Printronix SLPA7000 User Manual
User’s Manual
SLPA7000e Smart Label Printer Applicator
User’s Manual
SLPA7000e Smart Label Printer Applicator
IMPORTANT WARRANTY INFORMATION
PRINTER WARRANTY
Printronix warrants to purchaser that under normal use and service, this printer (excluding the
thermal printhead) purchased hereunder shall be free from defects in material and workmanship
for a period of ninety (90) days from the date of shipment from Printronix.
Consumable items such as media and ribbons are not covered under this warranty. This warranty
does not cover equipment or parts that have been misused, altered, or used for purposes other
than those for which they were manufactured. This warranty also does not cover loss, shipping
damage, damage resulting from accident or damages resulting from unauthorized service.
THERMAL PRINTHEAD
Printronix warrants the printhead for a period of one hundred eighty (180) days, or 1,000,000 linear
inches for direct thermal use, or 2,000,000 linear inches for thermal transfer use, whichever comes
first. The warranty does not cover printheads that have been misused, damaged due to improper
cleaning, or damaged due to use of improper ribbons or media.
SUPPLIES
For the nearest Printronix full-service distributor that carries Printronix genuine supplies, please
call (800) 733-1900 or fax (714) 368-2354. Supplies design, specification, and selection are
integral to the development of any computer imaging system. Printronix’s extensive manufacturing
and research capabilities, along with years of experience in the design of printers and their
applications, assures that you will receive the exact materials that you require to maximize the
performance of your Printronix printer. For more information, call the Printronix Customer
Solutions Center at (714) 368-2686 or access the Printronix website at http://www.printronix.com.
ON-SITE MAINTENANCE SERVICE
Printronix offers on-site support services in the United States. Please contact the Printronix
Maintenance Contracts Group at (714) 368-2798 for detailed service agreement information.
Model ____________ Setup Values
Software Version ___________________________
Touch-Blo Control ___________________________
Print Mode ___________________________
Apply Mode ___________________________
Print Darkness ___________________________
Machine Type ___________________________
Pinch Roller ___________________________
Random Stroke Delay ___________________________
Cycle Time Delay ___________________________
Cylinder Extend Time ___________________________
Vacuum Delay Time ___________________________
CPU Dip Switch Settings __________________________
Printer Serial Number ___________________________
Communication Notices
Federal Communications Commission (FCC) Statement: This equipment has been tested and
found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provided reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this equipment in
a residential area is likely to cause harmful interference, in which case the user will be required to
correct the interference at his own expense.
Properly shielded and grounded cables and connectors must be used in order to meet FCC
emission limits. Printronix is not responsible for any radio or television interference caused by
using other than recommended cables and connectors or by any unauthorized changes or
modifications to this equipment. Unauthorized changes or modifications could void the user’s
authority to operate the equipment.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause undesired operation.
Canadian Department of Communications Compliance Statement: This Class A digital
apparatus complies with Canadian ICES-003.
Avis de conformite aux normes du ministere des Communcations du Canada: Cet appareil
numerique de la classe A est conform á norme NMB-003 du Canada.
European Community (EC) Conformity Statement:
This product is in conformity with the protection requirements of EC Council Directive 89/336/EEC
on the approximation of the laws of the Member States relating to electromagnetic compatibility.
Printronix cannot accept responsibility for any failure to satisfy the protection requirements
resulting from a non-recommended modification of the product, including the fitting of nonPrintronix option cards.
German Conformity Statement:
Zulassungsbescheinigung Gesetz über die elektromagnetische Verträglichkeit von Geraten
(EMVG) vom 30. August 1995
Dieses Gerät ist berechtigt in Übereinstimmung mit dem deutschen das EG-Konformitätszelchen CE - zu führen.
Der Außteller der Konformitätserklärung ist die Printronix......(1)
Informationen in Hinsicht EMVG Paragraph 3 Abs. (2) 2:
Das Gerät erfüllt die Schutzanforderungen nach EN 55022 und EN 55024
Klasse A.
EN 55022 Klasse A Geräte bedürfen folgender Hinweise:
Nach dem EMVG: “Geräte dürfen an Orten, für die sie nicht asreichend entstört sind, nur mit
besonderer Genehmigung des Bundesminesters für Post und Telekommunikation oder des
Bundesamtes für Post und Telekommunikation betrieben werden. Die Genehmigung wird erteilt,
wenn keine elektromagnetischen Störungen zu erwarten sind.” (Auszug aus dem EMVG,
Paragraph 3, Abs. 4) Dieses Genehmigungsverfahren ist nach Paragraph 9 EMVG in Verbindung
mit der entsprechenden Kostenverordnung (Amtsblatt 14/93) kostenpflichtig.
EN 55022: Dieses ist eine Kategorie A Vorrichtung. Betrieb in den Wohnbereichen kann
elektrische Störung verursachen. Es ist die Verantwortlichkeit des Benutzers, passende
Gegenmaßnahmen zu ergreifen.
