Quadra-Fire SAPPHIRE-D-MBK, SAPPHIRE-D-PMH, SAPPHIRE-MBK, SAPPHIRE-D-CSB User Manual

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SAPPHIRE GAS STOVE

DIRECT VENT ROOM HEATER

Owner’s Manual

Installation and Operation

Model:

SAPPHIRE-MBK SAPPHIRE-D-MBK SAPPHIRE-D-PMH

SAPPHIRE-D-CSB

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

WARNING: If the information in these instructions is not followed exactly, a ﬁ re or explosion may result causing property

damage, personal injury, or death.

• Do not store or use gasoline or other ﬂ am- mable vapors and liquids in the vicinity of this or any other appliance.

• What to do if you smell gas

- Do not try to light any appliance.

Do not touch any electrical switch. Do not use any phone in your building.

- Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call

the ﬁ re department.

• Installation and service must be performed by a qualiﬁ ed installer, service agency , or the gas supplier.

• Read, understand and follow these instructions for safe installation and operation.

DO NOT

DISCARD

• Leave this manual with party responsible for use and operation.

WARNING

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

• Keep children away

• CAREFULLY SUPERVISE children in the same room as appliance

• Alert children and adults to hazards of high temperatures

High temperatures may ignite clothing or other ﬂ ammable materials.

• Keep clothing, furniture, draperies and other combustibles away.

In the Commonwealth of Massachusetts:

• installation must be performed by a licensed plumber or gas ﬁ tter.

See Table of Contents for additional Commonwealth of Massachusetts requirements.

Installation and service of this appliance should be performed by qualiﬁ ed personnel. Hearth & Home T echnologies suggests NFI certiﬁ ed or factory-trained professionals, or technicians supervised by an NFI certiﬁ ed professional.

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer's instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH. This appliance is only for use with the type(s) of gas indicated on the rating plate.

and Welcome to the Quadra-Fire Family!

Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability, and performance.

This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of

our stoves, inserts and ﬁ replaces. And yet we are old-fash- ioned when it comes to craftsmanship. Each appliance is meticulously fabricated and surfaces are hand-ﬁ nished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection.

We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.

SAMPLE OF SERIAL NUMBER / SAFETY LABEL

LOCATION: HANGING ON A CHAIN UNDER APPLIANCE

MODEL / MODÈLE:

SAPPHIRE-D GAS STOVE

VENTED GAS FIREPLACE HEATER

Report No. / Rapport Numéro

3198461

APPROVED FOR CANADA AND USA TO: ANSI Z21.88b-2009 / CSA 2.33b-2009 Vented Gas Fireplace Heaters, and applicable sections of UL307b Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles, CAN/CGA 2.17-M91 “Gas Fired Appliances for use at High Altitudes.” This appliance is manufactured for operation with Natural Gas. For conversion to propane Manufacturer’s instructions must be used. This appliance may be installed in a bedroom or bedsitting room; in Canada remote thermostat installation is required.

FAN TYPE VENTED CIRCULATOR :Optional Blower Kit #GFK-160A. 120 Vac, 60 Hz., 12 Amperes or less. Route power cord away from unit. Do not route power cord under or over stove.

Thermal Efficiency with blower on* 80.92% NG / 82.44% LP (* With Maximum horizontal length) CAN/CSA P.4.1-02 Canada Minimum pipe Top Vent: 58.90% NG / 60.09% LP. Rear Vent: 65.04% NG / 66.49% LP

0-2000 FT 0-2000FT

Top Vent:

Input Rate on “HI” (BTU/Hr) 30,000 28,500 Puissance Évaluée à “HI” (BTU/Hr) - Évent Supérieur Input Rate on “LO” (BTU/Hr) 21,000 19,700 Puissance Évaluée à “LO” (BTU/Hr) Maximum Output (BTU/Hr)** 24,276 23,495 Puissance Maximum (BTU/Hr** Main Burner Orifice .106 (#36 DMS) .063 (#52 DMS) Orifice du Brûleur Principal

Rear Vent:

Input Rate on “HI” (BTU/Hr) 26,000 26,000 Puissance Évaluée à “HI” (BTU/Hr) -- Évents Arrière Input Rate on “LO” (BTU/Hr) 18,000 19,000 Puissance Évaluée à “LO” (BTU/Hr) Main Burner Orifice .098 (#40DMS) .059 (#53DMS) Orifice du Brûleur Principal

Both:

Minimum Inlet Pressure Maximum Inlet Pressure M

anifold Pressure on

AFUE 79.15% 80.62% AFUE

This appliance equipped for altitudes 0-2000’ (0-610m) in USA; and in Canada for altitudes of 0-4500’ (0-1370m). In USA for Altitudes above 2000’, the vent configuration, orifice or combination of both may need to be changed. See Owner’s Manual for information on making these changes. This appliance must be installed in accordance with local codes, if any (and Commonwealth of Massachusetts approved); if none, follow ANSI Z223.1/NFPA 54 in USA, or CSA B149.1 in Canada. Install and use only in accordance with manufacturer’s installation and operating instructions.

**Max Venting, Blower On **Ventilation Maximum, Ventilateur Allumé

(Inches W.C.)

“HI” (Inches W.C.)

NOT FOR USE WITH SOLID FUEL

FOURNAISE AU GAZ AVEC VENTILATION

NE PAS UTILISER AVEC LE COMBUSTIBLE SOLIDE

For use with Natural Gas

Usage Au Gaz Naturel

5” 10” Pression Minimum de la Valve (pouces W.C.) - Tout Ensemble

11” 13” Pression Maximum de la Valve (pouces W.C.)

3.5” 10” Pression du Collecteur d’ Échappement à “HI” (pouces W.C.)

For use with Propane

Usage Au Gaz Propane

Serial No / Numéro du

007020

APPROUVÉ POUR LE CANADA ET LES ÉTATS-UNIS: ANSI Z21.88b-2009 / CSA 2.33b-2009 Fournaises au Gaz avec Ventilation, et les sections applicable de UL 307b Appareils de Chauffage Au Gaz pour les Maisons Mobiles et les Véhicules Motorisés, CAN/CGA 2.17-M91 “Gas Fired Appliances for use at High Altitudes”. Cet appareil est manufacturé pour l’opération avec le Gaz Naturel. Pour une conversion au gaz propane Manufacturier instructions doivent être utilisées. Cet appareil peut être utilisé dans une chambre à coucher ou salle de séjour; au Canada, l’installation d’un thermostat à distance est exigée.

VENTILATEUR CIRCULATOIRE: Le Souiﬂeur Optionel Kit #GFK-160A. 120 Vac, 60 Hz., 12 Amperes ou moins.

Éloignez le ﬁl électrique de l’appareil. Ne pas faire passer le ﬁl électrique au dessous de l’appareil.

Efficacité thermique* avec ventilateur allumé 80.92% NG / 82.44% LP (* avec longueur horizontale maximum) CAN/CSA P.4.1-02 Le canada tuyau minimum Top Vent: 58.90% NG / 60.09% LP, Rear Vent: 65.04% NG / 66.49% LP

1445 North HIghway

Colville, WA 99114

www.quadrafire.com

SIDE A

NOTE: Have the gas supply line installed in accordance with local building

Serial Number

Model Name

Test Lab & Report No.

conformément aux instructions du fabricant.

ELECTRICAL SUPPLY / FOURNITURE ÉLECTRIQUE: 120 Volts, 60 Hz

WARNING: Operation of this appliance when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death. AVERTISSEMENT:

L’opération de cet appareil lorsqu’il n’est pas connecté à un système de ventilation correctement installé et maintenu peut résulter à un empoisonnement d’oxyde de carbone ou même de mort possible. This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. See owner’s manual for details. This appliance is not convertible for use with other gases, unless a certiﬁed kit is used. / Cet appareil doit être utilisé seulement avec le gaz indiqué sur l’étiquette enregistré et peut être installé dans une maison mobile en place permanente dans les endroits permis par les codes locaux. Voyez le manuel du propriétaire pour des détails supplémentaires. Cet appareil ne doit pas être converti avec des autres gaz sans l’utilisation d’un ensemble de conversion certiﬁé.

MINIMUM CLEARANCES TO COMBUSTIBLES /ESPACE MINIMUM AUX COMBUSTIBLES

A. Side of stove top to side wall 6 in. (152mm) D B. Back of stove to back wall (air shield) 6 in. (152mm) C. Corner of stove top to side wall 3 in. (76mm) Du coin du dessus du po D. Minimum Alcove Height 54 in. (1372mm) Ha E. Maximum Alcove Depth 36 in. (914mm) P

F. M inimum Alcove Width 34 in. (864mm)

A, B & C measurements are from stove top, not side /

HEARTH: A non-combustible hearth pad is not required. However, the ﬂoor beneath the appliance must be stable, level, and strong enough to support the appliance without a tipping hazard. / CHEMINÉE: Un coussinet non-combustible de cheminée n’est pas exigé. Cependant, le plancher en dessous du poêle doit être droit, à niveau et assez fort pour supporter le poêle sans le hasard de basculer.

Right and left sides of appliance are determined when facing the front of appliance. / Les lorsque vous

êtes en face de l'appareil.

2010 2011 2012 Feb Mar Apr May Jun Jul Aug Sep Oct Nov DecJan

Made in U.S.A. of US and imported parts. / Fabriqué aux États-Unis-d’Amérique par des pièces d’origine américaine et pièces importées.

Minimum clearances required from combustible construction for all appliance surfaces.

Espaces minimum exigés de la construction combustible aux surfaces de l’appareil.

SAMPLE

u côté du poêle au côté du mur

Le contrôle arrière au mur arrière (écran)

uteur minimum du plancher au plafond

rofondeur maximum de l'alcove

"A, B & C" mesure est du sommet de poêle, pas le côté

Date of Manufacture / Date du Manufacturier

Largeur minimum de l'alcove

côté gauches et droits de l'appareil sont d

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

êle au mur de côté

éterninés

SIDE B

DO NOT REMOVE THIS LABEL /

NE PAS ENLEVER L’ÉTIQUETTE

Mfg Date

Safety Alert Key:

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE: Indicates practices which may cause damage to the ﬁ replace or to property.

- TABLE OF CONTENTS -

Section 1: Listing and Code Approvals

A. Appliance Certiﬁ cations ......................4

B. Glass Speciﬁ cations ............................4

C. BTU Speciﬁ cations ..............................4

D. High Altitude Installations ....................4

E. Non-Combustible Materials .................4

F. Combustible Materials ........................4

G. Requirements for the

Commonwealth of Massachusetts ........5

Section 2: Getting Started

A. Design & Installation

Considerations ....................................6

B. Tools and Supplies Needed................6

C. Inspect Appliance & Components .......6

Section 3: Appliance Location & Clearances

A. Selecting Appliance Location..............7

B. Clearances to Combustibles ...............7

Section 4: Termination Locations

A. Vent Termination Minimum

Clearances..........................................8

Section 5: Vent Information

A. Venting Components ..........................10

B. Use of Elbows .....................................10

C. Measuring Standards ..........................10

D. How to Use the Vent Graph ................11

E. Venting Guidelines ..............................11

F. Horizontal Termination ........................12

G. Vertical Termination ............................15

Section 6: Gas Information

A. Fuel Conversions ................................23

B. Gas Pressures ....................................25

C. Gas Connection.. ................................25

Section 7: Electrical Information

A. Recommendation for Wire ..................27

B. Connecting to the Appliance ...............27

Standing Pilot Ignition System Wiring

..28

Section 8: Appliance Setup

A. Remove Shipping Materials ................29

B. Accessories .........................................29

C. Top to Rear Conversion ......................29

D. Bafﬂ e Installation/Adjustment ..............30

E. Leg Leveling System ...........................30

F. Brick Installation ..................................30

G. Positioning the Logs ............................31

H. Mineral Wool .......................................31

I. Embers ................................................31

J. Glass Door Assembly .........................32

K. Optional Blower Installation ................32

L. Intake Fuel Restrictor Adjustment .......34

M. Shutter Adjustment .............................34

Section 9: Operating Instructions

A. Before Lighting Appliance ...................35

B. Controls ...............................................35

C. Lighting Appliance ...............................36

D. After Appliance is Lit ...........................37

E. Frequently Asked Questions ...............37

Section 10: Troubleshooting ...............................38

Section 11: Maintaining & Servicing Appliance

A. Maintenance Tasks ..............................41

Section 12: Reference Materials

A. Appliance Dimension Diagram ...........42

B. Vent Components Diagram ................43

C. Vent Components List ........................44

D. Service Parts List ................................46

E. Limited LifetimeWarranty ....................50

F. Contact Information ............................52



3Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

Listing and Code Approvals

A. Appliance Certiﬁ cation

MODEL: Sapphire-D Gas Stove LABORATORY: Intertek, Report No. 3198461

TYPE: Direct Vent Gas Heater

STANDARD:

The product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles” and "Gas Fired Appliances for use at High Altitudes".

Manufactured Home or Mobile Home installation may occur only after the home is site located and must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4.

When installed, the appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.

ANSI Z21.88b-2009ּCSA 2.33b-2009ּ UL307bּCAN/CBA 2.17-M91

C. BTU Speciﬁ cations

Model

(US or Canada)

TOP VENT:

(NG) (LP)

REAR VENT:

(NG)

(LP)

* Thermal efﬁ ciency maximum pipe with blower on. ** Canada minimum pipe.

