Quadra-Fire 4100I-GD-B, 4100I-NL-B, 4100-I ACT User Manual

O- T L

Models:

4100I-GD-B

R

4100- I ACT WOOD INSERT

Advanced Combustion Technology (ACT)

4100I-NL-B

DO NOT DISCARD THIS MANUAL

•

Important operating
and maintenance
instructions included.

WARNING

If the information in these
instructions is not followed
exactly, a fi re may result causing
property damage, personal injury,
or death.

• Do not store or use gasoline or other
fl ammable vapors and liquids in the
vicinity of this or any other appliance.

• Do not overfi re - If heater or chimney
connector glows, you are overfi ring.
Overfi ring will void your warranty.

• Comply with all minimum clearances to
combustibles as specifi ed. Failure to
comply may cause house fi re.

• Read, understand and
follow these instructions
for safe installation and
operation.

NOTICE

US

DO NOT

DISCARD

Beaverton

Oregon USA

Tested and

Listed by

OMNI-Test Laboratories, Inc.

• Leave this manual with
party responsible for
use and operation.

O-T

C

WARNING

HOT SURFACES!

GLASS AND OTHER
SURFACES ARE HOT
DURING OPERATION AND

COOL DOWN.

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in the same room
as appliance

• Alert children and adults to hazards of high
temperatures

High temperatures may ignite clothing or other

fl ammable materials.

• Keep clothing, furniture, draperies and other
combustibles away.

Installation and service of this appliance should
be performed by qualifi ed personnel. Hearth &
Home Technologies recommends NFI certifi ed
professionals, or technicians supervised by an
NFI certifi ed professional.

1445 North Highway
Colville, WA 99114-2008

250-7201D March 27, 2008

WARNING

Fire Risk.

For use with solid wood fuel only.
Other fuels may overfi re and generate

poisonous gases (i.e. carbon monoxide).

www.quadrafi re.com

R

y

4100-I

INSERT

O- T L

SAMPLE

4100-I ACT WOOD INSERT

and Welcome to the Quadra-Fire Famil

Hearth & Home Technologies welcomes you to our tradition
of excellence! In choosing a Quadra-Fire appliance, you
have our assurance of commitment to quality , durability , and
performance.

This commitment begins with our research of the market,
including ‘Voice of the Customer’ contacts, ensuring we
make products that will satisfy your needs. Our Research
and Development facility then employs the world’s most
advanced technology to achieve the optimum operation
of our stoves, inserts and fi replaces. And yet we are old-
fashioned when it comes to craftsmanship. Each unit is

With warm regards,

SAMPLE: CLEARANCE TO COMBUSTIBLES LABEL

LOCATION: Back side of left side panel.

!

meticulously fabricated and gold and nickel surfaces are
hand-fi nished for lasting beauty and enjoyment. Our pledge
to quality is completed as each model undergoes a quality
control inspection. From design, to fabrication, to shipping:
Our guarantee of quality is more than a word, it’s Quadra­Fire tradition, and we proudly back this tradition with a Lim­ited Lifetime Warranty.

We wish you and your family many years of enjoyment in
the warmth and comfort of your hearth appliance. Thank
you for choosing Quadra-Fire.

CAUTION:

HOT WHILE IN OPERATION DO NOT TOUCH,

KEEP CHILDREN AND CLOTHING AWAY.
CONTACT MAY CAUSE SKIN BURNS. KEEP FURNISHINGS AND
OTHER COMBUSTIBLE MATERIAL FAR AWAY FROM THE APPLIANCE.
SEE NAMEPLATE AND INSTRUCTIONS.

Tested and

Listed by

OMNI-Test Laboratories, Inc.

Report #061-S-40-2

UL 1482, ULC S628

LISTED ROOM HEATER, SOLID FUEL TYPE. "For Use with Solid Wood Fuel Only."
Also for use in Mobile Home.

SideWall

A

Manufactured by:

U.S. ENVIRONMENTAL PROTECTION AGENCY - Certified to comply with July 1990 particulate emission standards.

2005 2006 2007 Jan Feb Mar Apr May June July Aug Sept Oct. Nov. Dec.

