• Important operating and
maintenance instructions
included.
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance.
Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency , or the
gas supplier.
• Read, understand and
follow these instructions
for safe installation and
operation.
DO NOT
DISCARD
• Leave this manual with
party responsible for use
and operation.
WARNING
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
• Keep children away
• CAREFULLY SUPERVISE children in the same room as
appliance
• Alert children and adults to hazards of high temperatures
High temperatures may ignite clothing or other
fl ammable materials.
• Keep clothing, furniture, draperies and other combustibles away.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber or gas
fi tter.
See Table of Contents for additional Commonwealth of Massachusetts requirements.
Installation and service of this appliance should be
performed by qualifi ed personnel. Hearth & Home
T echnologies suggests NFI certifi ed or factory-trained
professionals, or technicians supervised by an NFI
certifi ed professional.
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11
This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed
in accordance with the manufacturer's instructions and the manufactured home construction and safety standard, Title 24 CFR,
Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA
Z240MH.
This appliance is only for use with the type(s) of gas indicated on the
rating plate.
and Welcome to the Quadra-Fire Family!
Hearth & Home Technologies welcomes you to our tradition
of excellence! In choosing a Quadra-Fire appliance, you
have our assurance of commitment to quality , durability, and
performance.
This commitment begins with our research of the market,
including ‘Voice of the Customer’ contacts, ensuring we
make products that will satisfy your needs. Our Research
and Development facility then employs the world’s most
advanced technology to achieve the optimum operation of
our stoves, inserts and fi replaces. And yet we are old-fash-
ioned when it comes to craftsmanship. Each appliance is
meticulously fabricated and surfaces are hand-fi nished for
lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection.
We wish you and your family many years of enjoyment in
the warmth and comfort of your hearth appliance. Thank
you for choosing Quadra-Fire.
SAMPLE OF SERIAL NUMBER / SAFETY LABEL
LOCATION: HANGING ON A CHAIN UNDER APPLIANCE
MODEL / MODÈLE:
SAPPHIRE-D GAS STOVE
VENTED GAS FIREPLACE HEATER
Report No. / Rapport Numéro
3198461
APPROVED FOR CANADA ANDUSA TO: ANSI Z21.88b-2009 / CSA 2.33b-2009 Vented Gas Fireplace Heaters, and applicable sections
of UL307b Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles, CAN/CGA 2.17-M91 “Gas Fired Appliances
for use at High Altitudes.” This appliance is manufactured for operation with Natural Gas. For conversion to propane Manufacturer’s instructions
must be used. This appliance may be installed in a bedroom or bedsitting room; in Canada remote thermostat installation is required.
FAN TYPE VENTED CIRCULATOR :Optional Blower Kit #GFK-160A. 120 Vac, 60 Hz., 12 Amperes or less.
Route power cord away fromunit. Do not route power cord under or over stove.
Thermal Efficiency with blower on* 80.92% NG / 82.44% LP (* With Maximum horizontal length)
CAN/CSA P.4.1-02 Canada Minimum pipe Top Vent: 58.90% NG / 60.09% LP. Rear Vent: 65.04% NG / 66.49% LP
0-2000 FT 0-2000FT
Top Vent:
Input Rate on “HI” (BTU/Hr) 30,000 28,500 Puissance Évaluée à “HI” (BTU/Hr) - Évent Supérieur
Input Rate on “LO” (BTU/Hr) 21,000 19,700 Puissance Évaluée à “LO” (BTU/Hr)
Maximum Output (BTU/Hr)** 24,276 23,495 Puissance Maximum (BTU/Hr**
Main Burner Orifice .106 (#36 DMS) .063 (#52 DMS) Orifice du Brûleur Principal
Rear Vent:
Input Rate on “HI” (BTU/Hr) 26,000 26,000 Puissance Évaluée à “HI” (BTU/Hr) -- Évents Arrière
Input Rate on “LO” (BTU/Hr) 18,000 19,000 Puissance Évaluée à “LO” (BTU/Hr)
Main Burner Orifice .098 (#40DMS) .059 (#53DMS) Orifice du Brûleur Principal
Both:
Minimum Inlet Pressure
Maximum Inlet Pressure
M
anifold Pressure on
AFUE 79.15% 80.62% AFUE
This appliance equipped for altitudes 0-2000’ (0-610m) in USA; and in Canada for altitudes of 0-4500’ (0-1370m). In USA for Altitudes above 2000’, the vent configuration, orifice or combination of both may need to be
changed. See Owner’s Manual for information on making these changes. This appliance must be installed in accordance with local codes, if any (and Commonwealth of Massachusetts approved); if none, follow ANSI
Z223.1/NFPA 54 in USA, or CSA B149.1 in Canada. Install and use only in accordance with manufacturer’s installation and operating instructions.
**Max Venting, Blower On **Ventilation Maximum, Ventilateur Allumé
(Inches W.C.)
(Inches W.C.)
“HI” (Inches W.C.)
