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CB1200-I PELLET INSERT
DO NOT
DISCARD
O-T L
Tested and
Listed by
Portland
Oregon USA
OMNI-Test Laboratories, Inc.
C
US
Installation and Operation
CB1200MI-MBK
DO NOT DISCARD THIS MANUAL
• Important operating and
maintenance instruc-
tions included.
Owner’s Manual
Model:
NOTICE
•
Read, understand and
follow these instructions for safe installa-
tion and operation.
•
Leave this manual with
party responsible for use
and operation.
• Do not store or use gasoline or other am-
•
•
www.quadrare.com
WARNING
Please read this entire manual
before installation and use of this
pellet fuel-burning room heater.
Failure to follow these instructions
could result in property damage,
bodily injury or even death.
mable vapors and liquids in the vicinity of this
or any other appliance.
Do not overre - If any external part starts to
glow, you are overring. Reduce feed rate.
Overring will void your warranty.
Comply with all minimum clearances to com-
bustibles as specied. Failure to comply may
cause house re.
CAUTION
Tested and approved for wood pellets and shelled
eld corn fuel only. Burning of any other type of fuel
voids your warranty.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
• Alert children and adults to hazards of high
High temperatures may ignite clothing or other
ammable materials.
• Keep clothing, furniture, draperies and other ammable
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national
• Consult local building, re ofcials or authorities having jurisdic-
7014-188B
WARNING
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
replace.
temperatures.
materials away.
CAUTION
codes and regulations.
tion about restrictions, installation inspection, and permits.
February 3, 2010
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CB1200-I Pellet Insert
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and Welcome to the Quadra-Fire Family!
Safety and clearance section located on inside of hopper lid./Serial Number section located under top on inside of hopper body.
La section se réfé dux distances et mescres de sécurité est située à l'intérieut du couvércle de la tré la bôitre à feu.
La section du numéro de série est située en dessous du couvercle à l'intérieur de la trémie.
Listed Solid Fuel Room Heater/Pellet Type Insert. Also suitable for
Mobile Home Installation. This appliance has been tested and listed for
use in Manufactured Homes in accordance with OAR 814-23-9000
through 814-23-909.
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1200-I Pellet Insert
1445 Highway North, Colville, WA 99114
www.quadrafire.com
Tested to: ASTM E1509-95, UL127, ULC S628-93, ULC S610-M87,
ULC/ORD C1482-M1990, Room Heating Pellet Burning Type, (UM) 84-HUD
FOR USE
ONLY WITH PELLETIZED WOOD OR SHELLED FIELD CORN FUEL.
Input Rating Maximum 5.5 lb fuel/hr.
Electrical Rating:
115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 AMPS.
Route power cord away from unit. Do not route cord under or in front of
appliance.
DANGER:
Risk of electrical shock. Disconnect power supply before
servicing. Replace glass only with 5mm ceramic available from your dealer.
To start, set thermostat above room temperature, the stove will light
automatically. To shutdown, set thermostat to below room temperature. For
further instruction refer to owner's manual
.
Keep viewing and ash removal doors
tightly closed during operation.
Masonry or Zero Clearance Minimum Clearances to Combustible
Maçonnene ou zéro distance foyer distances minimales à tout matériel combustible.
7014-080C
U.S. ENVIRONMENTAL PROTECTION AGENCY OMNI Test Laboratories, Inc., Beaverton, Or Report/Rapport 061-S-12-2
This model is exempt from EPA certification under 40 CFR 60.531 by definition [Wood Heater (A) "Air-to-Fuel Ratio"].
7014-080C
1200-I PELLET INSERT
A Louvers to combustible wall
B Insert top to mantel
C Front Facing
D* Hearth Extension - Front
E* Hearth Extension - Side
6” (152mm)
12” (305mm)
3” (76mm)
6" (152mm)
8” (203mm)
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE
SERIAL NO.
/ NUMÉRO DU
Report / Rapport
#061-S-13-2
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE
Made in China/Fait Aux Chine
Testé à: ASTM E1509-95, UL127, ULC628-M93, ULC S610-M87, ULC/ORD
C1482-M1990, Room Heating Pellet Burning Type, (UM) 84-HUD POUR USAGE
AVEC LES BOULETTES DE BOIS OU DE COMBUSTIBLE DE MAIS ÉCOSSÉ DES
CHAMPS.
Consommahon maximale à l'entrée (sans pertes) 2.5 kg/h.
Puissance Électrique: 115 VAC, 60 Hz, Début 4.1 Amps, Courir 1.1 Amps,
Éloignez le fil électrique de l'appareil. Ne pas faire passer le fil électrique au
dessus ou en dessous de l'appareil.
DANGER: Il y a risque de décharge électrique. Déconnectez le fil électrique de la
prise de contact avant le service.
Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible chez
votre fournisseur.
Pour allumer, monter la température du thermostat au dessus de la température de
la pièce, le poêle s'allumera automatiquement. Pour éteindre, descendre la
température du thermostat en dessous de la température de la pièce. Pour des
instructions supplémentaires, référez vous au manuel du propriétaire. Gardez la
porte d'ouverture et la porte des cendres fermées hermétiquement durant
l'opération.
Appareil de chauffage inséré de combustible solide/de type de boulettes. Accepté dans
l'installation dans les maisons mobiles. Cet appareil a été testé et enregistré pour
l
'usage dans les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu'à 814-23-909.
*See hearth protection note above
A Lucarne au mur combustible
B Dessus de l'insert à la tablette de cheminée
C Revêtement facial
D* Protechion de sol - frontal
E* Protechon ole sol - côté
*Voir les notes sur la protechion ole sol ci-dessus.
152mm
305mm
76mm
152mm
203mm
QUADRA-FIRE
SIDE WALL
A
B
C
D
E
CAUTION:
HOT WHILE IN OPERATION DO NOT TOUCH. KEEP CHILDREN, CLOTHING AND FURNITURE
AWAY. CONTACT MAY CAUSE SKIN BURNS. SEE NAMEPLATE AND INSTRUCTIONS. Operate this unit with
fuel hopper lid closed. Failure to do so may result in emissions products' combustion from the hopper
under certain conditions. Maintain hopper seal in good condition. Do no over fill the hopper.
ATTENTION:
CHAUD LORS DE L'OPÉRATION. NE PAS TOUCHER. GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE
L'ESPACE DÉSIGNÉ DE L'INSTALLATION. LE CONTACT PEUT CAUSER DES BRÛLURES À LA PEAU. VOIR L'ÉTIQUETTE ET LES
INSTRUCTIONS. Opérez cet appareil avec le couvercle de la trémie fermé. Le défaut de ne pas suivre les instructions peut résulter,
sous certaines conditions, en une combustion des émissions des produits venant de la trémie. Ne pas remplir la trémie trop pleine.
MANTEL
2009 2010 2011 JAN FEB MAR APR MAY JUNE JULY AUG SEPT OCT NOV DEC
SAMPLE
007C
O-T L
Tested and
Listed by
Portland
Oregon USA
OMNI-Test Laboratories, Inc.
C
US
Hearth & Home Technologies welcomes you to our tradition
of excellence! In choosing a Quadra-Fire appliance, you
have our assurance of commitment to quality, durability, and
performance.
This commitment begins with our research of the market,
including ‘Voice of the Customer’ contacts, ensuring we
make products that will satisfy your needs. Our Research
and Development facility then employs the world’s most
advanced technology to achieve the optimum operation of
our stoves, inserts and replaces. And yet we are old-fashioned when it comes to craftsmanship. Each unit is meticu-
lously fabricated and surfaces are hand-nished for lasting
beauty and enjoyment. Our pledge to quality is completed
as each model undergoes a quality control inspection.
From design, to fabrication, to shipping:
We wish you and your family many years of enjoyment in
the warmth and comfort of your hearth appliance. Thank
you for choosing Quadra-Fire.
NOTE: Consult insurance carrier, local building inspector, re
ofcials or authorities having jurisdiction over restrictions,
installation inspection and permits.
CLEARANCE TO COMBUSTIBLES LABEL LOCATED INSIDE HOPPER LID
SERIAL NUMBER & MANUFACTURE DATE LABEL LOCATED UNDER TOP ON INSIDE OF HOPPER BODY
Test Lab &
Report No.
Model Name
Page 2
7014-188B
Manufactured Date
Serial Number
February 3, 2010
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CB1200-I Pellet Insert
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Indicates practices which may cause damage to the replace or to property.
TABLE OF CONTENTS
Section 1: Listing and Code Approvals
A. Appliance Certications ......................4
B. Mobile Home Approved ......................4
C. Glass Specications ............................4
D. Electrical Rating ..................................4
E. BTU & Efciency Specications ..........4
Section 2: Getting Started
A. Design, Installation & Location
Considerations ....................................5
B. Locating Your Appliance & Chimney ..6
C. Thermostat Location ...........................6
D. Draft ....................................................6
E. Negative Pressure ..............................6
B. Fire Safety ..........................................7
C. Tools & Supplies Needed ................... 7
D. Inspect Appliance, Components
and Pre-Check List .............................7
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................8
B. Clearances to Combustibles
As A Built-In, UL and ULC ..................9
C. Clearances to Combustibles,
Masonry & Zero Clearance .................10
D. Minimum Opening for Factory
Built Fireplace .....................................10
E. Masonry Minimum Opening ................10
F. Floor Protection ..................................10
G. Calculating Alternate Floor
Protection Material ..............................11
H. Prefabricated Metal Chimney .............11
I. Removing Floor of Factory Built
Fireplace .............................................12
J. Altering Factory-Built Fireplace ...........12
Section 6: Mobile Home ..................................17
Section 7: Appliance Set-Up
A. Rear Shroud Installation .....................18-19
B. Outside Air Kit .....................................20
C. Adjustable Hopper Option...................20
D. Grille Installation ................................. 20
E. Adjustable Hearth Support..................21
F. Panel & Trim .......................................22-23
G. Brick Set Installation ...........................24
H. Brick Clip Installation ...........................24
I. Log Set Placement ..............................25
J. Thermostat Installation ........................ 25
Section 8: Operating Instructions
A. Fuel Size, Material & Storage .............26
B. General Operation Information ...........27
C. Before Your First Fire .........................27
D. Starting Your First Fire ........................27
E. Fire Characteristics .............................28
F. Feed Rate Adjustment .......................28
G. Ignition Cycles ....................................28
H. Frequently Asked Questions...............29
Section 9: Troubleshooting ............................31-32
Section 10: Maintaining & Servicing Appliance
A. Proper Shutdown Procedure ...............33
B. Quick Reference Maintanence Chart ..33
C. General Maintenance & Cleaning .......33-36
D. High Ash Content Maintenance .......... 37
E. Glass Replacement .............................38
F. Igniter Replacement ............................39
G. Bafe Removal ....................................39
Section 4: Vent Information
A. Chimney & Exhaust Connections ........13
B. Venting Termination Requirements .... 13
C. Equivalent Feet of Pipe.......................14
D. Pipe Selection Chart ...........................14
Section 5: Venting Systems
A. Full Reline with Outside Air-Horizontal 15
B. Full Reline with Outside Air-Vertical ....16
February 3, 2010
Section 12: Reference Material
A. Component Functions.........................40-41
B. Component Locations .........................42
C. Exploded Drawings .............................43
D. Service Parts & Accessories...............44-48
E. Service & Maintenance Log ................49
E. Warranty Policy ................................... 50-51
F. Contact Information ............................52
7014-188B
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Listing and Code Approvals
1
A. Appliance Certication
MODEL: 1200-I Pellet Insert
LABORATORY: OMNI Test Laboratories, Inc
REPORT NO. 061-S-13-2
TYPE: Solid Fuel Room Heater/Pellet Fuel
Burning Type Insert
STANDARD: ASTM E1509-95, ULC S628-93, ULC
S610-M87, ULC S628-M93 and ULC/
ORD-C1482-M1990 Room Heater Pellet
Fuel Burning Type and (UM) 84-HUD,
Mobile Home Approved
NOTE: This installation must conform with local codes. In
the absence of local codes you must comply with the ASTM
E1509-95, ULC S628-93, ULC S610-M87, ULC/ORD-C1482-M1990, (UM) 84-HUD.
B. Mobile Home Approved
This appliance is approved for mobile home installations
when not installed in a sleeping room and when an outside
combustion air inlet is provided. The structural integrity of the
mobile home oor, ceiling, and walls must be maintained.
The appliance must be properly grounded to the frame of
the mobile home and use only listed pellet vent, Class “L”
or “PL” connector pipe. A Quadra-Fire Outside Air Kit must
be installed in a mobile home installation.
Note: This appliance is also approved for installation
into a shop.
C. Glass Specications
This appliance is equipped with 5mm ceramic glass. Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
E. BTU & Efciency Specications
Emissions Rating: .9 grams/hr
*BTU Output: 14,000 - 40,000 / hr
Heating Capacity: up to 2,500 sq. ft. depending
on climate zone
Hopper Capacity: 60-75 lbs
Fuel: Wood Pellets or Shelled Corn
Shipping Weight: 243 lbs
*BTU output will vary, depending on the brand of fuel you
use in your appliance. Consult your Quadra-Fire dealer
for best results.
WARNING! Risk of Fire! Hearth
claims any responsibility for, and the warranty and agency
listing will be voided by the above actions.
