Prince Castle DHB JIB Installation Manual

Page 1
Operation
Product Holding Bin
Manual
Pan and Cover Button Bar
A
B
C
D
Product Identification
PRINCE CASTLE
LED Timers (tri-color)
Pan Buttons
UP and DOWN Arrow Buttons
Temperature Control Panel
Power On/Off Switch
Back Pan Displays
Transfer Button
DHB JIB Series
BKFT (Breakfast)
LED
MENU/ENTER
Button
REG (Regular
Menu) LED
Front Pan Displays
LIMITED WARRANTY
This product is warranted to be free from defects in material and/or workmanship for a period of one (1) year from date of original installation (with the exception of racks, pans, and covers). Any component which proves to be faulty in material and/or workmanship will be replaced or repaired (at the option of Prince Castle, Inc.) without cost to the customer for parts or labor. This warranty covers on location ser vice (i.e. trip charges and/or mileage). Travel mileage is limited to 100 miles (200 kilometers -International) round trip (one trip warranty) from an authorized service agency or its sub-service agency.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this warranty.
• All labor shall be performed during regular work hours. Overtime premium will be charged to the buyer.
• Damage caused by carelessness, neglect, and/or abuse (e.g., dropping, tampering or altering parts, equipment damaged in shipment, by fire, flood or an act of God) is not covered under this warranty.
355 East Kehoe Blvd. • Carol Stream, IL 60188 USA
Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE
Fax: 630-462-1460 • www.princecastle.com
TABLE OF CONTENTS
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 – 14
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Exploded View and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 – 19
542-518 Printed in USA 5/07 © 2007
Page 2
Product Holding Bin DHB JIB Series
Model Voltage Watts Hertz
DHB2PT-18JB 120 1700 60 DHB4SS-20JB 120 1700 60 DHB2PT-33JB 208 – 240 2500 50/60 DHB2SS-33JB 208 – 240 2500 50/60
Safety Information
WARNING CAUTION
Indicates information important to the proper operation of the unit. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
Specifications
Indicates information important to the operation of the unit. Failure to observe may result in damage to the equipment.
Installation
A. Remove the unit from the carton and inspect for signs of damage. If
there is damage to the unit:
• notify the carrier within 24 hours of delivery
• save carton and packaging materials for inspection purposes
• contact your local dealer, or if purchased directly, the Prince Castle Sales Department at 800-722-7853 or 1-630-462-8800 to arrange for a replacement unit.
NOTE: When installing this unit, the ambient temperature at the mounting site should not exceed 100°F.
B. Place the bin on a counter and seal the base to the counter with food-
approved sealant.
C. Plug the power cord into the bin and connect the plug into the proper
electrical outlet (15 amp, 120 Volt). All connections must be in accordance with local electrical codes and any other applicable codes.
NOTE: The electrical receptacle should be a dedicated outlet. No other equipment should be operating on the line (refrigerators, fr yers, etc.).
D. Install the racks, pans and pan covers into the cavities.
E. Turn the power switch to ON. Allow 30 minutes for warm-up.
Prince Castle reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Printed in USA 5/07 © 2007 2 542-518
Page 3
Operation
Product Holding Bin
DHB JIB Series
Turn power On/Off switch to ON position.
1
Load pan covers (if used) onto pan racks and insert racks into the unit.
Allow 30 minutes
A
B
C
D
LED Timing Status
3
reach operating temperature. The Temperature Display will show temperature as unit warms up to the operating temperature.
Power On/Off Switch
for heaters to
Press all PAN buttons (if applicable).
2
The PAN DISPLAYS will show the assigned product name.
If no product is assigned, the display will be dim and show “­Pressing the PAN button will not activate the timer if “­displayed. Pressing PAN button when product name is displayed will start timing cycle.
To begin timing cycle, load product and press the PAN button.
4
A
- -
-” is
BKFT (Breakfast) or REG (Regular Menu) will be lit depending on pre­programmed menu.
- -
-”.
If no other pan is active for a product, the LED for the first pan loaded will turn GREEN.
LED Timers
RED (flashing) = Discard product
GREEN (steady) = Oldest product, use first
GREEN (flashing) = Cook more product
YELLOW (steady) = Newer product, use green first
YELLOW (flashing) = Cook more product
B
C
D
If only one pan is active for a product, the LED will turn GREEN.