NOT FOR USE WITH SOLID FUEL
FOURNAISE AU GAZ AVEC VENTILATION
NE PAS UTILISER AVEC LE COMBUSTIBLE SOLIDE
For use with Natural Gas
Usage Au Gaz Naturel
5” 10” Pression Minimum de la Valve (pouces W.C.) - Tout Ensemble
11” 13” Pression Maximum de la Valve (pouces W.C.)
3.5” 10” Pression du Collecteur d’ Échappement à “HI” (pouces W.C.)
For use with Propane
Usage Au Gaz Propane
Serial No / Numéro du
007020
APPROUVÉ POUR LE CANADA ET LES ÉTATS-UNIS: ANSI Z21.88b-2009 / CSA 2.33b-2009 Fournaises au Gaz avec Ventilation, et les sections
applicable de UL 307b Appareils de Chauffage Au Gaz pour les Maisons Mobiles et les Véhicules Motorisés, CAN/CGA 2.17-M91 “Gas Fired Appliances
for use at High Altitudes”. Cet appareil est manufacturé pour l’opération avec le Gaz Naturel. Pour une conversion au gaz propane Manufacturier
instructions doivent être utilisées. Cet appareil peut être utilisé dans une chambre à coucher ou salle de séjour; au Canada, l’installation d’un thermostat
à distance est exigée.
VENTILATEUR CIRCULATOIRE: Le Souifleur Optionel Kit #GFK-160A. 120 Vac, 60 Hz., 12 Amperes ou moins.
Éloignez le fil électrique de l’appareil. Ne pas faire passer le fil électrique au dessous de l’appareil.
Efficacité thermique* avec ventilateur allumé 80.92% NG / 82.44% LP (* avec longueur horizontale maximum)
CAN/CSA P.4.1-02 Le canada tuyau minimum Top Vent: 58.90% NG / 60.09% LP, Rear Vent: 65.04% NG / 66.49% LP
1445 North HIghway
Colville, WA 99114
www.quadrafire.com
SIDE A
NOTE: Have the gas supply line installed in accordance with local building
WARNING: Operation of this appliance when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death. AVERTISSEMENT:
L’opération de cet appareil lorsqu’il n’est pas connecté à un système de ventilation correctement installé et maintenu peut résulter à un empoisonnement d’oxyde de carbone ou même de mort possible.
This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes.
See owner’s manual for details. This appliance is not convertible for use with other gases, unless a certified kit is used. / Cet appareil doit être utilisé seulement avec le gaz indiqué sur l’étiquette enregistré et
peut être installé dans une maison mobile en place permanente dans les endroits permis par les codes locaux. Voyez le manuel du propriétaire pour des détails supplémentaires. Cet appareil ne doit pas être
converti avec des autres gaz sans l’utilisation d’un ensemble de conversion certifié.
MINIMUM CLEARANCES TO COMBUSTIBLES /ESPACE MINIMUM AUX COMBUSTIBLES
A. Side of stove top to side wall 6 in. (152mm) D
B. Back of stove to back wall (air shield) 6 in. (152mm)
C. Corner of stove top to side wall 3 in. (76mm) Du coin du dessus du po
D. Minimum Alcove Height 54 in. (1372mm) Ha
E. Maximum Alcove Depth 36 in. (914mm) P
F. M inimum Alcove Width 34 in. (864mm)
A, B & C measurements are from stove top, not side /
HEARTH: A non-combustible hearth pad is not required. However, the floor beneath the appliance must be stable, level, and strong enough to support the
appliance without a tipping hazard. / CHEMINÉE: Un coussinet non-combustible de cheminée n’est pas exigé. Cependant, le plancher en dessous du
poêle doit être droit, à niveau et assez fort pour supporter le poêle sans le hasard de basculer.
Right and left sides of appliance are determined when facing the front of appliance. / Les
lorsque vous
A. Maintenance Tasks ..............................41
Section 12: Reference Materials
A. Appliance Dimension Diagram ...........42
B. Vent Components Diagram ................43
C. Vent Components List ........................44
D. Service Parts List ................................46
E. Limited LifetimeWarranty ....................50
F. Contact Information ............................52
3Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11
1
Listing and Code Approvals
A. Appliance Certifi cation
MODEL:Sapphire-D Gas Stove
LABORATORY: Intertek, Report No. 3198461
TYPE:Direct Vent Gas Heater
STANDARD:
The product is listed to ANSI standards for “Vented Gas
Appliance Heaters” and applicable sections of “Gas Burning
Heating Appliances for Manufactured Homes and Recreational Vehicles” and "Gas Fired Appliances for use at High
Altitudes".
Manufactured Home or Mobile Home installation may occur
only after the home is site located and must conform with
the Manufactured Home Construction and Safety Standard,
Title 24 CFR, Part 3280, or, when such a standard is
not applicable, the Standard for Manufactured Home
Installations, ANSI/NCSBCS A225.1, or Standard for Gas
Equipped Recreational Vehicles and Mobile Housing, CSA
Z240.4.
When installed, the appliance must be electrically grounded
in accordance with local codes or, in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70, or
the Canadian Electrical Code, CSA C22.1.