Maximum

Input BTU

30,000 21,000 .106 80.92 58.90 28,500 19,700 .063 82.44 60.09

26,000 18,000 .098 80.92 65.04 26,000 19,000 .059 82.44 66.49

Minimum

Input

BTU

Oriﬁ ce

Size

(DMS)

*Steady

State

Efﬁ ciency %

**P.4

D. High Altitude Installations

Intertek listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet (0 to 609m) in the U.S.A. and 0 to 4500 feet (0 to 1372m) in Canada.

When installing this appliance at an elevation above 2000 feet (609m), it may be necessary to decrease the input rating by changing the existing burner oriﬁ ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet (305m) above a 2000 foot (609m) elevation in the U.S.A. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper oriﬁ ce size, check with the local gas utility.

B. Glass Speciﬁ cations

This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.

NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.

WARNING

Do NOT use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

If installing this appliance at an elevation above 4500 feet (1372m) in Canada, check with local authorities.

E. Non-Combustible Materials

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a

Vertical Tube Furnace at 750°C, shall be considered non-

combustible materials.

F. Combustible Materials

Materials made of or surfaced with wood, compressed paper, plant fibers, plastics, or other materials that can ignite and burn, whether flame proofed or not, or whether plastered or unplastered shall be considered combustible materials.

NOTE: The following requirements reference various Massachusetts and national codes not contained in this document.

G. Requirements for the Commonwealth of Massachusetts

Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a) 1 through 4.

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above ﬁ nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisﬁ ed:

Installation of Carbon Monoxide Detectors

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas ﬁ tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the ﬂ oor level where the gas equipment is to be installed. In addition, the installing plumber or gas ﬁ tter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualiﬁ ed licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery backup may be installed on the next adjacent ﬂ oor level.

Exemptions

The following equipment is exempt from 248 CMR 5.08(2) (a) 1 through 4:

The equipment listed in Chapter 10 entitled “Equipment

•

Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and

Product Approved side wall horizontally vented gas fueled

•

equipment installed in a room or structure separated from the dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS

Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas fueled equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

•

Detailed instructions for the installation of the venting system design or the venting system components; and

•

A complete parts list for the venting system design or venting system.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certiﬁ ed.

Signage

A metal or plastic identiﬁ cation plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY

BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.”

Gas Equipment Venting System NOT Provided

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the ﬂ ue gases, but identiﬁ es “special vent- ing systems”, the following requirements shall be satisﬁ ed by the manufacturer:

•

The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

•

The “special venting system” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/ or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

See Gas Connection section for additional Commonwealth of Massachusetts requirements.

5Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

Getting Started

. Design & Installation Considerations

Quadra-Fire direct vent gas appliances are designed to operate with all combustion air drawn from outside of the building and all exhaust gases expelled to the outside. No additional air source is required.

CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional, state and national codes and regulations.

• Consult local building, ﬁ re ofﬁ cials or authorities having jurisdiction about restrictions, installation inspection, and permits.

When planning an installation, it is necessary to determine the following information before installing:

• Where the appliance is to be installed.

•

The vent system conﬁ guration to be used.

• Gas supply piping.

• Electrical wiring.

• Whether optional accessories - devices such as a blower,

thermostat or remote control - are desired.

C. Inspect Appliance & Components

WARNING

Inspect appliance and components for damage. Damaged parts may impair safe operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components. Report damaged parts to dealer.

• Carefully remove the appliance and components from

the packaging.

• Remove cast front and glass door, and set aside on pro-

tective surface.

• Remove log set and component pack from ﬁ rebox.

• Report to your dealer any parts damaged in shipment,

particularly the condition of the glass.

• Read all of the instructions before starting the instal-

lation. Follow these instructions carefully during the installation to ensure maximum safety and beneﬁ t.

Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

B. Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available. Note: Not all

tools will apply to every installation.

Reciprocating saw Variable Speed Drill/Driver Pliers Wrench Set Hammer Framing Square Phillips Screwdriver Framing Material Flat Blade Screwdriver Voltmeter Plumb Line Gloves Level Safety Glasses Manometer Tape Measure Non-corrosive Leak Check Solution or combustible gas

detector Caulking material (300ºF minimum continuous exposure rating)

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

WARNING

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance or vent system component.

• Modiﬁ cation of the appliance or vent system.

• Installation other than as instructed by Hearth & Home Technologies.

• Improper positioning of the gas logs or the glass door.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a ﬁ re hazard.

WARNING

Keep appliance dry.

• Mold or rust may cause odors.

• Water may damage controls.

Appliance Location and Clearances

NOTE:

· Illustrations reﬂ ect typical installations and are FOR

DESIGN PURPOSES ONLY.

· Illustrations/diagrams are not drawn to scale.

· Actual installation may vary due to individual design

preference.

A. Selecting Appliance Location

When selecting a location for your appliance it is important to consider the required clearances to walls (see Figure 3.1).

NOTE: For actual appliance dimensions refer to Section 12.

B. Clearances to Combustibles

WARNING

Fire Risk Provide adequate clearance:

• Around air openings

• To combustibles

• For service access Locate appliance away from trafﬁ c areas.

WARNING

Fire Risk.

• Locate and install appliance to all clearance speciﬁ cations in manual.

Figure 3.1

It is permissible to place the appliance on carpet.

Sapphire Gas Stove

Model ABCDEF

Inches

Millimeters

6 6 3 543634

152 152 76 1372 914 1016

CAUTION

Some carpet materials may be sensitive to radiant heat from the appliance causing discoloration or odor.

NOTE: Flooring beneath appliance may reach 90 degrees plus room ambient temperature. Check with flooring manufacturer for maximum temperature allowed on flooring surfaces.

WARNING

Fire Risk. Odor Risk. Tipping Risk

• Install appliance on a stable, level platform/ ﬂ oor strong enough to support appliance without tipping.

• USE wood ﬂ ooring, ceramic tile, brick hearth or high pressure laminate ﬂ ooring applied directly over the sub-ﬂ ooring material.

7Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

Termination Locations

A. Vent Termination Minimum Clearances

WARNING

Fire Risk. Explosion Risk. Maintain vent clearance to combustibles

as speciﬁ ed.

• Do not pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause ﬁ re.

Measure vertical clearances from this surface.

Measure horizontal clearances from this surface.

(See Figure 4.4 for speciﬁ c clearances.)

Figure 4.1 Termination Clearances

6 in. (minimum) up to 20 in.

152 mm/508 mm

20 in. and over 0 in. minimum

Gas, Wood or Fuel Oil

Termination Cap

18 in. minimum

457 mm

A *

HORIZONTAL

OVERHANG

2 FT. MIN.

GAS DIRECT VENT TERMINATION CAP

20 INCHES MIN.

LOWEST

DISCHARGE

OPENING

H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING

ROOF PITCH

IS X/ 12

VERTICAL

WALL

Roof Pitch H (Min.) F

Flat to 6/12 .........................................................1.0*

Over 6/12 to 7/12........................................................1.2

Over 7/12 to 8/12 ............................................... 1.5*

Over 8/12 to 9/12 ............................................... 2.0*

Over 9/12 to 10/12 ............................................. 2.5*

Over 10/12 to 11/12 ........................................... 3.2

Over 11/12 to 12/12 ........................................... 4.0

Over 12/12 to 14/12 ........................................... 5.0

Over 14/12 to 16/12 ........................................... 6.0

Over 16/12 to 18/12 ........................................... 7.0

Over 18/12 to 20/12 ........................................... 7.5

Over 20/12 to 21/12 ........................................... 8.0

* 3 foot minimum in snow regions

Figure 4.3 Minimum Height from Roof to Lowest Discharge

Opening

Figure 4.3 speciﬁ es minimum vent heights for various

pitched roofs.

Gas

Termination

Cap **

If using decorative cap cover(s), this distance may need to be

increased. Refer to the installation instruct ions supplied with the decorative cap cover.

In a staggered installation with both gas and wood or fuel oil

terminations, the wood or fuel oil termination cap must be higher than the gas termination cap.

Figure 4.2 Staggered Termination Caps

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

J or K

(See Note 2)

Electrical

Service

U.S.

(3 FT)

= VENT TERMINAL

A = 12 inches ............. clearances above grade, veran-

(See Note 1)

= AIR SUPPLY INLET = AREA WHERE TERMINAL IS NOT PERMITTED

da, porch, deck or balcony

B = 12 inches ............ clearances to window or door

that may be opened, or to permanently closed window.(Glass)

D* = 18 inches ............. vertical clearance to unventilat-

ed soffit or to ventilated soffit located above the terminal

*30 inches............ for vinyl clad soffits and below

electrical service

F = 9 inches .............. clearance to outside corner

G = 6 inches ............... clearance to inside corner

H = 3 ft. (Canada) ...... not to be installed above a gas

meter/regulatorassemblywithin3

feet (90cm) horizontally from the

center-lineof the regulator

I=3ft.

................

....... clearance to gas service regula-

tor vent outlet J = 9 inches (U.S.A.)

12 inches (Canada)clearance to non-mechanical air

supply inlet to building or the

combustion air inlet to any other

appliance

K = 3 ft. (U.S.A.)

6 ft. (Canada)......... clearance to a mechanical

(powered) air supply inlet

L** = 7 ft. ......................... clearance above paved

(See Note 1)

sidewalkor a paveddriveway locatedon

publicproperty

M*** = 18 inches .............. clearance under veranda,

porch,deck,balconyor overhang

42 inches.............. vinyl

S = 6 inches ................. clearance from sides of

(See Note 3)

electrical service

T = 12 inches................ clearance above electrical

(See Note 3)

service

Alcove Applications

N = 6 inches ................. non-vinyl sidewalls

P=8ft.

_____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________

12 inches ............... vinyl sidewalls

MIN

1cap 3feet 2xQ 2caps 6feet 1xQ 3 caps 9 feet 2/3 x Q 4caps 12feet 1/2xQ

= # termination caps X 3

MIN

= (2 / # termination caps) x Q

MAX

ACTUA L

ACTUAL

** a vent shall not terminate diretly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.

NOTE 6: 1) There must be at least 3 feet minimum between termination caps. 2) All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below the termination cap. 3) All gravity air intakes within 3 feet of a termination cap must be a minimum of 1 foot

*** only permitted if veranda, porch, deck or balcony is fully open on a

below the terminatin cap.

minimum of 2 sides beneath the floor, or meets Note 2.

WARNING: In the USA: Vent system termination is NOT permitted in

NOTE 1: On private property where termination is less than 7 feet

above a sidewalk, driveway, deck, porch, veranda or balcony, used of

screened porches. You must follow side wall, overhang and ground clearances as slated in the instructions.

a listed cap is suggested (See vents components pages).

In Canada: Vent system terminatin is NOT permitted in screed porces

NOTE 2: Termination in an alcove space (spaces only open on one

side and wit an overhand) are permitted with the dimensions specified for vinyl or non-vinyl siding and soffits.

NOTE 3: Location of the vent termination must not interfere with access to the electrical service.

Venty system termination is permitted in porch areas with two or more sides open. You must follow side wall, overhang and ground clearances as slated in the instructions.

Hearth & Home Technologies assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements.

NOTE 4: Local codes or regulations may require different clearances.

CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL

NOTE 5: Termination caps may be hot. Consider their proximity to doors or other traffic areas.

SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.

Figure 4.4

9Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

Vent Information

A. Venting Components

In order to comply with applicable codes and product warranties, use only following venting components:

• Hearth & Home Technologies (HHT)

• Security Chimney's Secure Vent Chimney System

• Selkirk Metalbestos

• AmeriVent

• Simpson Dura-Vent (SDV)

DO NOT USE FIELD-FABRICATED VENTING

COMPONENTS. Refer to the venting manufacturer’s

instructions.

This product is approved to be vented either horizontally, through the side wall or vertically through the roof. You may vent through a Class A or masonry chimney if an approved adapter is used.

This appliance is a direct vent heater. All combustion air must come directly from the outside of the building. The vent pipe for this unit consists of an inner and an outer pipe. The inner pipe carries the appliance exhaust out of the system, and the outer pipe brings fresh combustion air into the appliance.

B. Use of Elbows

CAUTION

ALL vent conﬁ guration speciﬁ cations MUST be followed.

• This product is tested and listed to these speciﬁ cations.

• Appliance performance will suffer if speciﬁ cations are not followed.

Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect. Figure 5.1.

Two 45° elbows may be used in place of one 90° elbow. On 45° runs, one foot of diagonal is equal to 8-1/2 in. (216mm) horizontal run and 8-1/2 in. (216mm) vertical run. A length of straight pipe is allowed between two elbows. Figure 5.1.

• A round support box/wall thimble or heat shield is

required when the venting passes through a combustible wall.

• A support box or ceiling ﬁ restop is required when the

venting passes through a ceiling.

• Roof ﬂ ashing and a storm collar are required when

venting passes through the roof.

• Follow instructions provided with the venting for instal-

lation of these items.

WARNING

Fire Risk. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney

ﬂ ue serving a separate solid-fuel or gas burning appliance.

• Vent this appliance directly outside.