The LED for the 2nd pan (3rd pan, etc.) loaded will turn YELLOW.
An LED timer can be stopped (cancelled) at any time by pressing and releasing the corresponding PAN button.
542-518 3 Printed in USA 5/07 © 2007
Page 4
Product Holding Bin DHB JIB Series
Operation (continued)
When any of the timer LEDs flash, cook more product or remove
5
and discard product as indicated.
GREEN Flashing = Cook more product
YELLOW Flashing = Cook more product
RED Flashing = Discard product
Hot surfaces.
7
WARNING
To shut down the unit, turn the power On/Off switch to OFF.
NOTE: To load preset times/menus:
A. Turn power switch to OFF.
B. Press and hold both the UP and DOWN Arrow buttons.
C. Turn power switch ON.
D. When the four right-most displays show PRESET LOADED, release the buttons.
A
B
C
D
Product, along with any remaining time, can be transferred
6
from one cavity to another as follows:
A. Press and release the
TRANSFER button on the timer bar of the product to be moved. Displays for all pans available for transfer will be brightly lit. All others will be dimly lit.
B. Press and release the
PAN button of the product to be moved.
NOTE: If product transfer is not completed within a pre-programmed transfer time, the transfer will be cancelled. See your Manager.
D. Press and release the PAN button for the
C. Press and release the
TRANSFER button on the bar where the product will be moved. All available pan locations on the bar will be brightly lit.
new location. The new location will finish timing the product. When the transferred pan time expires, the location will revert back to the original menu settings.
Cleaning
WARNING CAUTION
Before performing any maintenance, turn the power switch to the OFF position and unplug the power cord from the electrical receptacle.
Printed in USA 5/07 © 2007 4 542-518
This unit is not watertight. Do not clean with a water jet/jet spray. Do not immerse the unit in water.
1. Turn the unit off and unplug the power cord from the electrical receptacle.
2. Remove the pan covers and pan racks. Wipe all parts and unit with a damp cloth. DO water.
NOT use a green Scotch Bright pad cleaner, ice or
Page 5
Setting the Temperature
The unit has four shelves, each with an upper and lower heater (eight heaters total).
1
The factory pre-set for the upper heaters is 325°F. The factory pre-set for the lower heaters is 225°F. Each upper heater has a programmable range of 150° – 325°F. Each lower heater has a programmable range of 150° – 225°F. Use the control below and the following steps to set the setpoint temperatures for each heater.
Product Holding Bin
DHB JIB Series
UPPER HEATER LED
This LED will be lit to indicate upper shelf is selected.
PROG LED
This LED will be lit to indicate unit is in Program Mode.
LOWER HEATER LED
This LED will be lit to indicate lower shelf is selected.
ACTUAL TEMP BUTTON and LED
Press to display actual temperature for the selected heater. LED will be lit when actual temperature is displayed.
SETPOINT BUTTON and LED
Press to display setpoint temperature of a selected heater. LED will be lit when setpoint temperature is displayed.
NOTE: To reset all times and temperatures to the factory settings, turn the unit off, then press and hold the UP and DOWN Arrow buttons simultaneously while turning the unit back on. A “P” will appear in the display and all times and temperatures will be reset to original factory settings.
Press the UP or DOWN Arrow button until the desired shelf (A, b,
2
C or d) LED and upper or lower heater is selected.
Press and hold the SETPOINT button and the PRINCE CASTLE
3
LOGO button for 5 seconds. The Program LED will light.
NOTE: The unit is preset to display temperature in Fahrenheit. To display in Celsius, press and hold the DOWN Arrow button immediately after turning on the power switch. To switch back to Fahrenheit, press and hold the UP Arrow button after turning on the power switch.
Used with other buttons to scroll through heater and temperature selections.
Press to enter temperature selections.
TEMPERATURE DISPLAY
A, b, C or d Shelf
UP/DOWN ARROW BUTTONS
PRINCE CASTLE LOGO BUTTON
Press the UP or DOWN Arrow button until the desired setpoint
4
temperature is displayed.
Press the PRINCE CASTLE LOGO button to save the new
5
setpoint value. Repeat Steps 2 – 5 to change the setpoint for any other heater.
542-518 5 Printed in USA 5/07 © 2007
Page 6
Product Holding Bin DHB JIB Series
Calibrating Heaters
Use the following steps to calibrate the individual heaters.
1
NOTE: Allow sufficient amount of time for temperatures to stabilize before starting calibration.