Beaverton

O-T

Oregon USA

C

TESTED TO:

Maximum Mantel Depth - 10"

Mantel

B

Insert

F

Hearth Extension

1445 N. Highway, Colville, WA 99114

SAMPLE

Model: 4100-I

INSERT

PREVENT HOUSE FIRES

Fascia or Trim

C

D

E

www.quadrafire.com

R

Serial No / Numéro De Série

007

Minimum Clearances To Combustible Material
Masonry, Heat Circulating & Zero Clearance *

Refer to Clearances on reverse side for Canada

USA

A Sidewall to Stove 15"
B Mantel to Stove 26"
C Top Trim to Stove 20"
D Side Trim to Stove 6"
E Hearth Extension from Glass 16"

earth Extenson from Side of Insert

F H

Thermal Protection USA & Canada

1/2 inch (12.7mm) of k=0.84

*Zero Clearance Installations USA Only

DO NOT REMOVE THIS LABEL

Made in U.S.A

8"

.

250-7191

Test Lab & Report No.

Serial Number

Model Name

Manufactured Date

Page 2

250-7201 Rev D

March 27, 2008

4100-I ACT WOOD INSERT

Table of Contents

R

SAFETY & OVERVIEW OF APPLIANCE

Dimensions ----------------------------------------------------- 4
Minimum Clearances to Combustibles ------------------ 5

Listings ---------------------------------------------------------- 6
Chimney Height & Draft and 2-10-3 Rule --------------6
Installation Recommendations ----------------------------6
General Installation Procedures --------------------------7
Alternate Floor Protection Worksheet -------------------7
Chimney Requirements ------------------------------------- 8
Ovalizing Round Stainless Steel Liner ------------------8

INSTALLATION OPTIONS

Mobile Home --------------------------------------------------- 9
Masonry Fireplace -------------------------------------------- 10
Metal Heat Circulating Masonry -------------------------- 10
Factory-Built Zero Clearance Fireplace ----------------- 11
Canadian Masonry & Heat Circulating ------------------12
Leveling Bolts and Sheet Metal Shims ------------------ 12
Securing Liner to Chimney Ring -------------------------- 13

PARTS & ACCESSORY INSTALLATION

MAINTENANCE

Gold/Nickel Plated Surfaces ------------------------------- 20
Glass Cleaning & Replacement --------------------------- 20
Creosote Formation & Removal -------------------------- 20
Chimney --------------------------------------------------------- 20
Brick Replacement -------------------------------------------21
Baffl e Removal ------------------------------------------------21
Exploded View ------------------------------------------------- 22

PARTS & ACCESSORIES LIST ---------------------23-24
SERVICE & MAINTENANCE LOG -----------------25
WARRANTY POLICY ------------------------------------ 27
CONTACT INFORMATION -----------------------------28

Outside Air Installation --------------------------------------13
Panel Sets and Trim Sets ---------------------------------- 14
Blower Cord Installation ------------------------------------ 15
Blower Control Box with Switch --------------------------- 15
Fan (Blower) Replacement -------------------------------- 15
Zero Clearance Adjustable Trim Support --------------- 16
Door Handle Assembly -------------------------------------- 16
Door Latch Adjustment -------------------------------------- 16

OPERATION OVERVIEW

Wood Selection & Storing ----------------------------------17
Overfi ring ------------------------------------------------------- 17
Building A Fire -------------------------------------------------17
Operating Tips ------------------------------------------------- 18
Burn Rates & Opacity ---------------------------------------18
Fan Operation Instructions --------------------------------- 18
Ash Removal --------------------------------------------------18
Burning Process ---------------------------------------------- 19
Air Controls, Primary & Start-up -------------------------- 19

March 27, 2008

250-7201 Rev D

Page 3

R

(610mm)

4100-I ACT WOOD INSERT

DIMENSIONS

30"

(762mm)

24"

12-1/8"

(308mm)

C

L

TOP VIEW

16-1/4"

(413mm)

9-5/16"

(135mm)

21-5/8"

(549mm)

7-7/8"

(200mm)

SIDE VIEW

o

30

20-7/8"

(530mm)

FRONT VIEW

45-3/4"

(1162mm)

A

Page 4

10-7/8"

(276mm)

B

30-7/8"

(784mm)

250-7201 Rev D

Panel Size

Standard
Large

A

B

44-3/4” (1137mm) 30-1/2” (775mm)
48” (1219mm) 34” (867mm)

March 27, 2008

4100-I ACT WOOD INSERT

CLEARANCES TO COMBUSTIBLES

United States and Canada

Maximum Mantel Depth - 10" (254mm)

Mantel

R

B

Fascia or Trim

SideWall

C

A

Insert

F

Hearth Extension

Omni Report #061-S-40-2

USA CANADA

A Sidewall to Stove
B Mantel to Stove 26" (660mm) 23" (584mm)
C Top Trim to Stove 20" (508mm) 20" (508mm)
D Side Trim to Stove 6" (152mm) 6" (152mm)
E Hearth Extension from Glass 16" (406mm) 18" (457mm)
F

Hearth Extension from Side of Insert

E

15" (381mm) 15" (381mm)

8" (203mm) 8" (203mm)

D

Thermal protection must be 1/2 Inch (12.7mm) minimum

thickness ('k" value = 0.84) or equivalent material*

*See Alternative Floor Protection Worksheet on page 7.