EN 55024: Begrenzung Werte für Gebrauch in bevölkerten Bereiche, kommerziellen und
Industriegebieten sind innen Übereinstimmung mit den spezifizierten Anforderungen Hinsichtlich
Störfreiheit.Anmerkung: Um die Einhaltung des EMVG sicherzustellen sind die Geräte, wie in den
Handbüchern angegeben, zu installieren und zu betreiben.
This product has been tested and found to comply with the limits for Class A Information
Technology Equipment according to European Standard EN 55022. The limits for Class A
equipment were derived for commercial and industrial environments to provide reasonable
protection against interference with licensed communication equipment.
Warning
This is a Class A product. In a domestic
environment this product may cause radio
interference in which case the user may be
required to take adequate measures.
Trademark Acknowledgements
Compatibility Software Copyright © 1989 Phoenix Technologies Ltd., All Rights Reserved.
Alien and Alien Technology are registered trademarks of Alien Technology Corporation.
Code V is a trademark of Quality Micro Systems, Inc.
EIA is a registered service mark of the Electronic Industries Association.
Epson is a registered trademark of Seiko Epson Corporation.
HP is a registered trademark of Hewlett-Packard Company.
IBM is a registered trademark of International Business Machines Corporation.
IGP, LinePrinter Plus, PGL, Printronix, and PSA are registered trademarks of Printronix, Inc.
IPDS is a trademark of International Business Machines Corporation.
LaserJet is a registered trademark of Hewlett-Packard Company.
Microsoft, MS-DOS, and Windows are registered trademarks of Microsoft Corporation.
PCL is a registered trademark of Hewlett-Packard Company.
PhoenixPage PCL 5 is a registered trademark of Phoenix Technologies Ltd.
PostScript is a registered trademark of Adobe Systems.
PPI1, PPI2, SLPA7000e are trademarks of Printronix, Inc.
Proprinter is a registered trademark of International Business Machines Corporation.
QMS is a registered trademark of Quality Micro Systems, Inc.
TEC is a registered trademark of the Toshiba TEC Corporation.
Zebra is a registered trademark of Zebra Technologies Corporation.
Copyright 2004, 2005, Printronix, Inc.
Table Of Contents
1 Introduction ......................................................... 15
Printronix Customer Support Center.................................................... 15
To Replace Parts .......................................................................... 15
To Order Parts .............................................................................. 16
Notes And Notices ........................................................................ 16
Manual Conventions ..................................................................... 17
Related Manuals ........................................................................... 17
Overview.............................................................................................. 18
General Operation......................................................................... 18
Operating Specifications ............................................................... 19
Storage, Shipping, & Handling ...................................................... 20
Safety................................................................................................... 21
Warnings And Cautions ................................................................ 21
Operating Precautions .................................................................. 22
Operational Safety ........................................................................ 22
The T5000e Series Label Printer......................................................... 23
Standard Features ........................................................................ 23
Optional Features.......................................................................... 24
Thermal Printer Media................................................................... 25
Ribbons ......................................................................................... 25
Thermal Printer Technology.......................................................... 25
Installing The SLPA ............................................................................. 28
Unpacking Your SLPA .................................................................. 28
Mounting The SLPA ...................................................................... 28
Optional Mounting Accessories..................................................... 29
Mounting The Beacon ................................................................... 29
Air, Power, And Communications Connections............................. 30
Adjusting The Voltage ................................................................... 33
2 Operation ............................................................ 35
Control Panel ....................................................................................... 35
LCD ............................................................................................... 36
Keypad .......................................................................................... 36
Key and Indicator Descriptions...................................................... 38
Pneumatic Control Valves And Gauges ........................................ 40
9
Table of Contents
Setup ................................................................................................... 41
Removing Label Backing .............................................................. 41
Threading The Label Roll .............................................................. 41
Loading Ribbon ............................................................................. 49
Positioning The Air Jets ................................................................ 52
RFID System Configuration Parameters ............................................. 53
System Adjustments ............................................................................ 55
Printhead Pressure Adjustment .................................................... 55
Printhead Pressure Block Adjustments ......................................... 56
Positioning The Media Sensors .................................................... 56
Sensing Different Media Types ..................................................... 58
Calibrating The Media Sensors..................................................... 63
Printing And Applying Labels............................................................... 68
Label Application (Positioning) Adjustments ................................. 68
Adjusting The Cylinder Extend Time ............................................. 70
The Print And Apply Process ........................................................ 71
3 Configuring The SLPA ........................................ 73
Setting Printer Configuration Parameters ............................................ 73
Moving Within The Configuration Menu............................................... 73
Selecting A Menu Option .............................................................. 74
Changing Printer Settings ............................................................. 74
Saving A Configuration ................................................................. 75
Specifying A Power-Up Configuration ........................................... 76
Modifying A Saved Configuration.................................................. 77
Printing A Configuration ................................................................ 78
Main Menus ......................................................................................... 82