Press the UP or DOWN Arrow button until the desired heater LED and shelf is selected.
A. Press and hold the PRINCE CASTLE LOGO and ACTUAL
3
TEMP buttons for 5 seconds. The colon (:) LED indicator will light. The temp displayed is the actual heater temperature sensed by the controller.
B. To clear any offset readings, press the SETPOINT button.
A
Take a temperature reading within the shelf near the center
2
of the heater surface.
Use a stand-alone temperature
meter (not supplied).
Hot surfaces. Use caution when taking temperature readings within the shelf.
4
B
WARNING
A. Press the UP or DOWN Arrow button until the temperature
displayed matches the reading obtained in Step 2.
B. Press the PRINCE CASTLE LOGO button to save the
temperature value and exit the Calibration Mode.
A
A
B
C
D
B
Selecting Breakfast and Regular Menus
There are six menus available:
1
BKFT LED ON = Menu1 or Menu6
REG LED ON = Regular2, Regular3, Regular4, or Regular5
Press and hold the MENU/ENTER button, then use the UP or DOWN Arrow button to scroll through the 6 menus.
When scrolling, menu numbers
appear in this display.
When the desired menu is displayed, release the MENU/
2
ENTER button. The food products for the menu will be displayed in the upper and lower PAN displays.
When timers for a different menu are still active, those BKFT or REG LEDs will flash until they are all cancelled.
Printed in USA 5/07 © 2007 6 542-518
Page 7
Programming the Menus
Product Holding Bin
DHB JIB Series
Press and hold the PRINCE CASTLE LOGO button (on the
1
button bar) until all the displays show PROG.
A. Press the PAN button next to the display to be changed. The
3
LED will turn YELLOW and the display will change from PROG to the assigned product choice.
B. Press the UP or DOWN Arrow button to scroll to the desired product
choice.
C. Press the MENU/ENTER button to save the selection. All displays
will show PROG.
Press and hold the MENU/ENTER button. The display next to
2
the MENU/ENTER button will show the menu choices. Use the UP or DOWN Arrow button to scroll through the 6 menus. Release the MENU/ENTER button when the desired menu is displayed.
When the MENU/ENTER button is released, all displays will again show PROG.
A. Repeat Steps 2 and 3 as required.
4
B. Press the PRINCE CASTLE LOGO button to exit the
Program Mode and return to the Run Mode.
NOTE: Up to six items (one for each menu) may be programmed for each PAN button. A pan may be set as “not used” by assigning “ -
- -
-” as its product.
Changing the Hold and Cook-More Times
A. The SET PRODUCT TIME menu is used to change the Hold and Cook-More times.
1
B. Press and hold the PRINCE CASTLE LOGO button, then immediately press and hold the MENU/ENTER button until the
display shows one of the programming menus.
C. Use the UP or DOWN Arrow button to scroll to the PROD TIME
SET PRODUCT TIME
PRINCE CASTLE LOGO Button MENU/ENTER Button
542-518 7 Printed in USA 5/07 © 2007
ENTR.)
ENTR menu. (NOTE: Units with 6 or 8 Pan displays will show
Page 8
Product Holding Bin DHB JIB Series
Changing the Hold and Cook-More Times (continued)
A. Press and release the MENU/ENTER button to enter the
2
Set Product Time menu. The display will show, for example, EGGS TIME ENTR.
B. Use the UP or DOWN Arrow button to scroll through the list
of products. When the desired product is displayed, press the MENU/ENTER button to select it.
Refer to the Product Menu Details on page 11 for a list of products and their corresponding display names.
NOTE: Holding the UP or DOWN Arrow button for longer than 2 seconds will cause the product list to automatically scroll up or down.
A. The display will now show current Cook-More time. Use the UP
4
or DOWN Arrow button to scroll to the desired Cook-More time.
B. When the desired Cook-More time is displayed, press the MENU/
ENTER button to save it.
NOTE: Cook-More time cannot be increased to more than the Hold time minus one minute.
A. The display now shows the current Hold time.
3
B. Use the UP or DOWN Arrow button to scroll to the desired Hold time.
When the desired Hold time is displayed, press the MENU/ENTER button to save the desired Hold time.
NOTE: Hold time cannot be reduced to less than the Cook-More time plus one minute.
A. The display will show PROD TIME ENTR. Repeat Steps 2 – 4
5
for any other product.
