Quadra-Fire 839-1440, 839-1390, SAPPH-D-CWL, SAPPH-D-CSB, 839-1460 User Manual

Page 1
Quartet Front
T
SAPPHIRE
DIRECT VENT ROOM HEATER
Owner’s Manual
Installation and Operation
Model:
839-1390 839-1440
839-1460 SAPPH-D-CSB SAPPH-D-CWL
R
Solitaire Front
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance.
Do not touch any electrical switch. Do not use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed by a qualifi ed installer, service agency , or the gas supplier.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home T echnologies suggests NFI certifi ed or factory-trained professionals, or technicians super­vised by an NFI certifi ed professional.
• Read, understand and follow these instructions for safe installation and operation.
US
Beaverton
Oregon USA
Listed by
C
OMNI- Test Laboratories, Inc.
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
WARNING
HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during oper­ation and cool down.
• Keep children away.
• CAREFULL Y SUPERVISE children in same room as appliance.
• Alert children and adults to hazards of high temperatures.
• Do NOT operate with protective barriers open or removed.
• Keep clothing, furniture, draperies and other combustibles away.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber or gas tter.
See Table of Contents for additional Commonwealth of Mas­sachusetts requirements.
This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer's instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280 or Standard for Installation
in Mobile Homes, CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated on the rating plate.
www.quadrafi re.com
250-7233F
January 28, 2008
Page 2
Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance.
This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of our stoves, inserts and fi replaces. And yet we are old-fash- ioned when it comes to craftsmanship. Each appliance is
With warm regards,
meticulously fabricated and gold and nickel surfaces are hand-fi nished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection. From design, to fabrication, to shipping: Our guarantee of quality is more than a word, it’s Quadra­Fire tradition, and we proudly back this tradition with a Lim­ited Lifetime Warranty.
We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.
___________________________
Alan Trusler
Senior
Vice President
Dealer Channel
t
___________________________
Dan Henry
Vice President
Advanced Technolgies
_________________________
Jason Olmstead Vice President &
General Manager
SAMPLE OF SERIAL NUMBER / SAFETY LABEL
LOCATION: ON BACK OF APPLIANCE
MODEL / MODÈLE: SAPPHIRE
VENTED GAS FIREPLACE HEATER
Report No. / Rapport Numé ro
061-S-19b-5
APPROVED FOR CANADA AND USA TO: ANSI Z21.88A-2000 / CSA 2.33a-M00 Vented Gas Fireplace Heaters, and applicablesectionsofUL307bGasBurningHeatingAppliancesforManufactured Homesand RecreationalVehicles,CAN/CGA2.17-M91“Gas Fired Appliances for use at High Altitudes.”This appliance is manufactured for operation with Natural Gas. Forconversionto propane Manufacturer’s Part#844-9730and instructionsmust be used. This appliance may be installedin a bedroom or bedsittingroom; in Canada remote thermostat i nstal l ati on is r equi r ed.
FAN TYPE VENTED CIRCULATOR / VENTILATEUR
Blower Electrical Rating / Évaluation du Ventilateur
115 V., 1.5 Amps, 60 Hz, 150 Watts
Top Vent: Input Rate on “HI” (BTU/Hr) Input Rate on “LO” (BTU/Hr) Maximum Output (BTU/Hr) Main Burner Orifice Rear Vent: (No vertical) Input Rate on “HI” (BTU/Hr) Input Rate on “LO” (BTU/Hr) Main Burner Orifice Minimum Inlet Pressure (Inches W.C.) Maximum Inlet Pressure (Inches W.C.) Manifold Pressure on “HI” (Inches W.C.) **Max. Venting, Blower On
CAUTION: DO NO T OPERATE THIS APPLIANCE WITH GLASS REMOVED, CRACKED OR BROKEN. REPLACEMEN TOF THE PANEL(S) SHOULD BE DONE BY A LICENSED OR QUALIFIED SER VICE PERSON . ATTENTION: CE T APPAREIL NE DOIT PAS ÊTRE OPÉRÉ SI LA VITRE ES T BRISÉE, CRAQUÉE OU ENLEVÉE. LE REMPLACEMEN T DU PANNEAU DOI T ÊTRE FAIT PAR UNE PERSONNE LICENSÉE E T QUALIFIÉE . CAUTION: HOT WHILE IN OPERATION. DO NOT TOUCH. SEVERE BURNS MAY RESULT. KEEP CHILDREN, CLOTHING, FURNITURE, GASOLINE AND OTHER LIQUIDS HAVING FLAMMABLE VAPORS AWAY. ATTENTION: CHAUD LORQU’ILEST EN OPÉRATION.NE TOUCHEZPAS. DES BRÛLURESSÉVÈRESPEUVENT EN RÉSULTER.GARDEZ LES ENFANTS,LES VÊTEMENTS,LESMEUBLES,L A GAZOLINE ET LES AUTRES LIQUIDES DE VAPEUR INFLAMMABLE ÊLOIGNÉ S WARNING : IMPROPE R INSTALL ATION , ADJUSTMEN T, ALTERATIO N , SERVIC E O R MAINTENANC E CAN CAUS E INJUR Y OR PROPE R TY DAMAGE . REFE R TO THE OWNER’ S INFORMATIO N MANUAL PROVIDED WITH THIS APPLIANCE. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSUL T A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER . AVE RTISSEMEN T: UNE INSTALLATION, UN AJUSTEMEN T, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN INCORRECTS PEUVEN T CAUSER DES DOMMAGES MATÉRIELS. RÉFÉREZ-VOUS AU MANUEL D’INFORMATION FOURNI AVEC CET APPAREIL. POUR ASSISTANCE OU DES INFORMATIONS SUPPLÉMENTAIRES CONSULTEZ UN INSTALLATEUR QUALIFIÉ, UNE AGENCE DE SERVICE OU UN FOURNISSEUR DE GAZ.
Minimum cl earances required from combustible construction for all appliance surfaces. / Espac es minimum exigés de la construction combusti ble aux surfaces de l’appareil.
HEA RTH: A non- combusti ble hearth pad is not requi red. However, the floor beneath the s tove must be s table, level, and strong enough to suppor t the stov e without a tipping hazar d . CHEMINÉE: Un coussinet non-combustible de cheminée n’est pas exigé. Cependant, le plancher en dessous du poêle doit être droit, à niveau et assez fort pour supporter le poêle sans le hasard de basculer.
2005 2006 2007 Feb Mar Apr May Jun Jul Aug Sep Oct Nov DecJan
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L’ÉTIQUETTE
FOURNAISE AU GAZ AVEC VENTILATION
NOT FOR USE WITH SOLID FUEL/
NE PAS UTILISER AVEC LE COMBUSTIBLE
SOLIDE
CIRCULATOIRE
Électrique:
For use with Natural Gas
Usage au Gaz Naturel
.1065 (36DMS)
.0960 (41DMS)
MINIMUM CLEARANCES TO COMBUSTIBLES / ESPACE M I NIMUM AUX COM BUSTI BLES
F
B
E
A
A
A. Side of stove top to side wall 6 in. (152 mm) Du coté du poêle au coté du mur B. Rear of stove top to back wall 3 in. (76 mm) Le contrôle arrière au mur arrière C. Corner of stove top to side wall 1 in. (25 mm) Du Coin du Poêle au coté du mur D. Minimum Alcove Height 54 in. (1372 mm) Hauteur minimum de l'alcôve E. Maximum Alcove Depth 36 in. (914 mm) Profondeur maximum de l'alcôve F. Minimum Alcove Width 36 in. (914 mm) Largeur minimum de l'alcôve G. Mantle Clearance from stove top 23 in. (584 mm) Espace libre du poéle au manteau
Thermal E fficiency / E fficacité Thermique *
Usage au Gaz Propane 0-2000’ 30,000 21,000 25,000
26,000 18,000
4.5”
7.0”
3.5”
C
C
Date of Manufacture / Date du Manufacturier
SERIAL NO.
007
APPROUVÉ POUR LE CANADA ET LES ÉTATS-UNIS: ANSIZ21.88a-2000/ CSA 2.33a-M00Fournaisesau Gazavec Ventilation, et les sectionsapplicable de UL 307b Appareilsde Chauffage Au Gaz pour lesMaisonsMobiles et les Véhicules Motorisés,CAN/CGA2.17-M91 “Gas Fired Appliances for use at High Altitudes”. Cet appareilest manufacturé pourlopérationavec le Gaz Naturel. Pour une conversion au gaz propane les pièces du Manufacturier #844-9730 et ses instructions doivent être utilisées. Cet appareil peut être utilisé dansunechambre à coucherou salle de séjour; au Canada, l’installation d’un thermostat à distance est exigée.
* With Maximum horizontal length. / Avec longueur horizontale maximum.
P.4.1-02 Canada Minimum pipe (P.4.1-02 Le canada tuyau mi nimum) 64.08% NG / 65.42% LP
For use with Propane
0-2000’
Bouche Supérieure: Puissance Évaluée à “HI” (BTU/Hr)
30,000 24,500 24,600
.0635 (52DMS)
.0595 (53DMS)
Conduit postérieur: Puissance Évaluée (non vertical) à “HI” (BTU/Hr)
26,000 20,000
Pression Minimum de la Valve (pouces W.C.)
11”
Pression Maximum de la Valve (pouces W.C.)
14”
Pression du Collecteur d’ Échappement à “HI” (pouces W.C.)
10”
** Ventilation Maximum, Ventilateur Allumé
D
Made in U.S.A. / Fait Aux États-Unis
G
Puissance Évaluée à “LO” (BTU/Hr) Puissance Maximum (BTU/Hr)** Orifice du Brûleur Principal
Puissance Évaluée à “LO” (BTU/Hr)
Orifice du Brûleur Principal
1445 North HIghway Colville, WA 99114 www.quadrafire.com
84% NG (blower on / avec ventilateur allumé) 82% LP (blower on / avec ventilateur allumé)
A
A
250-7241
___________________________
Steve Tate
Quadra-Fire
Brand Manager
Serial Number
Barcode
Model Name
Test Lab & Report No.
Manufactured Date
Page 2
Quadra-Fire · Sapphire · 250-7233F
January 28, 2008
Page 3
- TABLE OF CONTENTS -
Section 1: Listing and Code Approvals
A. Appliance Certifi cations ......................4
B. Glass Specifi cations ............................4
C. BTU Specifi cations ..............................4
D. High Altitude Installations ....................4
E. Non-Combustible Materials .................4
F. Combustible Materials ........................4
G. Requirements for the
Commonwealth of Massachusetts ......5
Section 2: Getting Started
A. Design & Installation
Considerations ....................................6
B. Tools and Supplies Needed................6
C. Inspect Appliance & Components .......6
Section 3: Appliance Location & Clearances
A. Selecting Appliance Location..............7
B. Clearances to Combustibles ...............7
Section 4: Termination Locations
A. Vent Termination Minimum
Clearances..........................................8
Section 5: Vent Information
A. Venting Components ..........................10
B. Use of Elbows .....................................10
C. Measuring Standards ..........................10
D. How to Use the Vent Graph ................11
E. Venting Guidelines ..............................11
F. Horizontal Termination ........................12
G. Vertical Termination ............................15
Section 6: Gas Information
A. Fuel Conversions ................................23
B. Gas Pressures ....................................25
C. Gas Connection.. ................................25
Section 7: Electrical Information
A. Recommendation for Wire ..................27
B. Connecting to the Appliance ...............27
C. System Wiring
Section 8: Appliance Setup
A. Remove Shipping Materials ................29
B. Top to Rear Vent Conversion .............29
C. Grille Cover Installation .......................31
D. Accessories .........................................31
E. Front Installation .................................32
F. Hearth Legs Installation ......................33
G. Positioning the Logs ............................33
H. Mineral Wool .......................................34
I. Glass Door Assembly .........................34
J. Blower Installation ...............................34
K. Damper Adjustment ............................37
L. Shutter Adjustment .............................37
Section 9: Operating Instructions
A. Before Lighting Appliance ...................38
B. Controls ...............................................38
C. Lighting Appliance ...............................39
D. After Appliance is Lit ...........................40
E. Frequently Asked Questions ...............40
Section 10: Troubleshooting ...............................41
Section 11:
A. Maintenance Tasks .............................44
B. Service and Maintenance Log .............45
Section 12: Reference Materials
A. Appliance Dimension Diagram ...........46
B. Vent Components Diagram ................47
C. Vent Components List ........................48
D. Service Parts List ................................49
E. Accessories ........................................52
F. Warranty Policy ...................................53
G. Contact Information ............................56
Standing Pilot Ignition
.....................................27
Maintaining & Servicing Appliance
January 28, 2008
Quadra-Fire · Sapphire · 250-7233F
Page 3
Page 4
1
Listing and Code Approvals
A. Appliance Certifi cation
MODEL: LABORATORY:
TYPE: STANDARD:
The product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recre­ational Vehicles” and "Gas Fired Appliances for use at High Altitudes".
Manufactured Home or Mobile Home installation may occur only after the home is site located and must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4.
When installed, the appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.
Sapphire OMNI Test Laboratories, Inc.
061-S-19b-5 Direct Vent Gas Heater
ANSI Z21.88a-2000 UL307bּCAN/CBA 2.17-M91
ּCSA 2.33a-M00ּ
C. BTU Specifi cations
Model
(US or Canada)
TOP VENT:
Sapphire (NG)
Sapphire (LP)
REAR VENT:
Sapphire (NG)
Sapphire (LP)
* Thermal effi ciency maximum pipe with blower on. ** Canada minimum pipe.
