdoor component in the control box of the indoor unit!
230 V~, 50 Hz, L1 / N / PE
Indoor unit Outdoor component Mains cable
L
N
C
Control conductor
V
Control conductor
F
Control conductor
PE PE PE
HP
HP
LP
LP
O
O
Phase conductor
L1
Phase conductor
L2
Phase conductor
L3
N
Neutral conductor
3
Compressor contactor
2
Reverse flow valve
1
Fan motor
Earth conductor
HP
P
HP
LP
P
LP
O
O
L1
L2
L3
N
High pressure sensor in outdoor component
Low pressure sensor in outdoor component
Fit the defrost sensor for the outdoor component on the pipe bend in the lower third of the liquefier.
400 V~, 50 Hz, L1 / L2 / L3 / N / PE
SM1 SM2 SM3 SM4
Jp12
M
T
JP1
M
N
V
L
C
Ec
F
O
PL
O
HP
HP
LP
Jp11
OPT
Jp9 Jp10 Jp7 Jp8
J 1P
Jp3
5Jp
JpF
pCJ
4pJ
REH REL
UX CA E
Jp6
MF
LF
FH
Jp 31
Jp 41
C UP
M
5Jp
SM5 Sm6
Jp15 Jp16
Jp6
SM1 SM2 SM3 SM4
MF
FL
HF
Jp12
M
T
JP1
M
1Jp 3
N
V
L
C
Ec
F
O
PL
O
HP
HP
LP
Jp11
OPT
Jp9 Jp10 Jp7 Jp8
Jp14
1JP
Jp3
Jp5
FJp
JpC
Jp4
REH REL
AUX EC
CPU
REMKO RXD
22
Electrical circuit diagram
RXD 260 - 520
Vaporiser sensor
Wired
remote control
Air circulation sensor
Swing motor 1-4
Sensor Defrost
Jumper
Jumper
RXD 680 - 1200
remote control
Display
Display
Condensation float switch
Air circulation sensor
Vaporiser sensor
Wired
Fan
motor
Swing motor 1-6
Transformer
Condensation
pump
Defrost sensor
Bridge LP/LP and HP/HP only on RXD 680
Transformer
Float
switch
Condensation
Condensation
pump
Legend
L = Phase conductor N = Neutral conductor
= Earth conductor F = Fan motor C = Compressor control V = Reverse flow valve
Fan motor
1 and 2
LP/LP = Low pressure sensor (if fitted), external HP/HP = High pressure sensor (if fitted), external O = Fit the defrost sensor for the outdoor component (only on RXS...H, install in the lower third of the liquefier)
Commissioning
23
NOTE
Commissioning should only be performed by specially trained personnel and documented after the certificate has been issued.
Observe the manuals for the indoor unit and outdoor component when commissioning the entire system.
Functional test for cooling mode.
1. Switch the supply voltage on.
2. Use the remote control to switch on the unit and select the cooling mode, maximum fan speed and lowest target temperature.
3. Measure and record all the required values in the commissioning report and check the safety functions.
4. Check the control system for the unit using the functions described in the chapter "Operation". Timer, temperature setting, fan speeds and switching to ventilation or dehumidifying mode.
5. Check the correct function of the float switch and condensation pump by pouring distilled water into the condensation tray. A bottle with a spout is recommended for pouring the water into the condensation tray.
Functional test for heating mode. (only on RXS.H)
1. Switch the supply voltage on.
2. Use the remote control to switch on the unit and select the heating mode, maximum fan speed and highest target temperature.
3. Measure and record all the required values in the commissioning report and check the safety functions.
4. Check the control system for the unit using the functions described in the chapter "Operation". Timer, temperature setting, fan speeds.
Final tasks
■
Re-fit all the dismantled parts.
■
Familiarize the operator with the system.
NOTE
Check that the stop valves and valve caps are tight after carrying out any work on the refrigerant circuit. If necessary, use appropriate sealant products.
Unit dimensions
28
207
298
28
RXD 520RXD 260, RXD 350
580
298
100
100
250
190
1110
195
250
All values in mm
230
100
RXD 260 to 520
280
28
258
580
100
150
185
650
650
615
RXD 680, RXD 1200
1220
690
We reserve the right to modify the dimensions and constructional design as part of the ongoing technical development process.
580
810
615
245
REMKO RXD
24
Exploded view RXD 260 to 520
6
4
5
10
7
17
8
11
3
12
13
9
1
2
18
6
14
15 16
Spare parts list
the dimensions and constructional design as part of the ongoing
No. Designation RXD 260 RXD 350 RXD 520
1 Air inlet guard 1106650 1106650 1106650 2 Air filter 1106664 1106664 1106664 3 Cover 1106653 1106653 1106653 4 Fin motor 1106671 1106671 1106671 5 Air inlet, module 1106654 1106654 1106654 6 Outlet fins, set of 4 1106668 1106668 1106668 7 Condensation tray 1106652 1106652 1106652 8 Condensation hose 1106659 1106659 1106659
9 Vaporiser 1106699 1106694 1106686 10 Air circulation sensor 1106655 1106655 1106655 11 Vaporiser sensor 1106656 1106656 1106656 12 Fan wheel 1106666 1106666 1106666 13 Vaporiser fan motor 1106661 1106662 1106663 14 Control board 1106698 1106698 1106698 15 Transformer 1106677 1106677 1106677 16 Condenser, vaporiser fan 1106651 1106651 1106658 17 Condensation pump cpl. 1106667 1106667 1106667 18 IR remote control 1106660 1106660 1106660
Spare parts (not illustrated)
Condensation float switch 1106669 1106669 1106669 Defrost sensor Outdoor component 1106697 1106697 1106697 Display board 1106674 1106674 1106674
When ordering spare parts, please state the computerised part no., unit number and type (see identification plate)!