B. Press and release the PRINCE CASTLE LOGO button at any
time to exit the Program Mode and return to the Run Mode.
NOTE: If the MENU/ENTER button has not been pressed to save any changes, the program will revert to the original values.
Setting the Alternating Display Interval
A. The Alternating Display Interval allows the timer bar displays to alternate between the product name and remaining Hold time. The default setting
is 5 seconds.
B. Press and hold the PRINCE CASTLE LOGO button, then immediately press and hold the MENU/ENTER button until the display shows one of the
programming menus.
C. Use the UP or DOWN Arrow button to scroll to the DISP ALT TIME menu. Press MENU/ENTER button.
D. Use the UP and DOWN Arrow buttons to adjust the interval setting from 0 to 15 seconds. Press MENU/ENTER to save the change.
E. Press and hold the PRINCE CASTLE LOGO button at any time to exit the Program Mode.
PRINCE CASTLE LOGO Button MENU/ENTER Button
Printed in USA 5/07 © 2007 8 542-518
Page 9
Product Holding Bin
DHB JIB Series
Changing Product Names
A. The EDIT PRODUCT NAME menu is used to change a default product name to one of your own choosing.
1
B. Press and hold the PRINCE CASTLE LOGO button, then immediately press and hold the MENU/ENTER button until the display shows one
of four programming menus.
C. Use the UP or DOWN Arrow button to scroll to the PROD NAME
NOTE: The default names available for editing are listed on page 11.
PRINCE CASTLE LOGO Button MENU/ENTER Button
ENTR menu.
A Press and release the MENU/ENTER button to enter the Edit
2
Product Name menu.
The display will read PROD XXXX
B. Use the UP or DOWN Arrow button to scroll through the list of
products.
C. When the desired product is displayed, press the MENU/
ENTER button to select it. The first letter (in this case, the E ) will start blinking.
When all four digits have been changed, press the MENU/
4
ENTER button to save the new name.
ENTR.
A. To change the blinking E, use the UP or DOWN Arrow button to
3
scroll to the desired letter/number/symbol.
B. When the desired selection is displayed, press the PAN button
(to the left or right of the selected display) to move to the next digit.
C. Repeat for all digits.
NOTE: Holding the UP or DOWN Arrow button for longer than 2 seconds will cause the selected digit to automatically scroll up or down.
A. The display will show PROD NAME ENTR. Repeat Steps 2 – 4
5
for any other product.
B. Press and release the PRINCE CASTLE LOGO button at any
time to exit the Program Mode and return to the Run Mode.
NOTE: If the MENU/ENTER button has not been pressed to save any changes, the program will revert to the original names.
542-518 9 Printed in USA 5/07 © 2007
Page 10
Product Holding Bin DHB JIB Series
A. The Set Maximum Transfer Time menu is used to set the amount of time allowed to make a product transfer from one pan to another.
1
B. Press and hold the PRINCE CASTLE LOGO button, then immediately press and hold the MENU/ENTER button until the display shows one of
the programming menus.
C. Use the UP or DOWN Arrow button to scroll to the XFR TIME
Set Maximum Transfer Time
ENTR menu. (NOTE: Units with 6 or 8 pan displays will show MAX XFR TIME ENTR.)
PRINCE CASTLE LOGO Button
A. Press and release the MENU/ENTER button to enter the Set
2
Maximum Transfer Time menu.
B. The display shows XFR :20
seconds.
ENTR. This shows a value of 20
A. To change the time, use the UP or DOWN Arrow button to
3
scroll to the desired time. When the desired selection is displayed, press the MENU/ENTER button to enter the selection.
B. Press and release the PRINCE CASTLE LOGO button at any
time to exit the Program Mode and return to the Run Mode.
NOTE: If the MENU/ENTER button has not been pressed to save any changes, the program will revert to the original time.
MENU/ENTER Button
Set Volume Level
A. The default setting for the volume level is OFF.
1
B. Press and hold the PRINCE CASTLE LOGO button, then immediately press and hold the MENU/ENTER button until the display shows one
of the programming menus.
C. Use the UP or DOWN Arrow button to scroll to the Set Vol 0
ENTR menu.
PRINCE CASTLE LOGO Button
A. Press and release the MENU/ENTER button to enter the Set
2
Volume menu.
B. The display shows SET VOL 0
volume is currently turned off.