Maximum
Input
BTU
30,000 21,000 36 84 64 30,000 24,500 52 82 65
26,000 18,000 41 84 64 26,000 20,000 53 82 65
Minimum
Input
BTU
Orifi ce
Size
(DMS)
*Steady
State
Effi ciency %
**P.4
%
D. High Altitude Installations
Omni-T est Laboratories listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and 0 to 4500 feet in Canada.
When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner orifi ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifi ce size, check with the local gas utility.
If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.
B. Glass Specifi cations
This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.
NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
WARNING
Do NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
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Quadra-Fire · Sapphire · 250-7233F
E. Non-Combustible Materials
Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in a Vertical T ube Furnace at 750°C, shall be considered non-combustible materials.
F. Combustible Materials
Materials made of or surfaced with wood, compressed paper, plant fibers, plastics, or other materials that can ignite and burn, whether flame proofed or not, or whether plastered or unplastered shall be considered combustible materials.
January 28, 2008
Page 5
NOTE: The following requirements reference various Massachusetts and national codes not contained in this document.
G. Requirements for the Commonwealth of Massachusetts
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfi ed:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fi tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the fl oor level where the gas equipment is to be installed. In addition, the installing plumber or gas fi tter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equip­ment. It shall be the responsibility of the property owner to secure the services of qualifi ed licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back­up may be installed on the next adjacent fl oor level.
In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed.
Signage
A metal or plastic identifi cation plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.”
Inspection
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installa­tion unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a) 1 through 4.
Exemptions
The following equipment is exempt from 248 CMR 5.08(2)(a) 1 through 4:
The equipment listed in Chapter 10 entitled “Equipment
• Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
Product Approved side wall horizontally vented gas fueled
• equipment installed in a room or structure separated from the dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas fueled equipment provides a vent­ing system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
Detailed instructions for the installation of the venting sys­tem design or the venting system components; and
A complete parts list for the venting system design or venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall hor­izontally vented gas fueled equipment does not provide the parts for venting the fl ue gases, but identifi es “special vent- ing systems”, the following requirements shall be satisfi ed by the manufacturer:
The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
The “special venting system” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all vent­ing instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appli­ance or equipment at the completion of the installation.
See Gas Connection section for additional Common­wealth of Massachusetts requirements.
January 28, 2008
Quadra-Fire · Sapphire · 250-7233E
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Page 6
2
Getting Started
A
. Design & Installation Considerations
Quadra-Fire direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional air source is required.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national codes and regulations.
• Consult local building, fi re offi cials or authorities having jurisdiction about restrictions, installation inspection, and permits.
When planning an installation, it is necessary to determine the following information before installing:
Where the appliance is to be installed.
The vent system confi guration to be used.
Gas supply piping.
Electrical wiring.
Whether optional accessories - devices such as a blower,
thermostat or remote control - are desired.
C. Inspect Appliance & Components
WARNING
Inspect appliance and components for damage. Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components. Report damaged parts to dealer.
Carefully remove the appliance and components from
the packaging.
Remove cast door and glass door, and set aside on pro-
tective surface.
Remove log set and component pack from rebox.
Report to your dealer any parts damaged in shipment,
particularly the condition of the glass.
• Read all of the instructions before starting the instal-
lation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
WARNING
Keep appliance dry.
• Mold or rust may cause odors.
• Water may damage controls.
B. Tools and Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available. Note: Not all
tools will apply to every installation.
Reciprocating saw Pliers Hammer Phillips Screwdriver Flat Blade Screwdriver Plumb Line Level Manometer Tape Measure
Page 6
Variable Speed Drill/Driver Wrench Set Framing Square Framing Material Hi temp caulking material Voltmeter Gloves Safety Glasses Non-corrosive Leak Check Solution
or combustible gas detector
Quadra-Fire · Sapphire · 250-7233F
WARNING
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
January 28, 2008
Page 7
3
Appliance Location and Clearances
NOTE:
· Illustrations refl ect typical installations and are FOR
DESIGN PURPOSES ONLY.
· Illustrations/diagrams are not drawn to scale.
· Actual installation may vary due to individual design
preference.
A. Selecting Appliance Location
When selecting a location for your appliance it is important to consider the required clearances to walls (see Figure 3.1).
NOTE: For actual appliance dimensions refer to Section
12.
B. Clearances
F
G
B
E
D
WARNING
Fire Risk Provide adequate clearance:
• Around air openings
• To combustibles
• For service access Locate appliance away from traffi c areas.
WARNING
Fire Risk.
Locate and install appliance to all clearance specifi cations in manual.
C
A
A
A
Sapphire
Figure 3.1
It is permissable to place the appliance on carpet.
A
Model ABCDEFG
Inches
Millimeters
6 3 1 54363623
152 76 25 1372 914 914 584
CAUTION
Some carpet materials may be sensitive to radiant heat from the appliance causing discoloration or odor.
NOTE: Flooring beneath appliance may reach 90 degrees plus room ambient temperature. Check with flooring manufacturer for maximum temperature allowed on flooring surfaces.
C
WARNING
Fire Risk. Odor Risk. Tipping Risk
• Install appliance on a stable, level platform/ oor strong enough to support appliance without tipping.
• USE wood fl ooring, ceramic tile, brick hearth or high pressure laminate fl ooring applied directly over the sub-fl ooring material.
January 28, 2008
Quadra-Fire · Sapphire · 250-7233E
Page 7
Page 8
4
Termination Locations
A. Vent Termination Minimum Clearances
WARNING
Fire Risk. Explosion Risk. Maintain vent clearance to combustibles
as specifi ed.
• Do not pack air space with insulation or other materials.
Failure to keep insulation or other materials away from vent pipe may cause fi re.
Measure vertical clearances from this surface.
Measure horizontal clearances from this surface.
(See Figure 4.4 for specifi c clearances.)
Figure 4.1 Termination Clearances
Gas or Wood
18 in.
(457mm)
Termination
Gas
Termination
24 in. (610mm)
(minimum) to
Perpendicular
Wall (Gas Only)
HORIZONTAL
OVERHANG
2 FT. MIN.
TERMINATION
CAP
Roof Pitch H (Min.) Ft.
Flat to 6/12 .........................................................1.0*
Over 6/12 to 7/12........................................................1.25*
Over 7/12 to 8/12 ............................................... 1.5*
Over 8/12 to 9/12 ............................................... 2.0*
Over 9/12 to 10/12 ............................................. 2.5*
Over 10/12 to 11/12 ........................................... 3.25
Over 11/12 to 12/12 ........................................... 4.0
Over 12/12 to 14/12 ...........................................5.0
Over 14/12 to 16/12 ...........................................6.0
Over 16/12 to 18/12 ...........................................7.0
Over 18/12 to 20/12 ...........................................7.5
Over 20/12 to 21/12 ...........................................8.0
* 3 foot minimum in snow regions
Figure 4.3 Minimum Height from Roof to Lowest Discharge
Opening
2 FT.
LOWEST
DISCHARGE
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF
TO LOWEST DISCHARGE OPENING
X
12
ROOF PITCH
VERTICAL
WA LL
IS X/12
Figure 4.3 speci es minimum vent heights for various
pitched roofs.
A
Gas Termination
A 6 in. (152mm)
Figure 4.2 Multiple Vertical Termination
Wood & Fuel Oil Termination
20 in.
Page 8
(508mm)
Quadra-Fire · Sapphire · 250-7233F
January 28, 2008
Page 9
(See Note 2)
(S Note 2)
v
= VENT TERMINAL
V
A = 12 inches............. clearances above grade, veran-
(See Note 1)
X
= AIR SUPPLY INLET = AREA WHERE TERMINAL IS NOT PERMITTED
da, porch, deck or balcony
B = 12 inches ............ clearances to window or door
that may be opened, or to per­manently closed window. (Glass)
D* = 18 inches ............. vertical clearance to unventilat-
ed soffit or to ventilated soffit lo­cated above the terminal
*30 inches............ for vinyl clad soffits and below
electrical service
F = 9 inches .............. clearance to outside corner
G = 6 inches ............... clearance to inside corner
H = 3 ft. (Canada) ...... not to be installed above a gas
meter/regulatorassemblywithin3
feet (90cm) horizontally from the
center-lineof the regulator I
= 3 ft. ................
.......
clearance to gas service regula-
tor vent outlet J = 9 inches (U.S.A.)
12 inches (Canada)clearance to non-mechanical air
supply inlet to building or the
combustion air inlet to any other
appliance
v
v
v
K = 3 ft.(U.S.A.)
L** = 7 ft.......................... clearance above paved
M*** = 18 inches .............. clearance under veranda,
6 ft. (Canada)......... clearance to a mechanical
(powered) air supply inlet
(See Note 1)
sidewalkor apaved driveway locatedonpublic property
porch,deck, balcony or over­hang
42 inches .............. vinyl
S = 6 inches ................. clearance from sides of
(See Note 3)
electrical service
T = 12 inches ................ clearance above electrical
(See Note 3)
service
Alcove Applications
N = 6 inches ................. non-vinyl sidewalls
P = 8 ft.
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
12 inches ............... vinyl sidewalls
Q
MIN
1 cap 3 feet 2 x Q 2 caps 6 feet 1 x Q 3 caps 9 feet 2/3 x Q 4caps 12feet 1/2xQ
Q
= # termination caps x 3 R
MIN
=(2/#terminationcaps)xQ
MAX
R
MAX
ACTUA L
ACTUA L
ACTUA L
ACTUA L
ACTUAL
_
_
_
_
** a vent shall not terminate directly above a sidewalk or paved
driveway which is located between two single family dwellings and serves both dwellings.
*** only permitted if veranda, porch, deck or balcony is fully open on
a minimum of 2 sides beneath the floor, or meets Note 2.
NOTE 1: Onprivate property where termination is less than 7 feetabove a sidewalk, driveway, deck, porch, veranda or balcony, use of a listed cap is suggested. (See vents components pages.)
NOTE 2: Termination in an alcovespace (spacesonly openon one side and vinyl or non-vinyl siding and soffits. 1. There must be at least 3 feet minimum between termination caps. 2. All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below the terminationcap. 3. All gravity air intakeswithin 3 feet of atermination cap must be a minimum of 1 foot below the termination cap.
NOTE 3: Location of thevent terminationmust not interferewith access to the electrical service.
an overhang) are permitted with the dimensions specified for
without
Figure 4.4
January 28, 2008
NOTE: Local codes or regulations may require different clearances.
NOTE: Termination caps may be hot. Consider their proximity to doors or other traffic areas.
WARNING: In the U.S.: Vent system termination is NOT permitted in screened porches. You must follow side wall, overhang and ground clearances as slated in the instructions.
In Canada: Ventsystem ter mination is NOT permitted in screened porches. Vent system termination is permitted in porch areas with two or more sides open. You must follow side wall, overhang and ground clearances as stated in the instructions.
Quadra-Fire assumes no responsibility for the improper perfor­mance of the appliance when the venting system does not meet these requirements.
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED (part #VPK­DV).
Quadra-Fire · Sapphire · 250-7233E
Page 9
Page 10
5
Vent Information
A. Venting Components
In order to comply with applicable codes and product warranties, use only following venting components:
• Hearth & Home Technologies (HHT)
• Security Chimney's Secure Vent Chimney System
• Selkirk Metalbestos
• AmeriVent
• Simpson Dura-Vent (SDV)
DO NOT USE FIELD-FABRICATED VENTING
COMPONENTS. Refer to the venting manufacturer’s
instructions.
This product is approved to be vented either horizontally, through the side wall or vertically through the roof. You may vent through a Class A or masonry chimney if an approved adapter is used.
This appliance is a direct vent heater. All combustion air must come directly from the outside of the building. The vent pipe for this unit consists of an inner and an outer pipe. The inner pipe carries the appliance exhaust out of the system, and the outer pipe brings fresh combustion air into the appliance.
A round support box/wall thimble or heat shield is required when the venting passes through a combus­tible wall.
A support box or ceiling fi restop is required when the venting passes through a ceiling.
Roof fl ashing and a storm collar are required when vent- ing passes through the roof.
Follow instructions provided with the venting for instal­lation of these items.
B. Use of Elbows
CAUTION
ALL vent confi guration specifi cations MUST be followed.
• This product is tested and listed to these specifi cations.
• Appliance performance will suffer if specifi cations are not followed.
Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect. (See Figure
5.1.) Two 45° elbows may be used in place of one 90° elbow. On
45° runs, one foot of diagonal is equal to 8-1/2 in. (216mm) horizontal run and 8-1/2 in. (216mm) vertical run. A length of straight pipe is allowed between two elbows. (See Figure
5.1.)
Vertical
12 in.
8-1/2 in.
8-1/2 in.
Horizontal
Figure 5.1
Page 10
WARNING
Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney
ue serving a separate solid-fuel or gas burning appliance.
• Vent this appliance directly outside.
• Use separate vent system for this appliance. May impair safe operation of this appliance or
other appliances connected to the fl ue.
Quadra-Fire · Sapphire · 250-7233F
C. Measuring Standards
Vertical and horizontal measurements were made using the following standards.
Pipe measurements are from center line to center line.
Horizontal terminations are measured to the outside of the mounting surface (fl ange of termination cap). See Figure 4.1 on page 8.
Vertical terminations are measured to the top of the last pipe before termination cap.
Horizontal pipe installed level with 1/4 in. rise.
January 28, 2008
Page 11
D. How to Use the Vent Graph E. Venting Guidelines
1. Measure the distance from the top of appliance to the center of the 90° elbow. On the graph below, draw a horizontal line from that measurement on the vertical axis across until it intersects with the slanted line.