Intertek listed gas appliances are tested and approved
without requiring changes for elevations from 0 to 2000 feet
(0 to 609m) in the U.S.A. and 0 to 4500 feet (0 to 1372m)
in Canada.
When installing this appliance at an elevation above 2000
feet (609m), it may be necessary to decrease the input
rating by changing the existing burner orifi ce to a smaller
size. Input rate should be reduced by 4% for each 1000 feet
(305m) above a 2000 foot (609m) elevation in the U.S.A. If
the heating value of the gas has been reduced, these rules
do not apply. To identify the proper orifi ce size, check with
the local gas utility.
B. Glass Specifi cations
This appliance is equipped with 5mm ceramic glass. Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
NOTE: This installation must conform with local codes. In the
absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A.
and the CAN/CGA B149 Installation Codes in Canada.
WARNING
Do NOT use this appliance if any part has been under water.
Immediately call a qualifi ed service technician to inspect
the unit and to replace any part of the control system and
any gas control which has been under water.
4
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11
If installing this appliance at an elevation above 4500 feet
(1372m) in Canada, check with local authorities.
E. Non-Combustible Materials
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a
Vertical Tube Furnace at 750°C, shall be considered non-
combustible materials.
F. Combustible Materials
Materials made of or surfaced with wood, compressed
paper, plant fibers, plastics, or other materials that can ignite
and burn, whether flame proofed or not, or whether plastered
or unplastered shall be considered combustible materials.
NOTE: The following requirements reference various
Massachusetts and national codes not contained in this
document.
G. Requirements for the Commonwealth of
Massachusetts
Inspection
The state or local gas inspector of the side wall horizontally
vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon
monoxide detectors and signage installed in accordance with
the provisions of 248 CMR 5.08(2)(a) 1 through 4.
For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in whole
or in part for residential purposes, including those owned or
operated by the Commonwealth and where the side wall
exhaust vent termination is less than seven (7) feet above
fi nished grade in the area of the venting, including but not
limited to decks and porches, the following requirements
shall be satisfi ed:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented
gas fueled equipment, the installing plumber or gas fi tter shall
observe that a hard wired carbon monoxide detector with an
alarm and battery back-up is installed on the fl oor level where
the gas equipment is to be installed. In addition, the installing
plumber or gas fi tter shall observe that a battery operated
or hard wired carbon monoxide detector with an alarm is
installed on each additional level of the dwelling, building or
structure served by the side wall horizontal vented gas fueled
equipment. It shall be the responsibility of the property owner
to secure the services of qualifi ed licensed professionals for
the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled
equipment is installed in a crawl space or an attic, the hard
wired carbon monoxide detector with alarm and battery backup may be installed on the next adjacent fl oor level.
Exemptions
The following equipment is exempt from 248 CMR 5.08(2)
(a) 1 through 4:
The equipment listed in Chapter 10 entitled “Equipment
•
Not Required To Be Vented” in the most current edition of
NFPA 54 as adopted by the Board; and
Product Approved side wall horizontally vented gas fueled
•
equipment installed in a room or structure separated from
the dwelling, building or structure used in whole or in part
for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall
horizontally vented gas fueled equipment provides a venting system design or venting system components with the
equipment, the instructions provided by the manufacturer for
installation of the equipment and the venting system shall
include:
•
Detailed instructions for the installation of the venting system design or the venting system components; and
•
A complete parts list for the venting system design or
venting system.
In the event that the requirements of this subdivision can not
be met at the time of completion of installation, the owner shall
have a period of thirty (30) days to comply with the above
requirements; provided, however, that during said thirty (30)
day period, a battery operated carbon monoxide detector with
an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance
with the above provisions shall comply with NFPA 720 and
be ANSI/UL 2034 listed and IAS certifi ed.
Signage
A metal or plastic identifi cation plate shall be permanently
mounted to the exterior of the building at a minimum height
of eight (8) feet above grade directly in line with the exhaust
vent terminal for the horizontally vented gas fueled heating
appliance or equipment. The sign shall read, in print size no
less than one-half (1/2) inch in size, “GAS VENT DIRECTLY
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.”
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the
parts for venting the fl ue gases, but identifi es “special vent-
ing systems”, the following requirements shall be satisfi ed by
the manufacturer:
•
The referenced “special venting system” instructions shall
be included with the appliance or equipment installation
instructions; and
•
The “special venting system” shall be Product Approved
by the Board, and the instructions for that system shall
include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Approved
side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/
or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
See Gas Connection section for additional Commonwealth of Massachusetts requirements.
5Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11
Getting Started
2
A
. Design & Installation Considerations
Quadra-Fire direct vent gas appliances are designed to
operate with all combustion air drawn from outside of the
building and all exhaust gases expelled to the outside. No
additional air source is required.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state
and national codes and regulations.
• Consult local building, fi re offi cials or authorities having
jurisdiction about restrictions, installation inspection,
and permits.
When planning an installation, it is necessary to determine
the following information before installing:
• Where the appliance is to be installed.
•
The vent system confi guration to be used.
• Gas supply piping.
• Electrical wiring.
• Whether optional accessories - devices such as a blower,
thermostat or remote control - are desired.