The volume may be set for Vol 0 (off) or for volume levels Vol 1 through Vol 3.
ENTR. This shows that the
A. To change the volume level, use the UP or DOWN Arrow
3
button to scroll to the desired level. When the desired selection is displayed, press the MENU/ENTER button.
B. Press and release the PRINCE CASTLE LOGO button at any
time to exit the Program Mode and return to the Run Mode.
NOTE: If the MENU/ENTER button has not been pressed to save any changes, the program will revert to the original time.
MENU/ENTER Button
Printed in USA 5/07 © 2007 10 542-518
Page 11
Set Bar Position
Product Holding Bin
DHB JIB Series
To check the timer position on the main bar, press and hold the PRINCE CASTLE LOGO button and the DOWN Arrow button.
1
The current timer bar position will be displayed in the far right timer display as POS X.
NOTE: X = the setting.
To change the timer bar position, proceed to Step 2. To check the timer position on the aux bar press and hold the
logo only.
Use the UP or DOWN Arrow button to scroll to the desired
3
position. The right most display shows the position letter to be selected. Press the MENU/ENTER button to store the new position and return to normal Operating Mode.
NOTE: The position choices for 2 cavity bins are A and B. The position choices for 4 cavity bins are A through F.
If the bin has a corresponding aux timer bar on the back, the aux bar will automatically update itself to match the position selection of its main bar.
NOTE: To cancel at any time with saving changes, press the LOGO button.
To change the main timer bar position, press and hold the
2
PRINCE CASTLE LOGO button and the DOWN Arrow button for approximately 6 seconds or until the display shows POSN POS X.
The address number will blink on/off.
NOTE: X = current bar position setting. SET will not show on the 4 channel bar.
To check the current position setting on the main timer bar without
4
making a change, press and hold the LOGO and the DOWN buttons simultaneously. On the aux timer bar, press and hold the LOGO button only.
One of the displays will show POS X to indicate the current position setting, where X is the setting.
ENTR
Product Menu Details
Product Display
Regular REGU 8 0
Jumbo JMBO 8 0
Premium PREM 8 0
Eggs EGGS 8 0
Sausage SAUS 30 0
Onions ONIO 30 0
Fajita FAJI 30 0
Chicken CHIC 30 0
Bacon BACN 30 0
Ham HAM 30 0 Spicy Chicken SPCY 30 0 Crispy Chicken CRSP 30 0 Chicken Strips STRP 30 0
Special 1 SPC1 30 0 Special 2 SPC2 30 0
Name
2
Hold —
Minutes
1
Cook More —
Minutes
1
542-518 11 Printed in USA 5/07 © 2007
Product Display
Special 3 SPC3 30 0 Special 4 SPC4 30 0 Special 5 SPC5 30 0 Special 6 SPC6 30 0 Special 7 SPC7 30 0 Special 8 SPC8 30 0
Special 9 SPC9 30 0 Special A SPCA 30 0 Special B SPCB 30 0 Special C SPCC 30 0
Name
2
Hold —
Minutes
1
Cook More —
Minutes
1) Hold and Cook-More times may be reprogrammed — see instructions.
2) Product abbreviations may be reprogrammed — see instructions.
3) Sound enabled.