2. From the point of this intersection, draw a vertical line to the bottom of the graph.
3. The point at which this line meets the bottom line of the graph is the maximum length of the horizontal run.
Example 1: If the vertical dimension from the top of the
appliance to the center of the 90° elbow is 7 ft. (2m), the horizontal run to the base of the temination cap must not exceed 13 ft.­2 in. (4m).
Example 2: If the vertical dimension from the top of the
appliance is 21 ft. (6m), the horizontal run to the base of the termination cap must not exceed 7 ft.- 3in. (2m).
4. Each 90° elbow is equivalent to 3 ft. (914mm) of vent pipe and each 45° elbow is equivalent to 1 ft. (305mm) of vent pipe, and must be subtracted from vent pipe run. A single vertical to horizontal 90° elbow is already calculated into the allowable 15 ft. (5m) run. Each additional 90° elbow reduces the maximum horizontal distance by 3 ft. (914mm).
Example: The use of 3 elbows would reduce the
allowable horizontal run to 9 ft. (3 - 1 = 2 elbows x 3 ft. = 6 ft.; 15 ft. max. - 6 ft.= 9 ft. max.)
Notes: The maximum horizontal vent run is 15 ft. (5m)
when the vertical vent rise is 10 ft. (3m). The minimum horizontal vent run is 11 in. (279mm). Minimum wall thickness is 4 in. (102mm). Maximum wall thickness is 20 in. (508mm). Horizontal sections require a 1/4 in. (6mm) rise for every 12 in. (305mm) of horizontal travel. Exterior Vent Diameter = 6-5/8 in. (168mm); Inner Vent Diameter = 4 in. (101mm). Horizontal sections require noncombustible support every 3 ft. (914mm), e.g. plumbing tape.
EXCEPTION FOR REAR VENT KIT (Snorkel Kit
#844-8921), HORIZONTAL INSTALLATION:
When installing the Sapphire in a rear vent configuration with no vertical rise: a snorkel kit must be used, and a derating orifice must be installed. The appropriate orifice is supplied with the rear vent kit.
For any vertical rise when rear venting, a minimum of 2 ft. (610mm) vertical must be used prior to any horizontal run.
The maximum horizontal vent run is 2 ft. (610mm).
The maximum horizontal vent run with a 45° elbow is 14 in. (356mm).
No external minimum rise is required. The minimum horizontal vent run is 11 in. (279mm).
NOTE: IF YOUR INSTALLATION FALLS WITHIN A SHADED AREA ON THE GRAPH, THE DAMPER MUST BE USED.
NOTE: In the Commonwealth of Massachusetts, the word
damper shall be replaced with the words flue restrictor.
VERTICAL DISTANCE
FROM APPLIANCE
TOP TO 90° ELBOW
Figure 5.2
January 28, 2008
EX. 2
EX. 1
TOP VENT GRAPH
30' 28' 26' 24' 22' 20' 18' 16' 14' 12' 10' 8' 6' 4' 2' 0'
11" 2' 4' 6' 8' 10' 12' 14' 15'
(MIN)
TOTAL HORIZONTAL RUN TO BASE OF THE
TERMINATION CAP (EXCLUDING ELBOWS)
Quadra-Fire · Sapphire · 250-7233E
(MAX)
REAR VENTING WITH VERTICAL RISE
30' 28' 26' 24' 22' 20' 18' 16' 14' 12' 10' 8' 6' 4' 2' 0'
2' 4' 6' 8' 10'
(MIN)
(MAX)
Page 11
Page 12
F. Horizontal Termination
WARNING
Type A -
Up & Out Installations for Top Vent Configurations
90 DEGREE ELBOW
Temination Cap
PIPE LENGTH
PIPE LENGTH
WALL THIMBLE COVER
WALL THIMBLE
(Recommended for optimum performance)
On horizontal terminations use Hearth & Home T echnologies Part #HHW2, or like components.
Fire Hazard. Exhaust Fume Risk. Impaired Performance of Appliance.
• Ensure vent components are locked together correctly.
• Pipe may separate if not properly joined.
Step 2.
Direct vent pipe is designed with a locking connection. To connect the venting system to the appliance flue outlet, a twist-lock adapter is built into the appliance at the factory. Wall thickness may vary. Remember to include wall thickness in minimum clearances when figuring venting lengths for your installation needs.
Note: Female ends of direct vent pipe/elbows are designed to slide straight onto the male ends of adjacent pipes by orienting the pipe indentations so they match and slide into the entry slots on the male ends, see Figure 5.4. Push the pipe sections completely together, then twist-lock one section clockwise approximately one-quarter turn, until the two sections are fully locked. The female locking lugs may not be visible from the outside. They may be located by examining the inside of the female ends.
Type B -
Rear Installations for Use with Rear Vent Kit
SNORKLE KIT
WALL THIMBLE COVER
PIPE LENGTH
This is the only venting configuration that requires the use of the rear vent derating orifice that comes with the rear vent kit. NOTE: A Snorkel Kit is required.
Figure 5.3
Step 1.
Determine the desired location of the appliance. Check to ensure that wall studs or roof rafters are not in the way when the venting system is attached. If this is the case, you may want to adjust the location of the appliance.
15-5/8 in. (397mm)
C
WALL THIMBLE
WALL STRAP 14 in. (356mm) Wide
21 in. (533mm)
Female Locking Lugs
Male Locking Lugs
Figure 5.4
WARNING
Fire Risk. Explosion Risk. Combustion Fume Risk. Use vent run supports per installation instructions. Connect vent sections per installation instructions.
• Maintain all clearances to combustibles.
• Do NOT allow vent to sag below connection point to appliance.
• Maintain specifi ed slope (if required).
Improper support may allow vent to sag or separate.
Page 12
Quadra-Fire · Sapphire · 250-7233F
January 28, 2008
Page 13
Step 3.
For installations using a round support box/wall thimble (check pipe manufacturer's instructions), mark the wall for a 10 in. x 10 in. (254mm x 254mm) square hole. The center of the square hole should line up with the center line of the horizontal pipe, as shown in Figure 5.5. Cut and frame the hole in the exterior wall where the vent will be terminated. If the wall being penetrated is constructed of noncombustible material, i.e. masonry block or concrete, a 7 in. (178mm) diameter hole is acceptable.
NOTE:
(1) Installation requires a minimum of 11 in. (279mm)
horizontal run. Each 1 ft. (305mm) of horizontal vent run must include a 1/4 in. (6mm) of vertical rise towards the termination. Never allow the vent to run downward. This could cause high temperatures and may present the possibility of a house or structure fire.
(2) The location of the horizontal vent termination on an
exterior wall must meet all local and national building codes, and must not be easily blocked or obstructed, see Figure 4.4 on page 9.
CENTER LINE
CENTER LINE
WALL THIMBLE
CENTER LINE
CENTER OF HOLE
CENTER LINE WALL THIMBLE
CENTER OF HOLE
(3) For installations requiring a vertical rise on the exterior
of the building, the HHT RHVK snorkel kit (Part #844-
8921) is available with a 14 in. (356mm) and a 36 in. (914mm) tall snorkel termination cap. Follow the same installation procedures as used for standard horizontal terminations. If the snorkel termination must be installed below grade (i.e. basement application), proper drainage must be provided to prevent water from entering the snorkel termination. Do not backfill around snorkel termination.
Step 4.
Position the horizontal termination cap in the center of the 10 in. x 10 in. (254mm x 254mm) square hole and run a bead of non-hardening mastic around its outside edges, so as to make a seal between it and the wall, attach termination cap to the exterior wall with the four wood screws provided. The arrow on the vent cap should be pointing up (Figure 5.6).
WOOD SCREW
Wall Thimble
45° Elbow
14 in. (356mm) Pipe Length
Max. Wall Depth = 10 in. (254mm)
1 in. (25mm) Clearance from stove corner to combustible wall.
1 in. (25mm) Clearance from stove corner to combustible wall.
45° Elbow in Corner Installation
When installing the Sapphire in a rear vent configuration with no vertical rise: a Snorkel Kit must be used, and a derating orifice must be installed. The appropriate orifice is supplied with the Rear Vent Kit.
Figure 5.5
January 28, 2008
Quadra-Fire · Sapphire · 250-7233E
PART HHW2 PART 841-0670 (Preferred)
WALL THIMBLE
Figure 5.6
NOTES:
(1) The four wood screws provided should be replaced with
appropriate fasteners for stucco, brick, concrete, or other types of sidings.
(2) Termination cap HHW2 (Part #841-0670) is highly
recommended on a building with vinyl siding, as the vinyl siding standoff is built in. The pilot hole will be 2 in. (51mm) closer to the bottom of the square than the top. Using a framing square, draw a 14 in. x 14 in. (356mm x 356mm) square around the pilot hole in the siding. See Figure 5.7 on the next page.
Page 13
Page 14
8 in.
(203mm)
7 in.
(178mm)
7 in.
(178mm)
6 in.
(152mm)
1/4 in. (6mm)
FOLD STRAP HERE
SHEET METAL SCREW
Figure 5.7
(NOTE: If you are installing termination cap HHW2, the
pipe will be off center on flashing). Ensure that proper clearances to combustible materials are maintained. If you are using an approved termination cap other than HHW2 (part #841-0670) on a building with vinyl siding, a vinyl siding standoff should be installed between the termination cap and the exterior wall (Figure 5.8). Follow manufacturer’s instructions for attaching the vinyl siding standoff to the horizontal termination cap. The vinyl siding standoff prevents excessive heat from possibly melting the vinyl siding material. The vent terminal cap shall not be recessed into a wall or siding. Remove siding from the area where the standoff will be located.
VINYL SIDING
APPLY SEALANT TO ALL FOUR SIDES
SCREWS
WALL THIMBLE
Figure 5.9
WALL THIMBLE COVER/CEILING FIRESTOP AS REQUIRED BY LOCAL JURISDICTION
STRAP
Note: The attachment from the vent pipe to the vent termination cap must be sealed with silicone. Termination caps shall not be recessed into a wall or siding.
WARNING
Fire Hazard. Exhaust Fume Risk. Impaired Performance of Appliance.
• Ensure vent components are locked together correctly.
• Pipe may separate if not properly joined.
WARNING
Do NOT connect a pipe section to a termination cap without using the telescoping fl ue section found on the termination cap.
BOLT HORIZONTALTOP TO VINYL STANDOFF
WALL THIMBLE COVER
WALL THIMBLE
Figure 5.8
SCREWS
VINYL SIDING STANDOFF WITH SIDING BENEATH REMOVED
Step 5. Place the wall thimble cover over the pipe assembly and slide the appliance and vent assembly towards the wall, carefully inserting the vent pipe into the vent termination cap assembly. It is important that the vent pipe extend into the vent termination cap a sufficient distance so as to result in a minimum pipe overlap of 1-1/4 in. (32mm). Secure the connection between the vent pipe and the vent termination cap by attaching the two sheet metal strips extending from the vent termination cap assembly into the outer wall of the vent pipe. Use the two sheet metal screws provided to connect the strips to the pipe section (Figure 5.9).
Page 14
Quadra-Fire · Sapphire · 250-7233F
WARNING
Burn Risk.
Local codes may require installation of a cap shield to prevent anything or anyone from touching the hot cap.
January 28, 2008
Page 15
G. Vertical Termination
1. Direct Vent Pipe
VERTICAL
TERMINATION
CAP
STORM
COLLAR
FLASHING
FIRESTOP
SUPPORT
BOX
PIPE
LENGTH
Figure 5.10
Step 1.
Check the installation instructions for required 1 in. (25mm) clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. See page 16, Figure
5.15. Check the instructions for maximum vertical rise of the venting system, and any maximum horizontal offset limitations. All offsets must fall within the set parameters of the vent graph (Figure 5.2) located on page 11.
NOTE: Maximum vertical rise allowable is 35 ft. (11m) Figure 5.11).
35 ft. (11m) MAXIMUM
Figure 5.11
Step 2.
Set the gas appliance in its desired location. Drop a plumb
bob down from the ceiling to the position of the appliance flue exit, and mark the location where the vent will penetrate the ceiling. Drill a small hole at this point. Next, drop a plumb bob from the roof to the hole previously drilled in the ceiling, and mark the spot where the vent will penetrate the roof. Determine if ceiling joists, roof rafters, or other framing will obstruct the venting system. You may wish to relocate the appliance, or to offset, as shown in Figure 5.12 to avoid cutting loadbearing members. When location is determined, drill small hole.
PLUMBER'S TAPE CONNECTED TO WALL STR AP
NOTE: Maximum number of 45° elbows permitted for a
vertical installation is eight, provided their installation does not decrease maximum allowable horizontal run (as specified by vent graph, on page 11).
WARNING
Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as speci-
ed.
• Do not pack air space with insulation or other materials.
Failure to keep insulation or other materials away from vent pipe may cause fi re.
January 28, 2008
Quadra-Fire · Sapphire · 250-7233E
WALL STRAP
TWO 45 DEGREE ELBOWS
Figure 5.12
Page 15
Page 16
Step 3.
To install the round support box/wall thimble cover in a flat ceiling, cut a 10 in. (254mm) square hole in the ceiling, centered on the hole drilled in Step 2. Frame the hole as shown in Figure 5.13.
CEILING JOISTS
FRAMING
ROUND CEILING SUPPORT BOX/WALL THIMBLE COVER
1-1/2 in. (38mm) LONG WOOD SCREWS
Figure 5.13
Step 4.
Assemble the desired lengths of pipe and elbows necessary to reach from the appliance up through the round support box. Ensure that all pipe and elbow connections are in their fully twist-locked position. Assemble as instructed.
Step 5.
Cut a hole in the roof centered on the small drill hole placed in the roof in Step 2. The hole should be of sufficient size to meet the minimum requirements for clearance to combustibles, as specified. Continue to assemble lengths of pipe and elbows necessary to reach from the ceiling support box/wall thimble up through the roof line. Galvanized pipe and elbows may be utilized in the attic, as well as above the roofline. The galvanized finish is desirable above the roofline, due to its higher corrosion resistance.
