Prince Castle DHB4PT-20JB Installation Manual
Operation
Product Identification
Pan and Cover Button Bar
PRINCE CASTLE
LOGO Button
MENU/ENTER
Button
LED Timers (tri-color)
BKFT (Breakfast)
LED
REG (Regular
Menu) LED
Temperature Control Panel
Power On/Off Switch
Pan Buttons
UP and DOWN Arrow Buttons
Transfer Button
Back Pan Displays
Front Pan Displays
A
B
C
D
LIMITED WARRANTY
This product is warranted to be free from defects in material and/or
workmanship for a period of one (1) year from date of original installation
(with the exception of racks, pans, and covers). Any component which
proves to be faulty in material and/or workmanship will be replaced or
repaired (at the option of Prince Castle, Inc.) without cost to the customer
for parts or labor. This warranty covers on location service (i.e. trip
charges and/or mileage). Travel mileage is limited to 100 miles (200
kilometers -International) round trip (one trip warranty) from an authorized
service agency or its sub-service agency.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this warranty.
• All labor shall be performed during regular work hours. Overtime
premium will be charged to the buyer.
• Damage caused by carelessness, neglect, and/or abuse (e.g.,
dropping, tampering or altering parts, equipment damaged in
shipment, by fire, flood or an act of God) is not covered under this
warranty.
TABLE OF CONTENTS
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 – 14
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Exploded View and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 – 19
355 East Kehoe Blvd. • Carol Stream, IL 60188 USA
Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE
Fax: 630-462-1460 • www.princecastle.com
Product Holding Bin
Manual
DHB JIB Series
542-518revC_EN Printed in USA 02/11 © 2011
Product Holding Bin
Specifications
Model Voltage Watts Hertz
DHB2PT-18JB 120 1700 60
DHB4SS-20JB 120 1700 60
DHB2PT-33JB 208 – 240 2500 50/60
DHB2SS-33JB 208 – 240 2500 50/60
DHB4PT-20JB 120 1700 60
Safety Information
Indicates information important to the proper operation of the unit.
Failure to observe may result in damage to the equipment and/or
severe bodily injury or death.
Indicates information important to the operation of the unit. Failure to
observe may result in damage to the equipment.
WARNING
CAUTION
Installation
A. Remove the unit from the carton and inspect for signs of damage. If
there is damage to the unit:
• notify the carrier within 24 hours of delivery
• save carton and packaging materials for inspection purposes
• contact your local dealer, or if purchased directly, the Prince Castle
Sales Department at 800-722-7853 or 1-630-462-8800 to arrange for a
replacement unit.
NOTE: When installing this unit, the ambient temperature at the mounting
site should not exceed 100°F.
B. Place the bin on a counter and seal the base to the counter with food-
approved sealant.
C. Plug the power cord into the bin and connect the plug into the proper
electrical outlet (15 amp, 120 Volt). All connections must be in
accordance with local electrical codes and any other applicable codes.
NOTE: The electrical receptacle should be a dedicated outlet. No other
equipment should be operating on the line (refrigerators, fryers, etc.).
D. Install the racks, pans and pan covers into the cavities.
E. Turn the power switch to ON. Allow 30 minutes for warm-up.n
Prince Castle reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to
corresponding changes, improvements, additions or replacements for previously purchased equipment.
DHB JIB Series
Printed in USA 02/11 © 2011 2 542-518revC_EN
Product Holding Bin
Operation
A
B
C
D
Turn power On/Off switch to ON position.
1
Load pan covers (if used) onto pan racks and
insert racks into the unit.
Power On/Off Switch
Allow 30 minutes
for heaters to
reach operating temperature.
The Temperature Display will
show temperature as unit warms
up to the operating temperature.
LED Timing Status
3
LED Timers
RED (flashing) = Discard product
GREEN (steady) = Oldest product, use first
GREEN (flashing) = Cook more product
YELLOW (steady) = Newer product, use green first
YELLOW (flashing) = Cook more product
Press all PAN buttons (if applicable).
2
The PAN DISPLAYS will show the
assigned product name.
If no product is assigned, the
display will be dim and show “-
- -
-”.
Pressing the PAN button will not
activate the timer if “-
- -
-” is
displayed. Pressing PAN button
when product name is displayed
will start timing cycle.
BKFT (Breakfast) or REG
(Regular Menu) will be lit
depending on preprogrammed menu.
To begin timing cycle, load product and press the PAN button.
4
If no other pan is active for a
product, the LED for the first
pan loaded will turn GREEN.
The LED for the 2nd pan (3rd
pan, etc.) loaded will turn
YELLOW.
An LED timer can be stopped
(cancelled) at any time by
pressing and releasing the
corresponding PAN button.
If only one pan is active for a
product, the LED will turn
GREEN.
A
B
C
D
DHB JIB Series
542-518revC_EN 3 Printed in USA 02/11 © 2011
Product Holding Bin
Operation (continued)
When any of the timer LEDs flash, cook more product or remove
and discard product as indicated.
5
GREEN Flashing = Cook more
product
YELLOW Flashing = Cook
more product
RED Flashing = Discard
product
Hot surfaces.
WARNING
Product, along with any remaining time, can be transferred
from one cavity to another as follows:
6
A. Press and release the
TRANSFER button on the
timer bar of the product to be
moved. Displays for all pans
available for transfer will be
brightly lit. All others will be
dimly lit.