C. Inspect Appliance & Components
WARNING
Inspect appliance and components for
damage. Damaged parts may impair safe
operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
• Carefully remove the appliance and components from
the packaging.
• Remove cast front and glass door, and set aside on pro-
tective surface.
• Remove log set and component pack from fi rebox.
• Report to your dealer any parts damaged in shipment,
particularly the condition of the glass.
• Read all of the instructions before starting the instal-
lation. Follow these instructions carefully during the
installation to ensure maximum safety and benefi t.
Young children should be carefully supervised when
they are in the same room as the appliance. Toddlers, young children and others may be susceptible to
accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To
restrict access to an appliance, install an adjustable
safety gate to keep toddlers, young children and other
at risk individuals out of the room and away from hot
surfaces.
B. Tools and Supplies Needed
Before beginning the installation be sure that the following
tools and building supplies are available. Note: Not all
tools will apply to every installation.
Reciprocating saw Variable Speed Drill/Driver
Pliers Wrench Set
Hammer Framing Square
Phillips Screwdriver Framing Material
Flat Blade Screwdriver Voltmeter
Plumb Line Gloves
Level Safety Glasses
Manometer Tape Measure
Non-corrosive Leak Check Solution or combustible gas
detector
Caulking material (300ºF minimum continuous exposure
rating)
6
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11
WARNING
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent
system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
WARNING
Keep appliance dry.
• Mold or rust may cause odors.
• Water may damage controls.
3
Appliance Location and Clearances
NOTE:
· Illustrations refl ect typical installations and are FOR
DESIGN PURPOSES ONLY.
· Illustrations/diagrams are not drawn to scale.
· Actual installation may vary due to individual design
preference.
A. Selecting Appliance Location
When selecting a location for your appliance it is important to
consider the required clearances to walls (see Figure 3.1).
NOTE: For actual appliance dimensions refer to
Section 12.
B. Clearances to Combustibles
F
D
B
WARNING
Fire Risk
Provide adequate clearance:
• Around air openings
• To combustibles
• For service access
Locate appliance away from traffi c areas.
WARNING
Fire Risk.
• Locate and install appliance to all
clearance specifi cations in manual.
C
A
A
A
Figure 3.1
It is permissible to place the appliance on carpet.
A
Sapphire Gas Stove
E
ModelABCDEF
Inches
Millimeters
6 6 3 543634
1521527613729141016
CAUTION
Some carpet materials may be sensitive to radiant heat from the
appliance causing discoloration or odor.
NOTE: Flooring beneath appliance may reach 90 degrees
plus room ambient temperature. Check with flooring
manufacturer for maximum temperature allowed on flooring
surfaces.
C
WARNING
Fire Risk.
Odor Risk.
Tipping Risk
• Install appliance on a stable, level platform/
fl oor strong enough to support appliance
without tipping.
• USE wood fl ooring, ceramic tile, brick hearth
or high pressure laminate fl ooring applied
directly over the sub-fl ooring material.
7Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11
4
t
5
5
Termination Locations
A. Vent Termination Minimum Clearances
WARNING
Fire Risk.
Explosion Risk.
Maintain vent clearance to combustibles
as specifi ed.
• Do not pack air space with insulation or
other materials.
Failure to keep insulation or other materials
away from vent pipe may cause fi re.
Measure vertical clearances from this surface.
Measure horizontal clearances from this surface.
(See Figure 4.4 for specifi c clearances.)
Figure 4.1 Termination Clearances
6 in. (minimum) up to 20 in.
AB
152 mm/508 mm
20 in. and over0 in. minimum
Gas, Wood or Fuel Oil
Termination Cap
B
18 in. minimum
457 mm
A *
HORIZONTAL
OVERHANG
2 FT.
MIN.
GAS DIRECT VENT
TERMINATION CAP
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF
TO LOWEST DISCHARGE OPENING
X
12
ROOF PITCH
IS X/ 12
VERTICAL
WALL
Roof PitchH (Min.) F
Flat to 6/12 .........................................................1.0*
Over 6/12 to 7/12........................................................1.2
Over 7/12 to 8/12 ............................................... 1.5*
Over 8/12 to 9/12 ............................................... 2.0*
Over 9/12 to 10/12 ............................................. 2.5*
Over 10/12 to 11/12 ........................................... 3.2
Over 11/12 to 12/12 ........................................... 4.0
Over 12/12 to 14/12 ........................................... 5.0
Over 14/12 to 16/12 ........................................... 6.0
Over 16/12 to 18/12 ........................................... 7.0
Over 18/12 to 20/12 ........................................... 7.5
Over 20/12 to 21/12 ........................................... 8.0
* 3 foot minimum in snow regions
Figure 4.3 Minimum Height from Roof to Lowest Discharge
Opening
Figure 4.3 specifi es minimum vent heights for various
pitched roofs.
Gas
Termination
Cap **
If using decorative cap cover(s), this distance may need to be
*
increased. Refer to the installation instruct ions supplied with the
decorative cap cover.