We reserve the right to modify
technical development process.
25
Exploded view RXD 680 / RXD 1200
5
10
7
1
2
6
4
3
14
16
9
11
17
12
8
13
18
15
We reserve the right to modify the dimensions and constructional
design as part of the ongoing technical development process.
Spare parts list
No. Designation RXD 680 RXD 1200
1 Air inlet guard 1106678 1106678 2 Air filter 1106665 1106665 3 Cover 1106681 1106681 4 Fin motor 1106671 1106671 5 Air inlet, module 1106675 1106675 6 Outlet fins, set of 6 1106679 1106679 7 Condensation tray 1106680 1106680 8 Condensation hose 1106659 1106659
9 Vaporiser 1106596 1106597 10 Air circulation sensor 1106655 1106655 11 Vaporiser sensor 1106656 1106656 12 Fan wheel 1106666 1106598 13 Vaporiser fan motor 1106662 1106599 14 Control board 1106693 1106693 15 Transformer 1106677 1106677 16 Condenser, vaporiser fan 1106658 1106631 17 Condensation pump cpl. 1106667 1106667 18 IR remote control 1106660 1106660
Spare parts (not illustrated)
Condensation float switch 1106669 1106669 Defrost sensor Outdoor component 1106697 1106697 Display board 1106682 1106682
We reserve the right to modify the dimensions and constructional design as part of the ongoing technical development process.
REMKO RXD
26
Technical data
Series
Operating mode
Nominal cooling output
Nominal heating output
1)
2)
Energy efficiency class, cooling
Energy efficiency ratio EER
1)
Energy efficiency class, heating
Coefficient of performance COP
kW 2,69 3,59 5,27 6,84 12,48
kW 2,96 4,24 6,31 7,72 13,23
1)
2)
2)
RXD 260 RXD 350 RXD 520 RXD 680 RXD 1200
Ceiling cassette for combined cooling/heating
A A B B C
3,24 3,21 3,08 3,03 2,81
A A C C D
3,65 3,62 3,25 3,22 3,01
Operating range (room volume), approx. 80 110 160 230 400
Adjustment range, room temperature °C +16 to +30
Working range of indoor unit °C +15 to +35
Refrigerant R 410A
Operating pressure max. / per cooling circuit kPa 4200 / 4200
Air flow rate per stage m³/h 252/300/360 348/420/510 468/564/624 690/840/1020
Noise output per stage
3)
dB(A) 29/37/38 30/37/39 35/41/43 32/39/40 40/47/49
978/1188/1380
Voltage supply V/Hz 230 / 1~ / 50
Protection degree IP X0
Nom. electrical power consumption, cooling
Nom. electrical power consumption, heating
Electr. nominal power consumption cooling
Electr. nominal power consumption heating
Refrigerant connection, injection pipe
Refrigerant connection, suction pipe
1)
kW 0,04 0,04 0,05 0,07 0,09
2)
kW 0,04 0,04 0,05 0,07 0,09
1)
A 0,32 0,35 0,42 0,55 0,75
2)
A 0,32 0,35 0,42 0,55 0,75
Inches
(mm)
Inches
(mm)
1/4 (6,35) 1/4 (6,35) 1/4 (6,35) 3/8 (9,52) 3/8 (9,52)
3/8 (9,52) 1/2 (12,70) 1/2 (12,70) 5/8 (15,90) 3/4 (19,10)
Condensation connection mm 19
Condensation pump, delivery height mm 1000
Dimensions of unit Height mm 258 258 298 298 298
Width mm 580 580 580 1110 1110
Depth mm 580 580 580 580 580
Dimensions of cover Height mm 28 28 28 28 28
Width mm 650 650 650 1220 1220
Depth mm 650 650 650 690 690
Weight kg 26,0 26,0 27,0 59,0 59,0
Serial number 684... 687... 689... 698.... 699...
Computerised part no. 1619290 1619300 1619320 1619330 1619340
1) Air inlet temperature TK 27°C / FK 19°C, outdoor temperature TK 35 °C, FK 24 °C, max. air volume, 5m pipe length in combination with RXS 261H-1200H
2) Air inlet temperature TK 20°C outdoor temperature TK 7 °C, FK 6 °C, max. air volume, 5m pipe length in combination with RXS 261H-1200H
3) Distance 1 m free air
Notes
27
REMKO ACROSS EUROPE
… and in your area! Profit from our experience and advice
Consultancy
Intensive training means
our consultants are always
up-to-date with the latest
developments. This has given
us the reputation of being more
than just a good and reliable
supplier:
REMKO, a partner who helps solve problems.
Sales
REMKO not only has a well-
established sales network
at home and abroad, it also
employs highly trained sales
specialists.
REMKO Our field staff are more
than just salesmen: above all,
they must advise our clients in
the areas of air conditioning and
heating technology.
REMKO GmbH & Co. KG.
Klima- und Wärmetechnik
Im Seelenkamp 12 · 32791 Lage
Postfach 1827 · 32777 Lage
Telephone +49 5232 606-0
Fax +49 5232 6 06-2 60
E-mail info@remko.de
Internet www.remko.de
Hotline
+49 5232 606-0
Export
+49 5232 606-130
Customer Service
Our equipment is precise and
reliable. However, should a fault
should occur REMKO customer
service is quickly at your side.
Our comprehensive network of
experienced dealers guarantees
quick and reliable service.
Subject to technical modifications, no responsibility taken for the correctness of information!
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