C. Press and release the
TRANSFER button on the bar
where the product will be
moved. All available pan
locations on the bar will be
brightly lit.
B. Press and release the
PAN button of the
product to be moved.
D. Press and release the PAN button for the
new location. The new location will finish
timing the product. When the transferred
pan time expires, the location will revert
back to the original menu settings.
NOTE: If product transfer is not completed within a pre-programmed
transfer time, the transfer will be cancelled. See your Manager.
To shut down the unit, turn the power On/Off switch to OFF.
NOTE: To load preset times/menus:
A. Turn power switch to OFF.
B. Press and hold both the UP and DOWN Arrow buttons.
C. Turn power switch ON.
D. When the four right-most displays show PRESET LOADED, release the buttons.
7
Cleaning
Before performing any maintenance, turn the power switch to the
OFF position and unplug the power cord from the electrical
receptacle.
This unit is not watertight. Do not clean with a water jet/jet spray. Do not
immerse the unit in water.
1. Turn the unit off and unplug the power cord from the electrical
receptacle.
2. Remove the pan covers and pan racks. Wipe all parts and unit with a
damp cloth. DO
NOT use a green Scotch Bright pad cleaner, ice or
water.
WARNING
CAUTION
DHB JIB Series
A
B
C
D
Printed in USA 02/11 © 2011 4 542-518revC_EN
Product Holding Bin
Setting the Temperature
The unit has four shelves, each with an upper and lower heater (eight heaters total).
The factory pre-set for the upper heaters is 325°F.
The factory pre-set for the lower heaters is 225°F.
Each upper heater has a programmable range of 150° – 325°F.
Each lower heater has a programmable range of 150° – 225°F.
Use the control below and the following steps to set the setpoint temperatures for each heater.
1
UPPER HEATER LED
This LED will be lit to indicate upper shelf is
selected.
PROG LED
This LED will be lit to indicate unit is in Program
Mode.
LOWER HEATER LED
This LED will be lit to indicate lower shelf is
selected.
ACTUAL TEMP BUTTON and LED
Press to display actual temperature for the
selected heater. LED will be lit when actual
temperature is displayed.
SETPOINT BUTTON and LED
Press to display setpoint temperature of a
selected heater. LED will be lit when setpoint
temperature is displayed.
TEMPERATURE DISPLAY
A, b, C or d Shelf
NOTE: The unit is preset to display temperature
in Fahrenheit. To display in Celsius, press and
hold the DOWN Arrow button immediately after
turning on the power switch. To switch back to
Fahrenheit, press and hold the UP Arrow button
after turning on the power switch.
UP/DOWN ARROW BUTTONS
Used with other buttons to scroll through heater
and temperature selections.
PRINCE CASTLE LOGO BUTTON
Press to enter temperature selections.
NOTE: To reset all times and temperatures to the factory settings, turn the unit off, then press and hold the UP and DOWN Arrow buttons simultaneously
while turning the unit back on. A “P” will appear in the display and all times and temperatures will be reset to original factory settings.
Press the UP or DOWN Arrow button until the desired shelf (A, b,
C or d) LED and upper or lower heater is selected.
2
Press the UP or DOWN Arrow button until the desired setpoint
temperature is displayed.
4
Press and hold the SETPOINT button and the PRINCE CASTLE
LOGO button for 5 seconds. The Program LED will light.
3
Press the PRINCE CASTLE LOGO button to save the new
setpoint value. Repeat Steps 2 – 5 to change the setpoint for any
other heater.
5
DHB JIB Series
542-518revC_EN 5 Printed in USA 02/11 © 2011
Product Holding Bin
Calibrating Heaters
Use the following steps to calibrate the individual heaters.
1
NOTE: Allow sufficient amount of
time for temperatures to stabilize
before starting calibration.
Press the UP or DOWN Arrow
button until the desired heater LED
and shelf is selected.
A. Press and hold the PRINCE CASTLE LOGO and ACTUAL
TEMP buttons for 5 seconds. The colon (:) LED indicator will
light. The temp displayed is the actual heater temperature
sensed by the controller.
B. To clear any offset readings, press the SETPOINT button.
3
A
B
Take a temperature reading within the shelf near the center
of the heater surface.
2
Use a stand-alone temperature
meter (not supplied).
Hot surfaces. Use caution
when taking temperature
readings within the shelf.
WARNING
A
B
C
D
A. Press the UP or DOWN Arrow button until the temperature
displayed matches the reading obtained in Step 2.
B. Press the PRINCE CASTLE LOGO button to save the
temperature value and exit the Calibration Mode.
4
A
B
Selecting Breakfast and Regular Menus
There are six menus available:
BKFT LED ON = Menu1 or Menu6
REG LED ON = Regular2, Regular3, Regular4, or Regular5
Press and hold the MENU/ENTER button, then use the UP or
DOWN Arrow button to scroll through the 6 menus.
1
When scrolling, menu numbers
appear in this display.
When the desired menu is displayed, release the MENU/
ENTER button. The food products for the menu will be
displayed in the upper and lower PAN displays.
2
When timers for a different menu are still active,
those BKFT or REG LEDs will flash until they are
all cancelled.
DHB JIB Series
Printed in USA 02/11 © 2011 6 542-518revC_EN
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