DO NOT:
• Install or operate damaged appliance
• Modify appliance
• Install other than as instructed by Hearth & Home
Technologies
• Operate the appliance without fully assembling all
components
• Overre
• Install any component not approved by Hearth &
Home Technologies
• Install parts or components not Listed or approved.
Improper i
maintenance can cause injury or property damage.
Forassistanceoradditionalinformation,consultaqualied
installer, service agency or your dealer.
nstallation, adjustment, alteration, service or
& Home Technologies dis-
D. Electrical Rating
115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps
NOTE: Some generator or battery back-up systems
may not be compatable with the micro-processor electronics on this appliance. Please consult the power
supply manufacturer for compatable systems.
Page 4
7014-188B
NOTE: Hearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products,
their specications and/or price without notice.
Quadra-Fire is a registered trademark
of Hearth & Home Technologies.
February 3, 2010
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CB1200-I Pellet Insert
Marginal Location:
• Below peak
Location NOT recommended:
• Not the highest point of the roof
• Wind loading possible
Multi-level Roofs
Windward
Leeward
Recommended:
Outside Air Intake
on windward side
NOT recommended:
Outside Air Intake
on leeward side
Recommended Location:
• Above peak
Recommended:
• Insulated exterior chase
in cooler climates
Recommended Location:
• Above peak
• Inside heated space
Location NOT recommended:
• Too close to tree
• Below adjacent structure
• Lower roof line
• Avoid outside wall
Marginal Location:
• Wind loading possible
2
Getting Started
A. Design, Installation & Location Consider-
ations
1. Appliance Location
NOTICE: Check
• Installation MUST comply with local, regional, state and
national codes and regulations.
Consult insurance carrier, local building inspector, re
•
ofcials or authorities having jurisdiction over restrictions,
installation inspection and permits.
It is a good idea to plan your installation on paper, using
exact measurements for clearances and oor protection,
before actually beginning the installation
Consideration must be given to:
• Safety, convenience, trafc ow
• Placement of the chimney and chimney connector.
• If you are not using an existing chimney, place the appli-
ance where there will be a clear passage for a factorybuilt listed chimney through the ceiling and roof.
• Installing an optional outside air kit would affect the loca-
tion of the vent termination.
building codes prior to installation.
Since pellet exhaust can contain ash, soot or sparks, you
must consider the location of:
• Windows
• Air Intakes
• Air Conditioner
• Overhang, softs, porch roofs, adjacent walls
• Landscaping, vegetation
When locating vent and venting termination, vent above roof
line when possible.
Warning! Risk of Fire Damaged parts could impair safe
operation. Do NOT install damaged, incomplete or substitute
components.
CAUTION!
Ifburningshelledeldcorn,youmustuse ap-
provedventingspecicallydesignedforcorntopreventcorrosion or degradation. Follow the instructions from the venting
manufacturer.
NOTICE: Locating the appliance in a location of
considerable air movement can cause intermittent smoke
spillage from appliance. Do not locate appliance near:
• Frequently open doors
• Central heat outlets or returns
Figure 5.1
February 3, 2010
7014-188B
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B. Locating Your Appliance & Chimney
Loc a tion of the appli a nce and chimn e y will affe c t
performance.
• Install through the warm airspace enclosed by the building
envelope. This helps to produce more draft, especially
during lighting and die-down of the re.
• Penetrate the highest part of the roof. This minimizes the
effects of wind loading.
• Locate termination cap away from trees, adjacent
structures, uneven roof lines and other obstructions.
• Minimize the use of chimney offsets.
• Consider the appliance location relative to oor and ceiling
and attic joists.
• Take into consideration the termination requirements on
Page 11.
CAUTION
• DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE
SERVICING ANOTHER APPLIANCE.
• DO NOT CONNECT TO ANY AIR DISTRIBUTON DUCT
OR SYSTEM.
C. Thermostat Location
The thermostat’s location will have some effect on the
appliance’s operation. When the thermostat is located close
to the appliance, it may require a slightly higher temperature
setting to keep the rest of the house comfortable. If the
thermostat location is in an adjacent room or on a different
oor level, you will notice higher temperatures near the
appliance.
D. Draft
Draft is the pressure difference needed to vent appliances
successfully. When an appliance is drafting successfully, all
combustion byproducts are exiting the home through the
chimney.
Considerations for successful draft include:
• Preventing negative pressure
• Location of appliance and chimney
NOTICE: Hearth & Home Technologies assumes no
responsibility for the improper performance of the chimney
system caused by:
• Inadequate draft due to environmental conditions
• Downdrafts
Tight sealing construction of the structure
•
• Mechanical exhausting devices
E. Negative Pressure
WARNING! Risk of Asphyxiation! Negative pressure can
cause spillage of combustion fumes and soot.
Negative pressure results from the imbalance of air available for the appliance to operate properly. It can be stron-
gest in lower levels of the house.
Causes include:
• Exhaust fans (kitchen, bath, etc.)
Range hoods
•
• Combustion air requirements for furnaces, water heaters
and other combustion appliances
• Clothes dryers
•
Location of return-air vents to furnace or air conditioning
• Imbalances of the HVAC air handling system
• Upper level air leaks such as:
- Recessed lighting
- Attic hatch
- Duct leaks
To minimize the effects of negative air pressure:
• Install the outside air kit with the intake facing prevailing
winds during the heating season
• Ensure adequate outdoor air for all combustion appliances
and exhaust equipment
• Ensure furnace and air conditioning return vents are not
located in the immediate vicinity of the appliance
• Avoid installing the appliance near doors, walkways or
small isolated spaces
• Recessed lighting should be a “sealed can” design
• Attic hatches weather stripped or sealed
• Attic mounted duct work and air handler joints and seams
taped or sealed
WARNING
Fire Hazard.
• Do not operate appliance before reading
and understanding operating instructions.
• Failure to operate appliance properly may
cause a house re.
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7014-188B
February 3, 2010
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CB1200-I Pellet Insert
F. Fire Safety
To provide reasonable re safety, the following should be
given serious consideration:
• Install at least one smoke detector on each oor of your
home.
• Locate smoke detector away from the heating appliance
and close to the sleeping areas.
• Follow the smoke detector manufacturer’s placement and
installation instructions and maintain regularly.
• Conveniently locate a Class A re extinguisher to contend
with small res.
• In the event of a hopper re:
• Evacute the house immediately.
• Notify re department.
WARNING
Inspect appliance and components for
damage. Damaged parts may impair safe
operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
• Installation and use of any damaged appliance.
• Modication of the appliance.
• Installation other than as instructed by Hearth & Home
Technologies.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
• O pera ting ap pli ance wi tho ut ful ly ass embl ing al l
components.
• Operating appliance without legs attached (if supplied with
unit).
• Do NOT Overre
Or any such action that may cause a re hazard.
G. Tools And Supplies Needed
Tools and building supplies normally required
for installation, unless installing into an existing
masonry replace:
Reciprocating Saw
Channel Locks
Hammer
Phillips Screwdriver
Safety Glasses
Framing Square
Electric Drill & Bits (1/4”)
1/4” Self-Tapping Screws
Tape Meausre
Plumb Line
Level
Framing Material
May also need:
Vent Support Straps
Venting Paint
Hi-temp Caulking Material
Gloves
H. Inspect Appliance & Components and
Pre-Use Check List
1. Place the appliance in a location near the
nal installation area and follow the proce-
dures below:
2. Open the appliance and remove all the parts
and articles packed inside the Component
Pack. Inspect all the parts and glass for shipping damage. Contact your dealer if any irregu-
larities are noticed.
3. All safety warnings have been read and fol-
lowed.
4. This Owner’s Manual has been read.
5. Floor protection requirements have been met.
6. Venting is properly installed.
7. The proper clearances from the appliance and
chimney to combustible materials have been
met.
8. The masonry chimney is inspected by a profes-
sional and is clean, or the factory built metal
chimney is installed according to the manufac-
turer’s instructions and clearances.
9. The chimney meets the required minimum
height.
10.
11. Plated surfaces have been wiped clean, if
12. Thermostat or remote has been installed.
13. A power outlet is available nearby.
All labels have been removed from the glass
door.
applicable.
February 3, 2010
7014-188B
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B
A
30 in. (762mm)
22 in. (559mm)
19-1/2 in. (495mm)
11in.
(279mm)
11"
(279mm)
25-1/2 in.
(648mm)
12 in.
(305mm)
13 in.
(330mm)
10-3/4 in.
(273mm)
(Hopper Up)
(Hopper Down)
C
L
22 in. (559mm)
29-1/4 in. (743mm)
8-3/4 in.
(222mm)
40 in. (1016mm)
13 in. (330mm)
12 in. (305mm)
28-1/2 in. (724mm)
10-3/4 in.
(273mm)
Dimensions and Clearances
3
A. Appliance Dimensions
Figure 8.1 - Top View
Figure 8.2 - Front View
Panel A B
Standard 30 inches (762mm) 40 inches (1016mm)
Large 33 inches (838mm) 50 inches (1270mm)
Page 8
Figure 8.3 - Side View
7014-188B
February 3, 2010
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B. Clearance To Combustibles, UL and ULC
12 in.
(305mm)
Rear Shroud
6 in.
(152mm)
Shown with Hopper Extended
Optional Outside
Air
Combustible
Mantel
B
D
C
E
B
C
A
AS A BUILT-IN
Rear Shroud Kit is Required for Built-In Installation
0 INCH (0mm) CLEARANCE TO ExPOSED SECTION AND FACE TRIM
Figure 9.1
A Top of Shroud Top Vent 3.0 76
B Sides of Inside Shroud Top or Rear Vent 0 0
C Back of Inside Shroud Top Vent 2.5 64
D Vent Pipe to Combustible Top or Rear Vent 3.0 76
CB1200-I Pellet Insert
Rear Vent 0 0
Rear Vent 0 0
Figure 9.2
INSTALLED AS A BUILT-IN UNIT
Shown with Rear Vent and Optional Outside Air
NOTICE:
Please note that while the minimum clear-
ance for the termination cap is 6 inches
(152mm) there is the possibly of soot
buildup around the termination area. If this
occurs we suggest to move the termination
further away from the house to prevent it.
WARNING
Fire Risk.
Comply with all minimum clear-
ances to combustibles as specied.
Failure to comply may cause house re.
NOTE:
• Illustrations reect typical installations and
are FOR DESIGN PURPOSES ONLY.
• Illustrations/diagrams are not drawn to
scale.
• Actual installation may vary due to
individual design preference.
February 3, 2010
7014-188B
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A
B
C
D
SIDE WALL
MANTEL
D
C
E
A
B
Face Trim
A
B
C
D
C. Minimum Clearances To Combustibles for
Masonry and Zero Clearance Fireplaces
Figure 10.1
Inches Millimeters
A Louvers to combustible
6 153
side wall
B Insert top to mantel 12 305
C Top to Face Trim 3 76
D Hearth Extension - Front 6 153
E Hearth Extension - Sides 8 203
D. Minimum Opening for Masonry and Zero
Clearance Fireplaces for Built-In Using
Rear Shroud
E. Masonry Minimum Opening
Location Inches Millimeters
A Rear Width 22 558
B Depth 13 330
C Height - Top Vent 19-1/2 495
D Front Width 29-1/4 743
F. Floor Protection
1. Zero Clearance Installations*
It is necessary to install a oor protection of non-combus-
tible material with a R value of 3.0 (1 inch [25mm] minimum
thickness with a “k” value of 0.58) or a 1 inch (25mm) air
space between insert base and hearth.
2. Non-Zero Clearance Installations*
A non-combustible oor protector is required with a mini-
mum R value of 3.0 (1 inch [25mm] minimum thickness with
a “k” value of 0.58) extending 6 inches (153mm) in front of
the insert and 8 inches (203mm) to each side of the door
opening.
* See alternate oor protection worksheet.
Figure 10.2
Inches Millimeters
A Rear Width 22 558
B Depth 15-1/2 393
Height - Top Vent 25-1/2 647
*
C
Height - Rear Vent 22-1/2 571
D Front Width 29-1/4 743
*The size of your oor protector choice must be added to
this dimension. If using Quadra-Fire oor protector, Part
811-0730, allow 1-1/2 inches (38mm).
Page 10
NOTE: A Quadra-Fire oor protector (Part 811-0730) is
available through your dealer to be used as a oor protector for the section under the insert body only. Floor protec-
tion to front and sides of insert unit must be supplied in
addition to this part.
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G. Calculating Alternate Floor Protection Material
Thermal Conductivity: k value
The k value indicates the amount of heat (in BTU’s) that will ow
in 1 hour through 1 square foot of a uniform material 1 inch thick
for each degree (F) of temperature difference from one side of
the material to the other. The LOWER the k factor means less
heat is being conducted through the non-combustible material to
the combustible material beneath it. The k value of a material
must be equal or smaller then the required k value to be accept-
able.
(BTU) (inch)
(foot2 (hour) (oF)
Thermal Resistance: R value
The R value is a measure of a material’s resistance to heat
transfer. R value is convenient when more than one materi-
al is used since you can add the R values together, whereas
you can not do this for k value. The HIGHER the R factor
means less heat is being conducted through the non-com-
bustible material to the combustible material beneath it. The
R value of a material must be equal or larger then the re-
quired R value to be acceptable.