• Use separate vent system for this appliance. May impair safe operation of this appliance or

other appliances connected to the ﬂ ue.

Vertical

12 in.

8-1/2 in.

Horizontal

Figure 5.1

C. Measuring Standards

Vertical and horizontal measurements were made using the following standards.

• Pipe measurements are from center line to center line.

• Horizontal terminations are measured to the outside of the mounting surface (ﬂ ange of termination cap). See

Figure 4.1 on page 8.

• Vertical terminations are measured to the top of the last pipe before termination cap.

• Horizontal pipe installed level with 1/4 in.(6mm) rise.

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

D. How to Use the Vent Graph

1. Measure the distance from the top of appliance to the center of the 90° elbow. On the graph below, draw a horizontal line from that measurement on the vertical axis across until it intersects with the slanted line.

2. From the point of this intersection, draw a vertical line to the bottom of the graph.

3. The point at which this line meets the bottom line of the graph is the maximum length of the horizontal run.

EXAMPLE 1: If the vertical dimension from the center line of the ﬂ ue vent to the center of the 90° elbow is 7 ft. (2 m), the horizontal run to the outer wall ﬂ ange must not exceed 13 ft. 2 in. (5m).

EXAMPLE 2: If the vertical dimension from the center line of the ﬂ ue vent is 21 ft. (6m), the horizontal run to the outer wall ﬂ ange must not exceed 10 ft. (3m).

4. Each 90° elbow is equivalent to 3 ft. (914mm) of vent

pipe and each 45° elbow is equivalent to 1 ft. (305mm) of vent pipe, and must be subtracted from vent pipe run. A single vertical to horizontal 90° elbow is already calculated into the allowable 15 ft. (5m) run. Each additional 90° elbow reduces the maximum horizontal distance by 3 ft. (914mm).

Example: The use of 3 elbows would reduce the allowable horizontal run to 9 ft. (3 - 1 = 2 elbows x 3 ft. = 6 ft.; 15 ft. max. - 6 ft.= 9 ft. max.)

40 ft. (12m)

Maximum Run if

using Stainless

Steel Inner Pipe

Material

30 ft. (9m) Maxi-

mum Run if using

Aluminum Inner

Pipe Material

Example 2

Vertical Distance

from Appliance Top

to 90o Elbow

Example 1

Figure 5.2

40' 38' 36' 34' 32'

30' 28'

Flue Restrictor more

26'

CLOSED in this area

24' 22' 20' 18' 16' 14' 12' 10' 8' 6' 4' 2' 0'

11" 2' 4' 6' 8' 10' 12' 14' 15'

Flue Restrictor 50% CLOSED in this area

Flue Restrictor OPEN in this area

(MIN)

TOTAL HORIZONTAL RUN TO THE OUTER

WALL FLANGE (EXCLUDING ELBOWS)

(MAX)

E. Venting Guidelines for Horizontal Runs

Standard Horizontal Run

Max Horizontal Run, Rear Vent

Max Horizontal Run 15 ft (5m) when vertical rise is

Max Horizontal Run with 45

Elbow Min Horizontal Run 11 in. (279mm) Max Wall Thickness 20 in. (508mm) Min Wall Thickness 4 in. (102mm) Exterior Vent Diameter 6-5/8 in. (168mm) Inner Vent Diameter 4 inches (101mm) Rear Vent with Vertical

Rise

Horizontal Run requires a 1/4 in. (6mm) rise for every 1 ft toward the termination.

Horizontal Run requires a non-combustible support every 3 ft (914mm), i.e., plumbing tape

Horizontal Run with Snorkel Kit. A rear vent configuration with 3 ft. (914mm) maximum

horizontal run with no vertical pipe and with 1/4 in. (6mm) rise per foot.

• A snorkel kit must be used. Figure 5.3 below and

Figure 5.4 on page 12.

• A derating orifice must be installed. The appropriate orifice is supplied with the rear vent kit.

Figure 5.3

NOTE: IF YOUR INSTALLATION FALLS WITHIN A SHADED AREA ON THE GRAPH, THE FLUE RESTRICTOR MUST BE USED.

INDIVIDUAL INSTALLATIONS MAY VARY.

Percentage closed based on full range of the ﬂ ue restric-

WARNING! Fire Risk!

• Never allow the vent to run downward.

• This could cause high temperatures and may present the possibility of a house or structure ﬁ re.

3 ft (914mm)

10 ft (3m 14 in. (356mm)

Min of 2 ft vertical (610mm) must be used prior to any horizontal run

Snorkel Kit

tor travel.

11Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

F. Horizontal Termination

Type A - Up and Out Installation

90° Elbow

Center Line

Pipe Length

Type B - Straight Out Installation

Center Line

Wall Thimble Cover

Pipe Length Minimum 6 in. (152mm) of pipe through wall

Wall Thimble/

Heat Shield

Snorkel Kit

15-5/8 in. (397mm)

Termination Cap

21 in. (533mm)

Wall Thimble or Heat Shield

Wall Strap 14 in. (356mm) Wide

WARNING

Fire Risk. Exhaust Fume Risk. Impaired Performance of Appliance.

• Ensure vent components are locked together correctly.

• Pipe may separate if not properly joined.

Step 2.

Direct vent pipe is designed with a locking connection. To connect the venting system to the appliance flue outlet, a twist-lock adapter is built into the appliance at the factory. Wall thickness may vary. Remember to include wall thickness in minimum clearances when figuring venting lengths for your installation needs.

Note: Female ends of direct vent pipe/elbows are designed to slide straight onto the male ends of adjacent pipes by orienting the pipe indentations so they match and slide into the entry slots on the male ends, see Figure 5.5. Push the pipe sections completely together, then twist-lock one section clockwise approximately one-quarter turn, until the two sections are fully locked. The female locking lugs may not be visible from the outside. They may be located by examining the inside of the female ends.

Female Locking Lugs

Type C - 45° Elbow in Corner Installation

Wall Thimble/Heat Shield

45° Elbow

3 in. (76mm) Clearance from appliance corner to combustible wall

Figure 5.4

Step 1.

Determine the desired location of the appliance. Check to ensure that wall studs or roof rafters are not in the way when the venting system is attached. If this is the case, you may want to adjust the location of the appliance.

3 in. (76mm) Clearance from appliance corner t combustible wall

Male Locking Lugs

Figure 5.5

WARNING

Fire Risk. Explosion Risk. Combustion Fume Risk. Use vent run supports per installation instructions. Connect vent sections per installation instructions.

• Maintain all clearances to combustibles.

• Do NOT allow vent to sag below connection point to appliance.

• Maintain speciﬁ ed slope (if required).

Improper support may allow vent to sag or separate.

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

Step 3.

HOT

For installations using a round support box/wall thimble (check pipe manufacturer's instructions), mark the wall for a 10 in. x 10 in. (254mm x 254mm) square hole. The center of the square hole should line up with the center line of the horizontal pipe, as shown in Figure 5.6. Cut and frame the hole in the exterior wall where the vent will be terminated. If the wall being penetrated is constructed of non-combustible material, i.e. masonry block or concrete, a 7 in. (178mm) diameter hole is acceptable.

Center of Hole

Step 4.

Position the horizontal termination cap in the center of the 10 in. x 10 in. (254mm x 254mm) square hole and run a bead of non-hardening mastic around its outside edges, so as to make a seal between it and the wall, attach termination cap to the exterior wall with the four wood screws provided. The arrow on the vent cap should be pointing up, Figure 5.7.

Wood Screw

Center Line

Wall Thimble

Figure 5.6

Center Line

NOTE:

(1) Installation requires a minimum of 6 in. (152mm)

horizontal run of vent with a 1/4 in. (6mm) rise run towards the termination. Each 1 ft. (305mm) of horizontal venting must include a 1/4 in. (6mm) rise. Never allow the vent to run downward. This could cause high temperatures and may present the possibility of a house or structure fire.

(2) The location of the horizontal vent termination on an

exterior wall must meet all local and national building codes, and must not be easily blocked or obstructed, Figure 4.4 on page 9.

(3) For installations requiring a vertical rise on the exterior

of the building, a snorkel kit is available with a 14 in. (356mm) and a 36 in. (914mm) tall snorkel termination cap. Follow the same installation procedures as used for standard horizontal terminations. If the snorkel termination must be installed below grade (i.e. basement application), proper drainage must be provided to prevent water from entering the snorkel termination. Do not backfill around snorkel termination.

HOT

Wall Thimble

Figure 5.7

NOTES:

(1) The four wood screws provided should be replaced with

appropriate fasteners for stucco, brick, concrete, or other types of sidings.

(2) A termination cap with a built-in vinyl siding standoff is

highly recommended on a building with vinyl siding. The pilot hole will be 2 in. (51mm) closer to the bottom of the square than the top. Using a framing square, draw a 14 in. x 14 in. (356mm x 356mm) square around the pilot hole in the siding. Figure 5.8.

8 in.

(203mm)

7 in.

(178mm)

7 in.

(178mm)

Figure 5.8

6 in.

(152mm)

(4) Vertical clearances through a wall require 2 in. (51mm)

off the top of the venting pipe and 1 in. (25mm) off the sides and bottom.

13Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

(NOTE: Some termination caps may cause the vent

pipe to be off center on flashing). Ensure that proper clearances to combustible materials are maintained. If you are not using an approved termination cap with a built-in standoff on a building with vinyl siding, a vinyl siding standoff should be installed between the termination cap and the exterior wall (Figure 5.9). Follow manufacturer’s instructions for attaching the vinyl siding standoff to the horizontal termination cap. The vinyl siding standoff prevents excessive heat from possibly melting the vinyl siding material. . Remove siding from the area where the standoff will be located.

WARNING! The vent terminal cap shall not be recessed

into a wall or siding

1/4 in. (6mm)

Fold Strap Here

Sheet Metal Screw

Figure 5.10

Wall Thimble Cover/Ceiling Firestop as Required by Local Jurisdiction

Wall Thimble

Strap

Vinyl Siding

Apply sealant to all four sides

Screws

Bolt horizontal top to vinyl standoff

Figure 5.9

Wall Thimble Cover

Wall Thimble

Screws

Vinyl siding standoff with siding beneath removed

Step 5. Place the wall thimble cover over the pipe assembly and slide the appliance and vent assembly towards the wall, carefully inserting the vent pipe into the vent termination cap assembly. It is important that the vent pipe extend into the vent termination cap a sufficient distance so as to result in a minimum pipe overlap of 1-1/4 in. (32mm). Secure the connection between the vent pipe and the vent termination cap by attaching the two sheet metal strips extending from the vent termination cap assembly into the outer wall of the vent pipe. Use the two sheet metal screws provided to connect the strips to the pipe section. Figure 5.10.

Note: The attachment from the vent pipe to the vent cap must be sealed with silicone. Venting terminals shall not be recessed into a wall or siding.

WARNING

Fire Risk. Exhaust Fume Risk. Impaired Performance of Appliance.

• Ensure vent components are locked together correctly.

• Pipe may separate if not properly joined.

WARNING

Do NOT connect a pipe section to a termination cap without using the telescoping ﬂ ue section found on the termination cap.

WARNING

Burn Risk.

• Local codes may require installation of a cap shield to prevent anything or anyone from touching the hot cap.

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

G. Vertical Termination

1. Direct Vent Pipe

Storm Collar

Firestop

Vertical Termination Cap

Flashing

Support

Box

WARNING

Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as speci-

ﬁ ed.

• Do not pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause ﬁ re.

Pipe Length

Figure 5.11

Step 1.

Check the installation instructions for required 1 in. (25mm) clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. Figure 5.17 on page

17. Check the instructions below for maximum vertical rise of the venting system, and any maximum horizontal offset limitations. All offsets must fall within the set parameters of the vent graph Figure 5.2 on page 11.

40 ft. (12.19m) Maximum

Figure 5.12

Step 2.

Set the gas appliance in its desired location. Drop a plumb

bob down from the ceiling to the position of the appliance flue exit, and mark the location where the vent will penetrate the ceiling. Drill a small hole at this point. Next, drop a plumb bob from the roof to the hole previously drilled in the ceiling, and mark the spot where the vent will penetrate the roof. Determine if ceiling joists, roof rafters, or other framing will obstruct the venting system. You may wish to relocate the appliance, or to offset, as shown in Figure 5.13 on page 16, to avoid cutting loadbearing members. When location is determined, drill small hole.

NOTE: Maximum vertical rise allowable is 40 ft. (12m) Figure 5.11.

NOTE: Maximum number of 45° elbows permitted for a

vertical installation is eight, provided their installation does not decrease maximum allowable horizontal run (as specified by vent graph, on page 11).

15Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

specified. Continue to assemble lengths of pipe and elbows necessary to reach from the ceiling support box/wall thimble up through the roof line. Galvanized pipe and elbows may be utilized in the attic, as well as above the roofline. The galvanized finish is desirable above the roofline, due to its higher corrosion resistance.

Plumber’s Tape connected to Wall Strap

Wall Strap

Two 45˚ Elbows

Figure 5.13

Step 3.

To install the round support box/wall thimble cover in a flat ceiling, cut a 10 in. (254mm) square hole in the ceiling, centered on the hole drilled in Step 2. Frame the hole as shown in Figure 5.14.

