CB1200-I PELLET INSERT
Owner’s Manual
Installation and Operation
Model:
CB1200MI-MBK
R
Tested and |
O-T L |
Portland |
Listed by |
Oregon USA |
C US
OMNI-Test Laboratories, Inc.
NOTICE
DO NOT DISCARD THIS MANUAL
• Important operating and |
• Read, understand and |
• Leave this manual with |
maintenance instruc- |
follow these instruc- |
party responsible for use |
tions included. |
tions for safe installa- |
and operation. |
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tion and operation. |
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DO DISCARDNOT
WARNING
Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instructions could result in property damage, bodily injury or even death.
•Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
•Do not overfire - If any external part starts to glow, you are overfiring. Reduce feed rate. Overfiring will void your warranty.
•Comply with all minimum clearances to combustibles as specified. Failure to comply may cause house fire.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
•Do not touch glass until it is cooled
•NEVER allow children to touch glass
•Keep children away
•CAREFULLY SUPERVISE children in same room as fireplace.
•Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other flammable materials.
•Keep clothing, furniture, draperies and other flammable materials away.
CAUTION
Tested and approved for wood pellets and shelled field corn fuel only. Burning of any other type of fuel voids your warranty.
CAUTION
Check building codes prior to installation.
•Installation MUSTcomply with local, regional, state and national codes and regulations.
•Consult local building, fire officials or authorities having jurisdiction about restrictions, installation inspection, and permits.
www.quadrafire.com |
7014-188B |
February 3, 2010 |
CB1200-I Pellet Insert
R
and Welcome to the Quadra-Fire Family!
Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance.
This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of
our stoves, inserts and fireplaces. And yet we are old-fash- ioned when it comes to craftsmanship. Each unit is meticulously fabricated and surfaces are hand-finished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection. From design, to fabrication, to shipping:
We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.
NOTE: Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and permits.
CLEARANCE TO COMBUSTIBLES LABEL LOCATED INSIDE HOPPER LID
SERIAL NUMBER & MANUFACTURE DATE LABEL LOCATED UNDER TOP ON INSIDE OF HOPPER BODY
CAUTION: HOT WHILE IN OPERATION DO NOT TOUCH. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. SEE NAMEPLATE AND INSTRUCTIONS. Operate this unit with fuel hopper lid closed. Failure to do so may result in emissions products' combustion from the hopper under certain conditions. Maintain hopper seal in good condition. Do no over fill the hopper.
ATTENTION: CHAUD LORS DE L'OPÉRATION. NE PAS TOUCHER. GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE L'ESPACE DÉSIGNÉ DE L'INSTALLATION. LE CONTACT PEUT CAUSER DES BRÛLURES À LA PEAU. VOIR L'ÉTIQUETTE ET LES INSTRUCTIONS. Opérez cet appareil avec le couvercle de la trémie fermé. Le défaut de ne pas suivre les instructions peut résulter, sous certaines conditions, en une combustion des émissions des produits venant de la trémie. Ne pas remplir la trémie trop pleine.
Safety and clearance section located on inside of hopper lid./Serial Number section located under top on inside of hopper body.
La section se réfé dux distances et mescres de sécurité est située à l'intérieut du couvércle de la tré la bôitre à feu. La section du numéro de série est située en dessous du couvercle à l'intérieur de la trémie.
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Tested and |
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O-T L |
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Portland |
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Report / Rapport |
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Listed by |
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Oregon USA |
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C |
US |
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#061-S-13-2 |
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1200-I Pellet Insert |
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1445 Highway North, Colville, WA 99114 |
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OMNI-Test Laboratories, Inc. |
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www.quadrafire.com |
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Listed Solid Fuel Room Heater/Pellet Type Insert. Also suitable for |
Appareil de |
chauffage inséré de combustible solide/de type de boulettes. Accepté dans |
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l'installation |
dans les maisons mobiles. |
Cet appareil |
a été |
testé et enregistré pour |
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Mobile Home Installation. This appliance has been tested and listed for |
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use in Manufactured Homes in accordance with OAR 814-23-9000 |
l'usage dans |
les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu'à 814-23-909. |
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through 814-23-909. |
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Testé |
à: ASTM |
1509-95, |
UL127, |
ULC628-M93, |
ULC |
S610-M87, ULC/ORD |
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Tested to: ASTM E1509-95, UL127, ULC S628-93, ULC S610-M87, |
C1482-M1990, Room Heating Pellet Burning Type, (UM) 84-HUD POUR USAGE |
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AVEC LES BOUL TT S DE BOIS OU DE COMBUSTIBLE DE MAIS ÉCOSSÉ DES |
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ULC/ORD C1482-M1990, Room Heating Pellet Burning Type, (UM) 84-HUD |
CHAMPS. |
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FOR USE ONLY WITH PELLETIZED WOOD OR SHELLED FIELD CORN FUEL. |
Consommahon maximale à l'entrée (sans pertes) 2.5 kg/h. |
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Input Rating Maximum 5.5 lb fuel/hr. |
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Puissance Électrique: 115 VAC, 60 Hz, Début 4.1 Amps, Courir 1.1 Amps, |
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Electrical Rating: 115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 AMPS. |
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Éloignez le |
fil électrique |
de |
l'appareil. Ne pas faire passer le fil |
électrique au |
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dessus ou en dessous de l'appareil. |
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Route power cord away from unit. Do not route cord under or in front of |
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DANGER: Il y a risque de décharge électrique. Déconnectez le fil électrique de la |
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appliance. |
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Risk of |
electrical shock. Disconnect power supply before |
prise de contact avant le service. |