Converting k to R:
Divide 1 by k and multiply the results times the thickness in inch-
es of the material.
R = 1/k x inches of thickness
Converting R to k:
Divide the inches of thickness by R.
k = inches of thickness/R
Calculations:
Example: Floor protection requires k value of 0.84 and 3/4 inch
thick.
Alternative material has a k value of 0.6 and is 3/4 inch thick.
Divide 0.6 by .75 = k value of 0.80. This k value is smaller than
0.84 and therefore is acceptable.
H. Prefabricated Metal Chimney
The chimney can be new or existing, masonry or prefabricated
and must meet the following minimum requirements:
• Must be minimum 6 inch (152mm) inside diameter of
high temperature chimney listed to UL 103 HT (2100oF)
or ULC-S628.
• Must use components required by the manufacturer for
installation.
• Must maintain clearances required by the manufacturer
for installation.
• Refer to manufacturers instructions for installation
•This insert is listed to UL 1482 Standard and is approved
for installation into listed factory-built zero
places listed to UL 127 conforming to the following speci-
cations and instructions:
•The original factory-built clearance replace chimney
cap must be re-installed after installing the approved
chimney liner meeting type UL 103 HT requirements
(2100°F) per UL 1777.
•If the chimney is not listed as meeting HT requirements,
or if the factory built replace was tested prior to 1998, a
full height listed chimney liner must be installed from the
appliance ue collar to the chimney top.
•The liner must be securely attached to the insert ue collar
and the chimney top.
•The air ow of the factory-built zero-clearance replace
system must not be altered. The ue liner top support
attachment must not reduce the air ow for the existing
air-cooled chimney system.
•No dilution air is allowed to enter the chimney.
1. Secure the replace damper in the open position. If
this cannot be accomplished, it will be necessary to
remove the damper
2. Seal damper area of chimney around chimney
connector with a high temperature sealant or seal
insert against the face of the replace.
3. Both methods must be removable and replaceable
for cleaning and re-installation.
clearance re-
February 3, 2010
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Mark area of
floor to cut
Starter hole
Keep sharp edge of
metal floor away from
power cord
250-2061
WARNING
THIS FIREPLACE MAY HAVE BEEN ALTERED
TO ACCOMMODATE AN INSERT. IT MUST BE
RETURNED TO ITS ORIGINAL CONDITION
BEFORE USE AS A SOLID FUEL BURNING
FIREPLACE.
250-2061
I. Removing Metal Floor of Factory-Built
Firebox
• The rebrick (refractory), glass doors, screen rails, screen
mesh and log grates can be removed from a factory-built
rebox in order to gain minimum insert opening require-
ments.
• Any smoke shelves, shields and bafes may be removed
from a factory-built rebox if attached with mechanical fas-
teners.
The metal oor of the factory-built rebox may be removed
•
to facilitate the installation of the insert only when a 1 inch
(25mm) airspace is provided between the insert and the
oor of outer wrap.
If the oor is made of thin metal, we recommend using a
•
Quarda-Fire oor protector, Part 811-0730, which is avail-
able through your dealer.
Figure 12.1. Measure and mark the metal oor for cutting.
With a drill, make a starter hole in each corner.
J. Altering the Factory-Built Fireplace
• The fireplace must not be altered, except for the
exceptions listed below. Do not removal the bricks and
mortar from the existing replace.
The following modications are premissible:
• Removal of damper or locked in open position
• Removal of smoke shelf or bafe
• Removal of ember catches
• Removel of re grate
• Removal of view screen/curtain
• Removal of doors
• External trim pieces which do not affect the operation
of the replace may be removed providing they can be
stored on or within the replace for reassembly if the insert
is removed.
• The permanent metal warning label provided must be
attached to the back of the replace, with screws or
nails, stating that the replace may have been altered to
accommodate the insert, and must be returned to original
condition for use as a conventional replace. Figure
12.4.
• If the hearth extension is lower than the replace opening,
the portion of the insert extending onto the hearth must
be supported.
• Manufacturer designed adjustable support kit can be
ordered from your dealer.
• Final approval of this installation type is contingent upon
the authority having jurisdiction.
Figure 12.2. Using a saws-all, cut out the oor.
Figure 12.3. Place the insert into the factory-built rebox.
Ensure that the power cord can not be damaged by the sharp
metal edge. You may need to cut out a notch to accommo-
date the cord.
Page 12
NOTE: Refer to chimney liner manufacturer for recommendations on supporting the liner. Installation into
replaces without a permit will void the listing
WARNING! Risk of Fire!
Follow venting manufacturer’s clearances and instructions
when installing venting system.
NOTICE: In Canada when using a factory-built chim-
ney it must be safety listed, Type UL103 HT (2100oF)
[1149oC] CLASS “A” or conforming to CAN/ULCS629M, STANDARD FOR 650oC FACTORY-BUILT
CHIMNEYS.
Figure 12.4
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Vent Information
4
A. Chimney and Exhaust Connection
CB1200-I Pellet Insert
B. Venting Termination Requirements
1. Chimney & Connector: Use 3 or 4 inch (76-102mm)
diameter type "L" or "PL" venting system. It can be vented
vertically or horizontally.
2. Mobile Home: Approved for all Listed pellet vent. If using
the 3 inch (76mm) vertical Top Vent Adapter Kit or the 3
to 6 inch (76-152mm) Top Vent Offset Adapter, use Listed
double wall ue connector. A Quadra-Fire Outside Air Kit
must be used with manufactured home installations.
3. Residential: The 3 inch (76mm) vertical Top Vent Adapter
Kit and the 3 to 6 inch (76-152mm) Top Vent Offset Adapter
are tested to use 24 gauge single wall ue connector or
Listed double wall ue connector to Class A Listed metal
chimneys, or masonry chimneys meeting International
Conference of Building Ofcials (ICBO) standards for solid
fuel appliances.
4. INSTALL VENT AT CLEARANCES SPECIFIED BY THE
VENT MANUFACTURER.
5. Secure exhaust venting system to the appliance with at
least 3 screws. Also secure all connector pipe joints with
at least 3 screws through each joint.
6. DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST
VENTING SYSTEM OF THIS UNIT.
7. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE
SERVING ANOTHER APPLIANCE.
NOTE: All pipe must be welded seam pipe whenever possible. Seal pipe joints with high temperature silicone (500°F
[260°C] minimum rated only). Do not put silicone inside
of pipe.
NOTE: If burning shelled eld corn, you must use approved
venting specically designed for corn. Follow the instruc-
tions from the venting manufacturer.
WARNING
Fire Hazard.
• Only LISTED venting components may be
used.
NO OTHER vent components may be used.
•
Substitute or damaged vent components may
impair safe operation.
WARNING
Vent surfaces get HOT, can cause burns if
touched. Noncombustible shielding or guards
may be required.
CAUTION
Do not terminate vent in any enclosed or semi-enclosed
area such as a carport, garage, attic, crawl space, under a
sun deck or porch, narrow walkway or closely fenced area,
or any location that can build up a concentration of fumes
such as a stairwell, covered breezeway, etc.
1. Termination must exhaust above air inlet elevation. It
is recommended that at least 60 inches (1.5m) of verti-
cal pipe be installed when appliance is vented directly
through a wall. This will create a natural draft, which
will help prevent the possibility of smoke or odor venting
into the home during a power outage. It will also keep
exhaust from causing a nuisance or hazard by exposing
people or shrubs to high temperatures. The safest and
preferred venting method is to extend the vent vertically
through the roof.
2. Distance from doors and opening windows, or gravity or
ventilation air inlets into building:
a. Not less than 48 inches (1.2m) below;
b. Not less than 48 inches (1.2m) horizontally from;
c. Not less than 12 inches (305mm) above.
3. Distance from permanently closed windows:
a. Not less than 12 inches (305mm) below, horizontally
from or above.
4. Distance between bottom of termination and grade
should be 12 inches (305mm) minimum. This is con-
ditional upon plants in the area, and nature of grade
surface. The grade surface must be a non-combustible
material (i.e., rock, dirt). The grade surface must not
be lawn. Distance between bottom of termination and
public walkway should be 84 inches (2.1m) minimum.
5. Distance to combustible materials must be 24 inches
(610mm) minimum. This includes adjacent buildings,
fences, protruding parts of the structure, roof overhang,
plants and shrubs, etc.
6. Termination Cap Location (Home Electrical Service)
• Side-to-side clearance is to be the same as minimum
clearance to vinyl inside corners.
•
Clearance of a termination cap below electrical service
shall be the same as minimum clearance to vinyl softs.
• Clearance of a termination cap above electrical service
will be 12 inches (305mm) minimum.
• Location of the vent termination must not obstruct or
interfere with access to the electrical service.
February 3, 2010
7014-188B
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3 in. or 4 in. (76mm or 102mm) Diameter Pipe
Equivalent Pipe
Length In Feet
ALTITUDE IN THOUSANDS OF FEET
0
20
30
1 2 3 4 5 6 7 8 9 10
4 in. (102mm) Diameter Pipe Only
10
Example 1
Example 2
2 ft.
2 ft.
3 ft.
2 ft.
C. Equivalent Feet of Pipe
The table below can help you calculate the equivalent feet of
pipe which is a method used to determine pellet vent size. See
Figure 14.1.
Example of 3 Elbow-Rear Vent Termination Calculation
Pellet Venting
Component
o
90
Elbow or Tee
o
45
Elbow
Horizontal Pipe
Vertical Pipe
Figure 14.1
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer
to the owner’s information manual provided with this appli-
ance. For assistance or additional information consult a
qualied installer, service agency or your dealer.
# of
Elbows
Feet of
3 X 5 15
Note: This is a generic example and is not
intended to represent any specic fuel type.
Multiplied ByEquivalent
Pipe
X 3
7 X 1 7
2 X 0.5 1
Total Equivalent Feet 23
Feet
Components
Equivalent Feet
D. Pipe Selection Chart
The chart will help you in determing proper venting
size according to the equivalent feet of pipe calcuated
above and the altitude above sea level of this installation. See Figure 14.2.
Locate the calculated equivalent feet of pipe on
the vertical left side of the chart. Move to the right
horizontally on the chart until you reach your altitude
above sea level.
If you fall below the diagonal line, 3 or 4 inch (76 to
102mm) pipe may be used. If it is anywhere above
the diagonal line, a 4 inch (102mm) diameter pipe is
requried.
The chart reveals that a 90° elbow is 5 times as
restrictive to the ow of exhaust gases under positive
pressure as 1 foot of horizontal pipe, and a foot of
horizontal pipe is twice as restrictive as a foot of
vertical pipe.
Page 14
Fire Risk.
Do NOT pack insulation or other combustibles between restops.
• ALWAYS maintain specied clearances around venting and restop systems.
• Install restops as specied.
Failure to keep insulation or other material away from vent pipe may cause re.
Figure 14.2
Example 1: If the equivalent length of pipe is 23 feet (7m)with altitude
of 8,000 feet (2438m) you must use 4 inch (102mm) diameter type “L”
or “PL” vent.
Example 2: If the equivalent length of pipe is 12 feet (3.7m) with al-
titude of 6,000 feet (1829m) you may use 3 or 4 inch (76 to 102mm)
diameter type “L” or “PL” vent
WARNING
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5
Outside Air through Rear
Wall (Horizontal)
NOTE; Use metal plate around
exhaust vent pipe and seal all
edges with non-flammable insulation such as fiberglass, mineral
wool or ceramic.
Do not use high temperature
caulking materials to seal any
edge to prevent furture serviceability.
CB1200-I Pellet Insert
Venting Systems
A. Full Reline With Outside Air - Horizontal
CAUTION
Never draw outside combustion air from:
• Wall, oor or ceiling cavity
• Enclosed space such as an attic or garage
WARNING
Fire Risk.
Inspection of Chimney:
Masonry chimney must be in good condition.
•
• Meets minimum standard of NFPA 211
Factory-built chimney must be a minimum 6 inch
•
(152mm) UL103 HT.
NOTE:
In Canada, where passage through a wall or partition of
combustible construction is desired, the installation shall
conform to CAN/CSA-B365.
February 3, 2010
Figure 15.1
Figure 15.1
NOTE:
• Illustrations reect typical installations and are FOR
• Illustrations/diagrams are not drawn to scale.
• Actual installation may vary due to individual design
7014-188B
DESIGN PURPOSES ONLY.
preference.
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Outside Air
Termination
at
Chimney Top
(Vertical)
305mm min.
below
305mm min.
above
NOTE; Use metal plate around
exhaust vent pipe and seal all
edges with non-flammable insulation such as fiberglass, mineral
wool or ceramic.
Do not use high temperature caulking materials to seal any edge to
prevent furture serviceability.
B. Full Reline With Outside Air - Vertical
NOTE: Check clearances carefully for this type of instal-
lation to ensure adequate room for outside air venting.
NOTE: In Canada only a full reline is allowed per ULC
S628, ORD ULC C1482-M1990.
NOTE: In Canada this replace insert must be installed
with a continous chimney liner a 6 inch (152mm) in diam-
eter extending from the replace insert to the top of the
chimney. The chimney liner must conform to the Class
3 requirments of CAN/ULC-S635, Standard for Lining
Systems for Extising Masonry or Factory-Built Chimneys
and Vents, or CAN/ULC-S640, Standard for Lining Sys-
tems for New Masonry Chimneys.