NOTE:

(1) If an offset is necessary in the attic to avoid obstructions,

it is important to support the vent pipe every 3 ft. (914mm) to avoid excessive stress on the elbows, and possible separation. Wall straps are available for this purpose, Figure 5.13.

(2) Whenever possible, use 45° elbows, instead of 90°

elbows. The 45° elbow offers less restriction to the flow of flue gases and intake air.

Step 6.

Slip the flashing over the pipe section(s) protruding through the roof. Secure the base of the flashing to the roof with roofing nails. Ensure the roofing material overlaps the top edge of the flashing as shown in Figure 5.15. Verify that the chimney is the required height above the roof. See roof pitch table, Figure 4.3, on page 8 of this manual.

Shingles overlap on top edge of flashing

CAP AND STORM COLLAR NOT SHOWN FOR CLARITY

Ceiling Joists

Framing

1 - 1/2 in. (38mm) Long Wood Screws

Figure 5.14

Step 4.

Assemble the desired lengths of pipe and elbows necessary to reach from the appliance up through the round support box. Ensure that all pipe and elbow connections are in their fully twist-locked position. Assemble as instructed.

Step 5.

Cut a hole in the roof centered on the small drill hole placed in the roof in Step 2. The hole should be of sufficient size to meet the minimum requirements for clearance to combustibles, as

Figure 5.15

Step 7.

Continue to assemble pipe sections until the height of the vent (before adding the termination cap) meets the minimum code requirements as outlined in the current CAN/CGA-B149 Installation Codes (in Canada), the National Fuel Gas Code NFPA 54/ANSI Z223.1 (in USA), or local codes. Note that for steep roof pitches, the vent height must be increased. See Roof Pitch Table Figure 4.3 on page 8. In high wind conditions, nearby trees adjoining rooflines, steep pitched roofs, and other similar factors can result in poor draft, or down drafting. In these cases increasing the vent height or switching to the high wind termination cap may solve this problem.

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

Step 8.

Slip the storm collar over the pipe, and push it down to the top of the flashing Figure 5.16. Use non-hardening sealant above and below the joint between the storm collar and the pipe.

Optional High Wind Termination Cap

Secure Flashing with Non-Hardening Sealant and Roofing Nails

Figure 5.16

WARNING

Fire Risk. Explosion Risk.

• Any occupied areas above the first floor, including

closets and storage spaces, which the vertical vent passed through must be enclosed. The enclosure may be framed and sheetrocked with standard construction materials; however, refer to these installation instructions for the minimum allowable clearance between the outside of the vent pipe and the combustible surfaces of the enclosure. Do not fill any of the required air space with insulation.

Step 9.

Twist-lock the vent cap and seal. Note: For multi-story vertical installations, a ceiling firestop

is required at the second floor, and any subsequent floors Figure 5.17. The opening should be framed to 10 in. x 10 in. (254mm x 254mm) inside dimensions, in the same manner as shown in Figure 5.14 on page 16.

Nails

Ceiling Firestop

Minimum 1 in. (25mm) Clearance

Figure 5.17

Minimum 1 in. (25mm) Clearance

17Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

2. Cathedral Ceiling

Step 1.

Follow installation Steps 1 and 2 under vertical installation section, page 15.

Step 2.

Using the plumb-bob, mark the center line of the venting system on the ceiling, and drill a small hole through the ceiling and roof at this point. From the roof, locate the drill hole and mark the outline of the cathedral ceiling support box.

Step 3.

Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box. Cut the hole 1/8 in. (3mm) larger than the support box outline.

Step 4.

Lower the support box through the hole in the roof until the bottom of the support box protrudes at least 2 in. (51mm) below the ceiling Figure 5.18. Align the support box both vertically and horizontally with a level. Temporarily tack the support box in place through the inside walls and into the roof sheathing.

Level

Cathedral Ceiling Support Box

Figure 5.19

Step 6.

Complete the cathedral ceiling installation by following the same procedures outlined in steps 4 through 8 for vertical installations, pages 16-17.

Step 7.

Place the support clamp (provided with the support box) inside the support box (at the bottom), and secure to the pipe section. The clamp allows the support box to support the weight of the pipe sections. Continue to add pipe sections until you are above the roofline.

2 in. (51mm) Min. below finished ceiling

Cut hole 1/8 in. (3mm) greater in size than pattern of support box as it is projected onto roof line

Figure 5.18

Step 5.

Using tin snips, cut the support box from the top corners down to the roofline, and fold the resulting flaps over the roof sheathing Figure 5.19. Before nailing it to the roof, run a bead of non-hardening mastic around the top edges of the support box to make a seal between it and the roof. Clean out any combustible material from inside the support box.

Step 8.

Install the black trim collar around the outside of the cathedral ceiling support box Figure 5.20. The two pieces of the trim collar slide over one another to allow for easy adjustment around the support box. Using the six screws provided, secure the four corners and the overlapping sections of the trim collar to the ceiling. Y ou may want to predrill the holes for the overlapped sections for ease of installation.

Trim Collar

Cathedral Ceiling

Support

Screws

Box

Figure 5.20

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

3. Class A Metal Chimney

Existing

Metal Chimney

System

Direct Vent Pipe

Termination Cap

T op Adaptor

Flashing

4 in. (102mm)

Flex Pipe

Retro Connector

Step 4.

Pass the flex pipe down through the center of the chimney system, and center the top adapter on the top of the chimney pipe. Drill four 1/8 in. (3mm) diameter holes through the top adapter, and into the chimney top. Ensure that you are drilling into the metal on the chimney. Twist lock the high wind termination cap onto the top adapter, Figures 5.23

and 5.24.

Figure 5.21

CAUTION

Ensure that existing chimney is functionally sound and clean.

• Have inspection done by qualified chimney sweep or professional installer BEFORE converting to direct vent appliance.

Step 1.

Remove existing chimney cap.

Step 2.

Measure the distance from the top of the chimney to the bottom of the ceiling support box, add 3 in. (76mm) to this measurement, and cut a section of 4 in. (101mm) flex pipe to that length (the flex should be fully extended).

Step 3.

Connect the end of the flex pipe section to the underside of the top adapter, using four sheet metal screws Figure 5.22.

Top Adapter

Figure 5.23

High Wind Termination Cap

Sheet Metal Screws

Drill Four 1/8 in. (3mm) Diamater Holes

Figure 5.24

Step 5.

Pull the flex pipe down through the ceiling support box, until it protrudes approximately 3 in. (76mm). Connect the flex pipe to the retro connector, and attach with sheet metal screws.

Figure 5.22

Flex Pipe

Sheet Metal Screws

Step 6.

Push the flex pipe back up into the ceiling support box, center the retro connector, and attach it to the support box with sheet metal screws.

Step 7.

The connection between the appliance and the retro connector may be completed with sections of direct vent pipe.

19Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

4. Existing Masonry Chimney

Type A

Co-Axial to

Co-Linear Connector

Pipe Length

(Optional)

Chimney Liner

Type B

Termination Cap

3 in. (76mm)

Flex Liner

Co-Axial to

Co-Linear Connector

Pipe Length

Optional

Showing (2)

30 ft. (9m)

Sections of

Flex Liner

Type A & B Co-Axial to Co-Linear

Chimney Liner

Termination Cap

30 ft. (9m) of 3 in.

(76mm) Flex Liner

Exhaust Section

(Cut to length)

This section of the chimney must be sealed

The chimney must be sealed from the 4 ft. (1m) section to termination using a smoke shelf or a flue restrictor. The seal should be 6 in. (152mm) below the end of the 4 ft. (1m) Air Intake section.

4 ft. (1m) of 3 in. (76mm) Flex

Liner Air Intake Section

Type C - Up & Out Installation

T op Adaptor

Retro Connector

90° Elbow

Direct Vent

Pipe

Termination Cap

Flashing

4 in. (102mm)

Flex Liner

Type D - Hearth Mount

Chimney Liner Termination Cap

30 ft. (9m) of 3 in. (76mm)

Flex Liner Exhaust Section

(Cut to length)

This section of the

Alcove Clearance to Combustibles must be maintained.

Co-Axial to Co-Linear Connector

chimney must be sealed

Chimney must be sealed from 4 ft. (1m) section to termination using a smoke shelf or a flue restrictor. Seal should be 6 in. (152mm) below end of 4 ft. (1m) Air Intake section.

4 ft. (1m) of 3 in. (76mm) Flex

Liner Air Intake Section

Figure 5.25

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

Step 1.

Before cutting any holes, assemble the desired sections of direct vent pipe to determine the center of the masonry penetration.

Step 2.

Once the center point of the penetration has been determined, cut a 6 in. (152mm) diameter hole in the masonry. If the hole is too large, the retro connector might not mount properly; if the hole is too small, the appliance might starve for intake air. If there is a frame wall in front of the masonry wall, cut and frame a 10 in. (254mm) square opening in the wall (centered around the 6 in. (152mm) masonry opening). If there is sheet rock only (no studs) in front of the masonry the 10 in. (254mm) opening is still needed, but does not need to be framed. If the hole is framed a wall thimble is required. This allows the retro connector to mount directly on the masonry and provide the correct clearances to combustibles

Figure 5.26.

Cut and bend flashing as needed to fit

Figure 5.27

Sealant adhesive

Step 4.

To determine the length of flex needed, measure from 3 in. (76mm) above the top of the flashing down to the level of the opening. Add the distance from the center of the chimney out through the wall. Cut a piece of 4 in. (102mm) flex to this length (extended to its nominal length). Be sure to leave 2-3 in. (51-76mm) of flex above the existing chimney to allow for connection to the termination kit.

Studwall

10 in. x 10 in. (254mm x 254mm)

framed opening in wall

Retro Connector

Wall Thimble Cover

(4) Masonry Bolts

(Not Included)

NOTE: For hearth applications, refer to page 20 for the use of a co-axial to co-linear appliance connector.

Figure 5.26

Masonry Chimney

Step 3.

Secure the flashing to the top of the masonry chimney using a bead of non-hardening sealant-adhesive. If the flashing is larger than the top of the chimney, cut and fold flashing as needed to fit chimney Figure 5.27.

Step 5.

Connect the flex liner to the top adapter using three sheet metal screws, Figure 5.22 on page 19.

Step 6. Feed the flex liner through the flashing into the chimney. Carefully feed the flex liner down the chimney to the bottom and out the opening in the masonry wall, forming an angle to line up the flex liner with the vent opening on the appliance.

WARNING

Fire Risk. Explosion Risk.

• Do not let the ﬂ ex liner sag below the level at

which it will connect to the appliance or connector. This could allow hot gas to become trapped and potentially become a ﬁ re hazard. The ﬂ ex liner path should always be sloped up toward the termination cap.

Step 7.

If additional lengths of flex liner are needed to span the chimney height, use a flex coupler to connect the pieces of flex liner together. Connect the flex to the coupler by using four sheet metal screws for each side Figure 5.28 on page

22.

21Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

Flex Liner

Flex Coupler

Sheet Metal Screws

6 in. (152mm) diameter opening in masonry wall

Retro Connector

Figure 5.28

Step 8.

Secure the top adapter to the flashing. Use three sheet metal screws through the side of the top adapter into the flange on the flashing Figure 5.29. Twist lock the high wind termination cap on to the top adapter.

High Wind Termination Cap

Top Adaptor

(3) Sheet Metal Screws

(3) Masonry Bolts

Figure 5.30

(Not included)

Step 10.

Slide wall thimble cover over retro connector and secure with masonry bolts Figure 5.31. If you have a framed wall in front of the masonry, use wood screws to mount wall thimble cover to framed wall, over retro connector and 10 in. (254mm) square framed opening Figure 5.26 on page

21. If needed, add a section of direct vent pipe to the retro connector in order to extend through the opening in the wall thimble cover.

Flashing

Figure 5.29

Step 9.

Attach the flex to the retro connector. Use three sheet metal screws to attach the flex liner to the connector. Mount the retro connector to the masonry wall using masonry bolts. Figure 5.30. Redrill larger holes on connector as needed. Be careful to ensure that the connector is centered in the opening and the mounting holes line up with the masonry wall.

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

Retro Connector

Wall Thimble Cover

(4) Masonry Bolts

(Not included)

Figure 5.31

Step 11.

The connection between the appliance and the retro connector may be completed with sections of direct vent pipe.

Gas Information

A. Fuel Conversions

Before making gas connections ensure that the appliance being installed is compatible with the available gas type.

Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a qualiﬁ ed technician using Hearth & Home T echnologies speciﬁ ed and approved parts.

1. Converting to LP Gas

NOTE: Gas conversions should only be performed by a qualified service person, and/or where required by state and local codes, licensed installer/service technician. In the Commonwealth of Massachusetts, installation must be performed by a licensed plumber or gas fitter.

Kit Contents: Replacement oriﬁ ce; replacement pilot injector; valve regulator; conversion label.

Tools Required: #2 Phillips screwdriver, slotted screwdriver or Torx TH20, 5/32 Allen wrench, 3/32 Allen wrench and 5/8 in. open end wrench.

NOTE: Do not remove the retaining clip from the hood.