QUICK SETUP Menu .......................................................................... 87
QUICK SETUP Submenus............................................................ 88
RFID CONTROL Menu........................................................................ 95
RFID CONTROL Submenus ......................................................... 96
Admin User Submenus ................................................................. 99
CONFIG. CONTROL Menu ............................................................... 102
CONFIG. CONTROL Submenus ................................................ 103
MEDIA CONTROL Menu................................................................... 105
MEDIA CONTROL Submenus .................................................... 107
CALIBRATE CTRL Menu .................................................................. 121
CALIBRATE CTRL Submenus.................................................... 122
PRINTER CONTROL Menu .............................................................. 127
PRINTER CONTROL Submenus................................................ 130
DIAGNOSTICS Menu ........................................................................ 140
DIAGNOSTICS Submenus ......................................................... 141
10
Table of Contents
ETHERNET ADDRESS Menu ........................................................... 144
ETHERNET ADDRESS Submenus ............................................ 145
ETHERNET PARAMS Menu ............................................................. 146
ETHERNET PARAMS Submenus............................................... 147
GPIO CONTROL Menu ..................................................................... 149
GPIO CONTROL Submenus....................................................... 150
Applicator Delay Menu....................................................................... 152
4 Preventive Maintenance ................................... 153
Cleaning............................................................................................. 153
General Cleaning ........................................................................ 153
Cleaning The Printhead, Platen Roller And Media Sensors........ 155
Cleaning Procedure .................................................................... 155
Cleaning The Applicator Pad ...................................................... 156
Cleaning/Replacing The Vacuum Generator............................... 157
Cleaning Schedule ...................................................................... 158
5 Troubleshooting ................................................ 159
Introduction ........................................................................................ 159
What You Should Know About Print Quality ............................... 159
How To Maximize Printhead Life................................................. 159
Troubleshooting At A Glance ...................................................... 160
Start Here .......................................................................................... 161
How To Troubleshoot ........................................................................ 162
Printer Tests ................................................................................ 163
To Print A Test Label .................................................................. 163
Troubleshooting Display Messages................................................... 164
List Of Messages ........................................................................ 165
Troubleshooting Other Symptoms ..................................................... 198
General Symptom List................................................................. 198
Communications Failures .................................................................. 218
Troubleshooting A New Installation ................................................... 221
Printer Configuration ................................................................... 221
GAP NOT DETECTED................................................................ 221
PRINT HEAD UP......................................................................... 221
Ribbon......................................................................................... 221
Documentation ............................................................................ 221
11
Table of Contents
6 Replacing Parts................................................. 223
About This Chapter............................................................................ 223
Preparing The Printer For Maintenance ...................................... 223
Restoring The Printer To Operation ............................................ 224
Removal And Replacement Procedures............................................ 225
Access Panels............................................................................. 226
Control Panel Assembly.............................................................. 227
Controller PCBA (Printed Circuit Board Assembly)..................... 228
Damper, Media............................................................................ 230
Drive Belt, Platten Rollers ........................................................... 231
Gear, Ribbon Drive, Final............................................................ 232
Gear, Ribbon Drive, Intermediate ............................................... 233
Head Pressure Block Assembly.................................................. 234
Media Sensor Assembly, Lower.................................................. 237
Memory Modules, Flash And DRAM........................................... 239
Motor, DC Ribbon Drive .............................................................. 242
Motor, Stepper ............................................................................ 243
NIC Assembly ............................................................................. 244
Platen .......................................................................................... 248
Power Supply Assembly ............................................................. 249
Printhead Assembly .................................................................... 250
Printhead Cover/Upper Media Sensor ........................................ 252
Resistors, Terminating ................................................................ 253
Rewind (Label Liner Take-Up) Assembly.................................... 255
Security PAL ............................................................................... 256
Sensor, Head Up......................................................................... 258
Spindle Assembly, Ribbon Supply Or Take-Up .......................... 259
Support Assembly, Lower ........................................................... 260
Support Assembly, Upper ........................................................... 261
12
7 Illustrated Parts Breakdown .............................. 263
Organization Of This Chapter............................................................ 263
Illustrated Parts Breakdown............................................................... 263
Hardware Kit ............................................................................... 316
A Specifications .................................................... 319
Applicator Orientation ........................................................................ 319
Product Distance Variation ................................................................ 319
Application Rate................................................................................. 319