Page 16
Figure 16.1
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and
national codes and regulations.
• Consult local building, re ofcials or authorities having
jurisdiction about restrictions, installation inspection, and
permits.
7014-188B
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6
Spark Arrestor Cap
Roof Flashing
Storm Collar
Joist Shield/Firestop
Approved Class “L”
or “PL” Pellet Vent
CB1200-I Pellet Insert
Mobile Home
A. Mobile Home Installation
You must use a Quadra-Fire Outside Air Kit
for installation in a mobile home.
1. An outside air inlet must be provided for the combustion
air and must remain clear of leaves, debris, ice and/or
snow. It must be unrestricted while the appliance is
in use to prevent room air starvation which causes
smoke spillage. Smoke spillage can also set off smoke
alarms.
2. The combustion air duct system must be made of metal.
It must permit zero clearance to combustible construc-
tion and prevent material from dropping into the inlet or
into the area beneath the dwelling and contain a rodent
screen.
3. The appliance must be secured to the mobile home
structure by bolting it to the oor (using lag bolts) in two
places. Use the same holes that secured the appliance
to the shipping pallet.
4. The appliance must be grounded with #8 solid copper
grounding wire or equivalent, terminated at each end
with an NEC approved grounding device.
CAUTION
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME
FLOOR, WALL AND CEILING/ROOF MUST BE MAIN-
TAINED
Do NOT cut through:
•
Floor joist, wall, studs or ceiling trusses.
• Any supporting material that would affect the structural
integrity.
CAUTION
Never draw outside combustion air from:
• Wall, oor or ceiling cavity
• Enclosed space such as an attic or garage
5. Refer to Clearances to Combustibles and oor pro-
tection requirements on pages 9 & 10 for listings to
combustibles and appropriate chimney systems.
6. Use silicone to create an effective vapor barrier at
the location where the chimney or other component
penetrates to the the exterior of the structure.
7. Follow the chimney manufacturer’s instructions when
installing the vent system for use in a mobile home.
8. Installation shall be in accordance with the Manufactur-
ers Home & Safety Standard (HUD) CFR 3280, Part
24.
WARNING
Installation must comply with Manufactured Home and
Safety Standard (HUD), CFR 3280, Part 24.
WARNING
Asphyxiation Risk.
NEVER INSTALL IN A SLEEPING ROOM.
Consumes oxygen in the room.
Figure 17.1
February 3, 2010
7014-188B
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Knock-Out Rear
Vent Access
Outside Air Vent
Pipe Access
Right Corner
Left Corner
Top Vent Opening
Left Corner
Filler Piece
REAR SHROUD TOP
VENT PART 811-0650
Vertical Exhaust
Transition Pipe
Top Vent Adapter
Filler Piece
Left Corner
Piece
Rear Shroud
Top Vent
Appliance Set-Up
7
A. Rear Shroud Installation
1. Top Vent Installations
Parts Required:
Part 811-0680, Rear Shroud Kit.
Includes: Six galvanized steel shroud pieces, two cover
plates and fastener package.
Part 811-0650, Rear Shroud Top Vent
Includes: Vent pipe and two 1/4 - 20 x 3/4 inch bolts with
nuts.
Part 811-0660, 3 inch Top Vent Adapter or Part 811-0670,
4 inch Top Vent Adapter
2. Rear vent installations
Parts Required:
Part 811-0680, Rear Shroud Kit.
Part 811-0690, Rear Vent Kit
Includes: Rear Vent Adapter and fastener package.
Figure 18.1
Tools Required:
Electric drill, 1/8 inch drill bit, Phillips screw driver, 3/8 inch
wrench & 7/16 inch wrench, (7/16 inch socket wrench & high
temperature silicone adhesive are also required for rear vent
installations).
1. Remove the top vent adapter from the vertical exhaust
2.
3. Use (2) 1/4 - 20 x 3/4 inch bolts with nuts to install rear
4. Install the left shroud panel corner at 3 points, 2 screws
Complete the following procedures, based on
your venting installation, prior to installing
the rear shroud kit. (Note: All photos depict top vent
installation).
Top Vent Installation Preparation
transition pipe. Figures 18.2 and 18.5.
Use 2 screws to attach left corner ller piece of rear
shroud to the insert hopper. Figures 18.1 and 18.2.
shroud top vent to the exhaust transition. See boxed
area in Figure 18.3. (Circled area, top vent adapter,
will be installed later).
into back of hopper and 1 down into the ller piece).
Figure 18.4
Figure 18.2 Figure 18.3
Figure 18.4
Figure 18.5
Page 18
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Left Corner
Piece
Attach right
corner piece to
side panel first.
Right Corner Piece
Right Side
Rear Panel
Outside Air
Cover Plate
Knock-Out
Plate
Rear Panel
Left Side
Drill Holes
Drill Holes
Rear Panel
Drill Holes
Rear Vent Installation Preparation:
1. Remove the ENTIRE exhaust blower housing by remov-
ing the 4 nuts using a 7/16 inch socket wrench. Set the
nuts aside for later use.
2. Remove the 4 screws and remove the vertical exhaust
transition pipe exhaust blower housing.
3. Remove any silicone sealant remaining on the blower
housing.
4. Attach the rear vent adapter to the exhaust blower housing with 4 screws. Figure 19.2.
5. Apply a bead of high temperature silicone adhesive
around the juncture of the blower housing and rear vent
adapter, smoothing it around the joint to ensure that a
good seal is made.
6. Re-install the exhaust blower housing (now with rear vent
adapter attached) with the 4 nuts previously removed in
Step 1.
7. Use 2 screws to attach left corner ller piece of rear
shroud to the insert hopper. Figures 18.1 & 18.2 on
page 18.
8. Install the left shroud corner with 2 screws into the hopper
body and 1 down into ller piece. Figure 19.1.
9. Install cover plate over top vent opening using 4
screws.
4.
Assemble the right corner and right panel pieces using 4
screws prior to attaching to insert. Figure 19.4.
5.
After assembly,
attach the right shroud panel/corner
assembly to the insert with 3 screws across the bottom and
1 on the side. Figure 19.4.
Figure 19.3
Figure 19.4
piece
Figure 19.1
Installing Rear Shroud
Figure 19.2
Top Vent Applications: Leave knock-out plate in place.
Figure 19.3
Rear Vent Applications: Clip corners of knock-out plate,
remove and discard, prior to assembling rear shroud kit.
1. Install rear panel using 4 screws along bottom and 2 screws
into the left shroud corner piece at the top. Figure 19.3.
If your installation does not include an outside air kit,
2.
attach cover plate with 4 screws.
3.
February 3, 2010
Attach left shroud panel using seven screws, 3 on top and
bottom and 1 along the side. Figure 19.3.
Attaching Shroud to Hopper Body:
6. Beginning at the right shroud panel drill into hopper body
through the 3 pre-drilled openings and the 2 pre-drilled
openings on the rear shroud panel. Figure 19.5. Continue
around to left shroud corner panel at the 2 pre-drilled
openings. Figure 19.6. Secure with screws to insert.
7. For Top Vent Installation:
Install 3 inch or 4 inch (76 or 102mm) top vent adapter.
See circled area in Figure 18.3 on page 18. NOTE:
This adapter may be attached to outside venting prior to
latching it on to the top vent pipe.
Figure 19.5
Figure 19.6
7014-188B
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Flex Hose
Hose Clamp
Collar
A
ssembly
T rim Rin g
Hose Clamp
Termination
Cap Assembly
Attach hose clamp to
intake air collar
Outside air
flex pipe
Bag Support Shelf
B. Outside Air Kit Instructions
Parts Included in Kit: 1 piece of 2 inch x 3 ft. ex hose,
1 hose clamp and 1 rodent screen.
Tools Needed: Phillips head screw driver; wire cutters;
hole saw or jig saw.
1. Measure distance from oor to air vent opening in appli-
ance and mark location on wall.
Use saw to cut opening in wall. Cut a 2-1/2 to 3 inches
2.
(64-76mm) opening on inside wall and a 3 to 3-1/2 inch
(76-89mm) opening on outside of house.
3. Use hose clamp to secure ex pipe to collar assembly.
4. Slide trim ring over ex pipe and run pipe through wall.
5. Attach hose to outside termination cap with second
hose clamp.
6. Secure termination cap to outside surface.
7. Secure trim ring to interior wall.
CAUTION
Never draw outside combustion air from:
• Wall, oor or ceiling cavity
• Enclosed space such as an attic or garage
C. Adjustable Hopper Options
Depending on your installation, the hopper can be vertically
adjusted up to a maximum of 3-1/2 inches (89mm) and will
hold an additional 15 lbs of fuel.
To adjust hopper:
1. Using a Phillips head screw drive, remove all the screws
from the top of the hopper securing the top hopper piece
to the bottom hopper piece and insert body.
2. Adjust upward a maximum of 3-1/2 inches (89mm).
3. Mark location for new holes and drill new holes.
4. Secure hopper pieces together using screws removed in
step one.
5. See drawing on page 8, Figure 8.3.
D. Grille Installation
1. Remove grille from packaging.
2. Lift top up.
3. Align the 3 holes in the insert with the holes in the grille.
4. Use a Phillips screw driver to secure in place. It will be
necessary to go through the hole in the bag support shelf
to gain access to the screw. Figure 20.3.
5.
Lower the top into position.
Figure 20.1
Figure 20.2
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7014-188B
Figure 20.3
February 3, 2010
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E. Adjustable Hearth Support
DOUBLE-SIDED TAPE
DOUBLE-SIDED TAPE
SCREWS ARE CIRCLED
ExPLODED VIEW OF SCISSORS
Decorative tile
may be installed
INSTALL FRONT TRIM LAST.
CORNERS OVERLAP SIDE
TRIM PIECES
ExPAND SCISSORS TO DESIRED HEIGH T
CUT TOP EDGE OF TRIM,
NOT BOTTOM EDGE
Size: 9”D x 45”W, 2” to 10” Height Adjustment
Included in Kit: (1) trim top, (1) trim front, (2) trim sides,
double-sided tape (already installed)
Tools Needed: Phillips head screw driver, sheet metal
shears, measuring tape, gloves
1. The 10 screws on each set of scissors will already be
loose when shipped. Figure 21.1.
2.
Expand scissors to desired height. Tighten screws to hold
in place using Phillips head screw driver. Figure 21.2.
3. Measure front and side trims to required height to cover
scissors and mark pieces for cutting. Cut excess material from top of trim’s edge, not bottom. This edge will
be sharp; wear gloves to prevent injury to your hands.
Figure 21.3.
4.
Using sheet metal shears, cut trim along the marked
edge. The cut edge ts under lip of top trim, so it allows
for some variance in your straight edge.
CB1200-I Pellet Insert
Figure 21.1
The double-sided tape that holds front and side trims to
5.
scissors has a powerful bonding adhesive. Adjustments
are extremely difcult once trim has adhered to tape. Do
a dry run rst without removing paper from tape.
6. Place cut edge of trim under top lip and into position on
scissors. Place side pieces on rst and then front piece.
The front piece overlaps side pieces.
7. Once you are satised with the positioning, remove trim
and set aside.
8. Remove the paper from double-sided tape that is to
accept trim side. Align side and then press hard against
tape to secure side piece. Repeat for other side. Install
front trim piece last.
9.
There are 3 holes in the back ange of the top to secure
it to the wall if necessary. Use the appropriate fastener
for the type of wall material, i.e., brick, sheetrock, etc.
NOTE: 3/8 inch (9.5mm) thick tile or like material can be
cut to size and t under lip of top trim edge for a decorative touch. Figure 21.3.
Figure 21.2
Figure 21.3
February 3, 2010
Sheet metal trim edges will be sharp.
For safety purposes wear gloves.
Injury can occur.
WARNING
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Top Trim
Corner
Bracket
Corner
Bracket
Left
Trim
Right
Trim
Right
Panel
Left
Panel
*Right Side
Curtain
*Left Side
Curtain
Top Panel
F. Panel and Trim Set
Standard Size: 30 inches H x 40 inches W (762mm x 1016mm)
Large Size: 33 inches H x 50 inches W (838mm x 1270mm)
Included in Kit: 2 side panels, 1 top panel, 2 side trim, 1
top trim, 2 corner brackets and fastener package.
Tools Needed: Phillips and at head screw drivers.
Unpack and lay out parts face down (anges up) on a non-
1.
abrasive surface as shown in Figure 22.1. Install (1) 8-32
x 3/8 inch screw into bottom tab of side panel.
Set the large hole at bottom of side curtain over screw
2.
installed in Figure 22.3.
3. Stand assembly on end and attach and install (1) 8-32 x 3/8
inch screw through tab in side panel and curtain. Figure
22.4. Lay face down as shown in Figure 22.5.
4. Align top panel to side panel setting clearance hole over
screw head in side panel/curtain assembly. Install (2) 8-32
x 3/8 inch screws through holes in side panel into top panel.
Figure 22.6. Complete for both sides.
Figure 22.3
Figure 22.1
NOTE: *Right and left side curtains are shipped
with the insert.