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DANGER: |
Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible chez |
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servicing. Replace glass only with 5mm ceramic available from your dealer. |
votre fournisseur. |
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To start, set thermostat above room temperature, the stove will light |
our allumer, monter la température du thermostat au dessus de la température de |
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automatically. To shutdown, set thermostat to below room temperature. For |
la pièce, le poêle s'allumera automatiquement. |
Pour |
éteindre, |
descendre la |
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further instruction refer to owner's manual.Keep viewing and ash removal doors |
température du thermostat en dessous de la température de la pièce. Pour des |
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tightly closed during operation. |
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instructions supplémentaires, référez vous au manuel du propriétaire. Gardez la |
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porte d'ouverture et la porte des cendres fermées hermétiquement durant |
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l'opération. |
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Masonry or Zero Clearance Minimum Clearances to Combustible |
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MANTEL |
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Maçonnene ou zéro distance foyer distances minimales à tout matériel combustible. |
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B |
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Louvers to combustible wall |
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6” (152mm) |
A Lucarne au mur combustible |
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152mm |
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WALL |
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C |
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B Insert top to mantel |
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12” (305mm) |
B Dessus de l'insert à la tablette de cheminée |
305mm |
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SIDE |
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C Front Facing |
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3” (76mm) |
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C Revêtement facial |
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76mm |
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D* Hearth Extension - Front |
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6" (152mm) |
D* Protechion de sol - frontal |
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152mm |
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E* Protechon ole sol - côté |
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203mm |
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A |
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E* Hearth Extension - Side |
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8” (203mm) |
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*See hearth protection note above |
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*Voir les notes sur la protechion ole sol ci-dessus. |
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SAMPLE |
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E |
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D |
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DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE |
7014-080C |
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U.S. ENVIRONMENTAL PROTECTION AGENCY |
OMNI Test Laboratories, Inc., Beaverton, Or Report/Rapport 061-S-12-2 |
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QUADRA-FIRE |
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This model is exempt from EPA certification under 40 CFR 60.531 by definition [Wood Heater (A) "Air-to-Fuel Ratio"]. |
|
1200-I PELLET INSERT |
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2009 2010 |
2011 |
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JAN |
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FEB MAR APR MAY JUNE JULY |
AUG |
SEPT OCT |
NOV |
DEC |
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SERIAL NO. / NUMÉRO DU |
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007C |
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DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE |
Made in China/Fait Aux Chine |
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7014-080C |
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Test Lab &
Report No.
Model Name
Manufactured Date
Serial Number
Page |
7014-188B |
February 3, 2010 |
R
CB1200-I Pellet Insert
Safety Alert Key:
•DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
•WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
•CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
•NOTICE: Indicates practices which may cause damage to the fireplace or to property.
TABLE OF CONTENTS
Section 1: Listing and Code Approvals
A. |
Appliance Certifications....................... |
4 |
B. |
Mobile Home Approved....................... |
4 |
C. |
Glass Specifications............................ |
4 |
D. |
Electrical Rating................................... |
4 |
E. BTU & Efficiency Specifications........... |
4 |
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Section 2: Getting Started |
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A. |
Design, Installation & Location |
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Considerations.................................... |
5 |
B. |
Locating Your Appliance & Chimney... |
6 |
C. |
Thermostat Location............................ |
6 |
D. |
Draft..................................................... |
6 |
E. |
Negative Pressure............................... |
6 |
B. |
Fire Safety........................................... |
7 |
C. |
Tools & Supplies Needed.................... |
7 |
D. |
Inspect Appliance, Components |
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and Pre-Check List.............................. |
7 |
Section 3: Dimensions & Clearances |
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A. |
Appliance Dimensions......................... |
8 |
B. |
Clearances to Combustibles |
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As A Built-In, UL and ULC................... |
9 |
C. |
Clearances to Combustibles, |
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Masonry & Zero Clearance................. |
10 |
D. Minimum Opening for Factory |
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Built Fireplace...................................... |
10 |
E. |
Masonry Minimum Opening................ |
10 |
F. |
Floor Protection................................... |
10 |
G. |
Calculating Alternate Floor |
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Protection Material.............................. |
11 |
H. |
Prefabricated Metal Chimney.............. |
11 |
I. Removing Floor of Factory Built |