In a staggered installation with both gas and wood or fuel oil
**
terminations, the wood or fuel oil termination cap must be
higher than the gas termination cap.
1cap3feet2xQ
2caps6feet1xQ
3 caps9 feet2/3 x Q
4caps12feet1/2xQ
Q
= # termination caps X 3
MIN
R
= (2 / # termination caps) x Q
MAX
R
MAX
ACTUA L
ACTUA L
ACTUA L
ACTUA L
ACTUAL
** a vent shall not terminate diretly above a sidewalk or paved
driveway which is located between two single family dwellings and
serves both dwellings.
NOTE 6: 1) There must be at least 3 feet minimum between termination
caps. 2) All mechanical air intakes within 10 feet of a termination cap
must be a minimum of 3 feet below the termination cap. 3) All gravity air
intakes within 3 feet of a termination cap must be a minimum of 1 foot
*** only permitted if veranda, porch, deck or balcony is fully open on a
below the terminatin cap.
minimum of 2 sides beneath the floor, or meets Note 2.
WARNING: In the USA: Vent system termination is NOT permitted in
NOTE 1: On private property where termination is less than 7 feet
above a sidewalk, driveway, deck, porch, veranda or balcony, used of
screened porches. You must follow side wall, overhang and ground
clearances as slated in the instructions.
a listed cap is suggested (See vents components pages).
In Canada: Vent system terminatin is NOT permitted in screed porces
NOTE 2: Termination in an alcove space (spaces only open on one
side and wit an overhand) are permitted with the dimensions specified
for vinyl or non-vinyl siding and soffits.
NOTE 3: Location of the vent termination must not interfere with
access to the electrical service.
Venty system termination is permitted in porch areas with two or more
sides open. You must follow side wall, overhang and ground clearances
as slated in the instructions.
Hearth & Home Technologies assumes no responsibility for the improper
performance of the appliance when the venting system does not meet
these requirements.
NOTE 4: Local codes or regulations may require different clearances.
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL
NOTE 5: Termination caps may be hot. Consider their proximity to
doors or other traffic areas.
SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE
INSTALLED.
Figure 4.4
9Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11
5
Vent Information
A. Venting Components
In order to comply with applicable codes and product
warranties, use only following venting components:
• Hearth & Home Technologies (HHT)
• Security Chimney's Secure Vent Chimney System
• Selkirk Metalbestos
• AmeriVent
• Simpson Dura-Vent (SDV)
DO NOT USE FIELD-FABRICATED VENTING
COMPONENTS. Refer to the venting manufacturer’s
instructions.
This product is approved to be vented either horizontally,
through the side wall or vertically through the roof. You may
vent through a Class A or masonry chimney if an approved
adapter is used.
This appliance is a direct vent heater. All combustion air must
come directly from the outside of the building. The vent pipe
for this unit consists of an inner and an outer pipe. The inner
pipe carries the appliance exhaust out of the system, and the
outer pipe brings fresh combustion air into the appliance.
B. Use of Elbows
CAUTION
ALL vent confi guration specifi cations MUST be followed.
• This product is tested and listed to these
specifi cations.
• Appliance performance will suffer if specifi cations are
not followed.
Diagonal runs have both vertical and horizontal vent aspects
when calculating the effects. Use the rise for the vertical
aspect and the run for the horizontal aspect. Figure 5.1.
Two 45° elbows may be used in place of one 90° elbow. On
45° runs, one foot of diagonal is equal to 8-1/2 in. (216mm)
horizontal run and 8-1/2 in. (216mm) vertical run. A length
of straight pipe is allowed between two elbows. Figure 5.1.
•A round support box/wall thimble or heat shield is
required when the venting passes through a combustible wall.
•A support box or ceiling fi restop is required when the
venting passes through a ceiling.
•Roof fl ashing and a storm collar are required when
venting passes through the roof.
•Follow instructions provided with the venting for instal-
lation of these items.
WARNING
Fire Risk.
Explosion Risk.
Asphyxiation Risk.
Do NOT connect this gas appliance to a chimney
fl ue serving a separate solid-fuel or gas burning
appliance.
• Vent this appliance directly outside.
• Use separate vent system for this appliance.
May impair safe operation of this appliance or
other appliances connected to the fl ue.
Vertical
12 in.
8-1/2 in.
8-1/2 in.
Horizontal
Figure 5.1
C. Measuring Standards
Vertical and horizontal measurements were made using the
following standards.
•Pipe measurements are from center line to center line.
•Horizontal terminations are measured to the outside of
the mounting surface (fl ange of termination cap). See
Figure 4.1 on page 8.
•Vertical terminations are measured to the top of the last
pipe before termination cap.
•Horizontal pipe installed level with 1/4 in.(6mm) rise.
10
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11
D. How to Use the Vent Graph
1. Measure the distance from the top of appliance to the
center of the 90° elbow. On the graph below, draw a
horizontal line from that measurement on the vertical
axis across until it intersects with the slanted line.
2. From the point of this intersection, draw a vertical line to
the bottom of the graph.
3. The point at which this line meets the bottom line of the
graph is the maximum length of the horizontal run.