Figure 22.4
Figure 22.5
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Figure 22.2
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Figure 22.6
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Panel Locator Hole
F. Panel and Trim Set (Cont’d)
View of "L" Bracket
installed
5. Hold side curtains in open position and lower panel set
over insert setting lower edge of top panel in slot between
hopper lid and panel support as shown in Figure 23.1.
Place existing screw head (installed in Figure 23.2) into
locator hole in oor of insert. Figure 23.2.
6. Lift hopper lid and press down on panel top while installing
(4) 8-32 x 3/8 inch screws into holes in panel support. (If
screws have been factory installed, tighten to secure panel
to panel support.) Return hopper lid to closed position.
7. Install a corner bracket on each side trim piece. Slide
brackets into top trim from each side and secure with
athead screwdriver. Attach trim assembly to panel set
as follows:
a. Ensure that brackets face towards the back.
b.
Align trim assembly to panel set sides and slide down
CB1200-I Pellet Insert
Figure 23.3
.
Figure 23.1
Figure 23.2
Figure 23.4
Figure 23.5- Completed View
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1
1
2
3
1
2
3
4
Approximately
1 inch
Top outside
corner of Baffle
Outside edge
of Baffle
Brick Clip
Installed Clip
G. Optional Brick Set Installation
1. Slide bottom of left rear brick in rst; rotate top edge to-
ward rear of appliance and then rotate outer edge toward
rear of appliance, until brick slides into place. Figure
24.1. Repeat for right rear brick.
2.
Place left side brick along left side of rebox, making sure
chamfered (beveled) back edge ts snugly next to left rear
brick. Figure 24.2. Repeat with right side brick.
Complete brick set, correctly installed. Figure 24.4.
3.
Figure 24.1
WARNING
Risk of Injury.
• Brick may have small wires protruding from
the back of brick.
H. Brick Clip Installation
1. After the brick set has been installed, 2 brick clips need to
be installed on the outer edge of bafe to keep the brick
set in place. Remove the bafes from the appliance before
installing the brick clips.
2. Using pliers, bend the brick clip slightly past 90° in the
direction shown in Figure 24.4.
Position the brick clip as shown in Figure 24.4 and use pliers
3.
to crimp around the outside edge of the bafe. Figure 24.5
shows the nished shape of the brick clip after being bent
around the outside edge of the bafe.
Slide the bafes back into place making sure that the brick
4.
clip holds the brick out toward the wall of the rebox. Push
back on the sides so they keep the rear bricks in place.
Repeat for the opposite side.
Page 24
Figure 24.2
Figure 24.3
Figure 24.4
Figure 24.5
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CB1200-I Pellet Insert
LOCATING PINS
Charred Areas in the Back
Top Log
Right
Top Log, Left
Front Log
Terminal Block
Center 2 Screws for
Thermostat Wires
Power Outlet
I. Optional Log Set Placement Instructions
CAUTION
Logs are FRAGILE. Use extreme care when handling or
cleaning logs.
1. Place the front log in rst as shown in Figure 25.1
charred area surrounding repot.
2. Set the left and right logs onto the front log, placing
the holes in the base of the left and right logs over the
locating pins in the front log. See Figure 25.2. Ensure
that the charred ends are facing the repot.
J. Thermostat Installation
. A 12 volt AC thermostat is required to operate this pellet
1
appliance. You may use the included wall mount thermo-
stat or purchase an optional programmable thermostat
or remote control. The included thermostat is equipped
with an adjustable heat anticipator. The current rating is
.05 amps. The anticipator needs to be adjusted to the
lowest setting available.
2. When mounting a thermostat on a wall, be sure to follow
your thermostat installation instructions carefully.
NOTE: Thermostat must be mounted level for accu-
rate readings. The thermostat should be mounted on
an inside wall and not in direct line with the appliance
convection air. Remove any packaging from inside
the thermostat before using.
NOTE: If the thermostat is located too close to the
appliance, you may need to set the temperature
setting slightly higher to maintain the desired tem-
perature in your home.
3. Open right side plane to access a 4 screw terminal block
located on the bottom right hand side next to the power
cord inlet. The center 2 screws are for the thermostat
wires. The outer 2 are the mounting screws for the terminal block. Figure 25.3.
Figure 25.1
Figure 25.2
NOTE:
Due to the abrasive nature of a pellet appliance re, the
logs are not covered under warranty. Any placement vari-
ation other than shown here can cause excessive heat
and shall void the appliance warranty.
Figure 25.3
CAUTION
Shock hazard.
• Do NOT remove grounding prong from plug.
• Plug directly into properly grounded 3 prong
receptacle.
• Route cord away from appliance.
•
Do NOT route cord under or in front of appli-
ance.
February 3, 2010
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Fire Risk.
WARNING
• High ash fuels, or lack of maintenance, can
cause the firepot to overfill. Follow proper
shutdown procedure if ash buildup exceeds
half way point in firepot.
• Failure to do so could result in smoking,
sooting and possible hopper fires.
Operating Instructions
8
A. Fuel Size, Material and Storage
1. Wood Pellets
Fuel pellets are made from sawdust or wood by-products. If the
source material is hardwood, they can have a higher mineral
content, creating more ash. Fuels containing bark will also
have higher ash content. Minerals and other noncombustible
materials such as sand will turn into a hard, glass-like substance
called a clinker when heated to the extreme temperatures our
repot reaches. This is what forms clinkers in the bottom of the
repot. Trees from different areas will vary in mineral content.
That is why some fuels produce more clinkers than others.
Pellets are manufactured in either 1/4 inch or 5/16 inch (6-8mm)
diameter and should be no more than 1-1/2 inches (38mm)
in length. Pellet lengths may even vary by lot from the same
manufacturer which is why the feed rate may need to be adjusted
occasionally. If you burn pellets longer than 1-1/2 inches
(38mm) you may have an inconsistent fuel feed rate and/or
missed ignitions.
Pellet fuel quality can greatly uctuate. We recommend using
premium grade fuel with ash content less than 1%. Even in some
fuel labeled “premium” ash content can vary from bag to bag
and possibly exceed 1%. High ash fuel, or lack of maintenance,
can cause the repot to ll up and thus create a potential for
smoking, sooting and possible hopper res.
Always burn dry fuel. Burning fuel with high moisture content
takes heat from the fuel and tends to cool the appliance,
robbing heat from your home. Damp pellet fuel can clog the
feed system.
We recommend that you buy fuel in multi-ton lots whenever
possible. Buying large quantities of fuel at once will greatly
reduce the number of times the feed adjustments will need to be
made. However, we do recommend trying various brands before
purchasing multi-ton lots to ensure your satisfaction.
2. Shelled Field Corn (Cont’d)
corn used. In cases where it is acceptable for the appliance
to run full time, 100% corn will work after the re has been
started using wood pellets.
When purchasing corn to burn in your appliance, read the
ingredient label very carefully. Do NOT purchase fuel
that contains any additives such as oils (i.e. soybean oil)
and meals as it will result in poor unit performance. If you
are buying corn the only ingredient that should be listed
is corn.
Shelled eld corn must be 15% or less moisture content.
The corn must be clean and free from debris. Never burn
corn straight from the eld. Stalk parts, excessive nes and
cob remnants, etc. will clog the auger mechanism. Corn
with excessive grain dust must be screened by sifting with
3/16 (4.76mm) inch mesh screening.
Do not burn treated seed corn in your appliance. Seed corn
is treated with chemical pesticides that are harmful or fatal
if swallowed; therefore, seed corn is dangerous to have in
the house, expecially where children can reach it. Burning
treated seed corn in your appliane will void your warranty
and will destroy the exhaust system on the unit.
When changing to a different fuel, be sure to empty the
hopper of the previous fuel and vacuum the hopper before
you ll it with the new fuel.
WARNING
Risk of Chemical Poisoning.
• Do Not burn treated seed corn
Chemical pesticides are harmful or fatal if
•
swallowed
•
Burning treated seed corn will void your
warranty
2. Shelled Field Corn
Extensive factory and eld testing has demonstrated shelled
eld corn to be an efcient and very economical fuel. We
recommend the use of a 50-50 blend of corn and wood pellets.
The only change in operation is that the feed rate may require
a slight adjustment. The BTU output of the appliance varies
slightly compared to pellets, depending on the quality of the
Page 26
7014-188B
3. Storage
Wood pellets should be left in their original sealed bag until
using. This will prevent moisture absorption.
Shelled corn should be stored in a tight container where it
will not absorb moisture from damp or wet oors. This will
also prevent rodents from becoming a problem.
Do not store any pell et fu el wi thin the clearance
requirements or in an area that would hinder routine cleaning
and maintenance.
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Heat Output Switch
Reset Button
Red Call Light
Fuse
Control Box
Red / Green
Light
Blue
Blinking
Light
B. General Operating Information
1. Thermostat Calls For Heat
The appliance is like most modern furnaces; when the thermostat
calls for heat, your appliance will automatically light and deliver
heat. When the room is up to temperature and the thermostat
is satised, the red call light will shut off and the appliance will
shut down. Figure 27.1.
2. Heat Output Controls
This appliance is equipped with a heat output control switch that
has three settings or burn rates; low, medium and high. The
appliance will turn on and off as the thermostat demands. When
the thermostat calls for heat, the appliance will always start up
on High. After burning approximately 4 minutes, the appliance
will then burn at the rate at which it was originally set. If the
appliance is set at one of the lower settings, it will run quieter
but takes longer to heat up an area than if it were set at a higher
burn rate. Regardless of the burn rate, when the area is warm
enough to satisfy the thermostat, the appliance will shut off.
Figure 27.1
WARNING
Fire Hazard.
Keep combustible materials, gasoline
and other ammable vapors and liquids
clear of appliance.
• Do NOT store ammable materials in the appliance’s
vicinity.
DO NOT USE GASOLINE, LANTERN FUEL, KEROSENE,
•
CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO
START OR “FRESHEN UP” A FIRE IN THIS HEATER.
• DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS
SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL.
DO NOT USE CHEMICALS OF FLUIDS TO START THE
•
FIRE.
•
Keep all such liquids well away from the heater while it is in
use.
•
Combustible materials may ignite.
February 3, 2010
7014-188B
C. Before Your First Fire
1. First, make sure your appliance has been properly
installed and that all safety requirements have been met.
Pay particular attention to the re protection, venting and
thermostat installation instructions.
2. Double check that the ash pan and rebox are empty!
3. Check the position of the thermocouple, located above
the repot, and make sure that it protrudes approximately
3/4 inch (19mm) into the repot.
4. Close the front door.
CAUTION
Tip of thermocouple must be in contact with the inside
end of the thermocouple cover.
Missed ignitions can occur.
D. Starting Your First Fire
1. A thermostat is required for proper operation of this
appliance, except for corn. At this time, ll the hopper
with pellets, set the thermostat to its lowest setting. Plug
the power cord into nearby outlet.
2. The exhaust blower will stay on for approximately 10
minutes even though the thermostat is not calling for
heat. This is normal.
3. L
ocate the heat output control switch on the right side
behind the right side panel. Set to the HIGH setting and
then adjust the thermostat to its highest setting. The
red call light will be on which is located on the right side
behind the right side panel. This indicates the thermostat
is calling for heat. Figure 27.1.
4.
The fuel feed system and the igniter should
5. For your rst re it will be necessary to press the reset
button approximately 2 minutes after start-up and again
at 4 minutes. This will ll the feed system and allow the
appliance to begin dropping pellets. Continue pushing
the reset button until you detect that pellets are being
delivered into the repot. The appliance will continue to
run as long as the thermostat is calling for heat.
6. Once the appliance has ignited, let the it burn for
approximately 15 minutes, then set the thermostat to the
desired room temperature. Adjust the heat output control
switch to the desired setting.
now
be on.
CAUTION
Odors and vapors released during initial operation.
• Curing of high temperature paint.
•
Open windows for air circulation.
Odors may be irritating to sensitive individuals.
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Back side of Firepot
Firepot floor left open
E. Fire Characteristics
A properly adjusted re with the heat output control switch set
on “HIGH” has a short active ame pattern that extends out
of the repot approximately 4 to 6 inches (102-105mm). If
the re has tall ames with black tails and seems somewhat
lazy, the feed rate will need to be reduced. If the re is not 4
inches to 6 inches (102-105mm) tall, increase the feed rate.
A medium and low setting will give a shorter ame. The ame
will rise and fall somewhat. This is normal.
F. Feed Rate Adjustment Instructions
The feed adjustment control rod is factory set, and should
be adequate for most fuels.
bottom of the hopper and set loose at the factory so the fuel
adjustment control rod will slide by only loosening the wing
nut. Do not re-tighten bottom set screw.
However, if the flame height is too high or too low, you will
need to adjust the feed rate. Wait until the appliance has been
burning for 15 minutes before making your adjustments and
a
llow 15 minutes for feed adjustment to take effect.
1. Open the hopper lid and locate the fuel adjustment control
rod.
2. Loosen the wing nut on the rod.
3. Adjust the fuel adjustment control rod towards the "+"
symbol to increase the feed rate and ame height or
towards the "-" symbol, to decrease the feed rate and
flame height. Make approximately 1/2 inch (13mm)
movements of rod at a time.
4. Re-tighten the wing nut.
The set screw is located at the
WARNING
Fire Risk
Do NOT operate appliance:
• With appliance door open.