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Fireplace.............................................. |
12 |
J. |
Altering Factory-Built Fireplace............ |
12 |
Section 4: Vent Information |
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A. |
Chimney & Exhaust Connections......... |
13 |
B. |
Venting Termination Requirements..... |
13 |
C. |
Equivalent Feet of Pipe....................... |
14 |
D. |
Pipe Selection Chart............................ |
14 |
Section 5: Venting Systems
A. Full Reline with Outside Air-Horizontal15 B. Full Reline with Outside Air-Vertical....16
Section 6: Mobile Home.................................. |
17 |
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Section 7: Appliance Set-Up |
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A. |
Rear Shroud Installation...................... |
18-19 |
B. |
Outside Air Kit..................................... |
20 |
C. |
Adjustable Hopper Option................... |
20 |
D. |
Grille Installation.................................. |
20 |
E. |
Adjustable Hearth Support.................. |
21 |
F. |
Panel & Trim........................................ |
22-23 |
G. |
Brick Set Installation............................ |
24 |
H. |
Brick Clip Installation........................... |
24 |
I. |
Log Set Placement.............................. |
25 |
J. |
Thermostat Installation........................ |
25 |
Section 8: Operating Instructions |
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A. Fuel Size, Material & Storage.............. |
26 |
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B. |
General Operation Information............ |
27 |
C. |
Before Your First Fire.......................... |
27 |
D. |
Starting Your First Fire........................ |
27 |
E. |
Fire Characteristics............................. |
28 |
F. |
Feed Rate Adjustment ........................ |
28 |
G. |
Ignition Cycles..................................... |
28 |
H. |
Frequently Asked Questions............... |
29 |
Section 9: Troubleshooting............................. |
31-32 |
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Section 10: Maintaining & Servicing Appliance |
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A. |
Proper Shutdown Procedure............... |
33 |
B. Quick Reference Maintanence Chart... |
33 |
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C. General Maintenance & Cleaning........ |
33-36 |
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D. High Ash Content Maintenance........... |
37 |
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E. |
Glass Replacement............................. |
38 |
F. |
Igniter Replacement............................. |
39 |
G. Baffle Removal.................................... |
39 |
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Section 12: Reference Material |
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A. |
Component Functions......................... |
40-41 |
B. |
Component Locations......................... |
42 |
C. |
Exploded Drawings............................. |
43 |
D. |
Service Parts & Accessories............... |
44-48 |
E. |
Service & Maintenance Log................ |
49 |
E. |
Warranty Policy................................... |
50-51 |
F. |
Contact Information............................. |
52 |
February 3, 2010 |
7014-188B |
Page |
CB1200-I Pellet Insert
Listing and Code Approvals
R
A. Appliance Certification |
E. BTU & Efficiency Specifications |
MODEL: |
1200-I Pellet Insert |
LABORATORY: |
OMNI Test Laboratories, Inc |
REPORT NO. |
061-S-13-2 |
TYPE: |
Solid Fuel Room Heater/Pellet Fuel |
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Burning Type Insert |
STANDARD: |
ASTM E1509-95, ULC S628-93, ULC |
|
S610-M87, ULC S628-M93 and ULC/ |
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ORD-C1482-M1990 Room Heater Pellet |
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Fuel Burning Type and (UM) 84-HUD, |
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Mobile Home Approved |
NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the ASTM
E1509-95, ULC S628-93, ULC S610-M87, ULC/ORD-C- 1482-M1990, (UM) 84-HUD.
Emissions Rating: |
.9 grams/hr |
*BTU Output: |
14,000 - 40,000 / hr |
Heating Capacity: |
up to 2,500 sq. ft. depending |
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on climate zone |
Hopper Capacity: |
60-75 lbs |
Fuel: |
Wood Pellets or Shelled Corn |
Shipping Weight: |
243 lbs |
*BTU output will vary, depending on the brand of fuel you use in your appliance. Consult your Quadra-Fire dealer for best results.
WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the above actions.
B. Mobile Home Approved
This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided. The structural integrity of the mobile home floor, ceiling, and walls must be maintained.
The appliance must be properly grounded to the frame of the mobile home and use only listed pellet vent, Class “L” or “PL” connector pipe. A Quadra-Fire Outside Air Kit must be installed in a mobile home installation.
Note: This appliance is also approved for installation into a shop.
C. Glass Specifications
This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.
D. Electrical Rating
115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps
NOTE: Some generator or battery back-up systems may not be compatable with the micro-processor electronics on this appliance. Please consult the power supply manufacturer for compatable systems.
DO NOT:
•Install or operate damaged appliance
•Modify appliance
•Install other than as instructed by Hearth & Home Technologies
•Operate the appliance without fully assembling all components
•Overfire
•Install any component not approved by Hearth & Home Technologies
•Install parts or components not Listed or approved. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
For assistance or additional information, consult a qualified installer, service agency or your dealer.
NOTE: Hearth & Home Technologies, manufacturer of this appliance, reserves the right to alter its products, their specifications and/or price without notice.
Quadra-Fire is a registered trademark of Hearth & Home Technologies.
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2 |
Getting Started |
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A.Design, Installation & Location Considerations
Since pellet exhaust can contain ash, soot or sparks, you must consider the location of:
• Windows
1. Appliance Location
Notice: Check building codes prior to installation.
•Installation MUST comply with local, regional, state and national codes and regulations.
•Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and permits.
•Air Intakes
•Air Conditioner
•Overhang, soffits, porch roofs, adjacent walls
•Landscaping, vegetation
When locating vent and venting termination, vent above roof line when possible.
It is a good idea to plan your installation on paper, using exact measurements for clearances and floor protection, before actually beginning the installation
Consideration must be given to:
•Safety, convenience, traffic flow
•Placement of the chimney and chimney connector.
Warning! Risk of Fire Damaged parts could impair safe operation. Do NOT install damaged, incomplete or substitute components.
CAUTION! If burning shelled field corn, you must use approvedventingspecificallydesignedforcorntopreventcorrosion or degradation. Follow the instructions from the venting manufacturer.
• If you are not using an existing chimney, place the appli- |
Notice: |
Locating the appliance in a location of |
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ance where there will be a clear passage for a factory- |
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built listed chimney through the ceiling and roof. |
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considerable air movement can cause intermittent smoke |
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• Installing an optional outside air kit would affect the loca- |
spillage from appliance. Do not locate appliance near: |
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tion of the vent termination. |
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• Frequently open doors |
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• Central heat outlets or returns |
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Recommended Location: |
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Recommended Location: |
• Above peak |
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• Above peak |
• Inside heated space |
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Marginal Location: |
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Marginal Location: |
• Wind loading possible |
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• Below peak |
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Location NOT recommended: |
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• Not the highest point of the roof |
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• Wind loading possible |
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Location NOT recommended: |
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• Too close to tree |
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Recommended: |
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• Below adjacent structure |
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• Insulated exterior chase |
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• Lower roof line |
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in cooler climates |
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• Avoid outside wall |
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Windward |
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Leeward |
Recommended: |
Multi-level Roofs |
NOT recommended: |
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Outside Air Intake |
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Outside Air Intake |
on windward side |
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on leeward side |
Figure 5.1 |
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February 3, 2010 |
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7014-188B |
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CB1200-I Pellet Insert
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B. Locating Your Appliance & Chimney
Location of the appliance and chimney will affect performance.
•Install through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fire.
•Penetrate the highest part of the roof. This minimizes the effects of wind loading.
•Locate termination cap away from trees, adjacent structures, uneven roof lines and other obstructions.
•Minimize the use of chimney offsets.
•Consider the appliance location relative to floor and ceiling and attic joists.
•Take into consideration the termination requirements on
Page 11.
E. Negative Pressure
Warning! Risk of Asphyxiation! Negative pressure can cause spillage of combustion fumes and soot.
Negative pressure results from the imbalance of air available for the appliance to operate properly. It can be strongest in lower levels of the house.
Causes include:
•Exhaust fans (kitchen, bath, etc.)
•Range hoods
•Combustion air requirements for furnaces, water heaters and other combustion appliances
•Clothes dryers
•Location of return-air vents to furnace or air conditioning
•Imbalances of the HVAC air handling system
CAUTION
•Do NOT connect this unit to a chimney flue servicing another appliance.
•Do NOT connect to any air distributon duct or system.
C. Thermostat Location
The thermostat’s location will have some effect on the appliance’s operation. When the thermostat is located close to the appliance, it may require a slightly higher temperature setting to keep the rest of the house comfortable. If the thermostat location is in an adjacent room or on a different floor level, you will notice higher temperatures near the appliance.
D. Draft
Draft is the pressure difference needed to vent appliances successfully. When an appliance is drafting successfully, all combustion byproducts are exiting the home through the chimney.
Considerations for successful draft include:
•Preventing negative pressure
•Location of appliance and chimney
Notice: Hearth & Home Technologies assumes no responsibility for the improper performance of the chimney system caused by:
•Inadequate draft due to environmental conditions
•Downdrafts
•Tight sealing construction of the structure
•Mechanical exhausting devices
•Upper level air leaks such as:
-Recessed lighting
-Attic hatch
-Duct leaks
To minimize the effects of negative air pressure:
•Install the outside air kit with the intake facing prevailing winds during the heating season
•Ensure adequate outdoor air for all combustion appliances and exhaust equipment
•Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appliance
•Avoid installing the appliance near doors, walkways or small isolated spaces
•Recessed lighting should be a “sealed can” design
•Attic hatches weather stripped or sealed
•Attic mounted duct work and air handler joints and seams taped or sealed
WARNING
Fire Hazard.
•Do not operate appliance before reading and understanding operating instructions.
Failure to operate appliance properly may cause a house fire.
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CB1200-I Pellet Insert
F. Fire Safety
To provide reasonable fire safety, the following should be given serious consideration:
•Install at least one smoke detector on each floor of your home.
•Locate smoke detector away from the heating appliance and close to the sleeping areas.
•Follow the smoke detector manufacturer’s placement and installation instructions and maintain regularly.
•Conveniently locate a Class A fire extinguisher to contend with small fires.
•In the event of a hopper fire:
•Evacute the house immediately.
•Notify fire department.
G. Tools And Supplies Needed
Tools and building supplies normally required for installation, unless installing into an existing masonry fireplace:
Reciprocating Saw |
Safety Glasses |
Channel Locks |
Framing Square |
Hammer |
Electric Drill & Bits (1/4”) |
Phillips Screwdriver |
1/4” Self-Tapping Screws |
Tape Meausre |
May also need: |
Plumb Line |
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Level |
Vent Support Straps |
Framing Material |
Venting Paint |
Hi-temp Caulking Material |
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Gloves |
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WARNING
Inspect appliance and components for damage. Damaged parts may impair safe operation.
•Do NOT install damaged components.
•Do NOT install incomplete components.
•Do NOT install substitute components.
Report damaged parts to dealer.
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
•Installation and use of any damaged appliance.
•Modification of the appliance.
•Installation other than as instructed by Hearth & Home Technologies.
•Installation and/or use of any component part not approved by Hearth & Home Technologies.
•Operating appliance without fully assembling all components.
•Operating appliance without legs attached (if supplied with unit).
•Do NOT Overfire
Or any such action that may cause a fire hazard.
H. Inspect Appliance & Components and
Pre-Use Check List
1. |
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Place the appliance in a location near the |
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final installation area and follow the proce- |
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dures below: |
2. |
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Open the appliance and remove all the parts |
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and articles packed inside the Component |
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Pack. Inspect all the parts and glass for ship- |
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ping damage. Contact your dealer if any irregu- |
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larities are noticed. |
3. |
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All safety warnings have been read and fol- |
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lowed. |
4. |
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This Owner’s Manual has been read. |
5. |
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Floor protection requirements have been met. |
6. |
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Venting is properly installed. |
7. |
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The proper clearances from the appliance and |
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chimney to combustible materials have been |
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met. |
8. |
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The masonry chimney is inspected by a profes- |
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sional and is clean, or the factory built metal |
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chimney is installed according to the manufac- |
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turer’s instructions and clearances. |
9. |
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The chimney meets the required minimum |
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height. |
10. |
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All labels have been removed from the glass |
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door. |
11. |
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Plated surfaces have been wiped clean, if |
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applicable. |
12. |
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Thermostat or remote has been installed. |
13. |
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A power outlet is available nearby. |
February 3, 2010 |
7014-188B |
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CB1200-I Pellet Insert
3Dimensions and Clearances
A. Appliance Dimensions
R
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40 in. (1016mm) |
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29-1/4 in. (743mm) |
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22 in. (559mm) |
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8-3/4 in. |
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(222mm) |
10-3/4 in. |
13 in. (330mm) |
(273mm) |
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CL |
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12 in. (305mm) |
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28-1/2 in. (724mm) |
Figure 8.1 - Top View
B |
A |
Figure 8.2 - Front View
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Panel |
A |
B |
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Standard |
30 inches (762mm) |
40 inches (1016mm) |
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Large |
33 inches (838mm) |
50 inches (1270mm) |
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12 in. |
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(305mm) |
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13 in. |
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(330mm) |
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10-3/4 in. |
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(273mm) |
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30 in. (762mm) |
22 in. (559mm) (Hopper Up) |
19-1/2 in. (495mm) |
(Hopper Down) |
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25-1/2 in. |
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(648mm) |
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11in. (279mm) |
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11" |
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(279mm) |
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Figure 8.3 - Side View
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7014-188B |
February 3, 2010 |
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CB1200-I Pellet Insert
B. Clearance To Combustibles, UL and ULC
AS A BUILT-IN
Rear Shroud Kit is Required for Built-In Installation
A |
D |
C |
B |
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B |
C |
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E |
0 inch (0mm) Clearance to Exposed Section and Face Trim
Figure 9.1
A |
Top of Shroud |
Top Vent |
3.0 |
76 |
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Rear Vent |
0 |
0 |
B |
Sides of Inside Shroud |
Top or Rear Vent |
0 |
0 |
C |
Back of Inside Shroud |
Top Vent |
2.5 |
64 |
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Rear Vent |
0 |
0 |
D |
Vent Pipe to Combustible |
Top or Rear Vent |
3.0 |
76 |
INSTALLED AS A BUILT-IN UNIT Shown with Rear Vent and Optional Outside Air
Combustible |
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Mantel |
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12 in. |
Shown with Hopper Extended |
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(305mm) |
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6 in. |
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(152mm) |
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Rear Shroud |
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Optional Outside |
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Air |
Figure 9.2
NOTICE:
Please note that while the minimum clearance for the termination cap is 6 inches (152mm) there is the possibly of soot buildup around the termination area. If this occurs we suggest to move the termination further away from the house to prevent it.
WARNING
Fire Risk.
Comply with all minimum clearances to combustibles as specified.
Failure to comply may cause house fire.
NOTE:
•Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY.
•Illustrations/diagrams are not drawn to scale.
•Actual installation may vary due to individual design preference.
February 3, 2010 |
7014-188B |
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CB1200-I Pellet Insert
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C. Minimum Clearances To Combustibles for |
E. Masonry Minimum Opening |
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Masonry and Zero Clearance Fireplaces |
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MANTEL |
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Face Trim |
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B |
WALL |
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SIDE |
C |
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A |
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E |
D |
Figure 10.1
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Inches |
Millimeters |
A |
Louvers to combustible |
6 |
153 |
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side wall |
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B |
Insert top to mantel |
12 |
305 |
C |
Top to Face Trim |
3 |
76 |
D |
Hearth Extension - Front |
6 |
153 |
E |
Hearth Extension - Sides |
8 |
203 |
D.Minimum Opening for Masonry and Zero Clearance Fireplaces for Built-In Using Rear Shroud
B |
C |
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A |
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D |
Figure 10.2
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Inches |
Millimeters |
A |
Rear Width |
22 |
558 |
B |
Depth |
15-1/2 |
393 |
C* |
Height - Top Vent |
25-1/2 |
647 |
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Height - Rear Vent |
22-1/2 |
571 |
D |
Front Width |
29-1/4 |
743 |
B |
C |
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A |
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D |
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Location |
Inches |
Millimeters |
A |
Rear Width |
22 |
558 |
B |
Depth |
13 |
330 |
C |
Height - Top Vent |
19-1/2 |
495 |
D |
Front Width |
29-1/4 |
743 |
F. Floor Protection
1. Zero Clearance Installations*
It is necessary to install a floor protection of non-combus- tible material with a R value of 3.0 (1 inch [25mm] minimum thickness with a “k” value of 0.58) or a 1 inch (25mm) air space between insert base and hearth.
2. Non-Zero Clearance Installations*
A non-combustible floor protector is required with a minimum R value of 3.0 (1 inch [25mm] minimum thickness with a “k” value of 0.58) extending 6 inches (153mm) in front of the insert and 8 inches (203mm) to each side of the door opening.
* See alternate floor protection worksheet.
NOTE: A Quadra-Fire floor protector (Part 811-0730) is available through your dealer to be used as a floor protector for the section under the insert body only. Floor protection to front and sides of insert unit must be supplied in addition to this part.
*The size of your floor protector choice must be added to this dimension. If using Quadra-Fire floor protector, Part 811-0730, allow 1-1/2 inches (38mm).
Page 10 |
7014-188B |
February 3, 2010 |
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CB1200-I Pellet Insert
G. Calculating Alternate Floor Protection Material |
H. Prefabricated Metal Chimney |
Thermal Conductivity: k value
The k value indicates the amount of heat (in BTU’s) that will flow in 1 hour through 1 square foot of a uniform material 1 inch thick for each degree (F) of temperature difference from one side of the material to the other. The LOWER the k factor means less heat is being conducted through the non-combustible material to the combustible material beneath it. The k value of a material must be equal or smaller then the required k value to be acceptable.
(BTU) (inch) (foot2 (hour) (oF)
Thermal Resistance: R value
The R value is a measure of a material’s resistance to heat transfer. R value is convenient when more than one material is used since you can add the R values together, whereas you can not do this for k value. The HIGHER the R factor means less heat is being conducted through the non-com- bustible material to the combustible material beneath it. The R value of a material must be equal or larger then the required R value to be acceptable.
Converting k to R:
Divide 1 by k and multiply the results times the thickness in inches of the material.
R = 1/k x inches of thickness
Converting R to k:
Divide the inches of thickness by R. k = inches of thickness/R
Calculations:
Example: Floor protection requires k value of 0.84 and 3/4 inch thick.
Alternative material has a k value of 0.6 and is 3/4 inch thick.
Divide 0.6 by .75 = k value of 0.80. This k value is smaller than 0.84 and therefore is acceptable.
The chimney can be new or existing, masonry or prefabricated and must meet the following minimum requirements:
•Must be minimum 6 inch (152mm) inside diameter of high temperature chimney listed to UL 103 HT (2100oF) or ULC-S628.
•Must use components required by the manufacturer for installation.
•Must maintain clearances required by the manufacturer for installation.
•Refer to manufacturers instructions for installation
•This insert is listed to UL 1482 Standard and is approved for installation into listed factory-built zero clearance fireplaces listed to UL 127 conforming to the following specifications and instructions:
•The original factory-built clearance fireplace chimney cap must be re-installed after installing the approved chimney liner meeting type UL 103 HT requirements (2100°F) per UL 1777.
•If the chimney is not listed as meeting HT requirements, or if the factory built fireplace was tested prior to 1998, a full height listed chimney liner must be installed from the appliance flue collar to the chimney top.
•The liner must be securely attached to the insert flue collar and the chimney top.
•The air flow of the factory-built zero-clearance fireplace system must not be altered. The flue liner top support attachment must not reduce the air flow for the existing air-cooled chimney system.
•No dilution air is allowed to enter the chimney.
1.Secure the fireplace damper in the open position. If this cannot be accomplished, it will be necessary to remove the damper
2.Seal damper area of chimney around chimney connector with a high temperature sealant or seal insert against the face of the fireplace.
3.Both methods must be removable and replaceable for cleaning and re-installation.
February 3, 2010 |
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CB1200-I Pellet Insert
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I.Removing Metal Floor of Factory-Built Firebox
•The firebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory-built firebox in order to gain minimum insert opening requirements.
•Any smoke shelves, shields and baffles may be removed from a factory-built firebox if attached with mechanical fasteners.
•The metal floor of the factory-built firebox may be removed to facilitate the installation of the insert only when a 1 inch (25mm) airspace is provided between the insert and the floor of outer wrap.
•If the floor is made of thin metal, we recommend using a Quarda-Fire floor protector, Part 811-0730, which is available through your dealer.
Starter hole
Mark area of floor to cut
Figure 12.1. Measure and mark the metal floor for cutting. With a drill, make a starter hole in each corner.
J. Altering the Factory-Built Fireplace
•The fireplace must not be altered, except for the exceptions listed below. Do not removal the bricks and mortar from the existing fireplace.
The following modifications are premissible:
•Removal of damper or locked in open position
•Removal of smoke shelf or baffle
•Removal of ember catches
•Removel of fire grate
•Removal of view screen/curtain
•Removal of doors
•External trim pieces which do not affect the operation of the fireplace may be removed providing they can be stored on or within the fireplace for reassembly if the insert is removed.
•The permanent metal warning label provided must be attached to the back of the fireplace, with screws or nails, stating that the fireplace may have been altered to accommodate the insert, and must be returned to original condition for use as a conventional fireplace. Figure
12.4.
•If the hearth extension is lower than the fireplace opening, the portion of the insert extending onto the hearth must be supported.
•Manufacturer designed adjustable support kit can be ordered from your dealer.
•Final approval of this installation type is contingent upon the authority having jurisdiction.
NOTE: Refer to chimney liner manufacturer for recommendations on supporting the liner. Installation into fireplaces without a permit will void the listing
WARNING! Risk of Fire!
Follow venting manufacturer’s clearances and instructions when installing venting system.
Figure 12.2. Using a saws-all, cut out the floor.
Keep sharp edge of metal floor away from power cord
Figure 12.3. Place the insert into the factory-built firebox. Ensure that the power cord can not be damaged by the sharp metal edge. You may need to cut out a notch to accommodate the cord.
NOTICE: In Canada when using a factory-built chimney it must be safety listed, Type UL103 HT (2100oF) [1149oC] CLASS “A” or conforming to CAN/ULC-
S629M, STANDARD FOR 650oC FACTORY-BUILT CHIMNEYS.
WARNING
THIS FIREPLACE MAY HAVE BEEN ALTERED TO ACCOMMODATE AN INSERT. IT MUST BE RETURNED TO ITS ORIGINAL CONDITION BEFORE USE AS A SOLID FUEL BURNING FIREPLACE.
Figure 12.4
Page 12 |
7014-188B |
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4 |
Vent Information |
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A. Chimney and Exhaust Connection
1.Chimney & Connector: Use 3 or 4 inch (76-102mm) diameter type "L" or "PL" venting system. It can be vented vertically or horizontally.
2.Mobile Home: Approved for all Listed pellet vent. If using the 3 inch (76mm) vertical Top Vent Adapter Kit or the 3 to 6 inch (76-152mm) Top Vent OffsetAdapter, use Listed double wall flue connector. A Quadra-Fire Outside Air Kit must be used with manufactured home installations.
3.Residential: The 3 inch (76mm) verticalTop VentAdapter Kit and the 3 to 6 inch (76-152mm)Top Vent OffsetAdapter are tested to use 24 gauge single wall flue connector or Listed double wall flue connector to Class A Listed metal chimneys, or masonry chimneys meeting International Conference of Building Officials (ICBO) standards for solid fuel appliances.
4.Install vent at clearances specified by the vent manufacturer.
5. Secure exhaust venting system to the appliance with at least 3 screws. Also secure all connector pipe joints with at least 3 screws through each joint.
6.DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT.
7.DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
NOTE: All pipe must be welded seam pipe whenever possible. Seal pipe joints with high temperature silicone (500°F [260°C] minimum rated only). Do not put silicone inside of pipe.
NOTE: If burning shelled field corn, you must use approved venting specifically designed for corn. Follow the instructions from the venting manufacturer.
WARNING
Fire Hazard.
•Only LISTED venting components may be used.
•NO OTHER vent components may be used. Substitute or damaged vent components may impair safe operation.
B. Venting Termination Requirements
CAUTION
Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway, etc.
1. Termination must exhaust above air inlet elevation. It is recommended that at least 60 inches (1.5m) of vertical pipe be installed when appliance is vented directly through a wall. This will create a natural draft, which will help prevent the possibility of smoke or odor venting into the home during a power outage. It will also keep exhaust from causing a nuisance or hazard by exposing people or shrubs to high temperatures. The safest and preferred venting method is to extend the vent vertically through the roof.
2. Distance from doors and opening windows, or gravity or ventilation air inlets into building:
a.Not less than 48 inches (1.2m) below;
b.Not less than 48 inches (1.2m) horizontally from;
c.Not less than 12 inches (305mm) above.
3.Distance from permanently closed windows:
a.Not less than 12 inches (305mm) below, horizontally from or above.
4. Distance between bottom of termination and grade should be 12 inches (305mm) minimum. This is conditional upon plants in the area, and nature of grade surface. The grade surface must be a non-combustible material (i.e., rock, dirt). The grade surface must not be lawn. Distance between bottom of termination and public walkway should be 84 inches (2.1m) minimum.
5. Distance to combustible materials must be 24 inches (610mm) minimum. This includes adjacent buildings, fences, protruding parts of the structure, roof overhang, plants and shrubs, etc.
6.Termination Cap Location (Home Electrical Service)
•Side-to-side clearance is to be the same as minimum clearance to vinyl inside corners.
•Clearance of a termination cap below electrical service shall be the same as minimum clearance to vinyl soffits.
WARNING
Vent surfaces get HOT, can cause burns if touched. Noncombustible shielding or guards may be required.
•Clearance of a termination cap above electrical service will be 12 inches (305mm) minimum.
•Location of the vent termination must not obstruct or interfere with access to the electrical service.
February 3, 2010 |
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Page 13 |
CB1200-I Pellet Insert
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C. Equivalent Feet of Pipe
The table below can help you calculate the equivalent feet of pipe which is a method used to determine pellet vent size. See
Figure 14.1.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or your dealer.
Example of 3 Elbow-Rear Vent Termination Calculation
2 ft. |
Pellet Venting |
# of |
Feet of |
Multiplied |
Equivalent |
Components |
Component |
Elbows |
Pipe |
By |
Feet |
Equivalent Feet |
|
|
90o Elbow or Tee |
3 |
|
X |
5 |
15 |
3 ft. |
45o Elbow |
|
|
X |
3 |
|
Horizontal Pipe |
|
7 |
X |
1 |
7 |
|
|
Vertical Pipe |
|
2 |
X |
0.5 |
1 |
|
|
|
|
Total Equivalent Feet |
23 |
2 ft.
Note: This is a generic example and is not intended to represent any specific fuel type.
2 ft.
Figure 14.1
D. Pipe Selection Chart
The chart will help you in determing proper venting size according to the equivalent feet of pipe calcuated above and the altitude above sea level of this installation. See Figure 14.2.
Locate the calculated equivalent feet of pipe on the vertical left side of the chart. Move to the right horizontally on the chart until you reach your altitude above sea level.
If you fall below the diagonal line, 3 or 4 inch (76 to 102mm) pipe may be used. If it is anywhere above the diagonal line, a 4 inch (102mm) diameter pipe is requried.
The chart reveals that a 90° elbow is 5 times as restrictive to the flow of exhaust gases under positive pressure as 1 foot of horizontal pipe, and a foot of horizontal pipe is twice as restrictive as a foot of vertical pipe.
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30 |
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4 in. (102mm) Diameter Pipe Only |
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Example 1 |
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20 |
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Equivalent Pipe |
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Length In Feet |
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Example 2 |
10 |
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3 in. or 4 in. (76mm or 102mm) Diameter Pipe |
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0 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
|
1 |
ALTITUDE IN THOUSANDS OF FEET
Figure 14.2
Example 1: If the equivalent length of pipe is 23 feet (7m)with altitude of 8,000 feet (2438m) you must use 4 inch (102mm) diameter type “L” or “PL” vent.
Example 2: If the equivalent length of pipe is 12 feet (3.7m) with altitude of 6,000 feet (1829m) you may use 3 or 4 inch (76 to 102mm) diameter type “L” or “PL” vent
WARNING
Fire Risk.
Do NOT pack insulation or other combustibles between firestops.
•ALWAYS maintain specified clearances around venting and firestop systems.
•Install firestops as specified.
Failure to keep insulation or other material away from vent pipe may cause fire.
Page 14 |
7014-188B |
February 3, 2010 |
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CB1200-I Pellet Insert |
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5 |
Venting Systems |
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A. Full Reline With Outside Air - Horizontal
CAUTION
Never draw outside combustion air from:
•Wall, floor or ceiling cavity
•Enclosed space such as an attic or garage
WARNING
Fire Risk.
Inspection of Chimney:
•Masonry chimney must be in good condition.
•Meets minimum standard of NFPA 211
•Factory-built chimney must be a minimum 6 inch (152mm) UL103 HT.
NOTE; Use metal plate around exhaust vent pipe and seal edges with non-flammable lation such as fiberglass,
wool or ceramic.
Do not use high temperature caulking materials to seal any edge to prevent furture service ability.
Outside Air through Rear
Wall (Horizontal)
Figure 15.1
NOTE:
In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365.
NOTE:
•Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY.
•Illustrations/diagrams are not drawn to scale.
•Actual installation may vary due to individual design preference.
February 3, 2010 |
7014-188B |
Page 15 |
CB1200-I Pellet Insert
R
B. Full Reline With Outside Air - Vertical
NOTE: Check clearances carefully for this type of installation to ensure adequate room for outside air venting.
NOTE: In Canada only a full reline is allowed per ULC S628, ORD ULC C1482-M1990.
305mm min. above
305mm min. below
NOTE; Use metal plate around exhaust vent pipe and seal all edges with non-flammable insulation such as fiberglass, mineral wool or ceramic.
Do not use high temperature caulking materials to seal any edge to prevent furture serviceability.
Outside Air
Termination
at
Chimney Top (Vertical)
Figure 16.1
NOTE: In Canada this fireplace insert must be installed with a continous chimney liner a 6 inch (152mm) in diameter extending from the fireplace insert to the top of the chimney. The chimney liner must conform to the Class 3 requirments of CAN/ULC-S635, Standard for Lining Systems for Extising Masonry or Factory-Built Chimneys and Vents, or CAN/ULC-S640, Standard for Lining Systems for New Masonry Chimneys.
CAUTION
Check building codes prior to installation.
•Installation MUST comply with local, regional, state and national codes and regulations.
•Consult local building, fire officials or authorities having jurisdiction about restrictions, installation inspection, and permits.
Page 16 |
7014-188B |
February 3, 2010 |