Placement Accuracy .......................................................................... 319
Printing............................................................................................... 320
Media ................................................................................................. 320
Table of Contents
Ribbon ............................................................................................... 322
Electrical ............................................................................................ 322
Pneumatic.......................................................................................... 322
Environmental.................................................................................... 323
Physical ............................................................................................. 323
Connections....................................................................................... 324
Communications Interface................................................................. 324
B Options.............................................................. 325
Expansion Modules ........................................................................... 325
Beacon Package Options .................................................................. 325
Fault/Warning Beacon Package.................................................. 326
Pneumatic Monitor Package ....................................................... 326
Fault/Warning Beacon Package With Interface Module.............. 326
Pneumatic Monitor Package With Interface Module ................... 326
Mounting The Beacon ................................................................. 327
Mounting Accessories........................................................................ 328
U-Arm And Accessories .............................................................. 328
Mounting Stand ........................................................................... 329
Low Label Sensor .............................................................................. 330
Product Sensor .................................................................................. 331
Application Options............................................................................ 333
Cylinder Stroke Lengths .............................................................. 333
Soft Pad ...................................................................................... 333
Random Stroke Sensor ............................................................... 333
C Wire Data .......................................................... 335
Circuit Board And Cable Pinouts ....................................................... 335
D Downloading Software ...................................... 351
Flash Memory .................................................................................... 351
Downloading Software Through the Serial or Parallel Port ......... 352
Downloading Software Through the NIC..................................... 355
Downloading Optional Fonts to Flash Memory ........................... 358
E Dual NIC Wireless Interface.............................. 361
Installation and Removal ................................................................... 361
Install The Dual NIC Wireless Interface ...................................... 362
Install The Radio Card, Protective Cover, And Antenna ............. 365
Spare Parts........................................................................................ 367
13
Table of Contents
F RFID Encoder and Antenna Assemblies........... 369
Installation And Removal................................................................... 369
Prepare The Printer ........................................................................... 369
Replace The RFID Antenna And Encoder Assemblies ..................... 370
Remove the RFID Encoder Assembly ........................................ 370
Replace The RFID Antenna Assembly ....................................... 372
Install The RFID Encoder Assembly ........................................... 375
Route The Data And Power Cables ............................................ 377
Finish The Installation........................................................................ 378
Error Messages ................................................................................. 379
Troubleshooting ................................................................................. 380
Spare Parts........................................................................................ 381
14
1 Introduction
CAUTION
Thoroughly review this manual before attempting to install, set up, and
operate the SLPA.
Printronix Customer Support Center
The Printronix Customer Support Center offers technical support with:
• Installation
• Configuration and setup
• Operation and supplies loading
• Specifications of the proper print media and ribbon
• Answers to post-sale service support questions
Call the Printronix Customer Support Center at:
(714) 368-2686 in the Americas
(31) 24 6489 489 in Europe, Middle East, and Africa
(65) 654 84114 in Asia Pacific
or visit the Printronix web page at www.printronix.com
http://www.printronix.com/public/servicesupport/default.aspx
To Replace Parts
1. Go to Chapter 6, page 223.
2. Find the removal procedure for the part.
3. Read the entire procedure
understand all notes and notices, which are defined on page 16.
4. Gather the tools you will need.
5. Do the procedure.
before
you start and make sure you
15
Chapter 1 Printronix Customer Support Center
To Order Parts
Go to the Illustrated Parts Breakdown (IPB) on page 263, which contains
drawings of all printer assemblies. Next to each illustration is a list of the parts
shown and their part numbers. When locating parts, note the following:
• If a part number is listed you can order that part or assembly. If a
component is part of a field kit, order the kit.
• Parts marked “Ref” (reference) are not spared or are part of another
assembly.
• Part numbers are not listed for common fasteners.
• In illustrations, magnified details are shown with locator arrows and
letters:
WARNING
This arrow points to an area . . .
the same page or a
subsequent page.
A
A
• Assemblies you can order as kits are shown in the following manner:
80
that is magnified here, on
To get item 80, 85, or 87, for
example, order item 90, which
is a kit containing all these
parts.
Notes And Notices
For your safety and to protect valuable equipment, always read and comply
with information highlighted under the following special headings:
A warning describes conditions that can harm you as well as damage
the equipment.
85
87
90
CAUTION
IMPORTANT
16
A caution describes conditions that can damage the printer or related
equipment.
Information vital to proper operation of the printer.
NOTE: Helpful and timesaving tips about printer operation and maintenance.
Manual Conventions
Manual Conventions
• Control panel keys are printed in bold, uppercase letters.
Example: Press the PAUSE key to take the printer offline.
• Control panel keys are often shown by their symbol or icon (located on
the control panel directly below the key).
Example: Press the
• Liquid Crystal Display (LCD) messages are printed in uppercase letters
inside quotation marks ( “ ” ).
Example: When “OFFLINE” appears on the LCD, you may release the
PAUSE key.
• LCD fault messages display the specific fault in uppercase letters on the
top line. A corrective action in upper and lowercase letters displays on the
bottom line.
Example: PAPER OUT
Load Paper
↵ to select it.