• Firepot oor open.
• Cleaning slide plates open.
Do NOT store fuel:
•
Closer than required clearances to com-
bustibles to appliance
• Within space required for loading or ash
removal.
Figure 28.1 - DO NOT LEAVE FIREPOT FLOOR OPEN
G. Ignition Cycles
1. During each ignition cycle, it is normal to see some smoke
in the rebox. The smoke will stop once the re starts.
2. The convection blower will automatically turn on after your
appliance has reached the set temperature. This blower
transfers heat from your appliance into the room, and will
continue to run after the thermostat has stopped calling
for heat until the appliance has cooled down.
3. Occasionally the appliance may run out of fuel and shut
itself down. When this happens, the red call light will be
on. To restart it, ll the hopper and press the reset button.
When you press the reset button the red call light will go
out. Release the button and the light will come back on.
You should see a re shortly. If not, follow the instructions
“Starting Your First Fire”.on this page.
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CB1200-I Pellet Insert
H. Frequently Asked Questions
ISSUES SOLUTIONS
1. Metallic noise. 1. Noise is caused by metal expanding and contracting as
it heats up and cools down, similar to the sound pro-
duced by a furnace or heating duct. This noise does not
affect the operation or longevity of your appliance.
2. Ash buildup on glass. 2. This is normal. Clean the glass.
3. Glass has turned dirty. 3. Excessive build up of ash. The lower burn settings will
produce more ash, the higher burn settings produce
less. The more it burns on low the more frequent clean-
ing of the glass is required.
4.
Fire has tall ames with black tails and is lazy. 4. The feed rate needs to be reduced or the repot needs
cleaning. Heat exchanger or exhaust blower needs
cleaning.
5.
Smokey start-up or puffs of smoke from the airwash. 5. Either the repot is dirty or there is too much fuel at
start-up and not enough air. Close down feed rate 1/4
inch (6mm) at a time until this no longer happens.
6.
Large ame at start-up. 6. This is normal. Flame will settle down once the re is
established.
CAUTION
Odors and vapors released during initial operation.
• Curing of high temperature paint.
•
Open windows for air circulation.
Odors may be irritating to sensitive individuals.
February 3, 2010
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Troubleshooting
9
With proper installation, operation, and maintenance your appliance will provide years
of trouble-free service. If you do experience a problem, this troubleshooting guide
will assist a qualied service person in the diagnosis of a problem and the corrective
action to be taken. This troubleshooting guide can only be used by a qualied
service technician.
Symptom
Plug in appliance - No
response.
Call light on. No re.
No fuel in repot.
Call light on. No re.
Partially burned fuel in
repot.
Call light on. No re.
Unburned pellets in
repot.
Possible Cause Corrective Action
No current to outlet.
.7 amp fuse defective.
#3 snap disc tripped or defective.
Control box defective.
Out of fuel.
#2 snap disc may be defective.
Vacuum switch not closing, no vacuum.
Control box defective.
Firepot clean-out plate not closed.
Firepot is dirty (missed ignition).
Firepot clean-out plate not closed.
Firepot is dirty.
Ignition hole blocked.
Check circuit breaker at service panel.
Replace fuse.
Reset or replace snap disc.
Replace control box.
Check hopper. Fill with fuel.
Replace snap disc.
Check exhaust blower is plugged in and
operating.
Check vacuum switch is plugged in.
Check vacuum hose is in good condition,
clear and connected at both ends.
Check thermocouple is in good condition
and plugged in properly.
Make sure venting system is clean.
Make sure front door is closed.
Replace control box.
Check that repot clean-out plate is fully
closed.
Clean repot. Make sure there is no clinker
in the repot.
Clinkers may have to be broken up with
repot scraper tool or other means.
Check that repot clean-out plate is fully
closed.
Clean repot. Make sure there is not a
clinker in the repot. Clinkers may have to
be pushed out of repot with repot scraper
tool or other means.
Scrape with solid piece of wire.
Igniter not working.
Control box defective.
Slow or smoky start-up. Firepot clean-out plate not closed.
Firepot is dirty.
Excessive amount of fuel at start-up.
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7014-188B
Remove ash pan to see if igniter is glowing
red on start-up.
Check igniter wires for good connection.
Replace igniter using 1/4 inch male /female
spade connectors.
Replace control box.
Check that repot clean-out is fully closed.
Clean repot. Make sure there is not a
clinker in the repot. Clinkers may have to
pushed out of repot with repot scraper
tool or other means.
Reduce feed rate using feed rate adjust-
ment control rod located inside hopper.
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Troubleshooting (Cont’d)
Symptom Possible Cause Corrective Action
Slow or smoky start-up
(Cont’d)
Feed system fails to
start.
Dirty exhaust and/or venting system. Check for ash build up in appliance,
Out of fuel.
#2 snap disc may be defective.
CB1200-I Pellet Insert
including behind rear panels, rebox, heat
exchanger, exhaust blower and venting.
Check hopper, ll with fuel.
Replace snap disc. Firebox door must be
closed securely.
No call light. Appliance
does not begin start
sequence.
Appliance fails to shut
off.
Vacuum switch not closing. No vacuum.
Check exhaust blower is plugged in and
operating.
Check vacuum switch is plugged in.
Check vacuum hose is in good condition,
clear and connected at both ends.
Check thermocouple is in good condition
and plugged in properly.
Make sure venting system is clean.
NOTE: High winds blowing into the vent-
ing system can pressurize the rebox
causing loss of vacuum.
Feed system jammed or blocked.
Empty hopper of fuel. Use a wet/dry
vacuum cleaner to remove remaining fuel,
from hopper, including feed tube.
Check feed chute for obstructions.
Loosen 2 screws and jiggle feed assembly.
Feed spring not turning with feed motor.
Check that set screw is tight on feed
spring shaft at end of feed motor.
Feed motor defective or not plugged in.
Check connections on feed motor, replace
if defective.
Thermostat not set to a high enough tempera-
ture.
Snap Disc #3 tripped.
No power.
Fuse blown.
Connections at thermostat and/or appliance not
making proper contact.
Defective thermostat or thermostat wiring.
Adjust thermostat above room tempera-
ture.
Reset snap disc.
Connect to power.
Replace fuse.
Check connections at thermostat and
appliance.
Replace thermostat or wiring.
NOTE: To test thermostat and wiring, use
a jumper wire at the thermostat block on
the appliance to by-pass thermostat and
wiring.
Control box defective.
Replace control box.
Call light on. Turn thermostat off.
If call light does not go out, disconnect
thermostat wires from appliance. If call
light does go out, thermostat or wires are
defective.
February 3, 2010
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Troubleshooting (Cont’d)
Symptom Possible Cause Corrective Action
Convection blower fails to
start.
No call light.
#1 snap disc defective.
Defective control box.
Replace snap disc.
Exhaust blower fails to
start or does not shut off.
Large, lazy ame, orange
color. Black ash on glass.
Blower not plugged in.
Blower is defective.
Control box is defective.
Blower not plugged in.
Blower is clogged with ash.
Blower is defective.
Control box is defective.
Dirty appliance.
Poor fuel quality, high ash content.
Firepot clean-out plate not completely
closed.
Check that blower is plugged into wire har-
ness.
Replace blower.
Replace control box.
Check that blower is plugged into wire har-
ness.
Clean exhaust system.
Replace blower.
Replace control box.
Clean appliance, including repot, heat
exchangers and venting system. Remove
stainless steel bafe from rebox to clean
ash from on top of bafe. Clean behind rear
brick panels. Change fuel brand to pre-
mium.
Check that repot clean-out plate is fully
closed.
Excessive amount of fuel.
Nuisance shutdowns. Low ame.
Sawdust buildup in hopper.
Feed motor is reversing.
Defective thermocouple.
Defective control box.
Firepot more than 1/2 full
Appliance calls for heat.
Call light illuminates.
Thermocouple is defective or not properly
plugged in.
Exhaust blower starts.
No feed or igniter.
Defective control box
Reduce feed rate using feed rate adjustment
control rod located inside hopper.
Increase feed by opening feed rate adjust-
ment control rod located inside hopper.
Clean hopper, see page 34.
Check for good connections between feed
motor and wire harness.
Replace thermocouple.
Replace control box.
See page 37 for detailed instructions for
“High Ash Fuel Content Maintenance”.
Check connections on thermocouple or
replace if defective.
A ashing yellow light on the control box
indicates a problem with the thermocouple.
Replace control box.
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Maintaining & Servicing Your Appliance
Clinker
CB1200-I Pellet Insert
10
A. Proper Shutdown Procedure
CAUTION
CAUTION
Shock and Smoke Hazard
Shock and Smoke Hazard
• Turn down thermostat, let appliance completely
• Turn down thermostat, let appliance completely
cool and exhaust blower must be off. Now you
cool and exhaust blower must be off. Now you
can unplug appliance before servicing.
can unplug appliance before servicing.
• Smoke spillage into room can occur if appliance
• Smoke spillage into room can occur if appliance
is not cool before unplugging.
is not cool before unplugging.
• Risk of shock if appliance not unplugged before
• Risk of shock if appliance not unplugged before
servicing appliance.
servicing appliance.
C. General Maintenance
1. Types of Fuel
Depending on the type of fuel you are burning will dictate how
often you have to clean your repot.
If the fuel you are burning has a high dirt or ash content or
you are burning shelled eld corn, it may be necessary to
clean the repot more than once a day.
Dirty fuel will cause clinkers to form in the repot. A clinker
is formed when dirt, ash or a non-burnable substance is
heated to 2000°F (1093°C) and becomes glass-like. See
“D” page 37 in this section for more details on fuels with
high ash content.
Follow the detailed instructions found in this
section for each step listed as referenced in the
chart below.
B. Quick Reference Maintenance Chart
Cleaning or Inspection
Ash Pan Every 5 bags of fuel OR X
Ash Removal from Firebox More frequently depending on
the fuel type or ash build-up
Beneath Heat Exchanger Every 1 ton of fuel OR X
Blower, Combustion (Exhaust) More frequently depending on
the fuel type
Blower, Convection More frequently depending on
operating environment
Door Latch Inspection Prior to heating season OR X
Exhaust Path More frequently depending on
ash build-up
Firebox - Prepare for Non-Burn Season At end of heating season OR X
Firepot - Burning pellets - hardwood Every 3 bags OR X
Firepot - Burning pellets - softwood Every 5 bags OR X
Firepot - Burning Corn Every 1 bag OR X
Glass When clear view of repot
Heat Exchanger & Drop Tube Every 1 ton of fuel OR X
Hopper Every 1 ton of fuel or when
Top Vent Adapter More frequently depending on
Venting System More frequently depending on
becomes obscure
changing fuel types
the fuel type or ash build-up
the fuel type
Frequency Daily Weekly Monthly Yearly
OR X
OR X
OR X
OR X
OR X
OR X
OR X
OR X
Figure 33.1 - Clinker
NOTICE: These are recommendations. Clean more frequently if you encounter heavy build-up of
ash at the recommended interval or you see soot coming from the vent. Not properly
cleaning your appliance on a regular basis will void your warranty.
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2. Cleaning Firepot with Cleaning Rod & Firepot
Clean-Out Tool
• Frequency: Daily or more often as needed
• By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off. If you are
just cleaning the repot, there is no need to unplug the
appliance.
b. Pull repot cleaning rod OUT and IN a couple of times
to help shake debris loose. If rod is hard to pull, it may
be necessary to use your repot clean-out tool to chip
away material that has built up on the bottom plate of
the repot and to push out any clinkers. Larger clinkers
may have to be removed from the top of the repot.
Corn clinkers can be especially difcult to break up.
c. The firepot floor plate must be fully closed when
nished. See Figure 27.1 on page 27.
WARNING
Fire Risk.
• NEVER pull repot cleaning rods or cleaning
slide plates when appliance is operating.
• Hot pellets may fall into ashpan and may start a
re or have mis-starts due to lack of vacuum.
4. Cleaning Ash Pan
• Frequency: Weekly or every 5 bags of fuel
• By: Homeowner
Locate the ash pan underneath the repot and using a
slight pull up and out remove the ash pan. Empty into
a non-combustible container and re-install ash pan.
See Disposal of Ashes.
5. Disposal of Ashes
• Frequency: As needed
• By: Homeowner
Ashes should be placed in a metal container with a
tight-tting lid. The closed container of ashes should
be placed on a non-combustible oor or on the ground,
well away from all combustible materials, pending nal
disposal.
If the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the
closed container until all cinders have been thoroughly
cooled.
3. Ash Removal from Firebox
• Frequency: Weekly or more frequently depending on
ash build-up.
• By: Homeowner
a. There must not be any hot ashes in the rebox during
cleaning so allow the appliance to completely cool.
The rebox ash should be removed every time the
repot is cleaned. Frequent cleaning of the ash in
the rebox will help slow down the build-up of ash in
the exhaust blower and vent system.
b. Plug in your appliance, if unplugged, and turn the
thermostat on and immediatley shut it off to start the
exhaust blower on its cycle time. It will pull y ash
out the exhaust instead of into the room.
c. Open cast hinged face. Directly underneath the
rebox door and to the left and right of the repot are
2 cleaning slide plates with nger holes. Pull both
slide plates out and then open the glass door. Sweep
the remaining ash from the rebox into the 2 open
holes. A paint brush works well for this. Close slide
plates.
d. This ash is deposited in the same ash pan as the
repot debris. The ash pan should be emptied every
time you clean the rebox. Remember to place
the ash and debris into a metal or noncombustible
container.
e. The 2 cleaning slide plates must be fully closed when
cleaning is complete. See Disposal of Ashes.