5/32 Allen Wrench

Pilot Injector

Figure 6.3 Use a 5/32 Allen wrench to remove the pilot injec-

tor. Replace pilot injector with the one supplied with the appliance (#35 for Propane, #62 for Natural Gas). There is an alignment notch on the pilot hood. Replace the pilot hood, snapping into position.

5/8 Wrench

Remove 2 Screws

Figure 6.1 Remove cast front, glass, and logs. Remove

the two side bricks. Using a #2 Phillips Head screwdriver, remove the two screws, one on fasteners for re-installation. Lift burner up and out of the ﬁ re- box.

Millivolt Generator

Alignment Notch

Figure 6.2 Pull off the pilot hood and set it aside.

each side of burner. Retain

Pilot Hood

Thermocouple

Orifice

Figure 6.4 Remove the main burner oriﬁ ce using a 5/8 in.

wrench. Replace oriﬁ ce with the proper size as indicated for your gas type and venting.

Installation Propane (LP) Natural Gas

Top Vent .063 .106

Rear Vent .059 .098

• Re-install burner by placing it into the ﬁ rebox. Secure in place with the two screws previously removed. DO NOT OVER TIGHTEN.

• Re-install the two side bricks and attach with brick clips.

• Re-install logs, glass and cast front.

23Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

2. Valve Regulator Replacement

WARNING

Fire Risk. Explosion Risk.

• Disconnect any electrical cords and

turn off gas supply to unit before proceeding if converting fuel on an appliance already fully installed.

Screws

Rubber Gasket

Set Collars

Extension Rods

Upper & Lower Rear Shields Hook into Slots on the Appliance

Figure 6.5 Remove upper and lower back shield. Loosen

Adapter Caps

the set collars on the extension rods with the 3/32 in. Allen wrench. Remove the rods and adapter caps.

Mounting Screws

Pressure Regulator Tower

Diaphragm

Identification Label

Figure 6.6 Ensure that the rubber gasket (D) is properly posi-

tioned and install the new HI/LO pressure regulator assembly to the valve using the new screws (E) supplied with the kit. Tighten screws securely. (Reference torque = 25 in./lb.) Install the enclosed identiﬁ cation label (F) to the valve body where it can be seen.

Fill out the conversion label and attach it to the valve cover.

WARNING

Fire Risk. Explosion Risk. Gas Leak Risk.

• Rubber gasket must be seated properly on valve face.

• Do no install a valve or regulator that has been dropped.

Figure 6.6 Turn control knob to the OFF position, ensure that

gas supply to the valve has been turned off. Using a Torx TH20, or slotted screwdriver, remove the three pressure regulator mounting screws (A), pressure regulator tower (B), and diaphragm (C).

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

WARNING

Fire Risk. Explosion Risk.

• If the information in these instructions is

not followed exactly, a ﬁ re, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.

• The qualiﬁ ed service agency is responsible

for the proper installation of this conversion kit. The installation is not proper and complete until the operation of the converted appliance is checked as speciﬁ ed in the manufacturer’s instructions supplied with the kit.

B. Gas Pressures

C. Gas Connection

Proper input pressures required for optimum appliance performance, gas line sizing requirements need to be followed from NFPA51.

WARNING

Fire Risk. Explosion Hazard. High pressure will damage valve.

• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.

• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.

WARNING

Verify inlet pressures.

• High pressure may cause overﬁ re condition.

• Low pressure may cause explosion. Install regulator upstream of valve if line pressure is

greater than 1/2 psig.

NOTE: Have the gas supply line installed in accordance with local building codes, if any. If not, follow ANSI Z223.1. Installation should be done by a qualiﬁ ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts, installation must be performed by a licensed plumber or gas ﬁ tter.)

NOTE: A listed (and Commonwealth of Massachusetts approved) 1/2 inch (13mm) T-handle manual shut-of f valve and ﬂ exible gas connector are connected to the 1/2 inch (13mm) control valve inlet.

• If substituting for these components, please consult local codes for compliance.

WARNING

Gas Leak Risk.

• Support control when attaching pipe to prevent bending gas line.

Pressure requirements for appliance are shown in the table below.

PRESSURE NG LP

Minimum Inlet Pressure 5 inches w.c. 11 inches w.c. Maximum Inlet Pressure 10 inches w.c. 13 inches w.c. Manifold Pressure on “HI” 3.5 inches w.c. 10 inches w.c.

If the pressure is not sufﬁ cient, ensure:

1) The piping used is large enough.

2) The supply regulator is adequately adjusted.

3) That the total gas load for the residence does not exceed the amount supplied.

The regulator that attaches directly to the residence inlet or to the propane tank is the supply regulator. It should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure.

NOTE: The gap between the supply piping and gas access hole may be plugged with non-combustible insulation to prevent cold air inﬁ ltration.

Leak test all gas line joints and the gas control valve prior to and after starting the appliance.

Before making the gas connection, ensure that the appliance you are installing is designed for the type of gas being supplied. This information can be found on the Ratings Label under the appliance. If the appliance has been converted to propane (LP), the valve cover should have a label stating that the unit has been converted to propane.

Connect the gas line at the 3/8 in. (9.5mm) pipe connector on the valve at the back of appliance. We recommend connecting the appliance with an approved flex gas line. If flex gas lines are not approved in your area, you must connect a hard pipe to the gas hookup.

You must supply a manual shut-off valve in a visible location within 3 feet (914mm) of the appliance.

25Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

WARNING

Fire or Explosion Risk

• Gas build-up during line purge may ignite.

• Purge should be performed by qualiﬁ ed technician.

• Ensure adequate ventilation.

• Ensure there are no ignition sources such as sparks or open ﬂ ame.

A small amount of air will be in the gas supply lines. When

•

ﬁ rst lighting appliance it will take a short time for air to purge from the lines. When purging is complete the appliance will light and operate normally.

Air only needs to be purged again if the gas valve has been turned to the OFF position.

WARNING

CHECK FOR GAS LEAKS Explosion Risk

Fire Risk Asphyxiation Risk

• Check all ﬁ ttings and connections.

• Do not use open ﬂ ame.

• After the gas line installation is complete, all connections must be tightened and checked for leaks with a commercially-available, non-corrosive leak check solution. Be sure to rinse off all leak check solution following testing.

Fittings and connections may have loosened during shipping and handling.

HIGH ALTITUDE INSTALLATIONS

Intertek Testing Lab listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and 0 to 4500 feet in Canada.

When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner oriﬁ ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. If the heating value of the gas has been reduced, these rules do not apply . T o identify the proper oriﬁ ce size, check with the local gas utility.

If installing this appliance in Canada at an elevation above 4500 feet, check with local authorities.

WARNING

Fire Risk Do NOT change the valve settings.

• This valve has been preset at the factory.

• Changing valve settings may result in ﬁ re

hazard or bodily injury.

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

Electrical Information

This appliance is equipped with a three

pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a prop

A. Recommendation for Wire

See B5 below for recommended maximum lead length (two wire) when using wall thermostat/switch.

NOTE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA

70-latest edition or the Canadian Electric Code, CSA

C221.1.

B. Connecting to the Appliance

WARNING

Wire 110v to electrical junction box. Do NOT wire 110v to the valve. Do NOT wire 110V to wall switch.

• Incorrect wiring will damage millivolt systems.

Do not connect this appliance to a thermostat serving any other appliance.

Bedroom installation in Canada requires this appliance to be connected to a thermostat.

WARNING

Shock hazard.

•

This appliance is equipped with a three

pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong

receptacle.

• Do not cut or remove the grounding prong from this plug.

1. This appliance may be used with a wall switch, wall mounted thermostat and / or a remote control.

2. If using thermostat, use one compatible with a millivolt gas valve system.

3. Follow parameters for locating thermostat (see individual thermostat instructions) to ensure proper operation of appliance.

4. Use low resistance thermostat wire for wiring from ignition system to the wall switch and thermostat.

5. Use the following chart for wire sizing.

Wire Size Max. Length

16 gauge 65 feet 18 gauge 40 feet 20 gauge 25 feet 22 gauge 18 feet

6. Keep wire lengths as short as possible by removing any excess wire length.

7. Low voltage and 110 VAC voltage cannot be shared within the same wall box.

8. Ensure the thermostat is mounted level for accurate readings.

9. The thermostat should be mounted on an inside wall and not in direct line with the appliance convection air.

10. If the thermostat is located too close to the appliance, you may need to set the temperature setting slightly higher to maintain the desired temperature in your home.

27Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

TPTH

L O

C. Standing Pilot Ignition System Wiring

This appliance DOES NOT require 110 VAC supply for operation. See wiring diagram below.

This appliance is equipped with a millivolt control valve.

CAUTION

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

CAUTION

Shock hazard.

• Replace damaged wire with type 105O C rated wire.

• Wire must have high temperature insulation.

Figure 7.1

Ignitor

ON/OFF

Switch

Red

28 in. (711mm)

Red

28 in. (711mm)

Thermopile

Gas Pilot Ignitor

Thermocouple

Valve

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

Appliance Setup

A. Remove Shipping Materials

Remove shipping materials from inside or underneath the ﬁ rebox.

B. Accessories

Install approved accessories per instructions included with accessories. Refer to Section 12 for appropriate accessories.

WARNING

Shock or ﬁ re risk. Use ONLY optional accessories approved for

this appliance.

• Using non-listed accessories voids warranty.

• Using non-listed accessories may result in a safety hazard.

• Only Hearth & Home T echnologies approved accessories may be used safely.

C. Top to Rear Vent Conversion

CAUTION

Sharp Edges

• Wear protective gloves and safety glasses during installation.

Figure 8.2 Remove the inner collar adapter.

Kit Contents: Rear vent grille, NG oriﬁ ce (.098), LP oriﬁ ce

(.059) Tools Required: Power drill; #2 Phillips bit;

cone sealant (optional.)

Figure 8.1 Remove top trivet, if installed. Remove vent pipe

adapter and gasket by removing four screws as indicated. (If gasket breaks, apply high-temp silicone to bottom of adapter before installing (shown in Figure 8.4).

high-temp sili-

Figure 8.3 Remove the rear valve cover shield. Remove the

rear access plate and gasket by removing four screws. Save the screws. Place the cover shield and gasket over the top vent and attach with the four screws previously removed.

Figure 8.4 Insert the inner collar adapter to the rear vent ﬂ ue.

29Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

Figure 8.5 Install the vent pipe adapter with gasket or high-temp

silicone to the rear vent opening.

E. Leg Leveling System

Figure 8.8 Thread Allen bolts through nuts until ﬂ ush.

NOTE: Two Allen bolts and two nuts are included in the

component bag. Normally, only one is required on the leg not touching the ﬂ oor.

Figure 8.9 Slide assembled nuts and bolts into slots on legs

with the nuts on the bottom.

Figure 8.6 Place the grille gently into the opening on top of

the appliance.

D. Bafﬂ e Installation/Adjustment

BAFFLE

BAFFLE RETAINERS

Figure 8.7 Position bafﬂ e on top of bafﬂ e retainers on left and

right sides. Centering bafﬂ e on retainers, ensure that the dark painted bevelled edge and darker painted bafﬂ e bottom side faces toward the front viewing area of the ﬁ rebox. Bend the center tabs up to prevent the bafﬂ e from sliding out.

Figure 8.10 Use a 5/32 in. 4mm) Allen wrench to adjust legs

up and down to desired level.

F. Brick Installation

There are two side bricks. Place the brick in position. The top ﬂ ange of the brick clip is positioned in a slot in the bafﬂ e bracket. The side brick ﬁ ts behind the brick clip.

NOTE: The bricks need to be installed before placing the logs in the ﬁ rebox.

This end goes in slot in baffle bracket

Baffle

Brick Clip

Brick - 2 on each side

Brick Clip

Brick slips behind clip

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

G. Positioning the Logs

While still breakable, the logs do not become fragile until after the appliance is burned and they have cured. After curing, any handling must be done with care as breakage can easily occur.

PLEASE NOTE: Logs have been designed to work specifically with the burner of this appliance. Exact placement will ensure proper operation of your gas appliance and reduce sooting.

Place Log #3 over Locating Pins

Locating Pins

Figure 8.11 Position rear log (#3) over the two locating pins.

Figure 8.14 Place left front log (#2) into the depression. The

log sits upright and does not lean against log #3.

H. Mineral Wool

WARNING

Explosion Risk.

• Follow ember placement instructions in manual.

• Do NOT place embers directly over burner ports.

• Replace ember material annually.

Improperly placed embers interferes with proper burner operation.

Depression for Log #2

Figure 8.12 Shows the depression locations for Logs #1

Depression for Log #1

and #2.

Place upright in depression

Figure 8.13 Place right front log (#1) into the depression. The

log sits upright and does not lean against log #3.

Figure 8.15 Apply dime size pieces sparingly along front

edge of burner. Do not block gas ports.

I. Embers

Place individual pieces of embers in front of and around the gas log where they can be seen. Space them so that gas can contact them on all sides. Try to avoid stacking the embers on top of each other. This will assure maximum brightness and efﬁ cient use of the catalyst promoting brighter, cleaner burning embers.

NOTE: Do not block gas ports.

31Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

J. Glass Door Assembly

Pull Latch Forward

K. Optional Blower Installation

From The Kit You Will Need: Blower motor; wire harness;

rheostat; rheostat nut; knob; screws; and 1 zip-tie. From The Stove Component Bag You Will Need: Snap

disc bracket and 5/16 in. nut. Tools Required: #2 Phillips head bit; hand drill; 11/16 in.

wrench; and a 5/16 in. wrench.