In Canada a full length six inch (152mm) S635 fl ue liner
required as per ULC S628.

March 27, 2008

Thermal Protection USA & Canada

*Zero Clearance Installations USA Only

NOTE: When installing into a masonry fi replace, the fi re-
place must be built to UBC Chapter 37 standards. Do not
remove brick or mortar from masonry fi replace to accom-
modate insert. The permanent metal warning plate provided
must be attached to the back of the fi replace stating the fi re-
place may have been altered to accommodate the insert and
must be returned to original condition for use as a conven­tional fi replace.

250-7201 Rev D

Page 5

R

4100-I ACT WOOD INSERT

LISTINGS CHIMNEY HEIGHT/DRAFT (CONT’D)

These installation instructions describe the installation and
operation of the Quadra-Fire 4100-I Wood Insert. This insert
meets the U.S. Environmental Protection Agency’s 1990
particulate emission standards. This product is listed by
OMNI-Test Laboratories, Inc. to UL Safety Standard 1482,
and ULC S628, and (UM) 84-HUD. This insert is approved
for mobile home installations when not installed in a sleeping
room and when an outside combustion air inlet is provided.
The structural integrity of the mobile home fl oor, ceiling,
and walls must be maintained. The insert must be properly
grounded to the frame of the mobile home.

Check with your local building code agency before you begin
your installation to ensure compliance with local codes,
including the need for permits and follow-up inspections.
Be sure local building codes do not supersede UL specifi ca-
tions and always obtain a building permit so that insurance
protection benefi ts cannot be unexpectedly cancelled. If
any assistance is required during installation, please contact
your local dealer.

CHIMNEY HEIGHT/DRAFT

To be sure that your Quadra-Fire insert burns properly, the
chimney draft (static pressure) should be approximately

-0.10” water column (W.C.) during a high burn and -0.04”
W.C. during a low burn, measured six inches (152mm) above
the top of the insert after one hour of operation at each burn
setting.

NOTE: These are guidelines only, and may vary somewhat
for individual installations.

The insert was designed for and tested on a six inch (152mm)
chimney, 12 ft-14 ft (360-420cm) high, measured from the
base of the insert. The further your stack height or diameter
varies from this confi guration, the possibility of performance
problems increases. In addition, exterior conditions such as
roof line, surrounding trees, prevailing winds and nearby hills
can infl uence insert’s performance.

A masonry chimney or a listed factory-built UL103 HT Class
“A” chimney must be the required height above the roof
and any other nearby obstructions. The chimney must be
at least 3 ft (91cm) higher than the highest point where it
passes through the roof and at least 2 ft (61cm) higher than
the highest part of the roof or structure that is within 10 ft
(305cm) of the chimney , measured horizontally. See 2-10-3

Rule (Figure 6A). These are safety requirements and are
not meant to assure proper fl ue draft.

2-10-3 RULE

AVOID FIRE: To ensure that insulation or any other com­bustible material does not contact the chimney, a chimney
inside the house must have at least 2 inches (51mm) of air

t

space clearance around
the house must have at least one

he chimney. A chimney outside

inch (25mm) clearance
to the combustible structure. Noncombustible fi re stops
must be installed at the spaces where the chimney passes
through fl oors and/or ceilings. Refer to Figures 8A & 8B

on page 8. Canadian installations require a full reline of
the chimney

NOTE: Clearances may only be reduced by means approved
by the regulatory authority having jurisdiction.

WE RECOMMEND that a qualifi ed building inspector and
your insurance company representative review your plans
before and after installation.

INSTALLATION RECOMMENDATIONS

This product has met and surpassed the most stringent emissions
standards in the United States. The sophistication of the interior
fi rebox design requires that a proper draft be supplied by the chim­ney, therefore adherence to the following factors will enable your
insert to operate at its optimum capability.

REQUIRED: A minimum NFPA 211 required stainless steel
liner connector pipe extending to the fi rst fl ue liner of the
existing code approved masonry chimney . To eliminate dilu­tion air in the chimney , seal the damper area of the chimney
around the chimney connector.

BEST: A complete relining of the chimney system with a six
inch (152mm) diameter listed, stainless steel liner. The liner
must be connected to the insert fl ue collar and extend the
entire height of the chimney , terminating slightly above a plate
that seals the top of the chimney. All joints should be secured
with 3 sheet metal screws. The sections must be attached to
the insert and to each other with the crimped (male) end point­ing toward the insert. Figure 6B.