WARNING
Disposal of Ashes
• Ashes should be placed in metal container
with tight tting lid.
• Ashes should be retained in closed container
until all cinders have thoroughly cooled.
6. Cleaning the Hopper
• Frequency: Monthly or after burning 1 ton of fuel
• By: Homeowner
After burning approximately 1 ton of fuel or changing
fuels you will need to clean the hopper to prevent saw-
dust build-up.
A combination of sawdust and pellets on the auger
reduces the amount of fuel supply to the repot. This
can result in nuisance shutdowns and mis-starts.
Be sure the appliance is allowed to cool, has been
a.
unplugged and the exhaust blower is off.
b Empty the hopper of any remaining pellets.
c. Vacuum the hopper and feed tube.
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WARNING
Heat exchanger cleaning rods may be warm
to the touch. For safety purposes wear
gloves.
Do not pull heat exchanger cleaning rods
while appliance is operating.
Push cleaning rods IN when done, DO NOT
leave cleaning rods OUT. Injury can occur.
7. Cleaning Heat Exchanger Chambers & Drop Tube
• Frequency: Weekly or every 1 ton of fuel
• By: Homeowner
The amount of ash buildup in the repot will be a good
guide to determine how often you should clean the heat
exchangers.
a. Allow the appliance to completely cool down before
pulling the cleaning rods. Turn the thermostat on and
then immediately off to start the exhaust blower on its
cycle time. It will pull y ash out the exhaust instead
of into the room.
b. To access the cleaning rods lift the hopper lid. Both
black bent handle pull rods are located close to the
face of the appliance to the left and right side.
c. To clean, pull the rods straight out until it stops,
approximately 20 inches (508mm). Slide the rods
OUT and IN a couple of times.
8. Cleaning Beneath Heat Exchanger
• Frequency: Monthly or after burning 1 ton of fuel
• By: Homeowner
a.
Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
. b. A more thorough cleaning is needed to remove the
excess ash that is left behind from the use of the
cleaning rods for the heat exchanger tubes.
c. The ash will be resting on the back of the bafes. This
will require removing the bafes. Please refer to page
37 for instructions on removing the bafes.
CB1200-I Pellet Insert
9. Cleaning Exhaust Path
• Frequency: Yearly or more frequently depending on
ash build-up.
• By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
b. Open
the hinged access door on the left of the
insert.
c. Reach in and unlatch the trap door that is connected
to the rear of exhaust blower.
d. Use a small vacuum hose attachment to clean area.
e. Re-latch and close trap door.
NOTE:
There are heavy duty vacuum cleaners specically
designed for solid fuel appliance cleaning.
10. Cleaning the Glass
• Frequency: When clear view of the repot becomes
obscure.
• By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b. Use a damp paper towel or any nonabrasive glass
cleaner. Wipe off with dry towel.
CAUTION
Handle glass assembly with care.
When cleaning glass:
• Avoid striking, scratching or slamming
glass.
• Do NOT clean glass when it is hot.
• Do NOT use abrasive cleaners.
• Use a hard water deposit glass cleaner on white lm.
• Refer to maintenance instructions.
11. Door Latch Inspection
• Frequency: Prior to heating season
• By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
b. To adjust, open the latch and pivot the holding rod out.
Loosen the jam nut on the rod.
c. With a Phillips head screw driver, turn the rod clockwise
to tighten. The latch handle should snap securely in
place when adjusted properly.
d. After adjusting the latch, be sure to tighten the jam nut
on the rod to hold the adjustment.
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12. Door Gasket Inspection
• Frequency: Prior to heating season
• By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
b. To inspect the door rope (gasket), open the door and
see that the door rope extends approximately 1/8 inch
(3mm) to 3/16 inch (9.5mm) from the door rope chan-
nel.
c. It should show signs of compaction all the way around
the door where the rope contacts the face of the appli-
ance. Conrm there are no air leaks.
13. Cleaning Exhaust Blower - Requires No Lubrication
• Frequency: Yearly or as needed
• By: Quality Service Technician/Homeowner
• Task:: Contact your local dealer.
16. Preparing Firebox for Non-Burn Season
• Frequency: Yearly
• By: Homeowner
a.
Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b.
Remove all ash from the rebox and vacuum thoroughly.
c. Paint all exposed steel, including cast-iron.
•
Use the Touch-Up paint supplied with the appliance;
or,
• Purchase paint from your local dealer.
• Must use a high-temperature paint made speci-
cially for heating appliances.
14. Cleaning Convection Blower - Requires No
Lubrication
• Frequency: Yearly or as needed
• By: Qualied Service Technician
• Task: Contact your local dealer.
15. Soot and Fly Ash: Formation & Need for Removal
in Exhaust Venting System.
• Frequency: Yearly or more frequently depending on
ash build-up.
• By: Qualied Service Technician/Homeowner
Be sure the appliance is allowed to cool, has been unplugged
and the exhaust blower is off.
The products of combustion will contain small particles of y
ash. The y ash will collect in the exhaust venting system
and restrict the ow of the ue gases.
At start-up if there is incomplete combustion, or if there is a
shutdown or incorrect operation of the appliance it will lead
to some soot formation. This will collect in the exhaust vent-
ing system.
The venting system may need to be cleaned at least once a
year or more often depending upon the quality of your fuel
or if there is a lot of horizontal pipe sections. Ash will build
up more quickly in the horizontal sections.
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Ash Build Up in Firebox
Pellets Back Up
In Feed Tube
Firepot Overfills
Tall, Lazy Flame, Orange in Color
Incorrect
Correct Flame Size, Yellow/White in Color
Correct
Fire Risk.
WARNING
• High ash fuels, or lack of maintenance, can
cause the firepot to overfill. Follow proper
shutdown procedure if ash buildup exceeds
half way point in firepot.
• Failure to do so could result in smoking,
sooting and possible hopper fires.
D. High Ash Fuel Content Maintenance
• Frequency: When the ash build-up exceeds more
than half way up the repot.
• By: Homeowner
Poor quality pellet fuel, or lack of maintenance, can create
conditions that make the repot ll quickly with ashes and
clinkers.
This condition makes the appliance susceptible to overll-
ing the repot with pellets which may result in smoking,
sooting and possible hopper res. Figure 37.1 shows an
example where the repot overlls, pellets back up into the
feed tube and ash has accumulated in the rebox.
An inefcient and non-economical method of burning of
fuel caused by poor quality pellet fuel is shown in Figure
37.2.
The correct ame size when good quality, premium pellet
fuel is burned is shown in Figure 37.3.
If the ash buildup exceeds the half way point in the repot
IMMEDIATE ATTENTION AND CLEANING IS REQUIRED.
CB1200-I Pellet Insert
Figure 37.1
Figure 37.2
Figure 37.3
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Top & Bottom Frame
Door Latch
Side
Frame
Center Posts
Glass
Remove Door Latch First
and then Side Frame
Door Frame
shown with no
Glass or Glass
Frames
Remove 5 nuts from Bottom Frame
Top & Bottom Frame
Door Latch
Side
Frame
Center Posts
Glass
Remove Door Latch First
and then Side Frame
Door Frame
shown with no
Glass or Glass
Frames
Remove 5 nuts from Bottom Frame
E. Glass Replacement
WARNING
• Glass is 5mm thick high temperature heatresistant ceramic glass.
• DO NOT REPLACE with any other material.
• Alternate material may shatter and cause
injury
• Remove door from appliance and place face down
on a protected surface to avoid scratching the door.
• Remove all door rope.
1. Replacing Center Glass
NOTE: DO NOT LET Air Wash Spacers fall down from
top frame when removing and replacing center
glass.
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b. Using a nut driver remove the (5) bottom nuts and
remove the bottom glass frame. Figure 38.2.
c. Slightly bend up and out of the way the 2 center posts
and slide the glass out the bottom.
d. Slide new glass in, reposition the 2 center posts and
re-install bottom glass frame.
e. Re-rope the door.
Figure 38.1
2. Replacing Side Glass
NOTE: When removing the side glass with the door
latch, you must remove the door latch rst
before removing the side frame. Use a powered Phillips head screw driver to remove the
4 screws.
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b. Remove side glass frame.
c. Loosen the top and bottom frame and slightly bend
up and out of the way.
d. Slide glass out the side and slide new glass in.
e. Re-install the side glass frame and tighten the top
and bottom frames.
f. Re-install the door latch, if applicable, and re-rope
the door.
Figure 38.2
WARNING
Handle glass with care.
• Inspect the gasket to ensure it is
undamaged.
• Do NOT
• Do NOT operate appliance with glass
assembly removed.
• Do NOT operate with glass cracked, broken or scratched.
strike, slam or scratch glass.
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CB1200-I Pellet Insert
Igniter
Igniter Bracket
Thumb Screw
F. Igniter Replacement
Figure 39.1
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off. Remove the
ash pan.
b. The wire leads to the igniter are connected to the wire
harness with 1/4 inch male / female spade connectors.
These wires will pull forward approximately 4 to 5
inches (102mm to 127mm). Disconnect the spade
connections and remove the igniter from the chamber.
Loosen the thumb screw and slide igniter out.
c. Install new igniter into the chamber and tighten the
thumb screw. Re-connect the wires to the 2 leads with
the spade connectors.
d. Push excess wire leads to take-up the 4 to 5 inches
(102mm to 107mm) previously pulled out. This will
keep the wires out of the way of the ash pan. Double
check that the igniter wires are clear of any movement,
i.e. ash pan, repot cleaning rod, etc.
f. Re-install the ash pan and re-connect the power.
G. Bafe Removal
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b. Open glass door.
c. Grasp the bottom of the bafes and pull up to dis-
lodge from hook attachment.
d. Use a standard screw driver to unlatch the covers
beneath the bafes of each side.
e. Re-install in reverse order.
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Reference Materials
11
A. Component Function
1. Control Box
a. The control box is located on right side of appliance,
behind the right side panel.
b. There is a light located inside of the control box. The
internal light will turn green when the appliance has
reached a temperature of 200oF (93°C) in the repot.
and will turn red when it reaches 600oF (315°C).
c. There is also an internal blue light located in the upper
left corner of the control box. When you plug in the
appliance the blue light will automatically start blinking
1 blink every 10 seconds for 60 seconds and then will
stop.
NOTE:
Do NOT open the control box. This will void the
warranty. If you need to plug in or remove the control
box you must rst unplug the appliance.
2. Convection Blower
The convection blower is mounted at the bottom rear of the
appliance. There are 2 impellers, one on each side of the
motor. The convection blower pushes heated air through the
heat exchange system into the room.
3. Combustion (Exhaust) Blower
The combustion blower is mounted on the left side of the
appliance behind the left side panel. It is accessible either
when the insert is pulled out onto the hearth or from both
hinged side openings. The blower is designed to pull the
exhaust from the appliance and push it out through the
venting system.
4. Feed System
The feed system is located behind the rebox and can be
removed as an entire assembly. The assembly includes
the feed motor, mounting bracket, bearing and feed spring
(auger). The hollow feed spring (auger) pulls pellets up the
feed tube from the hopper area and drops them down the
feed chute into the repot.
5. Firepot
The repot is made of high quality ductile iron and has a
cleaning pull-out rod. The oor of the repot opens for
cleaning when you pull out the rod. Be sure that the oor
returns to a completely closed position or your appliance
will not operate properly.
6. Fuse
The fuse is located on the right side of the appliance behind
the side panel. The fuse will blow should a short occur and
shut off power to the appliance.
E
When describing the location of a component
part it is always AS YOU FACE THE FRONT
OF THE APPLIANCE.
7. Heat Exchangers
The heat exchangers transfer heat from the exhaust system
into convection air. There are 2 clean out rods located under
the heat exchangers.
8. Heat Output Switch
The heat output switch is located on the right side of rebox,
behind right side panel. The function of the heat output
switch is to regulate the burn rates; low, medium and high
settings.
9. Hopper Switch
The hopper switch is located in the upper right hand corner
of the hopper. This switch is designed to shut down the feed
motor whenever the hopper lid is opened.
10. Igniter
The igniter is mounted on the base of the repot. Combustion
air travels over the red hot igniter creating super heated air
that ignites the pellets.
11. Junction Box And Wiring Harness
The junction box is located on the right side of the appliance,
behind the right front access panel. The junction box and
wiring harness are replaced as one component.
12. Power Supply
The power outlet is located on the right side of the appliance.
Check the wall receptacle for 120 volt, 60 Hz (standard
current). Make sure the outlet is grounded and has the correct
polarity. A good surge protector is recommended. When
operating with a generator you need at least 600 watts of
power, or with an inverter at least 800 watts of power, available
for the appliance during the start cycle.
13. Red Call Light
The red call light is on the right side behind the right side
panel. The function of the red call light is to indicate that the
thermostat is calling for heat.
14. Reset Button
The reset button is located on the right side of firebox
behind right side panel. The function of the reset button is
to momentarily open the thermostat circuit, which restarts
the system.