Attach with 4 Screws

Figure 8.17 Turn off gas supply (if gas is connected), and

remove the rear shield. Remove the blower from packaging. Place the blower under the appliance. Attach the blower from the front with four screws to the blower bracket.

Lift toward you and away from appliance

Figure 8.16 Turn the appliance OFF and let it cool down

before replacing the inner glass door assembly. Remove the glass door assembly by opening latches at the

bottom front of the appliance, on both the left and right sides. Lift towards you and away from the appliance.

Replace with a new glass door assembly.

NOTE: The glass, gasketing, and frame must be replaced as a complete unit as supplied by the manufacturer.

Do NOT use substitute material.

CAUTION

Handle glass assembly with care.

• Inspect the gasket to ensure it is undamaged.

• Inspect the glass for cracks, chips or scratches.

• Do NOT strike, slam or scratch glass.

• Do NOT operate appliance with glass door removed, cracked, broken or scratched.

• Replace glass assembly as a complete assembly.

Secure with 5/16 in. nut

Figure 8.18 Install the snap disc in the bracket. Attach the

Install Snap Disc through the Bracket

bracket to the ﬁ rebox with a 5/16 in. wrench.

Figure 8.19 Connect the electrical connectors to the snap

disc.

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

Figure 8.20 Install speed control to switch panel. Attach

knob to speed control.

RHEOSTAT

34 in. (864mm)

WHITE

Figure 8.21 Cut out the rheostat/speed control cover on rear

shield. Re-install rear shield. Connect the blower to the power supply and turn on the

gas supply. NOTE: This blower utilizes a snap disc to control ON and

OFF operation. When the correct temperature is reached, the blower will automatically turn ON. Use the rheostat/ speed control knob to adjust the fan speed to suit your preferences.

BLACK

SNAP

DISC

34 in. (864mm)

6 in. (152mm) BLACK

Figure 8.22 Blower Wiring Diagram

4 in. (102mm) WHITE

CORD

BLOWER

33Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

L. Intake Fuel Restrictor Adjustment

(For top or rear vent installations)

See vent graph for recommendations on page 11 before

you begin your adjustment. If your installation falls within

the range of the gray shaded area of graph, it may be necessary to make an adjustment to the vertical fuel restrictor to improve the flame appearance in your appliance.

1. Top Vent Installations:

CLOSED

OPEN

Shown Fully Open

Figure 8.23 Locate the fuel restrictor adjustment on the intake

plenum, accessing through the appliance front. Adjustor is centered at the top of the appliance.

2. Rear Vent Installations:

Figure 8.24 The rear vent fuel restrictor is located in the back

of the ﬁ rebox. It is recommended to make adjustment prior to installation.

Remove the cast front, glass, logs, and brick. Loosen screws and slide up to suggested settings (See vent

graph on page 11). Tighten screws. Re-install cast front, glass, logs and brick.

Let appliance warm up before adjusting. Loosen screws using a Phillips head screwdriver. Pivot the vertical fuel restrictor in 1/4 in. (6mm) increments

while observing the ﬂ ame activity. Turning clockwise to open fuel restrictor = less ﬂ ame height

and more blue in ﬂ ame color. Turning counterclockwise to close fuel restrictor = increased

ﬂ ame height and more yellow in ﬂ ame color. Make adjustment until ﬂ ame size and activity suits your per-

sonal preference, and then retighten screws on adjustment control.

M. Shutter Adjustment

OPEN

Figure 8.25 The shutter is located on the underside of the

appliance, on the right side. To adjust the shutter, loosen the wingnut.

Moving the shutter bolt to the right closes the shutter. Moving the shutter bolt to the left, will open the shutter. Opening the shutter causes flames to become shorter and blue. Closing the shutter creates taller orange/yellow flames.

NOTE: Do not close so much as to cause a sooty flame. Improper adjustment can cause sooting in the firebox and/ or on the outside of a house with a horizontal termination.

After adjustment, tighten wingnut to lock in place.

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

Operating Instructions

A. Before Lighting Appliance

Read this entire manual prior to using the appliance. Failure to follow the instructions may result in property damage, bodily injury, or even death.

• Remove all shipping materials from inside and/or

underneath the ﬁ rebox.

• Review proper placement of logs, mineral wool.

• Check the wiring.

• Check the bafﬂ e adjustment.

• Ensure that there are no gas leaks.

• Ensure that the glass is sealed and in the proper posi-

tion.

• Ensure that the ﬂ ow of combustion and ventilation air

is not obstructed (front grilles and vent caps).

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualiﬁ ed installer, service agency or the gas supplier.

WARNING

Do NOT use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

B. Controls

WARNING

Glass door must be in place when appliance is operating.

Risk of:

• Combustion Fumes

• Fire

Do NOT operate appliance with glass door removed.

• Open viewing glass for servicing only.

• Glass door MUST be in place and sealed before operating appliance.

• Only use glass door certiﬁ ed for use with appliance.

• Glass replacement should be done by qualiﬁ ed technician.

WARNING

HOT! DO NOT TOUCH.

SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.

Glass and other surfaces are hot during operation and cool down.

• Keep children away.

• CAREFULLY SUPERVISE children in same room as appliance.

• Alert children and adults to hazards of high temperatures.

• Do NOT operate with protective barriers open or removed.

• Keep clothing, furniture, draperies and other combustibles away.

FAN SPEED: This knob controls the speed of the blower that pushes the heated air into the room.

MAIN BURNER: This control is used to turn the appliance on and off.

PILOT IGNITOR: The pilot ignitor is used only to start the pilot. When the valve control knob is turned to the pilot position and fully depressed press the piezo ignitor repeatedly creating a blue spark directly next to the pilot, igniting the pilot flame.

VALVE CONTROL: This knob is used to control gas to the appliance and for starting the pilot. There are three positions, ON, OFF, & PILOT. The indicator on the valve indicates the position of the knob.

COMFORT CONTROL: This knob controls the flame height from low (“LO”) to high (“HI”).

NOTE: If using a remote control wall switch, or thermostat, the On/Off Switch must be left “OFF”. Turning the On/Off Switch to “ON” will keep the appliance on continually.

35Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

C. Lighting Appliance

FOR YOUR SAFETY READ BEFORE LIGHTING

LIGHTING INSTRUCTIONS

TO TURN OFF GAS TO APPLIANCE

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may

result causing property damage, personal injury or loss of life

A. This appliance has a pilot that must be lit manually. When lighting the pilot, follow these instructions exactly. B. BEFORE LIGHTING, smell around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier

than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS:

* Do not try to light any appliance. * Do not touch any electric switch, do not use any phone in your building. * Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. * If you cannot reach your gas supplier, call the fire department. C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't

try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to

and to replace any part of the control system and any gas control which has been under water.

inspect the appliance

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above on this label.

2. Set the thermostat to the lowest setting (if applicable) and turn off the switch at the control panel.

3. Disconnect the power from the appliance.

4. Open the door of the appliance. May need to remove face/front first.

5. Push in gas control knob slightly and turn clockwise to the "OFF" position. Do not force.

6. Wait five (5) minutes to clear out any gas. Smell for gas, including near the floor. If you smell gas, STOP! Follow "B" of the safety information above. If you don't smell gas go to the next step.

7. Push gas control knob in and turn counterclockwise to the pilot position. NOTE: Knob cannot be turned unless knob is pushed in slightly. Do not force.

8. PIEZO IGNITER: (This may take many repetitions for lighting.)

ELECTRONIC IGNITER: If the unit is equipped with an electronic igniter it should begin sparking right away.

9. The pilot should be visible through the door opening.

10. After the pilot is lit, continue holding control knob down for approximately 30 seconds. Release the knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 7 through 9.

* If the knob does not pop up when released, stop and immediately call your

service technician or gas supplier.

* If the pilot will not stay lit after several tries, turn the gas control knob

clockwise to "OFF" and call your service technician or gas supplier.

11. Re-install door and face. Wait five minutes to allow pilot flame to stabilize and

establish proper draft.

12. Push down and turn gas control knob counterclockwise to "ON".

13. Push burner rocker switch on the control panel to "ON". If thermostat is to be used, leave switch in "OFF" position and set the thermostat to desired setting.

14. Reconnect electrical power to appliance.

Press down on the gas control knob in pilot position and simultaneously press the piezo igniter.

MILLIVOLT GENERATOR

PILOT HOOD

THERMOCOUPLE

TO TURN OFF GAS TO APPLIANCE

1. Set the thermostat to lowest setting.

2. Turn off all electric power to the appliance if service is to be performed.

3. Push in gas control knob slightly and turn clockwise to "OFF" position.

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

D. After Appliance is Lit

Initial Break-in Procedure

When you light your appliance, you may notice that it produces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process. Condensation on the glass is normal.

NOTE: The appliance should be run three to four hours on the initial start-up. Turn it off and let it cool completely. Remove and clean the glass. Replace the glass and run the appliance for an additional 12 hours. This will help to cure the products used in the paint and logs.

During this break-in period it is recommended that some windows in the house be opened for air circulation. This will help avoid setting off smoke detectors, and help eliminate any odors associated with the appliance’s initial burning.

WARNING

Fire Risk. High Temperatures.

Keep combustible household items away from appliance.

Do NOT obstruct combustion and ventilation air.

• Do NOT place combustible items on top of or in front of appliance.

• Keep furniture, draperies away from appliance.

CAUTION

• Prevent accidental appliance operation when not attended.

• Unplug or remove batteries from remote control if absent or if appliance will not be used for an extended period of time.

• Property damage possible from elevated temperatures.

CAUTION

Smoke and odors released during initial operation.

• Open windows for air circulation.

• Leave room during initial operation.

• Smoke may set off smoke detectors.

Smoke and odors may be irritating to sensitive individuals.

WARNING

Fire Risk. Keep combustible materials, gasoline and other ﬂ ammable vapors and liquids clear of appliance.

• Do NOT store ﬂ ammable materials in the appliance’s vicinity.

• Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter ﬂ uid or similar liquids in this appliance.

• Combustible materials may ignite.

E. Frequently Asked Questions

ISSUE SOLUTIONS

Condensation on the glass This is a result of gas combustion and temperature variations. As the appliance warms,

this condensation will disappear.

Blue ﬂ ames This is a result of normal operation and the ﬂ ames will begin to yellow as the appliance

is allowed to burn for 20 to 40 minutes.

Odor from appliance When ﬁ rst operated, this appliance may release an odor for the ﬁ rst several hours.

This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing. If appliance has not been used for some time, dust can build up and cause an odor.

Film on the glass This is a normal result of the curing process of the paint and logs. Glass should be

cleaned within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas appliance cleaner may be necessary. See your dealer.

Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down,

similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.

37Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

Troubleshooting

With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualiﬁ ed service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualiﬁ ed service technician.

Symptom Possible Cause Corrective Action

1. After repeated triggering of the piezo button, the spark ignitor will not light the pilot.

2. The pilot will not stay lit after carefully following the lighting instructions.

a. Defective ignitor. Check the spark at the electrode and pilot. If no spark and electrode

wire is properly connected, replace the ignitor.

b. Defective pilot or misaligned electrode (spark at electrode).

c. No gas or low gas pressure.

d. No LP in tank. Check the LP (propane) tank. You may be out of fuel. a. Defective thermo-

couple.

Using a match, light the pilot. If the pilot lights, turn off the pilot and trigger the piezo button again. If the pilot lights, an improper gas/air mixture caused the bad lighting and a longer purge period is recommended. If the pilot will not light, ensure the gap at the electrode and pilot is one-eighth (1/8) inch to have a strong spark. If the gas is OK, replace the pilot.

Check the remote shut-off valve from the appliance. Usually, there is a valve near the gas main. There can be more that one (1) valve from the appliance and the main.

Check that the pilot ﬂ ame impinges on the thermocouple. Clean and / or adjust the pilot for maximum ﬂ ame impingement.

Ensure that the thermocouple connection at the gas valve is fully inserted and tight (hand tighten plus 1/4 turn).

3. The pilot is burning, there is no gas to the burner, the valve knob is in the ON position, and the ON/OFF switch is in the ON position.

Disconnect the thermocouple from the valve, place one millivolt lead wire on the tip of the thermocouple and the other meter wire on the thermocouple copper lead. Start the pilot and hold the valve knob in. If the millivolt reading is less than 15mV, replace the thermocouple.

b. Defective valve. If the thermocouple is producing more than 15 millivolts, replace faulty

valve.

a. ON/OFF switch or wires defective.

b. Thermopile may not be generating sufﬁ cient millivoltage.

Check the ON/OFF switch and wires for proper connections. Place the jumper wires across the terminals at the switch. If the burner comes on, replace the defective switch. If the switch is OK, place the jumper wires across the switch wires at the gas valve. IF the burner comes on, the wires are faulty or connections are bad.

If the pilot ﬂ ame is not close enough physically to the thermopile, adjust the pilot ﬂ ame.

Be sure the wire connections from the thermopile at the gas valve terminals are tight and that the thermopile is fully inserted into the pilot bracket.