• Key combinations (pressing keys at the same time) are indicated by the
+ (plus) symbol.
Example: Press ↓ +
↵ to unlock the ↵ key.
Related Manuals
This manual does not explain how to install, operate, configure the printer, or
how to program application software for operation with the printer. That
information is in the following manuals, available online at www.printronix.com:
• T5000 Thermal Printer User’s Manual
• T5000 Quick Reference Manual
• T5000 Maintenance Manual
• Network Interface Card User’s Manual
• Online Data Validator User’s Manual
• IGP
• IGP
• IPDS™ Programmer’s Reference Manual
• LinePrinter Plus
• Printer Protocol Interpreter 1.0 (PPI1™) Programmer’s Reference Manual
• Printer Protocol Interpreter 2.0 (PPI2™) Programmer’s Reference Manual
®
/PGL Emulation Programmer’s Reference Manual
®
/VGL Emulation Programmer’s Reference Manual
®
Emulation Programmer’s Reference Manual
17
Chapter 1 Overview
Overview
General Operation
Figure 1. SLPA Dimensions
This document contains information and instructions for the Printronix Smart
Label Printer Applicator (SLPA). The SLPA can print label patterns up to 4.1
inches (104 mm) wide and applies them by means of a pneumatic applicator
system, although optional methods of applying the label are available by
design. The
menu configurations, as well as adjustments and basic maintenance
procedures the operator can perform.
The SLPA is both a direct thermal and thermal transfer label printer. The
SLPA can be positioned for top, side, or bottom applications and mounted
using the mounting holes in either the base or sides.
NOTE: Specify the orientation of the SLPA when ordering. If the system is to
The SLPA is an integrated unit composed of the following modules:
User’s Manual
be used for bottom applications, custom work may be needed.
contains information on setup, operation, and
• Label printer engine
• Label apply system
• GPIO control system
• Control panel (comprised of air controls, Liquid Crystal Display (LCD),
touch keypad/display, and air pressure gauges)
• Label supply
• Backing rewind system
18
These systems are packaged into a metal frame with an aluminum cover
enclosing the rest of the system. The metal frame is used for component
mounting, and all system controls are located on this frame.
Operating Specifications
Operating Specifications
Operating Environment
The SLPA is designed for general use in warehouse and industrial
environments. It should not be exposed to liquids or damaging chemical
vapors, and will function properly in environments with an ambient
temperature between 40
exposure to dirt and dust is also recommended.
NOTE: Optional enclosures may be purchased to protect the products in
unusually harsh environments.
Power Requirements
A properly grounded, dedicated line supplying either:
115 VAC +
or
230 VAC +
10%, single phase @ 50 - 60 Hz
10%, single phase @ 50 - 60 Hz.
o
to 100o F (4o to 38o C). Minimizing unnecessary
CAUTION
CAUTION
It is recommended that you isolate the SLPA from its power supply by
means of a surge suppressor to minimize any potential damage to the
equipment.
A suppressor which limits voltage to 400V and has a response time of
1-5ns is highly recommended.
Air Supply
The applicator system works with a regulated 80 to 100 psi (550 to 690 kPa)
air supply that is dust and oil free. A filter is provided that is equipped with a
mist separator to remove any condensation that builds in the line.
The pneumatic supply line should also be dedicated to maintain the
appropriate pressure range, thereby providing relief against excess
pressure. Providing such protection should prevent the supply pressure
from exceeding 135 psi (931 kPA).
19
Chapter 1 Overview
Storage, Shipping, & Handling
Storage
• Store the SLPA in a clean dry area.
• Storage temperatures should be between -40
• Do not store the SLPA with labels or printing ribbon installed.
• Store the SLPA in its original packaging if possible.
Shipping
• Observe storage conditions when shipping. Retain the shipping materials
if the SLPA is intended to be moved from site to site.
• If the original packing is not available, ensure sufficient padding/
protection for the printhead, applicator, label rollers, and rear cover.
• Carefully inspect the SLPA packaging upon receipt. If damage from
dropping, crushing, or punctures occurred, contact the carrier directly and
specify the nature of the damage.
o
to 150o F (-40o to 65o C).
Handling
• When handling the SLPA, do not rest or pivot it such that pressure may
be applied to the printhead assembly.
• Do not lift or pull the SLPA by gripping the applicator pad, the pneumatic
tubing, the printhead assembly, or any of the rollers which are located on
the front of the it.
NOTE: It is possible to manually position the applicator pad. Ensure that the
applicator pad is in the full up position to prevent any damage from
occurring when the SLPA is moved.
20
Safety
Warnings And Cautions
Warnings And Cautions
WARNING
WARNING
WARNING
WARNING
CAUTION
Printronix has provided the necessary guards and warnings within the
confines of the SLPA, but cannot anticipate each customer’s individual
installation and operational environments. It is the customer’s
responsibility to provide in-house safety guards to provide adequate
worker safety for their respective production settings.