NOTE:
(1) If an offset is necessary in the attic to avoid obstructions,
it is important to support the vent pipe every 3 ft. (914mm) to avoid excessive stress on the elbows, and possible separation. Wall straps are available for this purpose, Figure 5.12, page 15.
SHINGLES OVERLAP ON TOP EDGE OF FLASHING
CAP AND STORM COLLAR NOT SHOWN FOR CLARITY
Figure 5.14
Step 7.
Continue to assemble pipe sections until the height of the vent (before adding the termination cap) meets the minimum code requirements as outlined in the current CAN/CGA-B149 Installation Codes (in Canada), the National Fuel Gas Code NFPA 54/ANSI Z223.1 (in USA), or local codes. Note that for steep roof pitches, the vent height must be increased. See Roof Pitch Table (Figure 4.3, on page 8). In high wind conditions, nearby trees adjoining rooflines, steep pitched roofs, and other similar factors can result in poor draft, or down drafting. In these cases increasing the vent height or switching to the high wind termination cap may solve this problem.
Step 8.
Slip the storm collar over the pipe, and push it down to the top of the flashing (Figure 5.15). Use non-hardening sealant above and below the joint between the storm collar and the pipe.
OPTIONAL HIGH WIND TERMINATION CAP
SECURE FLASHING WITH
NON-HARDENING SEALANT
AND ROOFING NAILS
(2) Whenever possible, use 45° elbows, instead of 90°
elbows. The 45° elbow offers less restriction to the flow of flue gases and intake air.
Step 6.
Slip the flashing over the pipe section(s) protruding through the roof. Secure the base of the flashing to the roof with roofing nails. Ensure the roofing material overlaps the top edge of the flashing as shown in Figure 5.14. Verify that the chimney is the required height above the roof. See roof pitch table, Figure 4.3, on page 8.
Page 16
Quadra-Fire · Sapphire · 250-7233F
Figure 5.15
January 28, 2008
Page 17
Step 9.
Twist-lock the vent cap and seal. Note: For multi-story vertical installations, a ceiling firestop
is required at the second floor, and any subsequent floors (Figure 5.16). The opening should be framed to 10 in. x 10 in. (254mm x 254mm) inside dimensions, in the same manner as shown in Figure 5.13, page 16.
NAILS
CEILING FIRES TOP
MIN. 1 in. (25mm) CLEARANCE
MIN. 1 in. (25mm) CLEARANCE
MIN. 1 in. (25mm) CLEARANCE
Figure 5.16
MIN. 1 in. (25mm) CLEARANCE
WARNING
Fire Risk. Explosion Risk.
• Any occupied areas above the first floor, including closets and storage spaces, which the vertical vent passed through must be enclosed. The enclosure may be framed and sheetrocked with standard construction materials; however, refer to these installation instructions for the minimum allowable clearance between the outside of the vent pipe and the combustible surfaces of the enclosure. Do not fill any of the required air space with insulation.
January 28, 2008
Quadra-Fire · Sapphire · 250-7233E
Page 17
Page 18
2. Cathedral Ceiling
Step 1.
Follow installation Steps 1 and 2 under vertical installation section, page 15.
Step 2.
Using the plumb-bob, mark the center line of the venting system on the ceiling, and drill a small hole through the ceiling and roof at this point. From the roof, locate the drill hole and mark the outline of the cathedral ceiling support box.
Step 3.
Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box. Cut the hole 1/8 in. (3mm) larger than the support box outline.
Step 4.
Lower the support box through the hole in the roof until the bottom of the support box protrudes at least 2 in. (51mm) below the ceiling (Figure 5.16). Align the support box both vertically and horizontally with a level. Temporarily tack the support box in place through the inside walls and into the roof sheathing.
LEVEL
CATHEDRAL CEILING SUPPORT BOX
Figure 5.17
Step 6.
Complete the cathedral ceiling installation by following the same procedures outlined in steps 4 through 8 for vertical installations, page 16.
Step 7.
Place the support clamp (provided with the support box) inside the support box (at the bottom), and secure to the pipe section. The clamp allows the support box to support the weight of the pipe sections. Continue to add pipe sections until you are above the roofline.
2 in. (51mm) MIN. BELOW FINISHED
CUT HOLE 1/8 in. (3mm) GREATER IN SIZE THAN PATTERN OF SUPPORT BOX AS IT IS PROJECTED ONTO ROOF LINE
Figure 5.16
CEILING
Step 5.
Using tin snips, cut the support box from the top corners down to the roofline, and fold the resulting flaps over the roof sheathing (Figure 5.17). Before nailing it to the roof, run a bead of non-hardening mastic around the top edges of the support box to make a seal between it and the roof. Clean out any combustible material from inside the support box.
Step 8.
Install the black trim collar around the outside of the cathedral ceiling support box (Figure 5.18). The two pieces of the trim collar slide over one another to allow for easy adjustment around the support box. Using the six screws provided, secure the four corners and the overlapping sections of the trim collar to the ceiling. Y ou may want to predrill the holes for the overlapped sections for ease of installation.
TRIM COLLAR
CATHEDRAL CEILING SUPPORT BOX
SCREWS
Page 18
Figure 5.18
Quadra-Fire · Sapphire · 250-7233F
January 28, 2008
Page 19
3. Class A Metal Chimney
EXISTING
METAL
CHIMNEY
SYSTEM
DIRECT
VENT PIPE
Figure 5.19
TERMINATION
TOP
ADAPTOR
FLASHING
4 in. (101mm)
FLEX PIPE
R
ETRO
CONNECTOR
CAP
Step 4.
Pass the flex pipe down through the center of the chimney system, and center the top adapter on the top of the chimney pipe. Drill four 1/8 in. (3mm) diameter holes through the top adapter, and into the chimney top. Ensure that you are drilling into the metal on the chimney. Twist lock the high wind termination cap onto the top adapter (Figures 5.21
and 5.22).
Figure 5.21
CAUTION
Ensure that existing chimney is functionally sound and clean.
• Have inspection done by qualified chimney sweep or professional installer BEFORE converting to direct vent appliance.
Step 1.
Remove existing chimney cap.
Step 2.
Measure the distance from the top of the chimney to the bottom of the ceiling support box, add 3 in. (76mm) to this measurement, and cut a section of 4 in. (101mm) flex pipe to that length (the flex should be fully extended).
Step 3.
Connect the end of the flex pipe section to the underside of the top adapter, using four sheet metal screws (Figure
5.20).
Top Adapter
Flex Pipe
HIGH WIND TERMINATION CAP
SHEET METAL SCREWS
DRILL FOUR 1/8 in. (3mm) DIAMETER HOLES
Figure 5.22
Step 5.
Pull the flex pipe down through the ceiling support box, until it protrudes approximately 3 in. (76mm). Connect the flex pipe to the retro connector, and attach with sheet metal screws.
Step 6.
Push the flex pipe back up into the ceiling support box, center the retro connector, and attach it to the support box with sheet metal screws.
Figure 5.20
January 28, 2008
Sheet Metal Screws
Quadra-Fire · Sapphire · 250-7233E
Step 7.
The connection between the appliance and the retro connector may be completed with sections of direct vent pipe.
Page 19
Page 20
4. Existing Masonry Chimney
Type A - Up & Out Installations for Top Vent Configurations
TERMINATION
CAP
TOP ADAPTOR
RETRO
CONNECTOR
90 DEGREE
ELBOW
DIRECT VENT
PIPE
FLASHING
4 in. (102mm)
FLEX LINER
Type B - Hearth Rear Vent Installations for Use
With Rear Vent Kit (see Section 12 for conversion kit
and venting components.)
Chimney Liner
Termination Cap
Part #923GK
Co-Axial to
Co-Linear
Connector
Part #923GCL
Pipe Length
Optional
3 in. (76mm)Flex
Liner
Showing two
30 ft. (9m)
Sections of Flex
Liner
Figure 5.23
Chimney Liner
Termination Cap
30 ft. (9m) of 3 in.
(76mm) Flex Liner
Exhaust Section
This section of the chimney MUST be
Co-Axial to Co-Linear
Connector
Pipe Length
Optional
sealed
The chimney must be sealed from the 4 ft. (1m) section to termination using a smoke shelf or a damper*. The seal should be 6 in. (152mm) below the end of the 4 ft. (1m) Air Intake section.
4 ft. (1m) of 3 in. (76mm)
Flex Liner
Air Intake Section
*In the Commonwealth of Massachusetts, the word damper shall be replaced with the words fl ue restrictor.
Page 20
Quadra-Fire · Sapphire · 250-7233F
January 28, 2008
Page 21
CAUTION
Ensure that existing chimney is functionally sound and clean.
• Have inspection done by qualified chimney sweep or professional installer BEFORE converting to direct vent appliance.
Step 1.
Before cutting any holes, assemble the desired sections of direct vent pipe to determine the center of the masonry penetration.
Step 2.
Once the center point of the penetration has been determined, cut a 6 in. (152mm) diameter hole in the masonry. If the hole is too large, the retro connector might not mount properly; if the hole is too small, the appliance might starve for intake air. If there is a frame wall in front of the masonry wall, cut and frame a 10 in. (254mm) square opening in the wall (centered around the 6 in. (152mm) masonry opening). If there is sheet rock only (no studs) in front of the masonry the 10 in. (254mm) opening is still needed, but does not need to be framed. If the hole is framed a round support box/wall thimble is required. This allows the retro connector to mount directly on the masonry and provide the correct clearances to combustibles (Figure 5.24).
CUT AND BEND FLASHING AS NEEDED TO FIT CHIMNEY
SEALANT-ADHESIVE
Figure 5.25
Step 4.
To determine the length of flex needed, measure from 3 in. (76mm) above the top of the flashing down to the level of the opening. Add the distance from the center of the chimney out through the wall. Cut a piece of 4 in. (102mm) flex to this length (extended to its nominal length). Be sure to leave 2-3 in. (51-76mm) of flex above the existing chimney to allow for connection to the termination kit.
Step 5.
Connect the flex liner to the top adapter using three sheet metal screws (Figure 5.20, page 19).
STUDWALL
10 in. x 10 in. (254mm x 254mm) FRAMED OPENING IN WALL
RETRO CONNECTOR
WALL THIMBLE
FOUR MASONRY BOLTS (NOT INCLUDED)
NOTE: For hearth applications refer to page 19, Figure 5.23 for the use of the 923GCL co-axial to co-linear appliance connector.
Figure 5.24
COVER
MASONRY CHIMNEY
Step 3.
Secure the flashing to the top of the masonry chimney using a bead of non-hardening sealant-adhesive. If the flashing is larger than the top of the chimney, cut and fold flashing as needed to fit chimney (Figure 5.25).
Step 6. Feed the flex liner through the flashing into the chimney. Carefully feed the flex liner down the chimney to the bottom and out the opening in the masonry wall, forming an angle to line up the flex liner with the vent opening on the appliance.
WARNING
Fire Risk. Explosion Risk.
• Do not let the fl ex liner sag below the level at which it will connect to the appliance or connector. This could allow hot gas to become trapped and potentially become a fi re hazard. The fl ex liner path should always be sloped up toward the termination cap.
Step 7.
If additional lengths of flex liner are needed to span the chimney height, use a flex coupler to connect the pieces of flex liner together. Connect the flex to the coupler by using four sheet metal screws for each side (Figure 5.26, on the next page).
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Page 22
FLEX LINER
FLEX COUPLER
6 in. (152mm) DIAMETER OPENING IN MASONRY WALL
SHEET METAL SCREWS
Figure 5.26
Step 8.
Secure the top adapter to the flashing. Use three sheet metal screws through the side of the top adapter into the flange on the flashing (Figure 5.27). Twist lock the high wind termination cap on to the top adapter.
HIGH WIND
TERMINATION
CAP
TOP ADAPTER
THREE SHEET
METAL SCREWS
RETRO CONNECTOR
THREE MASONRY BOLTS (NOT INCLUDED)
Figure 5.28
Step 10.
Slide wall thimble cover over retro connector and secure with masonry bolts (Figure 5.29). If you have a framed wall in front of the masonry, use wood screws to mount wall thimble cover to framed wall, over retro connector and 10 in. (254mm) square framed opening (Figure 5.24, page
21). If needed, add a section of direct vent pipe to the retro connector in order to extend through the opening in the wall thimble cover.
FLASHING
Figure 5.27
Step 9.
Attach the flex to the retro connector. Use three sheet metal screws to attach the flex liner to the connector (Figure
5.28). Mount the retro connector to the masonry wall using masonry bolts. Redrill larger holes on connector as needed. Be careful to ensure that the connector is centered in the opening and the mounting holes line up with the masonry wall.
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Quadra-Fire · Sapphire · 250-7233F
RETRO CONNECTOR
WALL THIMBLE COVER
FOUR MASONRY BOLTS (NOT INCLUDED)
Figure 5.29
Step 11.
The connection between the appliance and the retro connector may be completed with sections of direct vent pipe.
January 28, 2008
Page 23
Gas Information
6
A. Fuel Conversions
Before making gas connections ensure that the appliance being installed is compatible with the available gas type.
Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a quali­ ed technician using Hearth & Home T echnologies specifi ed and approved parts.
1. Converting to LP Gas
NOTE: Gas conversions should only be performed by a qualified service person, and/or where required by state and local codes, licensed installer/service technician. In the Commonwealth of Massachusetts, installation must be performed by a licensed plumber or gas fitter.
KIT CONTENTS: Replacement ori ce; replace me n t
pilot injector; valve regulator; and conversion label.