1
Page 12
Product Holding Bin DHB JIB Series
Menus
Position A, Address 1
DHB4SS-20JB
Main Timer 4 3 2 1
AuxTimer3412 MNU1 *Bkft EGGS EGGS EGGS EGGS MNU2 Reg JMBO JMBO JMBO JMBO MNU3 Reg JMBO JMBO JMBO JMBO MNU4 Reg JMBO JMBO JMBO JMBO MNU5 Reg JMBO JMBO JMBO JMBO MNU6 Bkft EGGS EGGS EGGS EGGS
Position B, Address 2
Main Timer 4 3 2 1
AuxTimer3412 MNU1 *Bkft EGGS EGGS EGGS EGGS MNU2 Reg REGU REGU REGU REGU MNU3 Reg REGU REGU REGU REGU MNU4 Reg REGU REGU REGU REGU MNU5 Reg REGU REGU REGU REGU MNU6 Bkft EGGS EGGS EGGS EGGS
Position C, Address 3
Main Timer 4 3 2 1
AuxTimer3412 MNU1 *Bkft SAUS SAUS SAUS SAUS MNU2 Reg PREM PREM PREM PREM MNU3 Reg PREM PREM PREM PREM MNU4 Reg PREM PREM PREM PREM MNU5 Reg PREM PREM PREM PREM MNU6 Bkft SAUS SAUS SAUS SAUS
Position E, Address 5
DHB2PT-18JB
Main Timer 4 3 2 1
AuxTimer3412 MNU1 *Bkft SPCY SPCY CRSP CRSP MNU2 Reg SPCY SPCY CRSP CRSP MNU3 Reg SPCY SPCY CRSP CRSP MNU4 Reg SPCY SPCY CRSP CRSP MNU5 Reg SPCY SPCY CRSP CRSP MNU6 Bkft SPCY SPCY CRSP CRSP
Position F, Address 6
Main Timer 4 3 2 1
AuxTimer3412 MNU1 *Bkft SPCY SPCY CRSP CRSP MNU2 Reg SPCY SPCY CRSP CRSP MNU3 Reg SPCY SPCY CRSP CRSP MNU4 Reg SPCY SPCY CRSP CRSP MNU5 Reg SPCY SPCY CRSP CRSP MNU6 Bkft SPCY SPCY CRSP CRSP
Position D, Address 4
Main Timer 4 3 2 1
AuxTimer3412 MNU1 *Bkft JMBO JMBO JMBO JMBO MNU2 Reg EGGS EGGS SAUS SAUS MNU3 Reg EGGS EGGS SAUS SAUS MNU4 Reg EGGS EGGS SAUS SAUS MNU5 Reg EGGS EGGS SAUS SAUS MNU6 Bkft JMBO JMBO JMBO JMBO
DHB2PT-33JB
Position A, Address 1
MainTimer87654321
AuxTimer78563412 MNU1 *Bkft EGGS EGGS EGGS EGGS EGGS EGGS EGGS EGGS MNU2 Reg JMBO JMBO JMBO JMBO JMBO JMBO JMBO JMBO MNU3 Reg JMBO JMBO JMBO JMBO JMBO JMBO JMBO JMBO MNU4 Reg JMBO JMBO JMBO JMBO JMBO JMBO JMBO JMBO MNU5 Reg JMBO JMBO JMBO JMBO JMBO JMBO JMBO JMBO MNU6 Bkft EGGS EGGS EGGS EGGS EGGS EGGS EGGS EGGS
Position B, Address 2
MainTimer87654321
AuxTimer78563412 MNU1 *Bkft SAUS SAUS SAUS SAUS JMBO JMBO REGU REGU MNU2 Reg PREM PREM PREM PREM REGU REGU EGGS EGGS MNU3 Reg PREM PREM PREM PREM REGU REGU EGGS EGGS MNU4 Reg PREM PREM PREM PREM REGU REGU EGGS EGGS MNU5 Reg PREM PREM PREM PREM REGU REGU EGGS EGGS MNU6 Bkft SAUS SAUS SAUS SAUS JMBO JMBO REGU REGU
Printed in USA 5/07 © 2007 12 542-518
Page 13
Timer Bar Positions on Bins
Product Holding Bin
DHB JIB Series
DHB4SS-20JB
Four cavity bin with four 4-channel timer bars:
Timer Bar Position A, Address 1
Timer Bar Position B, Address 2
Timer Bar Position C, Address 3
Timer Bar Position D, Address 4
Bar Address
To check the bar address on the main timer bar, press and hold the LOGO button and the DOWN Arrow simultaneously. On the aux bar press and hold the LOGO only button. The bar address is shown as BARy as on other bars where y is the address.
The Timer Bar address is automatically set when the Bar Position is selected as follows:
Position Address Default
A B C D E F
1 2 3 4 5 6
DHB2PT-33JB
Two cavity bin with two 8-channel timer bars:
Timer Bar Position A, Address 1
Timer Bar Position B, Address 2
DHB2PT-18JB
Two cavity bin with two 4-channel timer bars:
Timer Bar Position E Address 5
Timer Bar Position F, Address 6
The address can be changed at power on as on other bars, but loading presets will change the address back to the default in the list above. Loading presets will not change the selected position.
542-518 13 Printed in USA 5/07 © 2007
Page 14
Product Holding Bin DHB JIB Series
A. Press and hold the PRINCE CASTLE LOGO button then immediately press and hold the MENU/ENTER button. Hold both buttons for six
1
seconds. The displays will change to show the first menu — depending on model.