An input signal from the product sensor activates the SLPA when it is
powered on. Make certain that protective guards are properly secured
and that materials are clear of the applicator pad/printhead assembly
before powering on the SLPA.
This manual includes instructions on basic operation and preventative
maintenance only. Only qualified technicians should perform service
procedures, i.e, procedures requiring access to the rear compartment or
power entry module of the SLPA.
Both surge protection for the electrical supply and pressure relief for
the pneumatic supply are strongly recommended. Failure to properly
protect against extreme fluctuations in the supply sources could result
in operator injury or damage to equipment.
Power off the SLPA and disconnect both the power source and the air
supply prior to doing any maintenance, adjustments, and/or parts
replacement which do not require these systems to be powered on.
CAUTION
CAUTION
CAUTION
Read and become familiar with all of the instructions in this manual
before proceeding to operate the SLPA.
Any external communications cables to be used with the SLPA must be
properly shielded and grounded. Failure to provide proper shielding or
grounding for these cables could result in malfunctioning or damage to
the SLPA.
When handling the SLPA, do not rest or pivot it such that pressure may
be applied to the printhead assembly.
21
Chapter 1 Safety
Operating Precautions
Proper operation of the SLPA depends upon timely maintenance and
appropriate operation. Always observe the following precautions:
• Use label stock which is designed for use with the SLPA. Printronix
• Ensure that a regulated air supply is used for the pneumatic system. Use
• Secure all protective guards, covers, and enclosures prior to operating
• Do not attempt to operate an SLPA from a power source other than that
• Use only Printronix replacement parts for maintenance and repair.
• You must have this manual to perform any maintenance. Use only the
• Do not use objects other than a finger to operate buttons on the keypad.
supplied replacement stock is recommended.
the appropriate filters for the removal of dirt, oil, and excessive moisture.
the SLPA. Ensure proper mounting of the SLPA prior to use.
for which it was designed. Do not use any of the SLPA’s components to
power or operate any equipment except those they are intended to
operate.
appropriate tools and ensure that maintenance workers are properly
grounded if work is being performed on the circuitry.
WARNING
WARNING
• Sound pressure levels indicated a maximum reading of 81 ±1dB(A).
Sound levels were determined based on printers of similar design and
assembled with a 3 x 4 inch applicator pad. Readings were taken in a low
noise environment, at approximately 1.0 meter.
NOTE: Sound levels may vary depending upon the mounting of the SLPA,
the surface to which a label is applied, and the environment in which it
is used. The size of the applicator pad can also affect sound levels, in
that larger pads can produce greater noise when applying labels.
Operational Safety
The addition of custom safety guards in the vicinity of the label
applicator is essential to the safe operation of the SLPA. Due to the
variety of potential assembly line setups, Printronix cannot provide
sufficient guarding in a standard package. The addition of such guards
is the responsibility of the buyer.
The SLPA should be powered off during any operation in which a
worker may be exposed to a hazardous zone. If it is necessary that the
SLPA remain powered on, make certain that the Pause button is pressed
and the product sensor is disconnected.
22
The T5000e Series Label Printer
Standard Features
The T5000 Series is a family of direct thermal and thermal transfer printers
designed to print labels and tags from any MS-DOS
based computer.
Printronix Dynamic Print Control provides exceptional print quality. A circuit
monitors the data to be printed and automatically adjusts the energy applied
to the thermal printhead for maximum performance.
The printer can communicate with the host computer via RS-232 and RS-422
serial, Centronics
(optionally) coax/twinax, ethernet 10/100Base-T, or wireless ethernet host
connections. The interface cable needed to connect the printer to the host
device is supplied by the user.
®
-compatible parallel, IEEE® 1284 compliant parallel, and
®
, Windows®, or ASCII-
Standard Features
• Emulations:
• Printronix LinePrinter Plus (LP+). Provides direct compatibility with
Printronix P-series printers.
• Epson FX-1050, Proprinter IIIXL, and Serial Matrix printers.
• Printronix IGP/PGL and IGP/VGL. Provides printer system
commands for text, barcodes, graphics, lines, and boxes.
• Thermal Transfer and Direct Thermal Printing: On all printers
(except -DT models, which print only in direct thermal mode)
• Bar Codes: Support for over 20 types of bar codes
• Resident Fonts: OCRA, OCRB, Courier, Letter Gothic, and
CG Triumvirate Bold Condensed
• Download: Forms, fonts, and graphics into printer memory
• High Resolution Printhead: For sharp graphics and text
• Label Taken Sensor: For detecting removal of labels in Tear-Off mode
(and in Peel-Off mode when optional rewinder is installed)
• Tear-Off Mode: For positioning the label at the tear off position and
detecting its removal before printing the next label
• Tear-Off Strip Mode: For printing a specified number of labels and
positioning the last label at the tear off position
• 8MB DRAM memory
• 4MB Flash memory
• Auto Label Mapping
Printronix line matrix printers.