TOOLS REQUIRED: Power drill (a 90° handle is help­ful); #2 Phillips bit; 5/32" Allen wrench; 5/8" open end wrench.
IMPORTANT NOTE! The orifi ce supplied with this con- version kit is for TOP VENT MODELS ONLY. If your stove was fi tted with the rear vent kit, the correct conversion orifi ce was supplied WITH THE REAR VENT KIT.
Figure 6.1 Remove front (if installed), glass, and logs (if
installed.) Using the #2 Phillips screwdriver remove the two (2) 1/4" x 20 screws securing the burner as indicated. Lift burner out of fi rebox.
Figure 6.2 Remove the burner support by loosening the left
screw on the pilot tower, and removing the two screws on the front side of the burner neck support.
Figure 6.3 Slide the burner neck support to the left. Pull off
pilot hood and set aside.
January 28, 2008
Figure 6.4 Use a 5/32" Allen wrench to remove the pilot
injector.
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Page 24
Replace pilot injector with the one supplied in the conversion kit (#35 for Propane, #62 for Natural Gas).
2. Valve Regulator Replacement
NOTE: The injector is ONLY replaced if you are convert-
ing to another gas. It is not replaced for a change from top to rear vent.
Replace pilot hood, snapping into position. Remove main burner orifi ce using a 5/8" wrench.
Figure 6.5 Replace orifi ce with the proper size as indicated
below for your gas type and venting. Re-install burner. Slide burner neck into shutter and over orifi ce. Re-install burner pan locators on left and right side of the burner. Secure with one screw to each side.
Replace logs, glass door and front.
WARNING
Fire Risk. Explosion Risk.
Disconnect any electrical cords and turn off gas supply to unit before proceeding if converting fuel on an appliance already fully installed.
Remove upper and lower back shield. Loosen the set col­lars on the extension rods with the 3/32 in. Allen wrench. Remove the rods and adapter cap.
A
B
C
PROPANE NATURAL GAS
Top Vent .063 (52 DMS) .106 (36 DMS)
Rear Vent
(no vertical) .059 (53 DMS) .096 (41 DMS)
IMPORTANT NOTE! The orifi ce supplied with the con- version kit is for installations with vertical rise. If your appliance was fi tted with the rear vent kit, the correct conversion orifi ce was supplied WITH THE REAR VENT KIT.
Figure 6.6 Turn control knob to the OFF position, ensure that
gas supply to the valve has been turned off. Using a Torx TH20, or slotted screwdriver, remove the three pressure reg­ulator mounting screws (A), pressure regulator tower (B), and diaphragm (C).
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Quadra-Fire · Sapphire · 250-7233F
January 28, 2008
Page 25
B. Gas Pressures
E
Proper input pressures required for optimum appliance per­formance, gas line sizing requirements need to be followed from NFPA51.
D
F
Figure 6.7 Ensure that the rubber gasket (D) is properly posi-
tioned and install the new HI/LO pressure regulator assem­bly to the valve using the new screws (E) supplied with the kit. Tighten screws securely. (Reference torque = 25 in./lb.) Install the enclosed identifi cation label (F) to the valve body where it can be seen.
Fill out the conversion label and attach it to the valve cover.
WARNING
Fire Risk. Explosion Risk. Gas Leak Risk.
• Rubber gasket must be seated properly on valve face.
• Do no install a valve or regulator that has been dropped.
WARNING
Fire Risk. Explosion Risk.
If the information in these instructions is not followed exactly, a fi re, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
The qualifi ed service agency is responsible for the proper installation of this conversion kit. The installation is not proper and complete until the operation of the converted appliance is checked as specifi ed in the manufacturer’s instructions supplied with the kit.
WARNING
Fire Risk. Explosion Hazard. High pressure will damage valve.
• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.
• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.
WARNING
Verify inlet pressures.
• High pressure may cause overfire condition.
• Low pressure may cause explosion.
• Verify minimum pressures when other household gas appliances are operating.
Install regulator upstream of valve if line pressure is greater than 1/2 psig.
Pressure requirements for appliance are shown in the table below.
PRESSURE NG LP
Minimum Inlet Pressure 4.5 inches w.c. 11.0 inches w.c. Maximum Inlet Pressure 7.0 inches w.c. 14.0 inches w.c. Manifold Pressure on “HI” 3.5 inches w.c. 10.0 inches w.c.
If the pressure is not suffi cient, ensure:
1) the piping used is large enough.
2) the supply regulator is adequately adjusted.
3) that the total gas load for the residence does not exceed the amount supplied.
The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure.
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Page 26
C. Gas Connection
WARNING
NOTE: Have the gas supply line installed in accordance with
local building codes, if any. If not, follow ANSI Z223.1. Instal­lation should be done by a qualifi ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts, installation must be performed by a licensed plumber or gas fi tter.)
NOTE: A listed (and Commonwealth of Massachusetts ap­proved) 1/2 inch (13mm) T-handle manual shut-off valve and exible gas connector are connected to the 1/2 inch (13mm) control valve inlet.
• If substituting for these components, please consult local codes for compliance.
WARNING
Gas Leak Risk.
• Support control when attaching pipe to prevent bending gas line.
NOTE: The gap between the supply piping and gas access hole may be plugged with non-combustible insulation to prevent cold air infi ltration.
Fire or Explosion Hazard
• Gas build-up during line purge may ignite.
• Purge should be performed by qualifi ed technician.
• Ensure adequate ventilation.
• Ensure there are no ignition sources such as sparks or open fl ame.
WARNING
CHECK FOR GAS LEAKS Explosion Risk
Fire Risk Asphyxiation Risk
• Check all fi ttings and connections.
• Do not use open fl ame.
• After the gas line installation is complete, all connections must be tightened and checked for leaks with a commercially-available, non-corrosive leak check solution. Be sure to rinse off all leak check solution following testing.
Fittings and connections may have loosened during shipping and handling.
WARNING
Leak test all gas line joints and the gas control valve prior to and after starting the fi replace.
Before making the gas connection, ensure that the appliance you are installing is designed for the type of gas being supplied. This information can be found on the Ratings Label under the appliance. If the appliance has been converted to propane (LP), the valve cover should have a label stating that the unit has been converted to propane.
Connect the gas line at the 3/8 in. (9.5mm) pipe connector on the valve at the back of appliance. We recommend connecting the appliance with an approved flex gas line. If flex gas lines are not approved in your area, you must connect a hard pipe to the gas hookup.
You must supply a manual shut-off valve in a visible location within 3 ft. (914mm) of the appliance.
A small amount of air will be in the gas supply lines. When
rst lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.
Air only needs to be purged again if gas valve has been turned to the OFF position.
Fire hazard. Do NOT change the valve settings.
• This valve has been preset at the factory.
• Changing valve settings may result in fi re hazard or bodily injury.
Omni-Test Laboratories listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and 0 to 4500 feet in Canada.
When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner orifi ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. If the heating value of the gas has been reduced, these rules do not apply . T o identify the proper orifi ce size, check with the local gas utility.
If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.
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Page 27
Electrical Information
This appliance is equipped with a three
pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a prop
7
A. Recommendation for Wire
See B5 below for recommended maximum lead length (two wire) when using wall thermostat/switch.
NOTE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA
70-latest edition or the Canadian Electric Code, CSA
C221.1.
8. Ensure the thermostat is mounted level for accurate readings.
9. The thermostat should be mounted on an inside wall and not in direct line with the appliance convection air.
10. If the thermostat is located too close to the appliance, you may need to set the temperature setting slightly higher to maintain the desired temperature in your home.
B. Connecting to the Appliance
WARNING
Wire 110v to electrical junction box. Do NOT wire 110v to the valve. Do NOT wire 110V to wall switch.
• Incorrect wiring will damage millivolt systems.
1. This appliance may be used with a wall switch, wall mounted thermostat and / or a remote control.
2. If using thermostat, use one compatible with a millivolt gas valve system.
3. Follow parameters for locating thermostat (see individ­ual thermostat instructions) to ensure proper operation of appliance.
4. Use low resistance thermostat wire for wiring from igni­tion system to the wall switch and thermostat.
Do not connect this appliance to a thermostat serving any other appliance.
Bedroom installation in Canada requires this appliance to be connected to a thermostat.
WARNING
Shock hazard.
This appliance is equipped with a three
• pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle. Do not cut or remove the grounding prong from this plug.
C. Standing Pilot Ignition System Wiring
This appliance DOES NOT require 110 VAC supply for operation. A wiring diagram is shown in Figure 7.1 on the next page.
This appliance is equipped with a millivolt control valve.
5. Use the following chart for wire sizing.
Wire Size Max. Length
16 gauge 65 feet 18 gauge 40 feet 20 gauge 25 feet 22 gauge 18 feet
6. Keep wire lengths as short as possible by removing any excess wire length.
7. Low voltage and 110 VAC voltage cannot be shared within the same wall box.
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Page 27
Page 28
Figure 7.1
IGNITOR
RED 28 in. (711mm)
ON/OFF SWITCH
RED 28 in. (711mm)
GAS PILOT IGNITOR
THERMOPILE
THERMOCOUPLE
VALVE
CAUTION
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
CAUTION
Shock hazard.
• Replace damaged wire with type 105 rated wire.
• Wire must have high temperature insulation.
O
C
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January 28, 2008
Page 29
Appliance Setup
8
A. Remove Shipping Materials
Remove shipping materials from inside or underneath the rebox.
B. Top and Rear Vent Conversion
KIT CONTENTS: Rear vent grill; .096 NG ori ce; .059 LP
orifi ce; Rear Vent Cover Plate, Top Grill Cover Plate TOOLS REQUIRED: Power drill; #2 Phillips bit; 5/32 in.
Allen wrench; 5/8 in. open end wrench; high-temp silicone sealant (optional.)
1.
Convert to Rear Vent
At the REAR of the appliance:
Figure 8.2 Remove the rear outer ue cover plate (with the
damper adjustment plate attached). Ensure that the gaskets and grommets stay in place.
Outer Flue Cover
Figure 8.1 Remove rear access plate on the back shield and
discard.
Damper Adjustment Plate
Rear Access Plate
CAUTION
Sharp Edges
• Wear protective gloves and safety glasses during installation.
Remove the inner fl ue cover plate and set aside.
At the TOP of the appliance, with exceptions noted:
Figure 8.3 Lift out the cast insert piece on top of the appli-
ance. Remove the outer fl ue collar and inner collar adapter, and set
aside. Ensure that the gasket is intact; if not, high temperature silicone can be used as an alternative to gasket replacement as indicated in Figure 8.4 on the next page. Remove the screws retaining the inner fl ue collar.
Lift out the inner fl ue collar with damper in place.
January 28, 2008
NOTE: In the Commonwealth of Massachusetts, the word damper shall be replaced with the words flue restrictor.
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Page 30
Figure 8.4 Install the inner fl ue collar on rear of appliance, with
damper rod pointing up. A dab of high temperature silicone on the gasket will help gasket adhere to the appliance.
Figure 8.5 Install the inner fl ue cover on top of the appliance,
ensuring that the damper rod is in the up position.
Figure 8.7 Install the inner collar and outer fl ue collar on the
rear of the appliance. Install the rear vent cover plate, supplied iwth the kit, on the
back shield. Reinstall the cast insert piece in the top of the appliance. NOTE: A grill cover plate is shipped with the appliance. This
plate may be placed beneath the top grille. The use of the plate increases blower effi ciency and also hides the interior of appliance from view. See next page for installation instruc­tions.
2.
Replace Burner Orifi ce for Horizontal Vent
Confi gurations
Remove front, glass, and logs (if installed).
Figure 8.6 Install the outer fl ue cover, with damper adjustment
plate attached, to the top of the appliance. On top of the appliance: Reattach the damper adjustment
with screw.
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Quadra-Fire · Sapphire · 250-7233F
Figure 8.8 To remove the burner pan locators from the left and
right sides of the burner, remove one screw from each side, lift locators up and out.
January 28, 2008
Page 31
Figure 8.9 Remove burner by sliding the shutter to the right,
lifting up the left side of the burner and sliding it the the left.
C. Grille Cover Plate Installation
Top grill cover is shipped with the appliance and is an optional use item. It may be used with rear or top venting. Primarily its purpose is to hide the interior of the top of the appliance from being viewed through the top grill piece. Its use will also increase the efficiency of the blower , if a blower is installed on the appliance.
To prepare the part for use you will need tin snips, pliers and a hammer. 1, For use with top venting: See Figure 8.11, below. Use the tin snips to cut the straight edges.
2. Gently bend the piece until the two attached sections of the circular area snap apart. Discard this piece.
3. Bend the tabs up towards the black painted side.
4. With the top grill lying face down, set the black painted side of grill cover onto the grill.
5. Use the hammer to tap on the four speed nuts (also supplied with the appliance.)
6. For use with rear venting: Follow steps 3 through 5, leaving the cover piece intact.
SNIP HERE
Figure 8.10 Remove the main burner orifi ce using a 5/8 in.
wrench.
Replace the orifi ce with the proper size as indicated for your gas type.
PROPANE NATURAL GAS
.059 (53 DMS) .096 (41(DMS)
NOTE: If the venting configuration has no vertical rise, a derating orifice must be installed. The derating orifices are supplied with the rear vent conversion kit.
Reinstall the burner. Slide the burner neck into the shutter and over the orifi ce. Refer to Figure 8.10.
Reinstall the burner pan locators on the left and right side of the burner. Secure with one screw to each side.
Install logs, referring to instructions on page 33. Replace glass door and front.
BEND 7 TABS TOWARDS PAINTED SIDE
Figure 8.11
D. Accessories
Install approved accessories per instructions included with accessories. Refer to Section 12 for appropriate accesso­ries.
WARNING
Shock or fi re risk. Use ONLY optional accessories approved for
this appliance.
• Using non-listed accessories voids warranty.
• Using non-listed accessories may result in a safety hazard.
• Only Hearth & Home Technologies approved accessories may be used safely.
January 28, 2008
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Page 32
E. Front Installation
Fronts are shipped attached to the face.
INSTALLATION AND REMOVAL INSTRUCTIONS FOR QUARTET AND SOLITAIRE FACE OPTIONS.
Quartet Front
Figure 8.12
Solitaire Front
For BOTH Quartet and Solitaire Fronts:
Figure 8.13 T o remove the face, loosen the thumb bolt beneath
the ashlip.
Figure 8.15 Place a washer on the top of the door hinge. Line
up the hole in the door hinge and the washer with the hole in the hinge box of the face. Place a gold-plated hinge pin in the hole to secure.
Quartet Door Alignment
Doors are properly aligned at the point of manufacture. However, the possibility exists for them to become out of alignment during shipping. To correct this occurance, follow the instructions below.
Allen head bolts on back of Quartet Face - 2 per side.
Figure 8.16 Back of Quartet Face: Locate the two Allen head
bolts connecting the hinge bar to the face. The hinge bar can be adjusted left or right.
Figure 8.14 Lift up on the top of the Front, gently pulling out
on the bottom. Set aside in a safe location.
Instructions continue for Quartet Front only:
Doors ship attached to the face. If they have been removed, follow instructions below.
Install one door at a time. Slide the bottom hinge rod into the lower hinge box hole on the face.
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Quadra-Fire · Sapphire · 250-7233F
Hinge Bar-make adjustment right or left.
Figure 8.17 Use a 5/32 in. Allen head wrench and loosen the
Allen head bolts. Make necessary adjustment (move hinge to right or left, for proper fit and operation of doors, and retighten Allen bolts.
January 28, 2008
Page 33
F. Hearth Legs Installation
NOTE: HEARTH LEGS CANNOT BE USED IF A BLOWER IS INSTALLED AS THERE WILL NOT BE ENOUGH CLEARANCE.
Refer to Section 12 for specific color part numbers. Hearth legs will allow three additional inches of clearance.
Be sure to calculate this distance correctly if necessary to cut wall hole to install horizontally. Refer to Dimensions on in Section 12.
To change legs, use a 1/2 in. wrench to remove and replace one leg at a time while the appliance is in an upright position.
G. Positioning the Logs
While still breakable, the logs do not become fragile until after the appliance is burned and they have cured. After curing, any handling must be done with care as breakage can easily occur.
Figure 8.19 Set the rear log on the three locator pins in the
back of the fi rebox.
PLEASE NOTE: Logs have been designed to work specifically with the burner of this appliance. Exact placement will ensure proper operation of your gas appliance and reduce sooting.
4
1
5
2
3
Figure 8.18 The log set is packed in the components box and
consists of the following:
Qty. Description #
1 Rear Log 1 1 Left Partial Log 2 1 Right Partial Log 3 1 Left Twig 4 1 Right Twig 5
Figure 8.20 Set left and right partial logs (with butt end towards
the side of the appliance fi rebox) in the grooves provided on the burner surface.
Locate the pin hole on the bottom of the right and left twigs and situate them over the white pins, one is located on the rear log and the other is on the right partial log.
January 28, 2008
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Page 33
Page 34
H. Mineral Wool
WARNING
Explosion Risk.
• Follow ember placement instructions in manual.
• Do NOT place embers directly over burner ports.
• Replace ember material annually.
Improperly placed embers interferes with proper burner operation.
Figure 8.21 Place individual pieces of embers in front of and
around the gas log where they can be seen. Space them so that gas can contact them on all sides. Avoid stacking the embers on top of each other.
NOTE: Do not block gas ports.
I. Glass Door Assembly Installation
J. Blower Installation
FROM THE KIT YOU WILL NEED: Blower motor; snap
disc bracket with wire harness; rheostat, rheostat nut; knob; screws; 1 zip-tie.
TOOLS REQUIRED: #2 Phillips head bit; hand drill; 11/16 in. wrench.
Figure 8.22 Mount blower to rear of the appliance using two
screws.
Ensure these wires are
BEHIND Blower mounting bracket beneath appliance as seen from front.
Wire Harness Connector
Blower from front
view beneath
appliance.
the
mounting
bracket.
Remove the glass door assembly by opening latches at the bottom front of the appliance, on both the left and right sides. Lift out and away from the appliance.
Replace with a new glass door assembly.
CAUTION
Handle glass assembly with care.
• Inspect the gasket to ensure it is undamaged.
• Inspect the glass for cracks, chips or scratches.
• Do NOT strike, slam or scratch glass.
• Do NOT operate appliance with glass door removed, cracked, broken or scratched.
• Replace glass assembly as a complete assembly.
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Quadra-Fire · Sapphire · 250-7233F
Figure 8.23 Beneath the appliance from its front side, ensure
that all wiring is moved behind the blower mounting bracket which already comes installed on the bottom of the appli­ance. Complete blower mounting by inserting two screws through the blower into the mounting bracket. Make the wire harness connection.
January 28, 2008
Page 35
Figure 8.24 Use two screws to connect the snap disc bracket
to the blower mounting bracket. Route the wires from the snap disc to the right, upper edge
of the blower.
Figure 8.25 Insert the rheostat control into its opening from
beneath the control panel. Fit the rheostat nut on top and tighten the nut using an 11/16 in. wrench. Attach the black knob.
Gather any excess in the wiring and zip-tie to the switch wires and piezo wire at the rear of the appliance.
NOTE: This blower utilizes a snap disc to control ON and OFF operation. When the correct temperature is reached, the blower will automatically turn ON. Use the rheostat knob to adjust the fan to High or Low to suit your preferences.
January 28, 2008
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Page 35
Page 36
SNAP
DISC
RHEOSTAT
M
F
M
F
34 in. (864mm)
WHITE
BLACK
34 in. (864mm)
F
4 in. (102mm) WHITE
M
F
CORD
F
6 in. (152mm) BLACK
Figure 8.26 Blower Wiring Diagram
F
F
M
M
BLOWER
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Quadra-Fire · Sapphire · 250-7233F
January 28, 2008
Page 37
K. Damper Adjustment
FOR TOP OR REAR VENT INSTALLATIONS
See vent graph for recommendations on page 11 before
you begin your adjustment. If your installation falls within
the range of the gray shaded area of graph, it may be necessary to make an adjustment to the vertical damper to improve the flame appearance in your appliance.
Make adjustment until fl ame size and activity suits your per- sonal preference, and then retighten screws on adjustment control.
Reattach the rear vent access plate (rear vent) OR the grille plate (top vent).
NOTE: In the Commonwealth of Massachusetts, the word damper shall be replaced with the words flue restrictor.
Damper Adjustment Plate
Rear Access Plate
Figure 8.27 TOP VENT INSTALLATIONS: Locate the damper
adjustment control at the rear of the appliance behind the rear vent access plate.
Damper Adjustment Plate
Outer Cover Plate
L. Shutter Adjustment
OPEN
Figure 8.29 The shutter is located on the underside of the
appliance, on the right side. To adjust the shutter, loosen the wingnut. Retighten the wingnut after adjustment.
Moving the shutter bolt to the right closes the shutter. Moving the shutter bolt to the left, will open the shutter. Opening the shutter causes f lames to bec ome shor ter and blue. Closing the shutter creates taller orange/yellow flames.
NOTE: Do not close so much as to cause a soot y flame. Improper adjustment can cause sooting in the firebox and/or on the outside of a house with a horizontal termination.
CLOSE
Figure 8.28 REAR VENT INSTALLATIONS: Locate the damper
adjustment control on the top of the appliance beneath the grille plate.
Make adjustment:
Let appliance warm up before adjusting. Loosen screws using a Phillips head screwdriver. Pivot the vertical damper adjustor in 1/4 in. (6mm) incre-
ments while observing the fl ame activity. Turning clockwise to open damper = less fl ame height and
more blue in fl ame color. Turning counterclockwise to close damper = increased fl ame
height and more yellow in fl ame color.
January 28, 2008
Quadra-Fire · Sapphire · 250-7233E
After adjustment, tighten nut to lock in place.
Page 37
Page 38
Operating Instructions
9
A. Before Lighting Appliance
Read this entire manual prior to using the appliance. Failure to follow the instructions may result in property damage, bodily injury, or even death.
Remove all shipping materials from inside and/or underneath the fi rebox.
Review proper placement of logs, mineral wool.
Check the wiring.
Check the baf e adjustment.
Ensure that there are no gas leaks.
Ensure that the glass is sealed and in the proper posi-
tion.
Ensure that the fl ow of combustion and ventilation air is not obstructed (front grilles and vent caps).
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualifi ed installer, service agency or the gas supplier.
WARNING
Do NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
B. Controls
WARNING
Glass door must be in place when appliance is operating.
Risk of:
• Combustion Fumes
• Fire Do NOT operate appliance with glass door
removed.
• Open viewing glass for servicing only.
• Glass door MUST be in place and sealed before operating appliance.
• Only use glass door certifi ed for use with appliance.
• Glass replacement should be done by qualifi ed technician.
WARNING
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during operation and cool down.
FAN SPEED: This knob controls the speed of the blower that pushes the heated air into the room.
MAIN BURNER: This control is used to turn the appliance on and off.
PILOT IGNITOR: The pilot ignitor is used only to start the pilot. When the valve control knob is turned to the pilot position and fully depressed press the piezo ignitor repeatedly creating a blue spark directly next to the pilot, igniting the pilot flame.
VALVE CONTROL: This knob is used to control gas to the appliance and for starting the pilot. There are three positions, ON, OFF, & PILOT. The indicator on the valve indicates the position of the knob.
COMFORT CONTROL: This knob controls the flame height from low (“LO”) to high (“HI”).
NOTE: If using a remote control wall switch, or thermostat, the On/Off Switch must be left “OFF”. Turning the On/Off Switch to “ON” will keep the appliance on continually.
• Keep children away.
• CAREFULLY SUPERVISE children in same room as appliance.
• Alert children and adults to hazards of high temperatures.
• Do NOT operate with protective barriers open or removed.
• Keep clothing, furniture, draperies and other combustibles away.
Page 38
Quadra-Fire · Sapphire · 250-7233F
January 28, 2008
Page 39
C. Lighting Appliance
FOR YOUR SAFETY READ BEFORE LIGHTING
LIGHTING INSTRUCTIONS
TO TURN OFF GAS TO APPLIANCE
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may
result causing property damage, personal injury or loss of life
A. This appliance has a pilot that must be lit manually. When lighting the pilot, follow these instructions exactly. B. BEFORE LIGHTING, smell around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier
WHAT TO DO IF YOU SMELL GAS:
* Do not try to light any appliance. * Do not touch any electric switch, do not use any phone in your building. * Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. * If you cannot reach your gas supplier, call the fire department. C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't
D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to
than air and will settle on the floor.
try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.
inspect the appliance
and to replace any part of the control system and any gas control which has been under water.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this label.
2. Set the thermostat to the lowest setting (if applicable) and turn off the switch at the control panel.
3. Disconnect the power from the appliance.
4. Open the door of the appliance. May need to remove face/front first.
5. Push in gas control knob slightly and turn clockwise to the "OFF" position. Do not force.
6. Wait five (5) minutes to clear out any gas. Smell for gas, including near the floor. If you smell gas, STOP! Follow "B" of the safety information above. If you don't smell gas go to the next step.
7. Push gas control knob in and turn counterclockwise to the pilot position. NOTE: Knob cannot be turned unless knob is pushed in slightly. Do not force.
8. PIEZO IGNITER: (This may take many repetitions for lighting.)
ELECTRONIC IGNITER: If the unit is equipped with an electronic igniter it should begin sparking right away.
9. The pilot should be visible through the door opening.
10. After the pilot is lit, continue holding control knob down for approximately 30 seconds. Release the knob and it will pop back up. Pilot should remain lit.
If it goes out, repeat steps 7 through 9.
* If the knob does not pop up when released, stop and immediately call your
service technician or gas supplier.
* If the pilot will not stay lit after several tries, turn the gas control knob
clockwise to "OFF" and call your service technician or gas supplier.
11. Reinstall door and face. Wait five minutes to allow pilot flame to stabilize and establish proper draft.
12. Push down and turn gas control knob counterclockwise to "ON".
13. Push burner rocker switch on the control panel to "ON". If thermostat is to be used, leave switch in "OFF" position and set the
thermostat to desired setting.
14. Reconnect electrical power to appliance.
Press down on the gas control knob in pilot position and simultaneously press the piezo igniter.
MILLIVOLT GENERATOR
PILOT HOOD
THERMOCOUPLE
1. Set the thermostat to lowest setting.
2. Turn off all electric power to the appliance if service is to be performed.
3. Push in gas control knob slightly and turn clockwise to "OFF" position.
January 28, 2008
TO TURN OFF GAS TO APPLIANCE
Quadra-Fire · Sapphire · 250-7233E
Page 39
Page 40
D. After Appliance is Lit
Initial Break-in Procedure
When you light your appliance, you may notice that it pro­duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process. Condensation on the glass is normal.
NOTE: The appliance should be run three to four hours on the initial start-up. Turn it off and let it cool completely. Remove and clean the glass. Replace the glass and run the appliance for an additional 12 hours. This will help to cure the products used in the paint and logs.
During this break-in period it is recommended that some windows in the house be opened for air circulation. This will help avoid setting off smoke detectors, and help eliminate any odors associated with the appliance’s initial burning.