B. Press and release the UP and DOWN buttons to scroll through the list of Special Modes.
Special Programming Mode
PRINCE CASTLE LOGO Button
Set Link Group
2
NOTE: Preset link group is set to GRP1 from factory.
A. When the displays show SET LINK GRPx
button to set the Link Group Mode.
B. The link group number (X) will flash. Press and release the UP or DOWN Arrow button to change the group number. The maximum
number allowed is 3, and the minimum is 0. When a Timer Bar is assigned to Link Group 0, it is isolated and not associated with any other Timer Bar (linking is disabled).
C. When the desired link group is displayed, press and release the MENU/ENTER button to save it. The program will revert to Set Link
Group Mode.
ENTR, the X indicates the currently assigned Link Group. Press and release the MENU/ENTER
MENU/ENTER Button
Troubleshooting
PROBLEM PROBABLE CAUSE SOLUTION
Display flashes
Display flashes
Display flashes
Display shows time and heater surface temperature is hot.
Display shows time and heater surface temperature is cool.
Opn and rEL. Open relay. Circuit inoperable. Consult an authorized Service Technician.
SHr and rEL. Shorted relay. Circuit inoperable.
Opn and rEL. Temperature is below 75°F.
HHH for an extended period of
HHH for an extended period of
Open heater. Unplugged ribbon cable between power and
main circuit boards.
Heater inoperable. Probe inoperable. Relay inoperable.
Temperature is above 300°F (abnormal operation).
Probe is inoperable.
Consult an authorized Service Technician.
Consult an authorized Service Technician.
Consult an authorized Service Technician.
Printed in USA 5/07 © 2007 14 542-518
Page 15
Exploded View and Parts List
2
2
1
2
1
Product Holding Bin
DHB JIB Series
11
6
2
3
5
4
Ref. Part No. Description
1 541-376S Upper Heater Assy Kit (2PT-33JB/2SS-33JB)
542-154S Upper Heater Assy Kit (4SS-20JB)
2 541-375S Lower Heater Assy Kit (2PT-33JB/2SS-33JB)
542-153S Lower Heater Assy Kit (4SS-20JB)
3 541-1095S Pan (2SS-33JB/4SS-20JB)
541-442S Pan (2PT-33JB)
4 542-293S Rack Kit (2PT-33JB/2SS-33JB)
542-184S Rack Kit (4SS-20JB) 5 542-286S Lid 6 541-1111S Main Timer Bar Kit (2PT-33JB/2SS-33JB)
541-1110S Main Timer Bar Kit (4SS-20JB) 7 541-719S Display PCB 8 541-864S Main PCB (2PT-33JB/2SS-33JB)
541-1106S Main PCB (4SS-20JB)
5
4
1
2
12
10
13
7
9
12
12
Ref. Part No. Description
9 78-219S Lighted Rocker Switch 10 88-609S Power Inlet Connector Kit 11 72-200-25S Power Cord Kit (2PT-33JB/2SS-33JB)
12 197-232S Rubber Foot (Pkg of 4) 13 88-709-2-11S Speaker Kit 14 741-650S Audio PCB Interface Assy
*Not shown (Overlay for Button Bar)
* 541-757S Main (33") * 541-758 Aux (33") * 541-1112S Aux Timer Bar (2PT-33JB) * 541-743S Overlay Kit (4SS-20JB)
14
8
72-200-15S Power Cord Kit (4SS-20JB)
542-518 15 Printed in USA 5/07 © 2007
Page 16
Product Holding Bin DHB JIB Series
DHB4SS-20JB
Wiring Diagrams
Printed in USA 5/07 © 2007 16 542-518
Page 17
DHB2PT-33JB
Product Holding Bin
DHB JIB Series
Wiring Diagrams (continued)
542-518 17 Printed in USA 5/07 © 2007
Page 18
Product Holding Bin DHB JIB Series
DHB2PT-18JB
Wiring Diagrams (continued)
Printed in USA 5/07 © 2007 18 542-518
Page 19
DHB2SS-33JB
Product Holding Bin
DHB JIB Series
Wiring Diagrams (continued)
Printed in USA 5/07 © 2007 Prince Castle Inc.
355 East Kehoe Blvd. • Carol Stream, IL 60188 USA
Telephone: 630-462-8800 • Fax: 630-462-1460
Toll Free: 1-800-PCASTLE
www.princecastle.com
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