®
: For compatibility with programs written for
• Ventless System: For operation in environments with airborne
particulate matter without compromising performance
23
Chapter 1 The T5000e Series Label Printer
Optional Features
The following options are also available:
• PPI1 and PPI2 Interpreters: PPI1 (Zebra
interpreters are powerful integration tools that allow the SLPA to function
in virtually all legacy ZPL and TEC application environments without
requiring modifications to the host data stream. PPI1 (Zebra) enables you
to print files formatted for Zebra printers to the Printronix SLPA. PPI2
(TEC) prints files formatted for TEC printers to the Printronix SLPA.
• Fonts: A selection of fonts can be loaded from the host computer into
printer memory. Once loaded, these fonts are accessed in the same way
as the resident fonts. See Table 17 on page 358 for a list of optional fonts.
• Memory Expansion (for non-IPDS printers only):
• 16MB DRAM SIMM (single in-line memory module): Provides
additional memory to accommodate long label formats.
• 10MB Flash SIMM: Provides additional memory for forms, logos, and
fonts.
• Heavy Duty Media Cutter: Automatically cuts up to 0.010” thick printed
tag stock as the media exits the printer. Available for 4, 6, and 8 inch
printers.
®
) and PPI2 (TEC®)
• Standard Duty Media Cutter: Automatically cuts up to 0.008” thick
printed tag stock as the media exits the printer. Available for 4 inch
printers only.
• Twinax/Coax Host Interface: Provides connection to a host computer
system using a coaxial or twinaxial interface.
• Dual NIC (10/100Base-T & 802.11b wireless): The Dual NIC (network
interface card) provides both 10/100Base-T or 802.11b wireless
connectivity in one. The card provides wireless connectivity without the
expansive cabling and reconfigurations required from a wired network. It
also provides 10/100Base-T for wired network and wireless back up. The
remote management software, a powerful printer management tool, is
standard with the Dual NIC (10/100Base-T & 802.11b wireless).
• NIC (10/100Base-T) Internal or External: The NIC 10/100Base-T
connectivity option provides wired networks in either an internal or
external option that allows you to attach the printer to a LAN (local area
network) instead of directly to a host computer. The remote management
software is standard with this option.
• IPDS: Available for coax/twinax, a NIC, or a combination of both. The
printer may be ordered with this option installed and the required
hardware to support it, or it can be field installed by an authorized service
representative at a later date. The printer must have a coax/twinax
interface or NIC, 300 dpi printhead, 16 MB DRAM, and 10 MB flash
memory installed to support this field-installed option.
• TN5250/TN3270: Enables your printer to communicate with an IBM host
through a NIC using the 5250/3270 datastream. This feature allows you
to use an application generated for the twinax/coax emulation to be
printed through the NIC.
24
Thermal Printer Media
Thermal Printer Media
Because there are two modes of operation, there are two kinds of thermal
printer paper:
• Direct thermal paper: This paper is coated with chemicals that act as
accelerators, ink, and ink binders. In direct thermal mode, the heat from
the thermal printhead contacts the paper and causes a chemical reaction
on the surface of the paper.
• Thermal transfer paper: This film or synthetic paper substitute is
designed to accept transferred images well and to resist scratching. Most
thermal transfer papers can be die-cut for easy label applications.
Printronix offers a selection of thermal transfer paper sizes and face
stocks, which ensures high print quality and long life when used with
Printronix ribbons.
Ribbons
Use only Printronix Genuine Thermal Ribbons in this printer. Printronix
thermal ribbons are engineered to enhance thermal printing capabilities and
to prevent premature wear of the printhead.
Thermal Printer Technology
Unlike a dot matrix, laser, or LED printhead printer, a thermal printer has a
printhead containing heating elements that are used with paper or a ribbon
specially designed for use with a heated printhead. The SLPA uses an inline
thermal printhead, which produces high resolution output quickly and
efficiently. The architecture of the SLPA is shown in Figure 2.
The Printing Process
The thermal printhead allows two modes of operation:
• Direct Thermal Mode: The thermal printhead selectively heats tiny
rectangular
coated thermal paper, the dyes and developers in the coating react to the
heat and develop an image. This mode of printing is often used for shortterm labeling applications.
• Thermal Transfer Mode: The heated dots contact a thermal ribbon; the
thermal ribbon reacts to the heat by bonding the image to the paper. This
method is especially suitable for print applications requiring long-term
storage, abrasion resistance, durability in extreme environmental
conditions, and resistance to tampering. (Models designated -DT do not
print in this mode.)
dots on its surface. When the heated dots contact specially
25
Chapter 1 The T5000e Series Label Printer
Dynamic Print Control
Print quality in thermal printers depends on how well the thermal ribbon and
thermal transfer paper respond to the heat of the thermal printhead. The
thermal printhead must reach a specific temperature to print, then must cool
down in the shortest possible time after printing. Print quality therefore
depends on precise control of the energy supplied to the thermal dots. If
uneven print density occurs, it is usually caused by the stored heat from dots
printed previously.
The SLPA uses Dynamic Print Control technology to ensure even print
density. Dynamic Print Control is printer software that monitors and adjusts
printhead temperatures. Based on stored results of previously printed dots,
the printer predicts the amount of heat required to print subsequent dots and
regulates the electrical energy applied to the printhead. This prevents uneven
print density and permits the printing of narrow-ladder bar codes and vertical
grid lines that are absolutely straight.
26
Thermal Printer Technology
J2
J3
J203
Parallel
Serial
Port
DB25
Port
Diagnostic Port
DB9
Expansion Port
J4
J112
P112
P13
J13
J38 J33
Flash DRAM
SIMM SIMM
J6
P6
J5
P5
J2P2
P9
J9
Controller
Cutter
PCBA Option
P11
J11
J
P
1
1
5
5
J17
P17
J21
P18
J18
P21
J16
J14
J8
P1J1
P8,
16
P14
P8,
16
Ribbon
Supply
Motor
Ribbon
Take-up
Motor
Lower Media
P301
J301
Control
Panel
Cutter Option
Upper Media
Sensor
Stepper
Head Up
Sensor
Label
Taken
Sensor
Sensor
Motor
Expansion-CT
AC Power
Line 1
Line 2/neutral
Ground (green/
yellow wire)
Ethernet NIC
Option
Option
J201
P403
CN403
Fan
Wireless Dual
NIC Option
Power Supply
Figure 2. Functional Block Diagram
P401
P402
J401
Thermal
Print
Head
J402
27
Chapter 1 Installing The SLPA
Installing The SLPA
Unpacking Your SLPA
The SLPA has been securely packaged for protection during transportation.
Once received, follow the steps outlined below to ensure that the SLPA is not
damaged.
1. Remove the top layer of protective paper from the SLPA.
2. Lift the SLPA from the protective bottom layer of the box.
CAUTION
Do not lift or pull the SLPA by gripping the applicator pad, the
pneumatic tubing, the printhead assembly or any rollers which are
located on the front of it.
3. Save the shipping container and protective layers of paper to ensure
proper return shipping to Printronix, if necessary.
4. Organize all items as they are unpacked from their containers. Carefully
inspect each item for signs of damage. Make certain that all parts
(options) requested are received with the order.
5. Consult the enclosed packing slip for contact information if any item is
missing or broken.
Mounting The SLPA
The mounting method for the SLPA allows for side, top, or bottom
applications.
NOTE: Specify the orientation of the SLPA when ordering. If the system is to
be used for bottom applications, custom work may be needed.
If the bottom base plate is used, the SLPA can easily be mounted to any flat
surface using the four 3/8 - 16 UNC holes provided. If the SLPA is mounted
using the 0.39 inch diameter holes provided on the side panels, special
fixturing may be needed to prevent potential damage to the connectors and
cabling in those areas.
28
To facilitate access to the control panel, the SLPA should be mounted at a
height between 2.0 feet (0.6 m) to 6.2 feet (1.9 m) above service level.
Optional Mounting Accessories
CAUTION
IMPORTANT
Figure 3. Mounting Hole Configuration
The mounting plates of the SLPA are 0.375 inches (9.25 mm) thick.
When mounting the SLPA, use screws that will secure the assembly into
place but will not penetrate deeper than 1/2 inch (12.7 mm) in the SLPA.
Retain cap screws in mounting holes that are not to be utilized.
Optional Mounting Accessories
See “Mounting Accessories” on page 328.
Mounting The Beacon
See “Mounting The Beacon” on page 327.
29
Chapter 1 Installing The SLPA
Air, Power, And Communications Connections
CAUTION
Any external communications cables to be used with the SLPA must be
properly shielded and grounded. Failure to provide proper shielding or
grounding for these cables could result in malfunctioning or damage to
the SLPA.
After mounting the SLPA, connect the system as follows:
Beacon
Port
Pad Home
Port
Serial Data
Port
Trigger Port
I/O Port
Data Port
30
Figure 4. Interface Panel
1. Connect the pad home sensors mounted on the air cylinder to the pad
home port on the interface side panel. (Figure 4.)
2. Connect the interface cable to the serial data port.
3. Connect the opposite end of the interface cable to the serial
communications port of the host which will provide data.
4. Connect the product sensor connector to the trigger port.
NOTE: The I/O port is used to communicate with the SLPA’s GPIO inputs
and outputs if the optional fault/warning applicator control package is
installed.
5. If you have the IEEE-1284 parallel communications cable option, attach it
to the data port.
Loading...