Minimum clearances to combustibles must be maintained.
A full reline is required for factory-built fi replace installations in

Canada and is highly recommended in USA.

LINER CONNECTOR

3 ft Min
(91cm)

2 ft Min (61cm)

10 ft Min
(305cm)

Figure 6A

Page 6

250-7201 Rev D

CRIMPED

END

TOWARDS

STOVE

Figure 6B

FLUE
GAS

DIRECTION

March 27, 2008

4100-I ACT WOOD INSERT

R

GENERAL INSTALLATION PROCEDURE

• DO NOT CONNECT THIS UNIT TO A CHIMNEY

FLUE SERVING ANOTHER APPLIANCE.

• Install liner, if required, for your chosen installation.

• Attach metal warning plate to the back of the fi replace
with screws or nails.

•

Set appliance on the hearth (See Hearth Requirements

page 5 and Support Kit information on page 16.

• Complete the vent connection required for your instal­lation type.

• Relocate plate for Outside Air. (Required for Mobile
Home Installation) page 13; Assemble Panel Set
and Cast Trim Set or the Basic Panel & Trim Set and
install as one piece. See page 14.

•

Position unit into fi replace leaving width enough for fi ber-

glass batting to be inserted around face seal.

•

Work unit securely into the fi replace using sheet metal
shims if leveling bolts are needed. See Figure 12B on

page 12.

• Remove all labels from glass prior to building fi rst fi re.

• Ensure that plated surfaces are cleaned prior to build­ing fi rst fi re. See page 20.

• Read Operation Instructions found on pages 18 and

19.

IF INST ALLING THIS MODEL TO A MASONRY CHIMNEY,
ALW A YS BE SURE THE CHIMNEY IS IN GOOD CONDITION
AND THA T IT MEETS THE MINIMUM ST ANDARDS OF THE
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
ST ANDARD 21 1. A FACTOR Y BUILT CHIMNEY MUST BE
6 INCH (152mm) UL103 HT AND ULC S629.

THIS APPLIANCE IS MADE WITH A 6 INCH (152mm) DIAM­ETER CHIMNEY CONNECTOR AS THE FLUE COLLAR ON
THE UNIT . CHANGING THE DIAMETER OF THE CHIMNEY
CAN AFFECT DRAFT AND CAUSE POOR PERFOR­MANCE. IT IS NOT RECOMMENDED TO USE OFFSETS
OR ELBOWS AT ALTITUDES ABOVE 4000 FEET ABOVE
SEA LEVEL OR WHEN THERE ARE OTHER FACTORS
THAT AFFECT FLUE DRAFT. SEE PAGE 5.

)

CALCULA TING ALTERNATE FLOOR
PROTECTION MATERIAL

Thermal Conductivity: k value

The k value indicates the amount of heat (in BTU’s) that will fl ow
in 1 hour through 1 square foot of a uniform material 1 inch thick
for each degree (F) of temperature difference from one side of
the material to the other. The LOWER the k factor means less
heat is being conducted through the non-combustible material to
the combustible material beneath it. The k value of a material
must be equal or smaller then the required k value to be accept­able.
(BTU) (inch)
(foot2 (hour) (oF)

Thermal Resistance: R value

The R value is a measure of a material’s resisteance to heat
transfer. R value is convenient when more than one material is
used since you can add the R values together, whereas you can
not do this for k value. The HIGHER the R factor means less
heat is being conducted through the non-combustible material to
the combustible material beneath it. The R value of a material
must be equal or larger then the required R value to be accept­able.

Converting k to R:

Divide 1 by k and multiply the results times the thickness in inch­es of the material.

R = 1/k x inches of thickness

Converting R to k:

Divide the inches of thickness by R.
k = inches of thickness/R

Calculations:

Example: Floor protection requires k value of 0.84 and 3/4 inch
thick.

Alternative material has a k value of 0.6 and is 3/4 inch thick.
Divide 0.6 by .75 = k value of 0.80. This k value is smaller than

0.84 and therefore is acceptable.

CAUTION: THIS APPLIANCE IS HOT WHILE IN OPERA­TION AND MAY REMAIN SO UP TO 40 MINUTES OR
LONGER AFTER THERE IS NO FUEL IN THE FIREBOX.
IF THIS APPLIANCE IS IN A HIGH TRAFFIC AREA OR
CHILDREN MAY BE NEAR, IT IS RECOMMENDED THAT
YOU PURCHASE A DECORATIVE BARRIER TO GO IN
FRONT OF THE APPLIANCE.