Check the thermopile with a millivolt meter. Take the reading at THTP&TP terminals of the gas valve. The meter should read 325 millivolts minimum, while holding the valve knob depressed in the pilot position, with the pilot lit, and the ON/OFF switch in the OFF position. Replace the faulty thermopile if the reading is below the speciﬁ ed minimum.

With the pilot in the ON position, disconnect the thermopile leads from the valve. Take a reading at the thermopile leads. The reading should be 325 millivolts minimum. Replace the thermopile if the reading is below the minimum.

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

Symptom Possible Cause Corrective Action

3. (Continued) c. Defective valve. Turn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter at the thermopile terminals. The millivolt meter should read greater than 125mV. If the reading is acceptable, and if the burner does not come on, replace the gas valve.

d. Plugged burner oriﬁ ce.

e. Wall switch or wires are defective.

4. Frequent pilot outage

problem.

a. Pilot ﬂ ame may be too high or too low, or blowing (high), causing safety pilot to drop out.

5. The pilot and main

burner extinguish while in operation.

a. No LP in tank. Check the LP (propane) tank. Reﬁ ll the fuel tank. b. Inner vent pipe

leaking exhaust gases back into the system.

c. Horizontal vent improperly pitched.

d. Bad thermopile or thermocouple.

e. Improper vent cap installation.

6. Glass soots. a. Flame impinge-

ment. b. Improper shutter

setting. c. Debris around

opening at base of burner.

7. Flame burns blue

and lifts off burner.

a. Insufﬁ cient oxygen being supplied.

Check the burner oriﬁ ce for stoppage. Remove stoppage.

Follow the corrective action in Symptom and Possible Cause 1.a. Check the switch and wiring. Replace where defective.

Clean and adjust the pilot ﬂ ame for maximum ﬂ ame impingement on thermocouple. Follow lighting instructions carefully.

Check for proper vent connection at ﬂ ue collar and all vent joints.

The horizontal vent cap should slope down only enough to prevent any water from entering the appliance.

Replace if necessary.

Check for proper installation and freedom from debris or blockage.

Adjust the log set so that the ﬂ ame does not excessively impinge on it. Check that logs are placed according to installation instructions.

Adjust the air shutter at the base of the burner.

Inspect the opening at the base of the burner. NO MATERIAL SHOULD BE PLACED IN THIS OPENING.

Ensure that the vent cap is installed properly and free of debris. Ensure that the vent system joints are tight and have no leaks.

Ensure that no debris has been placed at the base of, or in the area of the air holes in the center of the base pan beneath the burner.

Ensure that the glass is tightened properly on the appliance, particularly on top corners.

39Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

Maintaining and Servicing Your Appliance

Although the frequency of your appliance servicing and maintenance will depend on use and the type of installation, a qualiﬁ ed service technician should perform an appliance check-up at the beginning of each heating season.

WARNING

Risk of injury or property damage.

Before servicing:

• Turn off gas.

• Turn off electricity to appliance.

• Ensure appliance is completely cooled.

After servicing:

• Replace front and glass, if removed.

• Reseal and reinstall any venting removed for servicing.

WARNING

Annual inspection by qualiﬁ ed technician recommended.

Check:

• Condition of glass, glass assembly and glass seal.

• Obstructions of combustion and ventilation air.

• Obstructions of termination cap.

• Burner ignition and operation.

• Burner air shutter adjustment

• Gas connections and ﬁ ttings.

Clean:

• Glass

• Air passageways, grilles, control compartment

• Burner, burner ports. USE CAUTION WHEN CLEANING/

HANDLING CERAMIC BURNER.

Risk of:

• Fire

• Delayed ignition or explosion

• Exposure to combustion fumes

• Odors

CAUTION

Handle glass assembly with care.

NOTE: Clean glass after initial 3-4 hours operation. Longer operation without cleaning

glass may cause a permanent white ﬁ lm on glass.

When cleaning glass door:

• Avoid striking, scratching or slamming glass.

• Do NOT use abrasive cleaners.

• Use a hard water deposit glass cleaner on white ﬁ lm.

• Do NOT clean glass when hot.

• Turn off appliance after 3-4 hours of operation and ALLOW TO COOL.

• Remove and clean glass assembly.

• Replace glass assembly and operate appliance for additional 12 hours.

Refer to maintenance instructions.

WARNING

Inspect external vent cap regularly.

• Ensure no debris blocks cap.

• Combustible materials blocking cap may ignite.

• Restricted air ﬂ ow affects burner operation.

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

A. Maintenance Tasks

Inspect Maintenance Tasks

Doors 1. Inspect for scratches, dents or other damage and repair as necessary.

2. Verify no obstructions to air ﬂ ow.

3. Verify maintenance of proper clearance to combustible household objects.

Gasket Seal, Glass Assembly and Glass

Valve Compartment and Firebox Top

Logs 1. Inspect for broken, damaged, or missing logs. Replace as necessary.

Firebox 1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary .

Burner Ignition and Operation

Venting 1. Inspect venting for blockage or obstruction such as bird nests, leaves, etc.

Remote Controls 1. Verify operation of remote.

1. Inspect gasket seal and its condition.

2. Inspect glass for scratches and nicks that can lead to breakage when exposed to heat.

3. Conﬁ rm there is no damage to glass or glass frame, Replace as necessary.

4. Verify that latches engage properly and glass attachment components are intact and operating properly. Replace as necessary.

5. Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot be removed.

1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.

2. Remove any foreign objects.

3. Verify unobstructed air circulation.

2. Verify correct log placement and no ﬂ ame impingement causing sooting. Correct as neces- sary.

2. Replace appliance if ﬁ rebox has been perforated.

1. Verify burner is properly secured and aligned with pilot or igniter.

2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary. USE CAUTION WHEN CLEANING/HANDLING CERAMIC BURNER.

3. Replace ember material with new dime-size and shape pieces. Do not block ports or obstruct lighting paths.

4. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.

5. Inspect for lifting and other ﬂ ame problems.

6. Inspect oriﬁ ce for soot, dirt or corrosion.

7. Verify manifold and inlet pressures. Adjust regulator as required.

8. Inspect pilot ﬂ ame strength. Clean or replace oriﬁ ce as necessary.

9. Inspect thermocouple/thermopile sensor rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.

10. Verify millivolt output. Replace as necessary.

2. Conﬁ rm that termination cap remains clear and unobstructed by plants, etc.

3. Verify that termination cap clearance to subsequent construction (building additions, decks, fences or sheds) has been maintained.

4. Inspect for corrosion or separation.

5. Verify weather stripping, sealing and ﬂ ashing remains intact.

2. Replace batteries in remote transmitters and battery-powered receivers.

41Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

Reference Materials

A. Appliance Dimension Diagram

21-7/8 in. (556mm)

27-5/8 in. (701mm)

Dimensions are actual appliance dimensions. Use for reference only. For clearances refer to Section 3.

18 in. (457mm)

Figure 12.1

20-3/4 in. (526mm)

21-7/8 in. (556mm)

16-1/4 in. (414mm)

Figure 12.2

8-1/4 in. (211mm)

18-3/4 in. (477mm)

21-7/8 in. (556mm)

Figure 12.3

Figure 12.4

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

B. Vent Components Diagram

9-1/4 in.

(235mm)

SLP45-BK

6-1/2 in.

(165mm)

6-5/8 in.

(168mm)

6-3/8 in.

(162mm)

6-5/8 in.

(168mm)

6-3/8 in.

(162mm)

SLP90M

6-1/2 in.

(165mm)

9-5/8 in.

(244mm)

9-5/8 in.

(244mm)

17-24 in.

(432-610mm)

3-3/4 in.

(95mm)

SLP12AM

12-17 in.

(305-432mm)

11-3/4 in. (298mm)

SLP12M

23-3/4 in. (603mm)

6-1/2 in.

(165mm)

5-3/4 in.

(146mm)

6-5/8 in.

(168mm)

SLP6M

47-3/4 in.

(1213mm)

35-3/4 in. (908mm)

SLP4M

SLP6AM

4 in. (102 mm) inner pipe 6-5/8 in. (168 mm) outer pipe

Figure 12.2 SL-D Series Vent Components

SLP24M

SLP48MSLP36M

43Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

C. Vent Components List

Description

HHT SLP

M= Multi Pack (6)

Simpson

Dura-Vent

DirectVent Pro

4” Pipe Length, Galvanized SLP4M 4” Pipe Length, Black SLP4-BK 6” Pipe Length, Galvanized SLP6M 46-DVA-06 6” Pipe Length, Black SLP6-BK 46-DVA-06B 9” Pipe Length, Galvanized - 46-DVA-09 9” Pipe Length, Black - 46-DVA-09B 12” Pipe Length, Galvanized SLP12M 46-DVA-12 12” Pipe Length, Black SLP12-BK 46-DVA-12B 18” Pipe Length, Galvanized - 46-DVA-18 18” Pipe Length, Black - 46-DVA-18B 24” Pipe Length, Galvanized SLP24M 46-DVA-24 24” Pipe Length, Black SLP24-BK 46-DVA-24B 36” Pipe Length, Galvanized SLP36M 46-DVA-36 36” Pipe Length, Black SLP36-BK 46-DVA-36B 48” Pipe Length, Galvanized SLP48M 46-DVA-48 48” Pipe Length, Black SLP48-BK 46-DVA-48B Adjustable Length, 3”-6”, Black SLP6A-BK Adjustable Length, 3”-6”, Galvanized SLP6AM Adjustable Length, 3”-7”, Galvanized - 46DVA-08A Adjustable Length, 3”-7”, Black - 46DVA-08AB Adjustable Length, 3”-12”, Black SLP12A-BK Adjustable Length, 3”-12”, Galvanized SLP12AM Adjustable Length, 3”-14.5”, Galvanized - 46DVA-16A Adjustable Length, 3”-14.5”, Black - 46DVA-16AB Adjustable Length, 16”, Galvanized - 46DVA-16A Adjustable Length, 16”, Black - 46DVA-16AB 2’ Flexible Pipe Length SLP-FLEX-2 3’ Flexible Pipe Length SLP-FLEX-3 5’ Flexible Pipe Length SLP-FLEX-5 10’ Flexible Pipe Length SLP-FLEX-10 3” x 35’ Flex Extension - 2280 4” x 35’ Flex Extension - 2281 45° Elbow, Galvanized SLP45M 45° Elbow, Black SLP45-BK See Swivel 45° Elbow, Swivel, Galvanized - 46DVA-E45 45° Elbow, Swivel, Black - 46DVA-E45B

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

C. Vent Components List (continued)

Simpson

Dura-Vent

DirectVent Pro

Description

HHT SLP

M= Multi Pack (6)

woblE °09

Adjustable Flashing, 0/12-6/12 SLP-RF6M 46DVA-F6

Adjustable Flashing, 7/12-12/12 SLP-RF12M 46DVA-F12

Attic Insulation Shield, Adjustable 11”-20” - 46-DVA-IS

xoB troppuS lardehtaC

Co-Axial to Co-Lineal Appliance Connector - 46DVA-GCL

Decorative Ceiling Firestop - Black SLP-DCF-BK -

Firestop Spacer/Ceiling Firestop SLP-FSM 46DVA-FS

Flex Trap Cap with Firestop

Flex Trap Cap with Firestop and 30” Flex Pipe



SLP-FLEX-TRAP

SLP-FLEX-TRAP30

Masonry Chimney Conversion Kit - 46DVA-KMC

-PLSdnaB troppuS llaW

TERMINATION CAPS & KITS

Basic Horizontal Termination Kit (A) SLP-SK-BK 46DVA-KHA

Horizontal Square Termination Cap SLP-HHW2 46DVA-HC

eT lekronS

*Stove Adaptor Kit (Vertical Cap Kit) LINK-STOVE -

leviwS eeSM09PLSdezinavlaG ,woblE °09

leviwS eeSKB-09PLSkcalB ,woblE °09

09E-AVD64-dezinavlaG ,leviwS ,

B09E-AVD64-kcalB ,leviwS ,woblE °09

-M2SA-PLS”21 dleihS noitalusnI cittA

SC-AVD64KB-SCC-PLS

CD-AVD64-troppuS gnilieC

-SUIDAR-CRDrevoC suidaR evitaroceD

SE-AVD64-troppuS tesffO

-KB-TW-PLSkcalB ,elbmihT llaW tesffO

CS-AVD64MCS-PLSralloC mrotS

SW-AVD-64MSVH

TW-AVD64MSW-PLSkcalB ,elbmihT llaW

KG-AVD64-tiK noitanimreT reniL yenmihC

D64-)B( tiK noitanimreT latnoziroH

CHK-AV

41KNS-AVD64DKNS-KLS”41 noitanimreT lekronS

63KNS-AVD64-”63 noitanimr

Trapezoid Termination Kit (3-1/8”-4-3/4”) SLP-TRAP1 -

Trapezoid Termination Kit (5-1/4” X 9-1/4”) SLP-TRAP2

HCV-AVD64WHVT-PLSpaC noitanimreT lacitreV

This is not a complete list - contact individual manufacturer for a complete and detailed list

NOTES:

Before cutting any holes check pipe manufacturers current instructions.

Each pipe manufacturer has their own list of parts for kits.

SL is not interchangeable with SLP.