EXAMPLE 1: If the vertical dimension from the center line
of the fl ue vent to the center of the 90° elbow is 7 ft. (2 m),
the horizontal run to the outer wall fl ange must not exceed
13 ft. 2 in. (5m).
EXAMPLE 2: If the vertical dimension from the center line
of the fl ue vent is 21 ft. (6m), the horizontal run to the outer
wall fl ange must not exceed 10 ft. (3m).
4. Each 90° elbow is equivalent to 3 ft. (914mm) of vent
pipe and each 45° elbow is equivalent to 1 ft. (305mm)
of vent pipe, and must be subtracted from vent pipe
run. A single vertical to horizontal 90° elbow is already
calculated into the allowable 15 ft. (5m) run. Each
additional 90° elbow reduces the maximum horizontal
distance by 3 ft. (914mm).
Example: The use of 3 elbows would reduce the
allowable horizontal run to 9 ft. (3 - 1 = 2 elbows x 3 ft. =
6 ft.; 15 ft. max. - 6 ft.= 9 ft. max.)
40 ft. (12m)
Maximum Run if
using Stainless
Steel Inner Pipe
Material
30 ft. (9m) Maxi-
mum Run if using
Aluminum Inner
Pipe Material
Example 2
Vertical Distance
from Appliance Top
to 90o Elbow
Example 1
Figure 5.2
40'
38'
36'
34'
32'
30'
28'
Flue Restrictor more
26'
CLOSED in this area
24'
22'
20'
18'
16'
14'
12'
10'
8'
6'
4'
2'
0'
11" 2' 4' 6' 8' 10' 12' 14' 15'
Flue Restrictor
50% CLOSED in
this area
Flue Restrictor
OPEN in this area
(MIN)
TOTAL HORIZONTAL RUN TO THE OUTER
WALL FLANGE (EXCLUDING ELBOWS)
(MAX)
E. Venting Guidelines for Horizontal Runs
Standard Horizontal Run
Max Horizontal Run,
Rear Vent
Max Horizontal Run15 ft (5m) when vertical rise is
Max Horizontal Run
with 45
o
Elbow
Min Horizontal Run11 in. (279mm)
Max Wall Thickness20 in. (508mm)
Min Wall Thickness4 in. (102mm)
Exterior Vent Diameter6-5/8 in. (168mm)
Inner Vent Diameter4 inches (101mm)
Rear Vent with Vertical
Rise
Horizontal Run requires a 1/4 in. (6mm) rise for every 1 ft
toward the termination.
Horizontal Run requires a non-combustible support every
3 ft (914mm), i.e., plumbing tape
Horizontal Run with Snorkel Kit.
A rear vent configuration with 3 ft. (914mm) maximum
horizontal run with no vertical pipe and with 1/4 in.
(6mm) rise per foot.
• A snorkel kit must be used. Figure 5.3 below and
Figure 5.4 on page 12.
• A derating orifice must be installed. The appropriate
orifice is supplied with the rear vent kit.
C
L
Figure 5.3
NOTE: IF YOUR INSTALLATION FALLS WITHIN
A SHADED AREA ON THE GRAPH, THE FLUE
RESTRICTOR MUST BE USED.
INDIVIDUAL INSTALLATIONS MAY VARY.
Percentage closed based on full range of the fl ue restric-
WARNING! Fire Risk!
• Never allow the vent to run downward.
• This could cause high temperatures and may present
the possibility of a house or structure fi re.
3 ft (914mm)
10 ft (3m
14 in. (356mm)
Min of 2 ft vertical (610mm)
must be used prior to any horizontal run
Snorkel Kit
tor travel.
11Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11
F. Horizontal Termination
o
Type A - Up and Out Installation
90° Elbow
Center Line
Pipe Length
Pipe Length
Type B - Straight Out Installation
Center Line
Wall Thimble Cover
Wall Thimble
Cover
Pipe Length
Minimum 6 in.
(152mm) of pipe
through wall
Wall Thimble/
Heat Shield
Snorkel Kit
15-5/8 in.
(397mm)
Termination Cap
21 in. (533mm)
Wall Thimble or Heat Shield
Wall Strap 14 in.
(356mm) Wide
WARNING
Fire Risk.
Exhaust Fume Risk.
Impaired Performance of Appliance.
• Ensure vent components are locked together correctly.
• Pipe may separate if not properly joined.
Step 2.
Direct vent pipe is designed with a locking connection. To
connect the venting system to the appliance flue outlet, a
twist-lock adapter is built into the appliance at the factory.
Wall thickness may vary. Remember to include wall
thickness in minimum clearances when figuring venting
lengths for your installation needs.
Note: Female ends of direct vent pipe/elbows are
designed to slide straight onto the male ends of adjacent
pipes by orienting the pipe indentations so they match and
slide into the entry slots on the male ends, see Figure 5.5.
Push the pipe sections completely together, then twist-lock
one section clockwise approximately one-quarter turn, until
the two sections are fully locked. The female locking lugs
may not be visible from the outside. They may be located by
examining the inside of the female ends.
Female Locking Lugs
Type C - 45° Elbow in Corner Installation
Wall Thimble/Heat Shield
45° Elbow
3 in. (76mm) Clearance from appliance
corner to combustible wall
Figure 5.4
Step 1.
Determine the desired location of the appliance. Check
to ensure that wall studs or roof rafters are not in the way
when the venting system is attached. If this is the case, you
may want to adjust the location of the appliance.
3 in. (76mm)
Clearance from
appliance corner t
combustible wall
Male Locking Lugs
Figure 5.5
WARNING
Fire Risk.
Explosion Risk.
Combustion Fume Risk.
Use vent run supports per installation instructions.
Connect vent sections per installation instructions.
• Maintain all clearances to combustibles.
• Do NOT allow vent to sag below connection
point to appliance.
• Maintain specifi ed slope (if required).
Improper support may allow vent to sag or separate.
12
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11
Step 3.
HOT
For installations using a round support box/wall thimble
(check pipe manufacturer's instructions), mark the wall for a
10 in. x 10 in. (254mm x 254mm) square hole. The center
of the square hole should line up with the center line of the
horizontal pipe, as shown in Figure 5.6. Cut and frame the
hole in the exterior wall where the vent will be terminated. If
the wall being penetrated is constructed of non-combustible
material, i.e. masonry block or concrete, a 7 in. (178mm)
diameter hole is acceptable.
Center of Hole
Step 4.
Position the horizontal termination cap in the center of the 10
in. x 10 in. (254mm x 254mm) square hole and run a bead
of non-hardening mastic around its outside edges, so as to
make a seal between it and the wall, attach termination cap
to the exterior wall with the four wood screws provided. The
arrow on the vent cap should be pointing up, Figure 5.7.
Wood
Screw
Center Line
Wall
Thimble
Figure 5.6
Center Line
NOTE:
(1) Installation requires a minimum of 6 in. (152mm)
horizontal run of vent with a 1/4 in. (6mm) rise run towards
the termination. Each 1 ft. (305mm) of horizontal venting
must include a 1/4 in. (6mm) rise. Never allow the vent
to run downward. This could cause high temperatures
and may present the possibility of a house or structure
fire.
(2) The location of the horizontal vent termination on an
exterior wall must meet all local and national building
codes, and must not be easily blocked or obstructed,
Figure 4.4on page 9.
(3) For installations requiring a vertical rise on the exterior
of the building, a snorkel kit is available with a 14 in.
(356mm) and a 36 in. (914mm) tall snorkel termination
cap. Follow the same installation procedures as used
for standard horizontal terminations. If the snorkel
termination must be installed below grade (i.e. basement
application), proper drainage must be provided to
prevent water from entering the snorkel termination. Do
not backfill around snorkel termination.
HOT
Wall Thimble
Figure 5.7
NOTES:
(1) The four wood screws provided should be replaced with
appropriate fasteners for stucco, brick, concrete, or
other types of sidings.
(2) A termination cap with a built-in vinyl siding standoff is
highly recommended on a building with vinyl siding. The
pilot hole will be 2 in. (51mm) closer to the bottom of the
square than the top. Using a framing square, draw a 14
in. x 14 in. (356mm x 356mm) square around the pilot
hole in the siding. Figure 5.8.
8 in.
(203mm)
7 in.
(178mm)
7 in.
(178mm)
Figure 5.8
6 in.
(152mm)
(4) Vertical clearances through a wall require 2 in. (51mm)
off the top of the venting pipe and 1 in. (25mm) off the
sides and bottom.
13Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11
(NOTE: Some termination caps may cause the vent
pipe to be off center on flashing). Ensure that proper
clearances to combustible materials are maintained.
If you are not using an approved termination cap with
a built-in standoff on a building with vinyl siding, a
vinyl siding standoff should be installed between the
termination cap and the exterior wall (Figure 5.9).
Follow manufacturer’s instructions for attaching the
vinyl siding standoff to the horizontal termination cap.
The vinyl siding standoff prevents excessive heat from
possibly melting the vinyl siding material. . Remove
siding from the area where the standoff will be located.
WARNING! The vent terminal cap shall not be recessed
into a wall or siding
1/4 in. (6mm)
Fold Strap Here
Sheet Metal Screw
Figure 5.10
Wall Thimble Cover/Ceiling
Firestop as Required by Local
Jurisdiction
Wall Thimble
Strap
Vinyl Siding
Apply sealant to all four sides
Screws
Bolt horizontal top to vinyl
standoff
Figure 5.9
Wall Thimble Cover
Wall Thimble
Screws
Vinyl siding standoff with siding beneath
removed
Step 5.
Place the wall thimble cover over the pipe assembly and
slide the appliance and vent assembly towards the wall,
carefully inserting the vent pipe into the vent termination
cap assembly. It is important that the vent pipe extend into
the vent termination cap a sufficient distance so as to result
in a minimum pipe overlap of 1-1/4 in. (32mm). Secure the
connection between the vent pipe and the vent termination
cap by attaching the two sheet metal strips extending from
the vent termination cap assembly into the outer wall of
the vent pipe. Use the two sheet metal screws provided to
connect the strips to the pipe section. Figure 5.10.
Note: The attachment from the vent pipe to the vent cap
must be sealed with silicone. Venting terminals shall not be
recessed into a wall or siding.
WARNING
Fire Risk.
Exhaust Fume Risk.
Impaired Performance of Appliance.
• Ensure vent components are locked together correctly.
• Pipe may separate if not properly joined.
WARNING
Do NOT connect a pipe section to a termination cap without
using the telescoping fl ue section found on the termination cap.
WARNING
Burn Risk.
• Local codes may require installation of a
cap shield to prevent anything or anyone
from touching the hot cap.
14
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11
G. Vertical Termination
1. Direct Vent Pipe
Storm
Collar
Firestop
Vertical Termination Cap
Flashing
Support
Box
WARNING
Fire Risk.
Explosion Risk.
Maintain vent clearance to combustibles as speci-
fi ed.
• Do not pack air space with insulation or other
materials.
Failure to keep insulation or other materials away
from vent pipe may cause fi re.
Pipe Length
Figure 5.11
Step 1.
Check the installation instructions for required 1 in. (25mm)
clearances (air space) to combustibles when passing
through ceilings, walls, roofs, enclosures, attic rafters, or
other nearby combustible surfaces. Figure 5.17 on page
17. Check the instructions below for maximum vertical rise
of the venting system, and any maximum horizontal offset
limitations. All offsets must fall within the set parameters of
the vent graph Figure 5.2on page 11.
40 ft. (12.19m)
Maximum
Figure 5.12
Step 2.
Set the gas appliance in its desired location. Drop a plumb
bob down from the ceiling to the position of the appliance
flue exit, and mark the location where the vent will penetrate
the ceiling. Drill a small hole at this point. Next, drop a plumb
bob from the roof to the hole previously drilled in the ceiling,
and mark the spot where the vent will penetrate the roof.
Determine if ceiling joists, roof rafters, or other framing will
obstruct the venting system. You may wish to relocate the
appliance, or to offset, as shown in Figure 5.13 on page 16, to avoid cutting loadbearing members. When location is
determined, drill small hole.
NOTE: Maximum vertical rise allowable is 40 ft. (12m)
Figure 5.11.
NOTE: Maximum number of 45° elbows permitted for a
vertical installation is eight, provided their installation
does not decrease maximum allowable horizontal run (as
specified by vent graph, on page 11).
15Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11
specified. Continue to assemble lengths of pipe and elbows
necessary to reach from the ceiling support box/wall thimble
up through the roof line. Galvanized pipe and elbows may
be utilized in the attic, as well as above the roofline. The
galvanized finish is desirable above the roofline, due to its
higher corrosion resistance.
Plumber’s Tape
connected to
Wall Strap
Wall Strap
Two 45˚ Elbows
Figure 5.13
Step 3.
To install the round support box/wall thimble cover in a flat
ceiling, cut a 10 in. (254mm) square hole in the ceiling,
centered on the hole drilled in Step 2. Frame the hole as
shown in Figure 5.14.
NOTE:
(1) If an offset is necessary in the attic to avoid obstructions,
it is important to support the vent pipe every 3 ft.
(914mm) to avoid excessive stress on the elbows, and
possible separation. Wall straps are available for this
purpose, Figure 5.13.
(2) Whenever possible, use 45° elbows, instead of 90°
elbows. The 45° elbow offers less restriction to the flow
of flue gases and intake air.
Step 6.
Slip the flashing over the pipe section(s) protruding through
the roof. Secure the base of the flashing to the roof with
roofing nails. Ensure the roofing material overlaps the top
edge of the flashing as shown in Figure 5.15. Verify that
the chimney is the required height above the roof. See roof
pitch table, Figure 4.3, on page 8 of this manual.
Shingles overlap on
top edge of flashing
CAP AND STORM
COLLAR NOT SHOWN
FOR CLARITY
Ceiling
Joists
Framing
1 - 1/2 in. (38mm) Long
Wood Screws
Figure 5.14
Step 4.
Assemble the desired lengths of pipe and elbows necessary
to reach from the appliance up through the round support
box. Ensure that all pipe and elbow connections are in their
fully twist-locked position. Assemble as instructed.
Step 5.
Cut a hole in the roof centered on the small drill hole placed in
the roof in Step 2. The hole should be of sufficient size to meet
the minimum requirements for clearance to combustibles, as
Figure 5.15
Step 7.
Continue to assemble pipe sections until the height of the
vent (before adding the termination cap) meets the minimum
code requirements as outlined in the current CAN/CGA-B149
Installation Codes (in Canada), the National Fuel Gas Code
NFPA 54/ANSI Z223.1 (in USA), or local codes. Note that
for steep roof pitches, the vent height must be increased.
See Roof Pitch Table Figure 4.3 on page 8. In high wind
conditions, nearby trees adjoining rooflines, steep pitched
roofs, and other similar factors can result in poor draft, or
down drafting. In these cases increasing the vent height or
switching to the high wind termination cap may solve this
problem.
16
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11
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