15. Thermocouple
The thermocouple is located on top of the repot inside
the thermocouple cover (ceramic protection tube). The
thermocouple sends a millivolt signal to the control box
indicating the preset temperatures of the green and red lights
have been obtained.
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CB1200-I Pellet Insert
Thermocouple
Heat
Output
Switch
Thermostat
Block
Snap
Disc #2
Snap
Disc #1
Feed
Motor
Vacuum
Switch
Capacitor
Convection
Blower
Blower
Speed
Exhaust
Blower
Snap
Disc #3
Reset
Button
Call Light
Fuse
Yellow
Yellow
Purple
Purple
Red
Red
Orange
White
Blue
Blue
Black
Black
Gray
High Temp
High Temp
Igniter
Hopper
Switch
16. Thermostat
The appliance is designed to run on a 12 volt AC thermostat.
The heat anticipator, if present, should be set on the lowest
setting available.
17. Snap Disc #1 (Convection Blower) 125°F
Snap disc #1 is located on the right side of the rebox. There
are 2 purple wires connected to it. This snap disc turns the
convection blower on and off as needed. Power is always
present at snap disc #1.
18.
Snap Disc #2 (Fuel Delivery Interrupt) 200°F
Snap disc #2 is located on the back side of the feed drop
tube. There is 1 orange wire and 1 black wire connected to
it. This snap disc will turn off the feed system, which will turn
off the appliance if an overre condition should occur or if the
convection blower should fail to operate. If this occurs the
snap disc with automatically reset itself.
19.
Snap Disc #3 (Burn Back Protector) 250°F
Snap disc #3 is mounted on the right side of the auger tube
just below feed motor and has a reset button. To access
it remove the right side panel. If the re tries to burn back
into the feed system or push exhaust up the feed tube, this
snap disc will shut the entire system off. This disc must be
manually reset.
20. Vacuum Switch
The vacuum switch is located at the rear of the appliance.
This switch turns the feed system on when vacuum is present
in the rebox. The vacuum switch is a safety device to shut
off the feed motor if the exhaust or the heat exchanger
system is dirty or plugged or if the rebox door is open.
21. Wiring Harness
See Figure 41.1 below
Figure 41.1
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Terminal Block
Center 2 Screws for
Thermostat Wires
Power Outlet
Heat Output
Switch
Reset Button
Red Call Light
Fuse
Control Box
Blue
Blinking
Light
Red/ Green
Light
Exhaust
Blower
Convection
Blower
Exhaust
Transition
Assembly
B. Component Locations
Figure 42.1
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Figure 42.2
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C. Exploded Drawing
1
2
3
4
5
6
7
8
9
10
14
13
12
11
16
15
17
18
19
20
21
22
23
24
25
26
27
28
29
CB1200-I Pellet Insert
Figure 43.1
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D. Service Parts and Accessories
IMPORTANT: THIS IS DATED INFORMATION
When requesting service or replacement parts for your
appliance please provide model number and serial
number. All parts listed may be orderd from an authorized
dealer
.
To order the entire assembly, order the top line part number only.
To order an individual part from an assembly, order the part(s)
listed in the indented portion.
Item Description Comments Part Number
HOW TO ORDER
Stocked
at Depot
1 Top SRV410-7960
Hinge, Hopper Lid 812-4220
Mount, Hopper Lid Support, Left 410-8200
Mount, Hopper Lid Support, Right 410-7410
Mount, Hopper Lid Support, Top 410-7560
2 Cover, Feed Motor, Top 410-7920
3 Feed Motor Assembly 812-3690 Y
Collar, Set, 7/8 229-0520
Gasket, Feed Motor 240-0731 Y
Bearing, Feed System, Nylon 410-0552 Y
Mount, Feed Motor 410-7172
Feed Motor 812-4421 Y
Capacitor, Rep Jumper 230-2150 Y
Feed Spring Assembly SRV7027-024 Y
Snap Disc, Manual Reset SRV230-1290 Y
4 Extension, Heat Shield, Top 410-7860
5 Exhaust Adapter Assembly 510-5330
Gasket, Flue Adapter 240-0850 Y
6 Exhaust Transition Assembly 510-5340
Gasket, Top Vent 240-0840
Latch, Draw 229-0230
7 Blower, Combustion/Exhaust 812-3381 Y
8
Gasket, Exhaust Combustion
Blower
Between Housing & Stove 240-0812 Y
Between Motor & Housing 812-4710 Y
9 Curtain, Side, Left 812-4310
10 Mount, Door Hinge 410-7290
11 Thermocouple Bracket W/Set Screw 812-3171 Y
12 Thermocouple 812-0210 Y
13 Thermocouple Cover
Qty: 1 812-1322 Y
Qty: 10 812-4920 Y
14 Firepot Assembly 812-3351 Y
Nut, Lock 1/4-20 226-0090
Bushing, Firepot 410-8320
Floor, Firepot 414-0290
Bolt, Firepot, 1-1/4” Long 225-0120
Gasket, Firepot 510-0530 Y
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CB1200-I Pellet Insert
HOW TO ORDER
Item Description Comments Part Number
To order the entire assembly, order the top line part number only.
To order an individual part from an assembly, order the part(s) listed in
the indented portion.
Stocked
at Depot
15 Rod/Linkage Ez Clean 812-4140
Knob, Ash Dump Control Rod 200-0831
Spring, Firepot 200-2050
Clip, Hitch Pin, #25 229-0360
16
Heating Element Assembly 18”
(Loop Igniter)
Qty: 1 SRV7000-462 Y
Qty: 10 SRV7000-462/10 Y
Black DR-CB12-MBK-B
17 Door Assembly
Gold DR-CB12-GD-B
Nickel DR-CB12-NL-B
Door Rope, 7/8”, 8 Ft Qty: 8 Ft, Field Cut to Size 842-2350 Y
Gasket, Glass Qty: 10 Ft, Field Cut to Size 833-0660
Glass Assembly, Center 13-7/8 in. W x 11 in. H 510-5400 Y
Glass Assembly, Side, 1 Pc 5-1/8 in. W x 11 in. H, Qty: 1 510-5410 Y
Glass Retainer Assembly 510-5460
Hinge, Female 450-2910
18 Bracket, Door Latch 410-4912
LVGRL-CB12BK-B
LVGRL-CB12-
GD-B
LVGRL-CB12NL-B
19 Grille, Louver
Black
Gold
Nickel
Grille, Bar, Bottom 410-8330
20 Panel, Front Access 812-4290
21 Ash Pan 812-4130
22 Ashcatcher 410-7830
23 Curtain, Side, Right 812-4320
24 Latch, Draw 229-0640 Y
25 Blower, Convection 812-4900 Y
26 Wire Harness / Junction Box SRV7000-155 Y
Block, Thermostat Term Dv 230-0690
Capacitor, Rep Jumper 230-2150 Y
Igniter Extension 7000-218
27 Control Board 3 Speed SRV7000-205 Y
28 Vacuum Switch SRV7000-447 Y
29 Hopper Top 410-7730
Bafe, Left 812-4200 Y
Bafe, Right 812-4210 Y
Bracket, Magnet Mount 410-7760
Bumper, Rubber Qty: 12 SRV224-0340/12
Call Light Bulb 812-0760 Y
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HOW TO ORDER
To order the entire assembly, order the top line part number only.
To order an individual part from an assembly, order the part(s) listed in
the indented portion.
Item Description Comments Part Number
Call Light Lens Cover 812-0750 Y
Call Light, Fluorescent SRV7000-122
Ceramic Nuts, (Igniter)
Qty: 1 812-0730 Y
Qty: 12 812-0730/12 Y
Component Pack (Includes Firepot
Cleanout Tool, Power Cord, Wire
Harness For Thermostat, Owners
Manual, ‘Caution Fireplace Altered”
812-4330
Label, Paint, Warranty Card, “How
To” Dvd
Cleanout Tool 414-1140 Y
Dvd Original Energy Insert 7000-441
Harness, Thermostat Wire 230-0810
Paint Touch-Up 7000-304
Power Cord 812-1180 Y
Door, Cleanout, Exhaust Plenum 410-7910
Feed Adjustment Assembly 510-5450
Thumbscrew, 1/4-20 X 3/4 844-5070
Fuse, 7 Amp, Junction Box
Fuse, 8 Amp, Control Box
Qty: 1 812-0380 Y
Qty: 10 812-0380/10 Y
Qty: 1 812-3780 Y
Qty: 10 812-3780/10 Y
Hinge, Door, Male 450-2810
Hose, Vacuum, 5/32 Id Qty: 3 Ft, Field Cut to Size SRV240-0450 Y
Igniter Wire (5Ft) & (4) Ceramic
Nuts
812-4520 Y
Latch, Magnet 229-0631
Snap Disc, 200 Open/40 D, # 2 SRV230-0900 Y
Snap Disc, # 1, Convection Blower SRV230-0470 Y
Snap Disc, Manual Reset SRV230-1290 Y
Thermocouple Grounding Kit 812-4980
ACCESSORIES
Adjustable Hearth Support 12 in. X 50 in., 2-10 in. H ADJSPT-12
Damper, 3 Inch Tall Vertical Installs Only PEL-DAMP3
Damper, 4 Inch Tall Vertical Installs Only PEL-DAMP4
Black DR-CB12-MBK-B
Door Assembly
Gold DR-CB12-GD-B
Nickel DR-CB12-NL-B
Floor Protector 811-0730
Stocked
at Depot
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CB1200-I Pellet Insert
HOW TO ORDER
To order the entire assembly, order the top line part number only.
To order an individual part from an assembly, order the part(s) listed in
the indented portion.
Item Description Comments Part Number
LVGRL-CB12BK-B
LVGRL-CB12-
GD-B
LVGRL-CB12NL-B
Grille, Louver
Black
Gold
Nickel
Log Set Qty: 3 811-0592
Log, Front 7027-219
Log, Top Left 7027-221
Log, Top Right 7027-220
Outside Air Kit 811-0700
Hose, Alum Flex, 2 Inch X 3 Ft Qty: 3 Ft 200-0860
Panel Set, Large, W/Gold Trim 33 in X 50 in.
SP-CB12I3350-
GD
Bracket, -L-, Trim Qty: 2 832-0840
Logo, Quadra-Fire 200-3180
Trim, Panel Set, Gold 250-4660
Stocked
at Depot
Panel Set, Large, W/Nickel Trim 33 in X 50 in. SP-CB12I3350-NL
Bracket, -L-, Trim Qty: 2 832-0840
Logo, Quadra-Fire 200-3240
Trim, Panel Set, Ots, Nickel 510-5220
Panel Set, Small, W/Gold Trim 30 in. X 40 in.
SP-CB12I3040-
GD
Bracket, -L-, Trim Qty: 2 832-0840
Logo, Quadra-Fire 200-3180
Trim, Panel Set, Std, Gold 811-0710
Panel Set, Small, W/Nickel Trim 30 in. X 40 in. SP-CB12I3040-NL
Bracket, -L-, Trim Qty: 2 832-0840
Logo, Quadra-Fire 200-3240
Trim, Panel Set, Std, Nickel 510-5210
Shroud, Rear 811-0680
Smart-Batt Il 841-0970
Smart-Stat Il 841-0960
Thermostat, Mechanical 812-3760
Thermostat, Programmable 811-0520
Top Vent Adapter, 3” 811-0660
Top Vent Adapter, 4” 811-0670
Top Vent Kit, Rear Shroud 811-0650
Vent Adapter, 3-4” 811-0720
Vent Kit, Rear 811-0690
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HOW TO ORDER
To order the entire assembly, order the top line part number only.
To order an individual part from an assembly, order the part(s) listed in
the indented portion.
Item Description Comments Part Number
FASTENERS
Avk Rivnut Repair Kit 1/4-20 & 3/8-16 Rivnut Tools RIVNUT-REPAIR Y
Nut, Keps Lock, 8-32 Qty: 40 226-0060/40 Y
Nut, Ser Flange Small 1/4-20 Qty: 24 226-0130/24 Y
Screw, Pan Head Philips 8-32 X 3/8 Qty: 40 225-0500/40 Y
Screw, Pan Head Philips 10-32 X
3/8
Qty: 40 21799A/40 Y
Screw, Sheet Metal #8 X 1/2 S-Grip Qty: 40 12460/40 Y
Screw, Machine Screw 1/4-20X5/8 Qty: 24 220-0440/24 Y
Washer, 1/4 Sae Qty: 24 28758/24 Y
Stocked
at Depot
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E. Service And Maintenance Log
Date of Service Performed By Description of Service
CB1200-I Pellet Insert
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CB1200-I Pellet Insert
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F. Warranty Policy
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CONTACT INFORMATION:
DO NOT
DISCARD
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
www.quadrare.com
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer
visit our website at www.quadrare.com
NOTICE
DO NOT DISCARD THIS MANUAL
•
• Important operating and
maintenance instruc-
tions included.
•
Read, understand and
follow these instructions for safe installa-
tion and operation.
Leave this manual with
party responsible for use
and operation.
We recommend that you record the following pertinent
information for your CB1200-I PELLET INSERT
Date purchased/installed:
Serial Number: Location on appliance:
Dealership purchased from: Dealer phone:
Notes:
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322,
4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708,
5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743,
6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687,
6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261,
6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749,
2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
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