March 27, 2008

250-7201 Rev D

Page 7

R

4100-I ACT WOOD INSERT

CHIMNEY REQUIREMENTS

A chimney must be the required height above the roof
or other obstruction for safety and for proper draft oper­ation. The requirement is that the chimney must be at
least 3 feet (91cm) higher than the highest point where
it passes through the roof, and at least 2 feet (61cm)
higher than the highest part of the roof or structure that
is within10 feet (305cm) of the chimney , measured hori­zontally. Refer to Figure 8C.

Figure 8A

Non-Combustible
Firestopping
Material

2 inch

(51mm)

Firestopping

Floor

Ceiling

OVALIZING ROUND STAINLESS STEEL

LINERS

Ovalizing round stainless steel liners to accommodate
the liner passing through the damper region of a fi re-
place is an allowable and acceptable practice.

Ensure that the ovalization is minimized to the extent
required to fi t through the damper.

Figure 8C

CHIMNEY HEIGHT

At least 3 ft

(91cm)

10 ft

(305cm)

At least 2 ft

(61cm)

Floor

(second Story)

Figure 8B

Caulk

Minimum 1 inch (25mm)
clearance from exterior
chimney to sheathing

Minimum 2 inch (51mm) clearance
from combustible material
and insulation

ceiling

Non-combustible
fire stopping material

Figure 8D

CHIMNEY TOP VIEW

1/2" (12.7mm) airspace

FLUE

Foundation

5/8" (16mm)

Fireclay Flue

Liner

Chimney Wall

4" (102mm)

Nominal

Page 8

250-7201 Rev D

March 27, 2008

4100-I ACT WOOD INSERT

INSTALLATIONS INTO ZERO CLEARANCE

FIREPLACES IN MOBILE HOMES

(IN USA ONLY)

R

Spark Arestor Cap

1. An outside air inlet must be provided for combustion and must
remain clear of leaves, debris, ice and/or snow. It must be
unrestricted while unit is in use to prevent room air starvation
which can cause smoke spillage and an inability to maintain a
fi re. Smoke spillage can also set off smoke alarms.

2. Unit must be secured to the mobile home structure. Remove
bolts from each side of insert and use plumbers tape to secure
to structure (a washer may be required). Re-install bolts.

3. Unit must be grounded with #8 solid copper grounding wire or
equivalent and terminated at each end with N.E.C. approved
grounding device.

4. The factory-built fi replace must meet (UM)84-HUD requirements
for outside combustion air supply to the fi replace fi re chamber
and the chimney must be listed to UL03 HT or a listed UL-1777
full length six inch (152mm) diameter liner must be used. It must
be equipped with a spark arrestor cap and the outside air must
be installed on the insert. (See Figure 9A and installation
instructions of page 13.)

5. Refer to page 5 of this manual or the serial number/safety label
for clearances to combustibles. The label is located on a beaded
chain on the left side behind outer skin.

Storm Collar

Joist Shield/Firestop

2. Re-install plate

Roof Flashing

Double Wall
Connector Pipe

1. Remove plate

6. Floor protections requirements on page 5 must be followed
precisely.

Figure 9A - Installing Outside Air

7. Use silicone to create an effective vapor barrier at the location were the chimney or other component penetrates to the
exterior of the structure.

8. Follow the chimney and chimney connector manufacturer’s instructions when installing the fl ue system for use in a
mobile home.

NOTE: Offsets from the vertical, not exceeding 45°, are allowed per Section 905(a) of the Uniform Mechanical Code

(UMC). Offsets greater than 45° are considered horizontal and are also allowed, providing the horizontal run does
not exceed 75% of the vertical height of the vent. Construction, clearance and termination must be in compliance
with the UMC Table 9C. This installation must also complies with NFPA 211.

NOTE: Top sections of chimney must be removable to allow maximum clearance of 13.5 ft. (405cm) from ground level for

transportation purposes.

9. Burn wood only. Other types of fuels may generate poisonous gases (e.g., carbon monoxide).

CAUTION:
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME
FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED.
(i.e., DO NOT CUT THROUGH FLOOR JOIST, WALL STUD,
CEILING TRUSS, ETC.)

WARNING: DO NOT INSTALL IN SLEEPING ROOM.

WARNING: NEVER DRA W COMBUSTION AIR FROM A W ALL,

FLOOR OR CEILING CAVITY OR FROM ANY ENCLOSED
SP ACE SUCH AS AN A TTIC OR GARAGE.

March 27, 2008

250-7201 Rev D

Page 9