WARNING
Fire Risk. High Temperatures.
Keep combustible household items away from appliance. Do NOT obstruct combustion and ventilation air.
• Do NOT place combustible items on top of or in front of appliance.
• Keep furniture, draperies away from appliance.
CAUTION
• Prevent accidental appliance operation when not attended.
• Unplug or remove batteries from remote control if absent or if appliance will not be used for an extended period of time.
• Property damage possible from elevated temperatures.
CAUTION
Smoke and odors released during initial operation.
• Open windows for air circulation.
• Leave room during initial operation.
• Smoke may set off smoke detectors.
Smoke and odors may be irritating to sensitive individuals.
WARNING
Fire Hazard. Keep combustible materials, gasoline and other fl ammable vapors and liquids clear of appliance.
• Do NOT store fl ammable materials in the appliance’s vicinity.
• Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter fl uid or similar liquids in this appliance.
• Combustible materials may ignite.
E. Frequently Asked Questions
ISSUE SOLUTIONS
Condensation on the glass This is a result of gas combustion and temperature variations. As the appliance warms,
this condensation will disappear.
Blue fl ames This is a result of normal operation and the fl ames will begin to yellow as the appliance
is allowed to burn for 20 to 40 minutes.
Odor from appliance When fi rst operated, this appliance may release an odor for the fi rst several hours.
This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing. If appliance has not been used for some time, dust can build up and cause an odor.
Film on the glass This is a normal result of the curing process of the paint and logs. Glass should be
cleaned within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas appliance cleaner may be necessary. See your dealer.
Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down,
similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.
Page 40
Quadra-Fire · Sapphire · 250-7233F
January 28, 2008
Page 41
Troubleshooting
10
With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed service technician.
Symptom Possible Cause Corrective Action
1. After repeated trig­gering of the piezo button, the spark ignitor will not light the pilot.
2. The pilot will not stay lit after carefully follow­ing the lighting instruc­tions.
a. Defective ignitor. Check the spark at the electrode and pilot. If no spark and electrode
wire is properly connected, replace the ignitor.
b. Defective pilot or misaligned electrode (spark at electrode).
c. No gas or low gas pressure.
d. No LP in tank. Check the LP (propane) tank. You may be out of fuel. a. Defective thermo-
couple.
Using a match, light the pilot. If the pilot lights, turn off the pilot and trig­ger the piezo button again. If the pilot lights, an improper gas/air mixture caused the bad lighting and a longer purge period is recommended. If the pilot will not light, ensure the gap at the electrode and pilot is one­eighth (1/8) inch to have a strong spark. If the gas is OK, replace the pilot.
Check the remote shut-off valve from the appliance. Usually, there is a valve near the gas main. There can be more that one (1) valve from the appliance and the main.
Check that the pilot fl ame impinges on the thermocouple. Clean and /or adjust the pilot for maximum fl ame impingement.
Ensure that the thermocouple connection at the gas valve is fully inserted and tight (hand tighten plus 1/4 turn).
3. The pilot is burning, there is no gas to the burner, the valve knob is in the ON position, and the ON/OFF switch is in the ON position.
Disconnect the thermocouple from the valve, place one millivolt lead wire on the tip of the thermocouple and the other meter wire on the ther­mocouple copper lead. Start the pilot and hold the valve knob in. If the millivolt reading is less than 15mV, replace the thermocouple.
b. Defective valve. If the thermocouple is producing more than 15 millivolts, replace faulty
valve.
a. ON/OFF switch or wires defective.
b. Thermopile may not be generating suffi cient millivoltage.
Check the ON/OFF switch and wires for proper connections. Place the jumper wires across the terminals at the switch. If the burner comes on, replace the defective switch. If the switch is OK, place the jumper wires across the switch wires at the gas valve. IF the burner comes on, the wires are faulty or connections are bad.
If the pilot fl ame is not close enough physically to the thermopile, adjust the pilot fl ame.
Be sure the wire connections from the thermopile at the gas valve ter­minals are tight and that the thermopile is fully inserted into the pilot bracket.
Check the thermopile with a millivolt meter. Take the reading at TH­TP&TP terminals of the gas valve. The meter should read 325 millivolts minimum, while holding the valve knob depressed in the pilot position, with the pilot lit, and the ON/OFF switch in the OFF position. Replace the faulty thermopile if the reading is below the specifi ed minimum.
With the pilot in the ON position, disconnect the thermopile leads from the valve. Take a reading at the thermopile leads. The reading should be 325 millivolts minimum. Replace the thermopile if the reading is below the minimum.
January 28, 2008
Quadra-Fire · Sapphire · 250-7233E
Page 41
Page 42
Symptom Possible Cause Corrective Action
3. (Continued) c. Defective valve. Turn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter at the thermopile terminals. The millivolt meter should read greater than 125mV . If the reading is accept­able, and if the burner does not come on, replace the gas valve.
d. Plugged burner orifi ce.
e. Wall switch or wires are defective.
4. Frequent pilot outage
problem.
5. The pilot and main
burner extinguish while in operation.
6. Glass soots. a. Flame impinge-
7. Flame burns blue
and lifts off burner.
a. Pilot fl ame may be too high or too low, or blowing (high), causing safety pilot to drop out.
a. No LP in tank. Check the LP (propane) tank. Refi ll the fuel tank. b. Inner vent pipe
leaking exhaust gases back into the system.
c. Horizontal vent improperly pitched.
d. Bad thermopile or thermocouple.
e. Improper vent cap installation.
ment. b. Improper shutter
setting. c. Debris around
opening at base of burner.
a. Insuffi cient oxygen being sup­plied.
Check the burner orifi ce for stoppage. Remove stoppage.
Follow the corrective action in Symptom and Possible Cause 1.a. Check the switch and wiring. Replace where defective.
Clean and adjust the pilot fl ame for maximum fl ame impingement on thermocouple. Follow lighting instructions carefully.
Check for proper vent connection at fl ue collar and all vent joints.
The horizontal vent termination cap should slope down only enough to prevent any water from entering the appliance.
Replace if necessary.
Check for proper installation and freedom from debris or blockage.
Adjust the log set so that the fl ame does not excessively impinge on it. Check that logs are placed according to installation instructions.
Adjust the air shutter at the base of the burner.
Inspect the opening at the base of the burner. NO MATERIAL SHOULD BE PLACED IN THIS OPENING.
Ensure that the vent termination cap is installed properly and free of debris. Ensure that the vent system joints are tight and have no leaks.
Ensure that no debris has been placed at the base of, or in the area of the air holes in the center of the base pan beneath the burner.
Page 42
Ensure that the glass is tightened properly on the appliance, particu­larly on top corners.
Quadra-Fire · Sapphire · 250-7233F
January 28, 2008
Page 43
Maintaining and Servicing Appliance
11
Although the frequency of your appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance check-up at the beginning of each heating season.
WARNING
Risk of injury or property damage.
Before servicing:
• Turn off gas.
• Turn off electricity to appliance.
• Ensure appliance is completely cooled.
After servicing:
• Replace front and glass, if removed.
• Reseal and reinstall any venting removed for servicing.
WARNING
Annual inspection by qualifi ed technician recommended.
Check:
• Condition of glass, glass assembly and glass seal.
• Obstructions of combustion and ventilation air.
• Obstructions of termination cap.
• Burner ignition and operation.
• Burner air shutter adjustment
• Gas connections and fi ttings.
Clean:
• Glass
• Air passageways, grilles, control compartment
• Burner, burner ports. USE CAUTION WHEN CLEANING/
HANDLING CERAMIC BURNER.
Risk of:
• Fire
• Delayed ignition or explosion
• Exposure to combustion fumes
• Odors
CAUTION
Handle glass assembly with care. NOTE: Clean glass after initial 3-4 hours
operation. Longer operation without cleaning
glass may cause a permanent white fi lm on glass.
When cleaning glass door:
• Avoid striking, scratching or slamming glass.
• Do NOT use abrasive cleaners.
• Use a hard water deposit glass cleaner on white fi lm.
• Do NOT clean glass when hot.
• Turn off appliance after 3-4 hours of operation and ALLOW TO COOL.
• Remove and clean glass assembly.
• Replace glass assembly and operate appliance for additional 12 hours.
Refer to maintenance instructions.
Inspect external vent cap regularly.
• Ensure no debris blocks cap.
• Combustible materials blocking cap may
• Restricted air fl ow affects burner operation.
January 28, 2008
ignite.
WARNING
Quadra-Fire · Sapphire · 250-7233E
Page 43
Page 44
A Maintenance Tasks
Inspect Maintenance Tasks
Doors 1. Inspect for scratches, dents or other damage and repair as necessary.
2. Verify no obstructions to air fl ow.
3. Verify maintenance of proper clearance to combustible household objects.
Gasket Seal, Glass Assembly and Glass
Valve Compartment and Firebox Top
Logs 1. Inspect for broken, damaged, or missing logs. Replace as necessary.
Firebox 1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as neces-
Burner Ignition and Operation
Venting 1. Inspect venting for blockage or obstruction such as bird nests, leaves, etc.
Remote Controls 1. Verify operation of remote.
1. Inspect gasket seal and its condition.
2. Inspect glass for scratches and nicks that can lead to breakage when exposed to heat.
3. Confi rm there is no damage to glass or glass frame, Replace as necessary.
4. Verify that latches engage properly and glass attachment components are intact and operat­ing properly. Replace as necessary.
5. Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot be removed.
1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.
2. Remove any foreign objects.
3. Verify unobstructed air circulation.
2. Verify correct log placement and no fl ame impingement causing sooting. Correct as neces- sary.
sary.
2. Replace appliance if fi rebox has been perforated.
1. Verify burner is properly secured and aligned with pilot or igniter.
2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary. USE CAUTION WHEN CLEANING/HANDLING CERAMIC BURNER.
3. Replace ember material with new dime-size and shape pieces. Do not block ports or obstruct lighting paths.
4. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.
5. Inspect for lifting and other fl ame problems.
6. Inspect orifi ce for soot, dirt or corrosion.
7. Verify manifold and inlet pressures. Adjust regulator as required.
8. Inspect pilot fl ame strength. Clean or replace orifi ce as necessary.
9. Inspect thermocouple/thermopile sensor rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.
10. Verify millivolt output. Replace as necessary.
2. Confi rm that termination cap remains clear and unobstructed by plants, etc.
3. Verify that termination cap clearance to subsequent construction (building additions, decks, fences or sheds) has been maintained.
4. Inspect for corrosion or separation.
5. Verify weather stripping, sealing and fl ashing remains intact.
2. Replace batteries in remote transmitters and battery-powered receivers.
Page 44
Quadra-Fire · Sapphire · 250-7233F
January 28, 2008
Page 45
B. Service and Maintenance Log
Date of Service Performed By Description of Service
January 28, 2008
Quadra-Fire · Sapphire · 250-7233E
Page 45
Page 46
Reference Materials
12
A. Appliance Dimension Diagram
Dimensions are actual appliance dimensions. Use for reference only. For clearances refer to Section 3.
A
D
B
F
C
C
L
G
I
E
TOP VENT
Location Inches Millimeter Location Inches Millimeter
A 21-1/2 546 G 6-1/4 159
B 28-5/8 727 H 14-5/8 371 C 22-1/8 562 I 8 203 D 17-1/2 445 J 22-1/4 565 E 14-3/8 365 K 14-5/8 371 F 21-1/2 546 L 8 203
Figure 12.1 Appliance Dimensions
Page 46
H
NOTE: If appliance is equipped with Hearth Legs Kit, center-line dimension is reduced by 3 in. (76mm).
Quadra-Fire · Sapphire · 250-7233F
REAR VENT
January 28, 2008
Page 47
B. Vent Components Diagram
9-1/4 in.
(235mm)
SL-45D
6-1/2 in.
(165mm)
6-5/8 in.
(168mm)
6-3/8 in.
(162mm)
6-5/8 in.
(168mm)
6-3/8 in.
(162mm)
SL-90D
6-1/2 in.
(165mm)
9-5/8 in.
(244mm)
9-5/8 in.
(244mm)
17-24 in.
(432-610mm)
8-3/4 in.
(222mm)
SL-17/24D
(SL17-24D)
12-17 in.
(305-432mm)
11-3/4 in.
(298mm)
SL-12D
23-3/4 in. (603mm)
6-1/2 in.
(165mm)
5-3/4 in.
(146mm)
6-5/8 in.
(168mm)
SL-06D
47-3/4 in.
(1213mm)
35-3/4 in.
(908mm)
SL-09D
SL-12/17D
(SL-12-17D)
4 in. (102 mm) inner pipe 6-5/8 in. (168 mm) outer pipe
Figure 12.2 SL-D Series Vent Components
January 28, 2008
SL-24D
Quadra-Fire · Sapphire · 250-7233E
SL-48DSL-36D
Page 47
Page 48
C. Vent Components List
COMPONENTS
930D Ceiling Support / Wall Thimble, Black 941 Cathedral Ceiling Support, Black 942 Wall Thimble 908B 6 inch Pipe Length, Black
907B 9 inch Pipe Length, Black 906B 12 inch Pipe Length, Black 904B 24 inch Pipe Length, Black 903B 36 inch Pipe Length, Black 902B 48 inch Pipe Length, Black 911B 11 inch - 14-5/8 inch Pipe Length, Black 912B 12 inch - 17 inch Pipe, Adjustable, Black 945B 45 degree Elbow, Black 990B 90 degree Elbow, Black SL-06D 6 inch Pipe SL-09D 9 inch Pipe SL-12D 12 inch Pipe SL-24D 24 inch Pipe SL-36D 36 inch Pipe SL-48D 48 inch Pipe SL-45D 45 degree Elbow SL-90D 90 degree Elbow SL-F6D 0/12 - 6/12 Roof Flashing SL-F12D 7/12 - 12/12 Roof Flashing SL-SCD Storm Collar SL-FCD Ceiling Firestop SL-FWD Wall Firestop SL-PSD Pipe Support Hanger 950 Vinyl Protector Kit - SL Pipe DRC-RADIUS Decorative Radius Cover HTI-DV-WT Wall Thimble
TERMINATION KITS
SLK-01TRD Trapezoid Termination Kit 7-3/4 inch - 11
inch, 2 Firestops SLK-991DA Vertical Termination Cap - High Wind 970D Horizontal Termination Kit (includes 904B,
930D, SLK-01TRD) SLK-SNKD Snorkel Kit LINK-STOVE Adapter Kit (includes 30 ft. of 4 inch flex,
adapters, wall thimble, masonry
& ZC flashing, 991DA cap and hardware
package VPK-DV Vinyl Siding Protector Kit 841-0670 HHW2 Horizontal High Wind Cap
(recommended for optimal performance) 899-4491 HHW2K Horizontal Kit (one 90 degree
black wall thimble, 24 inch black
pipe, 11 inch - 14-5/8 inch adjustable
vent, HHW2 termination cap) 844-8921 RHVK Snorkel Kit (with Dura-Vent parts
911B and 940)
MISCELLANEOUS
953 Storm Collar 963 Ceiling Firestop 988 Wall Strap 9456 Attic Insulation Shield 923GK Chimney Liner Termination Kit 923GCL Co-axial / Co-lineal Appliance Connector 909B Retrofit Adj. Chimney Connector Retrofit
Chimney Connector Plate
Page 48
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January 28, 2008
Page 49
21
22
R
D. Service Parts List
(NG, LP) Exploded Parts Diagram
20
19
15
SAPPHIRE
Beginning Manufacturing Date: 4-24-02 Ending Manufacturing Date:
14
13
12
16
17
18
10
9
7
3
4
1
2
11
8
6
5
January 28, 2008
Item # Description Item # Description
1 Refractory, Metal 12 Igniter, Piezo 2 Log Support, Rear 3 Burner Support
13 Switch, Rocker, ON/OFF
14 Knob, Rheostat 4 Bulkhead 15 Set Collar, 1/4 in. 5 Bulkhead Stop 16 Switch Plate 6 Pilot Assembly 7 Burner Pan, Side 8 Pilot Bracket 9 Valve Bracket
17 Control Rod
18 Adapter, Valve Extension
19 Back Shield Cover Plate
20 Back Shield
10 Valve, Gas 21 Baffle Hanger
11 Valve Cover 22 Baffle
Quadra-Fire · Sapphire · 250-7233E
Page 49
Page 50
R
D. Service Parts (cont’d.)
(NG, LP) Exploded Parts Diagram
SAPPHIRE
Beginning Manufacturing Date: 5-19-05 Ending Manufacturing Date:
IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealer's VIP site. When
ordering, supply serial and model numbers to ensure correct service parts.
Item
#
Part Description
Alphabetical Order
Adapter, DV 7000-162
18 Adapter, Valve Extension 450-6330
Air Shutter Assembly 468-5060
Ash Lip 454-0070 20 Back Shield 455-0200 19 Back Shield Cover Plate 455-0220 22 Baffl e 455-0290 21 Baffl e Hanger 455-0300
Blower BK-GAS
4 Bulkhead 26457 5 Bulkhead Stop 474-0090
Burner Assembly 844-9280
7 Burner Pan, Side 455-0530
Burner Stop 7010-152
3 Burner Support 455-0420
Component Pack, Matte Black (Includes ON/OFF Valve; LP Orifi ce, .063; Mineral Wool; LP Pilot Injector, EZ, LP, 35;
LP Conversion Label; Owner’s Manual; Warranty Card; Consumer View Card; Touch-up Paint and Fastener.
)
MBK: 455-5130 PMB: 455-5290 PMH: 455-5300 CSB: 455-5340 CWL: 455-5350
17 Control Rod 455-0340
Conversion Kit, LP 844-9730
Conversion Kit, NG 844-9020
Door Assembly 455-5180
Door Assembly, Left See page 52
Door Assembly, Right See page 52
Elbow, .375 ML FLR x .375 200-0720
Elbow, Brass, 3/8 COMP x 3/8 MPT 17524A
Electrode, S.I.T., EZ, Flush 842-4580
Exhaust Cover Plate 455-0730
Face Assembly, Solitaire See page 52
Face, Quartet See page 52
Flex Line, 3/8 Flare x 22L 7000-197
Flue Collar Assembly 455-5120
Gasket, Elbow 460-0610
Gasket, Glass, 10 ft. 844-3010
Glass Assembly 7010-017
Grille Cover 455-0390
Grille, Top Vent See page 52
Hinge Assembly 454-5030
SKU
Page 50
Quadra-Fire · Sapphire · 250-7233F
January 28, 2008
Page 51
R
D. Service Parts (cont’d.)
(NG, LP) Exploded Parts Diagram
IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealer's VIP site. When
ordering, supply serial and model numbers to ensure correct service parts.
Beginning Manufacturing Date: 5-19-05 Ending Manufacturing Date:
Item
#
Part Description
Alphabetical Order
Hinge Pins, Gold 72171 12 Igniter, Piezo 230-0612
Injector, Pilot, EZ, LP, 35 200-2630 14 Knob, Rheostat 100-512
Leg See page 52
Line, Gas, T6-18 450-6360
Log Set 844-9270
2 Log Support, Rear 455-0520
Magnet, Round SRV7000-140
Mineral Wool 200-2550
ON/OFF Valve 15697A
Orifi ce, LP, (.059), Rear Vent 13845
Orifi ce, LP, (.063) 17236
Orifi ce, NG, (.096), Rear Vent 13844
Orifi ce, NG, (.106) 19837
6 Pilot Assembly , NG 230-1781 6 Pilot Assembly, NG, EZ with Injector 842-4280 8 Pilot Bracket 474-0100
Pilot Hood Only, 3 Flame 200-3000
1 Refractory, Metal 455-0510
Regulator, Conversion, S.I.T., NG 230-1570
Regulator, Conversion, S.I.T., LP 230-1520
Relief Door Assembly, Left 455-5200
Relief Door Assembly, Right 455-5190
Hinge Pins, Gold (Qty. 2) 844-5750 15 Set Collar, 1/4 in. 229-0750
Side See page 52
Snap Disc (Fan) 230-0960
Speed Control 842-0370 16 Switch Plate 455-0550 13 Switch, Rocker, ON/OFF 230-0730
Thermocouple, 34 in. 200-2950
Thermopile/Generator, Millivolt 842-0250
Top See page 52
Touch-up Paint, Matte Black
(4oz.) 7000-304
Touch-up Paint, Porcelain Crème 855-0390
Touch-up Paint, Porcelain Green 855-0420
Touch-up Paint, Porcelain Mahogany 855-1450
Touch-up Paint, Powder Coat Crème
TOUCHUP-CCR
SKU
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D. Service Parts (cont’d.)
(NG, LP) Exploded Parts Diagram
SAPPHIRE
Beginning Manufacturing Date: 5-19-05 Ending Manufacturing Date:
IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealer's VIP site. When
ordering, supply serial and model numbers to ensure correct service parts.
Item
#
Touch-up Paint, Powder Coat Linden Green
Part Description
Alphabetical Order
SKU
TOUCHUP-CLG
9 Valve Bracket 455-0190 11 Valve Cover 455-0310 10 Valve, Gas, LP 842-0230 10 Valve, Gas, NG 842-0240
Wire Harness 7009-114
CAST PARTS - INDIVIDUAL PIECES
Add color code to SKU. Example 454-0070MBK
Ash Lip 454-0070 Grille, Top Vent 455-0370 MBK - Matte Black PMB - Porcelain Midnight Blue Door Assembly, Left 454-5020 Leg 26404 PBK - Porcelain Black CCR - Powder Coat Cream Door Assembly, Right 454-5010 Side 455-0440 PBL - Porcelain Blue CLG - Powder Coat Linden Green Face Assembly, Solitaire 455-5160 Top 455-0350 PCR - Porcelain Creme CSB - Powder Coat Sienna Bronze Face (Quartet) 454-0010 PGR - Porcelain Green CWL - Powder Coat Willow
Standard Leg
26404 PMH - Porcelain Mahogany
E. Accessories
DESCRIPTION
Decorative Glass Accent for Solitaire Front - Gold 844-0120 Rear Vent Kit, Matte Black 844-8870 Rear Vent Kit, Porcelain Mahogany 844-9760 Rear Vent Kit, Porcelain Midnite Blue 844-9771 Rear Vent Kit, Powder Coat Creme RV-SA-CCR Rear Vent Kit, Powder Coat Linden Green RV-SA-CLG Rear Vent Kit, Powder Coat Sienna Bronze RV-SA-CSB Rear Vent Kit, Powder Coat Willow RV-SA-CWL Warming Shelf - WS1-2, Matte Black 844-7850 Warming Shelf - WS1-2, Porcelain Mahogany 844-9740 Warming Shelf - WS1-2, Porcelain Midnite Blue 844-9751 Warming Shelf Bracket - WSB1-2, Black 844-7950 Warming Shelf Bracket - WSB1-2, Gold 844-7960
PART #
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F. Warranty Policy
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Lifetime Warranty
LIMITED LIFETIME WARRANTY
The Hearth & Home Technologies limited Lifetime Warranty guarantees that the following components will work as designed for the lifetime of the stove or Hearth & Home Technologies will repair or replace them. These items include but are not limited to steel and cast iron components, all gas burners, gas logs, combustion chambers, heat exchanger systems, stainless steel fi rebox components, plating, doors, glass damaged by thermal breakage, steel baffl e supports, steel and ceramic baffl es and manifold tubes. Labor is for the fi rst fi ve years.
THREE YEAR WARRANTY
Our pellet fi repots are covered under Hearth & Home Technologies three-year warranty program. Labor is for 3 years.
TWO YEAR WARRANTY
All electrical components such as but not limited to blowers, wiring, vacuum switches, speed controls, control boxes, thermodisc switches, pilot assem­bly, gas valves, thermostats and remotes are covered under Hearth & Home Technologies two-year warranty program. Effective April, 2005 igniters are also covered under the two year warranty. Labor is for two years.
ONE YEAR WARRANTY
Porcelain and Powder Coat fi nishes are warranted against manufacturer defects for one year. Labor to repair or replace these parts is covered for one year, reimbursed per our warranty service fee schedule.
CONDITIONS
This warranty is non-transferable and is made to the original retail purchaser only provided that the purchase was made through an authorized dealer of Hearth & Home Technologies. It must be installed and operated at all times in accordance with the Installation and Operating Instructions furnished with this product, as well as any applicable local and national codes. Any alteration, willful abuse, accident, or misuse of the product shall nullify this warranty.
Labor to repair or replace items covered under the limited Lifetime Warranty will be covered for the fi rst fi ve years per our warranty service fee reim- bursement schedule. Parts covered under the limited Lifetime Warranty will be covered for the lifetime of the appliance up to a maximum of ten (10) years after Hearth & Home Technologies discontinues the model and two (2) years for optional accessories. Adjustments, regular maintenance, clean­ing and temporary repairs do not qualify for a service call fee and will not be covered. The replacement of consumer replaceable items and installation of upgraded component parts do not quality for a service call fee, and will not be covered.
This limited Lifetime Warranty does not extend to or include surface fi nish on the appliance, door gasketing, glass gasketing, glass, fi rebrick, pellet logs, kaowool or other ceramic insulating materials. It does not cover installation or operational-related problems such as overfi ring, use of corrosive driftwood, downdrafts or spillage caused by environmental conditions, nearby trees, buildings, hilltops, mountains, inadequate venting or ventilation, excessive offsets, or negative air pressures caused by mechanical systems such as furnaces, fans, clothes dryers, etc.
Any installation, construction, transportation, or other related costs or expenses arising from defective part(s), repair, replacement, etc., will not be covered by this warranty, nor will Hearth & Home Technologies assume responsibility for them. Further, Hearth & Home Technologies will not be responsible for any incidental, indirect, or consequential damages, except as results in damage to the interior or exterior of the building in which this appliance is installed. This limited Lifetime Warranty does not apply to the venting components, hearth components or other accessories used in conjunction with the installation of this product not manufactured by Hearth & Home Technologies
This warranty is void if the stove has been overfi red or operated in atmospheres contaminated by chlorine, fl uorine, or other damaging chemicals, the stove is subjected to prolonged periods of dampness or condensation, or there is any damage to the stove or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation. Hearth & Home Technologies may , at its discretion, fully discharge all obligations with respect to this warranty by either repairing or replacing the unit, or refunding the wholesale price of the defective part(s).
This limited Lifetime Warranty is effective on all appliances sold after May 1, 2002 and supersedes any and all warranties currently in existence. Policy 250-8620 Rev K
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G. Contact Information
Please contact your Quadra-Fire dealer with any questions or concerns.
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CONTACT INFORMATION:
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HHT INDUSTRIES
For the number of your nearest Quadra-Fire dealer
please visit our web site at www.quadra re.com
CAUTION
Do NOT discard this manual.
• Important operating and maintenance instructions included.
• Read, understand and follow these instruc­tions for safe installation and operation.
• Leave this manual with party responsible for use and operation.
Your Records for Model:
Sapphire
DEALERSHIP WHERE PURCHASED:
______________________________________
SERIAL NUMBER:
DATE PURCHASED:
DATE INSTALLED:
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
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DEALER TELEPHONE:
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Quadra-Fire · Sapphire · 250-7233F
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