* Stove Adaptor Kit (Vertical Cap Kit) Includes 30’-4” À ex, adapters, wall thimble, masonry, ZC À ashing, 991DA vertical cap.

45Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

D. Service Parts

Gas Stove

SAPPHIRE-D-CSB, SAPPHIRE-D-MBK, SAPPHIRE-D-PMH,

SAPPHIRE-D-CWL (6/10-3/11)

SAPPHIRE-D

Part number list on following page.

Log Set Assembly

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

SAPPHIRE-DD. Service Parts

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.

ITEM DESCRIPTION COMMENTS PART NUMBER

Log Set Assembly SRV7055-013 Y 1 Log 1 2 Log 2 3 Log 3 4 Grill Rear Vent RV-SA-MBK

CSB 455-0370CSB

5 Top Vent Grill

CWL 455-0370CWL MBK 455-0370MBK PMH 455-0370PMH CSB

6 Top

CWL MBK

PMH 7 SLP Stove Adapter SLP-SAM 8 DV Adapter 7000-162 9 Relief Door Assembly 7010-003

10 Cast Retainer Assembly SRV7055-008 11 Cast Mount Side Top SRV7055-114 12 Side Heat Shield SRV7055-120

CSB

13 Side , Left or Right

CWL

MBK

PMH

14 Bafﬂ e Bracket 7010-137 15 Bafﬂ e 7010-136 Y 16 Refractory Assembly SRV7055-014 17 Glass Assembly 7010-017 Y 18 Door Assembly 7010-016 Y 19 Cast Retainer Front SRV7055-108 20 Front MBK

CSB

21 Front

CWL

MBK

PMH

CSB

22 Door Left

CWL

MBK

PMH

Additional service parts on following page

7055-124 7055-125 7055-126

SRV7055-101CSB SRV7055-101CWL SRV7055-101MBK SRV7055-101PMH

SRV7021-125CSB SRV7021-125CWL SRV7021-125MBK SRV7021-125PMH

SRV7055-123MBK SRV7055-103CSB SRV7055-103CWL SRV7055-103MBK SRV7055-103PMH SRV7055-107CSB SRV7055-107CWL SRV7055-107MBK SRV7055-107PMH

Stocked at Depot

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

SAPPHIRE-DD. Service Parts

ITEM DESCRIPTION COMMENTS PART NUMBER

CSB

23 Door, Right

CWL MBK

PMH 24 Cast Front Hook SRV7055-110 25 Glass Retainer 7010-121 26 Burner Plate Assembly 7010-022 27 Pilot Spacer 7031-256 28 Burner With Neck SRV7010-025 Y 29 Log Support Rear 7010-134 30 Draw Latch A1-10-501-10 229-0640 Y

SRV7055-105CSB SRV7055-105CWL SRV7055-105MBK SRV7055-105PMH

Stocked at Depot

31.1

31.2

31.3

31.4

31.1 Pilot, 3 Flame, Flush Mount 230-1781 Y

31.2 Shutter Assembly SRV7010-027 Y

31.3 Bulkhead 26457 Y

31.4 Bulkhead Stop 474-0090 32 Blower Bracket 7010-146 33 Blower Assembly BK-GAS 34 Blower Bracket Rear 7009-103 35 Adapter Gasket 460-0610 36 Gasket, Cover Plate 7010-160 37 Back Shield Support SRV7055-115 38 Valve, Gas, NG 230-0710 Y 39 Set Collar 1/4 229-0750 40 Adapter, Valve Extension 450-6330 41 Back Shield Lower SRV7055-112 42 Cast Retainer Rear SRV7055-109 43 Control Rod 455-0340 44 Back Shield Upper SRV7055-111 45 Knob, Rheostat (Black) Qty 2 req 100-512 Y 46 Switch, Rocker, On/Off 230-0730 Y 47 Piezo Ignitor 291-513 Y

Additional service parts on following page

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

D. Service Parts

ITEM DESCRIPTION COMMENTS PART NUMBER

Component Pack Assemblies Containing: On/Off Valve, LP Oriﬁ ce, Mineral Wool, LP Injector Pilot, Nut Kep, LP Regulator, Leveling Assemb;y, Snap Disc Bracket, Manual. Conversion label and Touch Up paint

3/8 Flare x 3/8 NPT Elbow 4021-045 Brass Elbow 17524 Cover Plate 7010-159 Door Retainer 7010-122 Flex Line 3/8 Flare x 22L 7000-197 Y Gasket Flue Collar 455-0660 Leveling Assembly 7000-000 Line, Gas, T6-18 450-6360 Magnet Round SRV7000-140 Y Mineral Wool, Bag 200-2550 On/Off Valve 15697 Y Oriﬁ ce N (.106) 19837 Y Oriﬁ ce LP .063 17236 Y Plate, Damper 468-0360 Snap Disc Bracket 7009-108

Touch up Paint

Wire Harness 7010-156

Conversion Kits

Conversion Kit NG NGK-30K Conversion Kit LP LPK-30K

Pilot Oriﬁ ce NG 842-4440 Pilot Oriﬁ ce LP 200-2630 Regulator NG 230-1570 Regulator LP 230-1520

Hardware Packs

Nut, Keps Lock, 10-32 Pkg of 40 226-0050/40 1/4-20 x .5 Button Head BO Pkg of 20 32328/20 M6x35 Gd Button Hd Rivet Pkg of 2 844-5750 Screw, 1/4-20 X 3/4 Pkg of 25 220-0080/25 Stud, PEM, 1/4-20 x 1 Pkg of 25 229-0010/25 Washer, 1/4 SAE Pkg of 24 28758/24 SMS #8 x 1/2 S-Grip BO Pkg of 40 12460/40

MBK SRV7055-005 CSB SRV7055-009 CWL SRV7055-010 PMH SRV7055-011

MBK 812-0910 CSB TOUCHUP-CSB CWL TOUCHUP-CWL PMH 855-1450

SAPPHIRE-D

Stocked at Depot

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

E. Limited Lifetime Warranty

y p

Hearth & Home Technologies Inc.

LIMITED LIFETIME WARRANTY

Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.

WARRANTY COVERAGE:

HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below.

WARRANTY PERIOD:

Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table.

The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.

Warranty Period HHT Manufactured Appliances and Venting

Parts Labor Gas Wood Pellet

EPA

Wood

Coal Electric Venting

Components Covered

All parts and material except as

1 Year

XXXXXXX

covered by Conditions,

Exclusions, and Limitations

listed

Igniters, electronic components,

and

lass

-installed blowers

2 years

XXX

XXXXX Factor

X Molded refractor

3 years

ears 1 year X X Castings and baffles

7 years 3 years X X X

ears

Limited

Lifetime

1 year X Burners, logs and refractory

3 yearsXXXXX Firebox and heat exchanger

XFire

HHT chimne

ots and burnpots

Manifold tubes,

and termination

anels

90 Days

4021-645C 12-29-10 Page 1 of 2

XXXXXXX

See conditions, exclusions, and limitations on next page.

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

All replacement parts

ond warranty period

E. Limited Lifetime Warranty (continued)

WARRANTY CONDITIONS:

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IURPDGHDOHURWKHUWKDQWKHGHDOHUIURPZKRP\RXRULJLQDOO\SXUFKDVHGWKHSURGXFW  &KHFNZLWK\RXUGHDOHULQDGYDQFHIRUDQ\FRVWVWR\RXZKHQDUUDQJLQJDZDUUDQW\FDOO7UDYHODQGVKLSSLQJFKDUJHV

IRUSDUWVDUHQRWFRYHUHGE\WKLVZDUUDQW\

WARRANTY EXCLUSIONS:

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 'DPDJHWRSULQWHGSODWHGRUHQDPHOHGVXUIDFHVFDXVHGE\ILQJHUSULQWVDFFLGHQWVPLVXVHVFUDWFKHVPHOWHGLWHPV

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LQFOXGHSDLQWZRRGSHOOHWDQGFRDOJDVNHWVILUHEULFNVJUDWHVIODPHJXLGHVOLJKWEXOEVEDWWHULHVDQGWKHGLVFRORU-

DWLRQRIJODVV

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SODLQWVUHODWHGWRWKLVQRLVHDUHQRWFRYHUHGE\WKLVZDUUDQW\

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WLRQDEXVHPLVXVHFRQWLQXHGRSHUDWLRQZLWKGDPDJHGFRUURGHGRUIDLOHGFRPSRQHQWVDFFLGHQWRULPSURSHUO\ LQFRUUHFWO\SHUIRUPHGUHSDLUVHQYLURQPHQWDOFRQGLWLRQVLQDGHTXDWHYHQWLODWLRQQHJDWLYHSUHVVXUHRUGUDIWLQJ FDXVHGE\WLJKWO\VHDOHGFRQVWUXFWLRQVLQVXIILFLHQWPDNHXSDLUVXSSO\RUKDQGOLQJGHYLFHVVXFKDVH[KDXVWIDQVRU IRUFHGDLUIXUQDFHVRURWKHUVXFKFDXVHVXVHRIIXHOVRWKHUWKDQWKRVHVSHFLILHGLQWKHRSHUDWLQJLQVWUXFWLRQV LQVWDOODWLRQRUXVHRIFRPSRQHQWVQRWVXSSOLHGZLWKWKHDSSOLDQFHRUDQ\RWKHUFRPSRQHQWVQRWH[SUHVVO\DXWKRUL]HG DQGDSSURYHGE\++7PRGLILFDWLRQRIWKHDSSOLDQFHQRWH[SUHVVO\DXWKRUL]HGDQGDSSURYHGE\++7LQZULWLQJ

DQGRULQWHUUXSWLRQVRUIOXFWXDWLRQVRIHOHFWULFDOSRZHUVXSSO\WRWKHDSSOLDQFH  1RQ++7YHQWLQJFRPSRQHQWVKHDUWKFRPSRQHQWVRURWKHUDFFHVVRULHVXVHGLQFRQMXQFWLRQZLWKWKHDSSOLDQFH  $Q\SDUWRIDSUHH[LVWLQJILUHSODFHV\VWHPLQZKLFKDQLQVHUWRUDGHFRUDWLYHJDVDSSOLDQFHLVLQVWDOOHG

 ++7¶VREOLJDWLRQXQGHUWKLVZDUUDQW\GRHVQRWH[WHQGWRWKHDSSOLDQFH¶VFDSDELOLW\WRKHDWWKHGHVLUHGVSDFH,QIRUPD-

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This warranty is void if:

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FKHPLFDOV2YHUILULQJFDQEHLGHQWLILHGE\EXWQRWOLPLWHGWRZDUSHGSODWHVRUWXEHVUXVWFRORUHGFDVWLURQEXEEOLQJ

FUDFNLQJDQGGLVFRORUDWLRQRIVWHHORUHQDPHOILQLVKHV  7KHDSSOLDQFHLVVXEMHFWHGWRSURORQJHGSHULRGVRIGDPSQHVVRUFRQGHQVDWLRQ  7KHUHLVDQ\GDPDJHWRWKHDSSOLDQFHRURWKHUFRPSRQHQWVGXHWRZDWHURUZHDWKHUGDPDJHZKLFKLVWKHUHVXOWRIEXW

QRWOLPLWHGWRLPSURSHUFKLPQH\RUYHQWLQJLQVWDOODWLRQ

LIMITATIONS OF LIABILITY:

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GRQRWDOORZH[FOXVLRQVRUOLPLWDWLRQRILQFLGHQWDORUFRQVHTXHQWLDOGDPDJHVVRWKHVHOLPLWDWLRQVPD\QRWDSSO\WR\RX

7KLVZDUUDQW\JLYHV\RXVSHFLILFULJKWV\RXPD\DOVRKDYHRWKHUULJKWVZKLFKYDU\IURPVWDWHWRVWDWH(;&(3772

7+((;7(173529,'('%</$:++70$.(612(;35(66:$55$17,(627+(57+$17+(:$55$17<

63(&,),('+(5(,17+('85$7,212)$1<,03/,(':$55$17<,6/,0,7('72'85$7,212)7+(

(;35(66(':$55$17<63(&,),('$%29(

4021-645C 12-29-10 Page 2 of 2

51Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

F. Contact Information

Please contact your Quadra-Fire dealer with any questions or concerns.

Quadra-Fire, a brand of Hearth & Home Technologies Inc.

7571 215th Street West, Lakeville, MN 55044

www.quadraﬁ re.com

For the location of your nearest Quadra-Fire dealer,

please visit www.quadraﬁ re.com.

NOTICE

DO NOT DISCARD THIS MANUAL

•

Important operating and maintenance instructions included.

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

We recommend that you record the following pertinent

information for your SAPPHIRE-D GAS STOVE

Date purchased/installed: Serial Number: Location on appliance: Dealership purchased from: Dealer phone:

DO NOT

DISCARD

Notes:

This product may be covered by one or more of the following patents: (United States) 5328356, 5601073, 5613487, 5647340, 5890485, 5941237, 5947112, 5996575, 6006743, 6019099, 6053165, 6145502, 6170481, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729 or other U.S. and foreign patents pending.

2000-945

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

Quadra-Fire SAPPHIRE-D-MBK, SAPPHIRE-D-PMH, SAPPHIRE-MBK, SAPPHIRE-D-CSB User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual