R
|
CB1200-I PELLET INSERT |
|
Owner’s Manual |
|
|
Installation and Operation |
|
|
Model: |
Tested and |
Beaverton |
CB1200I-B |
Listed by |
Oregon USA |
OMNITest Laboratories, Inc. |
||
|
C |
US |
|
CAUTION |
|
DO NOT DISCARD THIS MANUAL
• Important operating and |
• Read, understand and |
• Leave this manual with |
maintenance instruc- |
follow these instruc- |
party responsible for use |
tions included. |
tions for safe installa- |
and operation. |
|
tion and operation. |
|
DO |
NOT |
|
|
DISCARD |
WARNING
Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instructions could result in property damage, bodily injury or even death.
•Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
•Do not overfire - If any external part starts to glow, you are overfiring. Reduce feed rate. Overfiring will void your warranty.
•Comply with all minimum clearances to combustibles as specified. Failure to comply may cause house fire.
CAUTION
Tested and approved for wood pellets and shelled field corn fuel only. Burning of any other type of fuel voids your warranty.
WARNING
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during operation and cool down.
•Keep children away.
•CAREFULLY SUPERVISE children in same room as appliance.
•Alert children and adults to hazards of high temperatures.
•Do NOT operate with protective barriers open or removed.
•Keep clothing, furniture, draperies and other combustibles away.
CAUTION
Check building codes prior to installation.
•Installation MUST comply with local, regional, state and national codes and regulations.
•Consult local building, fire officials or authorities having jurisdiction about restrictions, installation inspection, and permits.
www.quadrafire.com |
7014-083C |
October 26, 2006 |
CB1200-I Pellet Insert
R
and Welcome to the Quadra-Fire Family!
Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance.
This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of our stoves, inserts and fireplaces. And yet we are oldfashioned when it comes to craftsmanship. Each unit is
meticulously fabricated and gold and nickel surfaces are hand-finished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection. From design, to fabrication, to shipping: Our guarantee of quality is more than a word, it’s QuadraFire tradition, and we proudly back this tradition with a Limited Lifetime Warranty.
We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.
|
With warm regards, |
|
||
___________________________ |
___________________________ |
_________________________ |
|
|
Alan Trusler |
Dan Henry |
|
||
Jason Olmstead |
Steve Tate |
|||
Vice President |
Vice President |
Vice President & |
||
Quadra-Fire |
||||
Dealer Channel |
Advanced Technolgies |
General Manager |
||
Brand Manager |
||||
|
|
|
CLEARANCE TO COMBUSTIBLES LABEL LOCATED INSIDE HOPPER LID
SERIAL NUMBER & MANUFACTURE DATE LABEL LOCATED UNDER TOP ON INSIDE OF HOPPER BODY
CAUTION: HOT WHILE IN OPERATION DO NOT TOUCH. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. SEE NAMEPLATE AND INSTRUCTIONS. Operate this unit with fuel hopper lid closed. Failure to do so may result in emissions products' combustion from the hopper under certain conditions. Maintain hopper seal in good condition. Do no over fill the hopper.
ATTENTION: CHAUD LORS DE L'OPÉRATION. NE PAS TOUCHER. GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE L'ESPACE DÉSIGNÉ DE L'INSTALLATION. LE CONTACT PEUT CAUSER DES BRÛLURES À LA PEAU. VOIR L'ÉTIQUETTE ET LES INSTRUCTIONS. Opérez cet appareil avec le couvercle de la trémie fermé. Le défaut de ne pas suivre les instructions peut résulter, sous certaines conditions, en une combustion des émissions des produits venant de la trémie. Ne pas remplir la trémie trop pleine.
Safety and clearance section located on inside of hopper lid./Serial Number section located under top on inside of hopper body.
La section se réfé dux distances et mescres de sécurité est située à l'intérieut du couvércle de la tré la bôitre à feu. La section du numéro de série est située en dessous du couvercle à l'intérieur de la trémie.
|
|
|
|
Listed by |
|
O-T L |
|
Beaverton |
|
|
Report Rapport |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||||||||
|
|
|
|
|
|
Oregon USA |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||||||||||||
|
|
|
|
C |
|
|
|
|
|
|
|
|
|
|
|
|
|
#061-S-13-2 |
|
|
1200-I Pellet Insert |
|
|
1445 Highway North, Colville, WA 99114 |
||||||||||||||||
|
|
|
|
OMNI-Test Laboratories, Inc. |
|
|
|
|
|
|
|
|
|
|
|
|
||||||||||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
www.quadrafire.com |
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Listed Solid Fuel Room Heater/Pellet Type Insert. Also suitable for |
|
Appareil de chauffage inséré de combustible solide/de type de boulettes. Accepté dans |
|
||||||||||||||||||||||||||||||||||
|
|
|
|
|||||||||||||||||||||||||||||||||||||
|
|
|
Mobile Home Installation. This appliance has been tested and listed for |
l'installation dans les maisons mobiles. |
Cet appareil |
a été |
testé et enregistré pour |
|||||||||||||||||||||||||||||||||
|
|
|
use in Manufactured Homes in accordance with OAR 814-23-9000 |
l'usage dans les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu'à 814-23-909. |
||||||||||||||||||||||||||||||||||||
|
|
|
through 814-23-909. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Testé à: ASTM |
1509, UL127, ULC S610, ULC C1482-M1990 Room Heating Pellet |
|||||||||||||||||
|
|
Tested to: ASTM E 1509, UL127, ULC S610, ULC C1482-M1990 Room |
Burning Type, APFI, (UM) 84-HUD POUR USAGE AVEC LES BOULETTES DE |
|||||||||||||||||||||||||||||||||||||
|
|
BOIS OU DE COMBUSTIBLE DE MAIS ÉCOSSÉ DES CHAMPS. |
|
|
|
|
|
|||||||||||||||||||||||||||||||||
|
|
Heating Pellet Burning Type, APFI, (UM) 84-HUD FOR USE ONLY WITH |
Consommahon maximale à l'entrée (sans pertes) 2.5 kg/h. |
|
|
|
|
|
|
|||||||||||||||||||||||||||||||
|
|
PELLETIZED WOOD OR SHELLED FIELD CORN FUEL. |
|
|
|
|
Puissance Électrique: 115 VAC, 60 Hz, Début 4.1 Amps, Courir 1.1 Amps, |
|||||||||||||||||||||||||||||||||
|
|
Input Rating Maximum 5.5 lb fuel/hr. |
|
|
|
|
|
|
|
|
|
|
Éloignez le fil électrique de l'appareil. Ne pas faire passer le fil électrique au |
|||||||||||||||||||||||||||
|
|
Electrical Rating: 115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 AMPS. |
|
dessus ou en dessous de l'appareil. |
|
|
|
|
|
|
|
|
||||||||||||||||||||||||||||
|
|
|
DANGER: Il y a risque de décharge électrique. Déconnectez le fil électrique de la |
|||||||||||||||||||||||||||||||||||||
|
|
Route power cord away from unit. Do not route cord under or in front of |
||||||||||||||||||||||||||||||||||||||
|
|
prise de contact avant le service. |
|
|
|
|
|
|
|
|
||||||||||||||||||||||||||||||
|
|
appliance. |
|
|
|
|
|
electrical |
|
shock. Disconnect |
power supply before |
Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible chez |
||||||||||||||||||||||||||||
|
|
DANGER: Risk of |
|
votre fournisseur. |
|
|
|
|
|
|
|
|
|
|||||||||||||||||||||||||||
|
|
servicing. Replace glass only with 5mm ceramic available from your dealer. |
|
|
|
E |
|
|
|
|
|
|
|
|
|
|||||||||||||||||||||||||
|
|
|
our allumer, monter la température du thermostat au dessus de la température de |
|||||||||||||||||||||||||||||||||||||
|
|
To start, set thermostat above room temperature, the stove will light |
la pièce, le poêle s'allumera |
automatiquement. |
Pour |
éteindre, |
descendre la |
|||||||||||||||||||||||||||||||||
|
|
automatically. To shutdown, set thermostat to below room temperature. For |
température du thermostat en dessous de la température de la pièce. Pour des |
|||||||||||||||||||||||||||||||||||||
|
|
further instruction refer to owner's manual.Keep viewing and ash removal doors |
instructions supplémentaires, référez vous au manuel du propriétaire. Gardez la |
|||||||||||||||||||||||||||||||||||||
|
|
|
L |
|
cendres fermées hermétiquement durant |
|||||||||||||||||||||||||||||||||||
|
|
tightly closed during operation. |
|
|
|
|
|
|
|
|
|
|
|
|
porte d'ouverture et la porte des |
|||||||||||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
l'opération. |
|
|
|
|
|
|
|
|
|
|
|
|||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
P |
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
asonry or *Zero Clearance Minimum Clearances to Combustible |
|
|
|
|
|
||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||||||||
|
|
|
|
|
|
|
|
|
|
|
MANTEL |
|
|
|
|
|
|
|
|
|
|
|
ou zéro distance foyer distances minimales à tout matériel combustible. |
|
|
|
|
|
||||||||||||
|
|
|
|
|
|
|
|
B |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Louvers to combustible wall |
6” (152mm) |
A Lucarne au mur combustible |
|
152mm |
||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Maçonnene |
|
|
12” (305mm) |
B Dessus de l'insert à la tablette de cheminée |
305mm |
|||||||||||
|
|
|
WALL |
|
|
|
|
|
|
|
|
|
|
|
|
C |
|
|
|
|
|
|
|
B Insert top to mantel |
||||||||||||||||
|
|
|
SIDE |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
C Front Facing |
|
|
3” (76mm) |
C Revêtement facial |
|
|
76mm |
|||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
D* Hearth Extension - Front |
6" (152mm) |
D* Protechion de sol - frontal |
|
152mm |
|||||||||||||
|
|
|
|
A |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
AE* Hearth Extension - Side |
8” (203mm) |
E* Protechon ole sol - côté |
|
|
203mm |
|||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
* ee hearth protection note above |
*Voir les notes sur la protechion ole sol ci-dessus. |
|||||||||||||||
|
|
|
|
|
E |
|
|
|
|
|
|
|
|
|
|
D |
|
|
|
|
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE |
250-4594 |
|
|
|
|
||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
S |
|
|
|
|
|
|
|
|
|
|
QUADRA-FIRE |
|
|
|
|
|
|||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
|
|
U.S. ENVIRONMENTAL PROTECTION AGENCY OMNI Test Laboratories, Inc., Beaverton, Or Report/Rapport 061-S-12-2 |
|
|
|
|
|
|
This model is exempt from EPA certification under 40 CFR 60.531 by definition [Wood Heater (A) "Air-to-Fuel Ratio"].
2006 2007 2008 JAN FEB MAR APR MAY JUNE JULY AUG SEPT OCT NOV DEC |
|
SERIAL NO. NUMÉRO DU |
|
|
|
|
007C |
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE |
Made in China/Fait Aux Chine |
250-4594 |
Test Lab & Report No.
Model Name
Manufactured Date
Serial Number
Page |
7014-083C |
October 26, 2006 |
R
CB1200-I Pellet Insert
TABLE OF CONTENTS
Section 1: Listing and Code Approvals
A. |
Appliance Certifications....................... |
4 |
B. |
Mobile Home Approved....................... |
4 |
C. |
Glass Specifications............................ |
4 |
D. |
Electrical Rating................................... |
4 |
E. BTU & Efficiency Specifications........... |
4 |
|
Section 2: Getting Started |
|
|
A. |
Design, Installation & Location |
|
|
Considerations.................................... |
5 |
B. |
Fire Safety........................................... |
5 |
C. |
Tools & Supplies Needed.................... |
6 |
D. |
Measuring Standards.......................... |
6 |
E. |
Inspect Appliance, Components |
|
|
and Pre-Check List.............................. |
6 |
Section 3: Dimensions & Clearances |
|
|
A. |
Appliance Dimensions......................... |
7 |
B. |
Clearances to Combustibles |
|
|
As A Built-In, UL and ULC................... |
8 |
C. |
Clearances to Combustibles, |
|
|
Masonry & Zero Clearance................. |
9 |
D. Minimum Opening for Factory |
|
|
|
Built Fireplace...................................... |
9 |
E. |
Masonry Minimum Opening................ |
10 |
F. |
Floor Protection................................... |
10 |
G. |
Calculating Alternate Floor |
|
|
Protection Material.............................. |
10 |
H. Removing Floor of Factory Built |
|
|
|
Fireplace.............................................. |
11 |
Section 4: Vent Information |
|
|
A. |
Chimney & Exhaust Connections......... |
12 |
B. |
Venting Termination Requirements..... |
12 |
C. |
Equivalent Feet of Pipe....................... |
13 |
D. |
Pipe Selection Chart............................ |
13 |
Section 5: Venting Systems |
|
|
A. Direct Connect with Outside Air........... |
14 |
|
B. Direct Connect without Outside Air...... |
14 |
|
C. Full Reline with Outside Air.................. |
15 |
|
Section 6: Mobile Home.................................. |
16 |
|
Section 7: Appliance Set-Up |
|
|
A. |
Rear Shrould Installation..................... |
17-18 |
B. |
Outside Air Kit..................................... |
19 |
C. |
Adjustable Hopper Option................... |
19 |
D. |
Grille Installation.................................. |
19 |
E. |
Adjustable Hearth Support.................. |
20 |
F. |
Panel & Trim........................................ |
21-22 |
G. |
Log Set Placement.............................. |
23 |
H. |
Thermostat Installation........................ |
23 |
Section 8: Operating Instructions |
|
|
A. Fuel Size & Material............................. |
24 |
|
B. |
General Operation Information............ |
24 |
C. |
Before Your First Fire.......................... |
25 |
D. |
Fuel Adjustment Control Rod.............. |
25 |
E. |
Starting Your First Fire........................ |
25 |
F. |
Fire Characteristics............................. |
25 |
G. |
Feed Rate Adjustment ........................ |
25 |
H. |
Ignition Cycles..................................... |
25 |
I. |
Frequently Asked Questions............... |
26 |
Section 9: Troubleshooting............................. |
27-29 |
|
Section 10: Maintaining & Servicing Appliance |
||
A. |
Proper Shutdown Procedure............... |
30 |
B. General Maintenance & Cleaning........ |
30-32 |
|
C. High Ash Content Maintenance........... |
32-33 |
|
D. |
Igniter Replacement............................. |
33 |
E. |
Glass Replacement............................. |
34 |
F. |
Baffle Removal.................................... |
34 |
Section 12: Reference Material |
|
|
A. |
Component Functions......................... |
35-36 |
B. |
Component Locations......................... |
37 |
C. |
Exploded Drawings............................. |
37-38 |
D. |
Service Parts & Accessories............... |
39-41 |
E. |
Service & Maintenance Log................ |
42 |
F. |
Warranty Policy................................... |
43 |
G. |
Contact Information............................. |
44 |
October 26, 2006 |
7014-083C |
Page |
CB1200-I Pellet Insert
Listing and Code Approvals
R
A. Appliance Certification |
E. BTU & Efficiency Specifications |
MODEL: |
1200-I Pellet Insert |
LABORATORY: |
OMNI Test Laboratories, Inc |
REPORT NO. |
061-S-13-2 |
TYPE: |
Solid Fuel Room Heater/Pellet Type |
|
Insert |
STANDARD: |
ASTM E1509, ULC S628 and ULC/ |
|
ORD-C1482 Room Heater Pellet Fuel |
|
Burning Type and (UM) 84-HUD, Mobile |
|
Home Approved |
B. Mobile Home Approved
This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided. The structural integrity of the mobile home floor, ceiling, and walls must be maintained. The appliance must be properly grounded to the frame of the mobile home and use only listed pellet vent, Class “L” or “PL” connector pipe. A Quadra-Fire Outside Air Kit must be installed in a mobile home installation.
Emissions Rating: |
.9 grams/hr |
*BTU Output: |
14,000 - 40,000 / hr |
Heating Capacity: |
up to 2,500 sq. ft. |
Hopper Capacity: |
60-75 lbs |
Fuel: |
Wood Pellets or Shelled Corn |
Shipping Weight: |
243 lbs |
*BTU output will vary, depending on the brand of fuel you use in your appliance. Consult your Quadra-Fire dealer for best results.
NOTE: Hearth & Home Technologies, manufacturer of this appliance, reserves the right to alter its products, their specifications and/or price without notice.
C. Glass Specifications
This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.
NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the
ASTM E1509, (UM) 84-HUD, ULC/ORD-C-1482
D. Electrical Rating
115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps
Page |
7014-083C |
October 26, 2006 |
R |
CB1200-I Pellet Insert |
|
|
|
|
2 Getting Started |
|
A.Design, Installation & Location Considerations
1.Appliance Location
Consideration must be given to safety, convenience, traffic flow, and the fact that the appliance will need a chimney and chimney connector. It is a good idea to plan your installation on paper, using exact measurements for clearances and floor protection, before actually beginning the installation. If you are not using an existing chimney, place the appliance where there will be a clear passage for a factory-built listed chimney through the outside wall or ceiling and roof.
Check with your local building code agency before you begin your installation. Be sure local building codes do not supersede UL specifications and always obtain a building permit so that insurance protection benefits cannot be unexpectedly cancelled. If any assistance is required during installation, please contact your local dealer.
We recommend that a qualified building inspector and your insurance company representative review your plans before and after installation.
2. Thermostat Location
The thermostat’s location will have some effect on the appliance’s operation. When the thermostat is located close to the appliance, it may require a slightly higher temperature setting to keep the rest of the house comfortable. If the thermostat location is in an adjacent room or on a different floor level, you will notice higher temperatures near the appliance.
CAUTION
•Do NOT connect this unit to a chimney flue servicing another appliance.
•Do NOT connect to any air distribution duct or system.
B. Fire Safety
Maintain the designated clearances to combustibles. Insulation must not touch the chimney. You must maintain the designated air space clearance around the chimney. This space around a chimney is necessary to allow natural heat removal from the area. Insulation in this space will cause a heat buildup, which may ignite wood framing. NOTE:
Clearances may only be reduced by means approved by the regulatory authority having jurisdiction.
To provide reasonable fire safety, the following should be given serious consideration:
1.Install at least one smoke detector on each floor of your home to ensure your safety. They should be located away from the heating appliance and close to the sleeping areas. Follow the smoke detector manufacturer’s placement and installation instructions, and be sure to maintain regularly.
2.A conveniently located Class A fire extinguisher to contend with small fires resulting from burning embers.
3.A practiced evacuation plan, consisting of at least 2 escape routes.
4.A plan to deal with a hopper fire as follows: In the event of a hopper fire:
a.Notify fire department.
b.Prepare occupants for immediate evacuation.
c.Close all openings into the appliance.
d.Unplug appliance.
e.While awaiting fire department, watch for ignition of adjacent combustibles from overheated vent pipe, hot embers or sparks from the chimney.
f.Pour a bucket of water into the appliance hopper.
WARNING
Fire Risk.
•Do not operate appliance before reading and understanding operating instructions.
Failure to operate appliance properly may cause a house fire.
October 26, 2006 |
7014-083C |
Page |
CB1200-I Pellet Insert
R
C. Tools And Supplies Needed
Tools and building supplies normally required for installation, unless installing into an existing masonry fireplace:
Reciprocating Saw |
Safety Glasses |
Hammer |
Framing Square |
Phillips Screw driver |
Electric Drill & Bits (1/4”) |
Tape Measure |
1/4” Self-Tapping Screws |
Plumb Line |
May also need: |
Level |
|
Framing Material |
Vent Support Straps |
Hi-temp Caulking Material |
Venting Paint |
Gloves |
|
D. Measuring Standards
1.Pipe measurements are from center line to center line.
2.Vertical terminations are measured to top of pipe.
Measure vertical |
clearances from |
this surface |
Measure horizontal |
clearances from |
this surface |
Figure 6.1
WARNING
Inspect appliance and components for damage. Damaged parts may impair safe operation.
•Do NOT install damaged components.
•Do NOT install incomplete components.
•Do NOT install substitute components.
Report damaged parts to dealer.
E. Inspect Appliance & Components and
Pre-Use Check List
1. |
|
Place the appliance in a location near the |
|
|
final installation area and follow the proce- |
|
|
dures below: |
2. |
|
Open the appliance and remove all the parts |
|
|
and articles packed inside the Component |
|
|
Pack. Inspect all the parts and glass for ship- |
|
|
ping damage. Contact your dealer if any irregu- |
|
|
larities are noticed. |
3. |
|
All safety warnings have been read and fol- |
|
|
lowed. |
4. |
|
This Owner’s Manual has been read. |
5. |
|
Floor protection requirements have been met. |
6. |
|
Venting is properly installed. |
7. |
|
The proper clearances from the appliance and |
|
|
chimney to combustible materials have been |
|
|
met. |
8. |
|
The masonry chimney is inspected by a profes- |
|
|
sional and is clean, or the factory built metal |
|
|
chimney is installed according to the manufac- |
|
|
turer’s instructions and clearances. |
9. |
|
The chimney meets the required minimum |
|
|
height. |
10. |
|
All labels have been removed from the glass |
|
|
door. |
11. |
|
Plated surfaces have been wiped clean, if |
|
|
applicable. |
12. |
|
Thermostat or remote has been installed. |
13. |
|
A power outlet is available nearby. |
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
•Installation and use of any damaged appliance.
•Modification of the appliance.
•Installation other than as instructed by Hearth & Home Technologies.
•Installation and/or use of any component part not approved by Hearth & Home Technologies.
•Operating appliance without fully assembling all components.
•Do NOT Overfire.
Or any such action that may cause a fire hazard.
Page |
7014-083C |
October 26, 2006 |
|
R |
CB1200-I Pellet Insert |
|
|
|
|
|
|
|
|
|
A.3 |
Dimensions and Clearances |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Appliance Dimensions |
|
|
|
40" (1016mm) |
|
29-1/4" (74 mm) |
|
22" (559mm) |
|
8- /4" |
|
(222mm) |
10- /4" |
1 " ( 0mm) |
(27 mm) |
|
|
12" ( 05mm) |
|
28-1/2" (724mm) |
Figure 7.1 - Top View
B
A
Figure 7.2 - Front View
Panel |
A |
B |
Standard |
30 inches (762mm) |
40 inches (1016mm) |
Large |
33 inches (838mm) |
50 inches (1270mm) |
|
|
|
|
12" |
|
|
|
|
( 05mm) |
|
|
|
|
13" |
|
|
|
|
( 0mm) |
|
|
|
|
10- /4" |
|
|
|
|
(27 mm) |
0" (762mm) |
22" (559mm) (Hopper Up) |
19-1/2" (495mm) |
(Hopper Down) |
25-1/2" |
(648mm) |
||||
11" (279mm) |
||||
|
|
|
|
11" |
|
|
|
|
(279mm) |
Figure 7.3 - Side View
October 26, 2006 |
7014-083C |
Page |
CB1200-I Pellet Insert
B. Clearance To Combustibles, UL and ULC
AS A BUILT-IN
Rear Shroud Kit, Part 811-0680 is Required for Built-In Installation (see pages 17-18 for installation instructions)
R
A |
D |
C |
B |
|
B |
C |
|
|
|
|
E |
0 inch (0mm) Clearance to Exposed Section and Face Trim
Figure 8.1 |
|
|
|
|
|
|
|
Inches |
Millimeters |
||
|
|
|
|
||
|
A |
Top of Shroud |
Top Vent |
3.0 |
76 |
|
|
|
Rear Vent |
0 |
0 |
|
B |
Sides of Inside Shroud |
Top or Rear Vent |
0 |
0 |
|
C |
Back of Inside Shroud |
Top Vent |
2.5 |
64 |
|
|
|
Rear Vent |
0 |
0 |
|
D |
Vent Pipe to Combustible |
Top or Rear Vent |
3.0 |
76 |
|
E |
From Outside Edge of |
|
0 |
0 |
|
|
Panel Set to Combustibles |
|
||
|
|
|
|
|
INSTALLED AS A BUILT-IN UNIT
Shown with Rear Vent and Optional Outside Air
Combustible |
WARNING |
|
Mantel |
Fire Risk. |
|
|
||
Shown with Hopper Extended |
Comply with all minimum clear- |
|
12 in |
ances to combustibles as speci- |
|
|
fied. |
|
|
Failure to comply may cause |
|
|
house fire. |
|
|
NOTE: |
|
|
• Illustrations reflect typical installations |
|
6 in |
and are FOR DESIGN PURPOSES |
|
ONLY. |
||
|
||
Rear Shroud |
• Illustrations/diagrams are not drawn to |
|
|
scale. |
|
Optional Outside |
• Actual installation may vary due to |
|
individual design preference. |
||
Air |
|
Figure 8.2
Page |
7014-083C |
October 26, 2006 |
R
CB1200-I Pellet Insert
C.Minimum Clearances To Combustibles for Masonry and Zero Clearance Fireplaces
|
MANTEL |
|
Face Trim |
|
B |
WALL |
|
SIDE |
C |
|
|
A |
|
E |
D |
Figure 9.1
|
|
Inches |
Millimeters |
A |
Louvers to combustible |
6 |
153 |
|
side wall |
|
|
B |
Insert top to mantel |
12 |
305 |
C |
Front Facing |
3 |
76 |
D |
Hearth Extension - Front |
6 |
153 |
E |
Hearth Extension - Sides |
8 |
203 |
D.Minimum Opening for Masonry and Zero Clearance Fireplaces for Built-In Using Rear Shroud
B |
C |
|
A |
||
|
||
|
D |
Figure 9.2
NOTE: A Quadra-Fire floor protector (Part 811-0730) is available through your dealer to be used as a floor protector for the section under the insert body only. Floor protection to front and sides of insert unit must be supplied in addition to this part.
|
|
Inches |
Millimeters |
A |
Rear Width |
22 |
558 |
B |
Depth |
15-1/2 |
393 |
C* |
Height - Top Vent |
25-1/2 |
647 |
|
Height - Rear Vent |
22-1/2 |
571 |
D |
Front Width |
29-1/4 |
743 |
*The size of your floor protector choice must be added to this dimension. If using Quadra-Fire floor protector, Part 811-0730, allow 1-1/2” (38mm).
October 26, 2006 |
7014-083C |
Page |
CB1200-I Pellet Insert |
R |
|
|
|
|
E. Masonry Minimum Opening |
G. Calculating Alternate Floor Protection Material |
B |
C |
|
A |
||
|
||
|
D |
|
Location |
Inches |
Millimeters |
A |
Rear Width |
22 |
558 |
B |
Depth |
13 |
330 |
C |
Height - Top Vent |
19-1/2 |
495 |
D |
Front Width |
29-1/4 |
743 |
F. Floor Protection
1. Zero Clearance Installations*
It is necessary to install a floor protection of non-combus- tible material with a R value of 3.0 (1 inch [25mm] minimum thickness with a “k” value of 0.58) or a 1 inch (25mm) air space between insert base and hearth.
2. Non-Zero Clearance Installations*
A non-combustible floor protector is required with a minimum R value of 3.0 (1 inch [25mm] minimum thickness with a “k” value of 0.58) extending 6 inches (153mm) in front of the insert and 8 inches (203mm) to each side of the door opening.
* See alternate floor protection worksheet.
Thermal Conductivity: k value
The k value indicates the amount of heat (in BTU’s) that will flow in 1 hour through 1 square foot of a uniform material 1 inch thick for each degree (F) of temperature difference from one side of the material to the other. The LOWER the k factor means less heat is being conducted through the non-combustible material to the combustible material beneath it. The k value of a material must be equal or smaller then the required k value to be acceptable.
(BTU) (inch) (foot2 (hour) (oF)
Thermal Resistance: R value
The R value is a measure of a material’s resistance to heat transfer. R value is convenient when more than one material is used since you can add the R values together, whereas you can not do this for k value. The HIGHER the R factor means less heat is being conducted through the non-com- bustible material to the combustible material beneath it. The R value of a material must be equal or larger then the required R value to be acceptable.
Converting k to R:
Divide 1 by k and multiply the results times the thickness in inches of the material.
R = 1/k x inches of thickness
Converting R to k:
Divide the inches of thickness by R. k = inches of thickness/R
Calculations:
Example: Floor protection requires k value of 0.84 and 3/4 inch thick.
Alternative material has a k value of 0.6 and is 3/4 inch thick.
Divide 0.6 by .75 = k value of 0.80. This k value is smaller than 0.84 and therefore is acceptable.
Page 10 |
7014-083C |
October 26, 2006 |
R
CB1200-I Pellet Insert
H.Removing Metal Floor of Factory-Built Firebox
•The firebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory-built firebox in order to gain minimum insert opening requirements.
•Any smoke shelves, shields and baffles may be removed from a factory-built firebox if attached with mechanical fasteners.
•The metal floor of the factory-built firebox may be removed to facilitate the installation of the insert only when a 1 inch (25mm) airspace is provided between the insert and the floor of outer wrap.
•If the floor is made of thin metal, we recommend using a Quarda-Fire floor protector, Part 811-0730, which is available through your dealer.
Starter hole
Mark area of floor to cut
Figure 11.1. Measure and mark the metal floor for cutting. With a drill, make a starter hole in each corner.
Keep sharp edge of metal floor away from power cord
Figure 11.3. Place the insert into the fac- tory-built firebox. Ensure that the power cord can not be damaged by the sharp metal edge. You may need to cut out a notch to accommodate the cord.
Figure 11.2. Using a saws-all, cut out the floor.
October 26, 2006 |
7014-083C |
Page 11 |
CB1200-I Pellet Insert |
|
R |
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
A.4 |
Vent Information |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|||
|
Chimney and Exhaust Connection |
B. Venting Termination Requirements |
||||
|
|
|
|
|
||
1. |
Chimney & Connector: Use 3 or 4 inch (76-102mm) |
|
CAUTION |
|
|
|
|
diameter type "L" or "PL" venting system. It can be vented |
|
|
|||
|
vertically or horizontally. |
|
Do not terminate vent in any enclosed or semi-enclosed |
|
|
|
|
|
|
|
|
||
2. |
Mobile Home: Approved for all listed pellet vent. Use |
|
area such as a carport, garage, attic, crawl space, under a |
|
||
|
listed double wall flue connector. A Quadra-Fire Outside |
|
sun deck or porch, narrow walkway or closely fenced area, |
|
||
|
Air Kit must be used with manufactured home installa- |
|
or any location that can build up a concentration of fumes |
|
||
|
tions. |
|
|
such as a stairwell, covered breezeway, etc. |
|
|
3. |
Residential: Use 24 gauge single wall flue connector or |
|
|
|
||
1. Termination must exhaust above air inlet elevation. It is |
||||||
|
listed double wall flue connector to Class A listed metal |
|
recommended that at least 60 inches (1524mm) of verti- |
|||
|
chimneys, or masonry chimneys meeting national and/or |
|
||||
|
|
cal pipe be installed when appliance is vented directly |
||||
|
local codes for solid fuel appliances. |
|
||||
|
|
through a wall. This will create a natural draft, which |
||||
|
|
|
|
|||
4. Install vent at clearances specified by the |
|
will help prevent the possibility of smoke or odor venting |
||||
|
vent manufacturer. |
|
into the home during a power outage. It will also keep |
|||
5. Secure exhaust venting system to the appliance with at |
|
exhaust from causing a nuisance or hazard by exposing |
least 3 screws. Also secure all connector pipe joints with |
people or shrubs to high temperatures. The safest and |
|
preferred venting method is to extend the vent vertically |
||
at least 3 screws through each joint. |
||
through the roof. |
||
|
NOTE: All pipe must be welded seam pipe whenever possible. Seal pipe joints with high temperature silicone (500°F [260°C] minimum rated only).
NOTE: Ifburningshelledfieldcorn,youmustuseapproved venting specifically designed for corn. Follow the instructions from the venting manufacturer.
WARNING
Fire Risk.
•Only LISTED venting components may be used.
•NO OTHER vent components may be used. Substitute or damaged vent components may impair safe operation.
WARNING
Vent surfaces get HOT, can cause burns if touched. Non-combustible shielding or guards may be required
2. Distance from doors and opening windows, or gravity or ventilation air inlets into building:
a.Not less than 48 inches (1219mm) below;
b.Not less than 48 inches (1219mm) horizontally from;
c.Not less than 12 inches (305mm) above.
3.Distance from permanently closed windows:
a.Not less than 12 inches (305mm) below, horizontally from or above.
4. Distance between bottom of termination and grade should be 12 inches (305mm) minimum. This is conditional upon plants in the area, and nature of grade surface. The grade surface must be a non-combustible material (i.e., rock, dirt). The grade surface must not be lawn. Distance between bottom of termination and public walkway should be 84 inches (2134mm) minimum.
5. Distance to combustible materials must be 24 inches (610mm) minimum. This includes adjacent buildings, fences, protruding parts of the structure, roof overhang, plants and shrubs, etc.
6.Termination Cap Location (Home Electrical Service)
•Side-to-side clearance is to be the same as minimum clearance to vinyl inside corners.
•Clearance of a termination cap below electrical service shall be the same as minimum clearance to vinyl soffits.
•Clearance of a termination cap above electrical service will be 12 inches (305mm) minimum.
•Location of the vent termination must not obstruct or interfere with access to the electrical service.
Page 12 |
7014-083C |
October 26, 2006 |
R
CB1200-I Pellet Insert
C. Equivalent Feet of Pipe
The table below can help you calculate the equivalent feet of pipe which is a method used to determine pellet vent size. See
Figure 13.1
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or your dealer.
Example of 3 Elbow-Rear Vent Termination Calculation
2 ft. |
Pellet Venting |
# of |
Feet of |
Multiplied |
Equivalent |
Components |
Component |
Elbows |
Pipe |
By |
Feet |
Equivalent Feet |
|
|
90o Elbow or Tee |
3 |
|
X |
5 |
15 |
ft. |
45o Elbow |
|
|
X |
3 |
|
Horizontal Pipe |
|
7 |
X |
1 |
7 |
|
|
Vertical Pipe |
|
2 |
X |
0.5 |
1 |
|
|
|
|
Total Equivalent Feet |
23 |
|
2 ft. |
|
|
|
|
|
|
|
2 ft. |
|
Note: This is a generic example and is not |
|||
|
|
|
intended to represent any specific fuel type. |
Figure 13.1
D. Pipe Selection Chart
The chart will help you in determing proper venting size according to the equivalent feet of pipe calcuated above and the altitude above sea level of this installation. See Figure 13.2.
Locate the calculated equivalent feet of pipe on the vertical left side of the chart. Move to the right horizontally on the chart until you reach your altitude above sea level.
If you fall below the diagonal line, 3 or 4 inch (76 to 102mm) pipe may be used. If it is anywhere above the diagonal line, a 4 inch (102mm) diameter pipe is requried.
The chart reveals that a 90° elbow is 5 times as restrictive to the flow of exhaust gases under positive pressure as 1 foot of horizontal pipe, and a foot of horizontal pipe is twice as restrictive as a foot of vertical pipe.
30 |
|
4 in. (102mm) Diameter Pipe Only |
|
|||||||
|
|
|
||||||||
20 |
|
|
|
|
|
|
|
|
|
|
Equivalent Pipe |
|
|
|
|
|
|
|
|
|
|
Length In Feet |
|
|
|
|
|
|
|
|
|
|
10 |
|
|
|
|
|
|
|
|
|
|
0 |
3 in. or 4 in. (76mm or 102mm) Diameter Pipe |
|
||||||||
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
||
1 |
ALTITUDE IN THOUSANDS OF FEET
Figure 13.2
October 26, 2006 |
7014-083C |
Page 13 |
CB1200-I Pellet Insert |
R |
Venting Systems |
|
A.5Direct Connect With Outside Air |
B. Direct Connect Without Outside Air |
NOTE: In Canada, only a full reline is allowed per ULC S-628, ORD ULC C1482.
Outside Air |
through |
Rear Wall |
NOTE; Use metal plate around exhaust vent pipe and seal all edges with non-flammable insulation such as fiberglass, mineral wool or ceramic material.
Do not use high temperature caulking materials to seal any edge to prevent future serviceability.
Figure 14.1
NOTE:
•Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY.
•Illustrations/diagrams are not drawn to scale.
•Actual installation may vary due to individual design preference.
CAUTION
Never draw outside combustion air from:
•Wall, floor or ceiling cavity
•Enclosed space such as an attic or garage
Figure 14.2
WARNING
Fire Risk.
Inspection of Chimney:
•Masonry chimney must be in good condition.
•Meets minimum standard of NFPA 211
•Factory-built chimney must be 6 inch (152mm) UL103 HT.
NOTE:
In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365.
Page 14 |
7014-083C |
October 26, 2006 |