DHB3PT-41A is not produced nor shipped with pans shown
This product is warranted to be free from defects in material and/or
LIMITED WARRANTY
workmanship for a period of 1 years from date of original installation, not
to exceed 24 months from the date of manufacture.
Any component which proves to be faulty in material and/or workmanship
will be replaced or repaired (at the option of Prince Castle, Inc.) without
cost to the customer for parts and labor. This warranty covers on location
service (i.e. trip charges and or mileage). Travel mileage is limited to
100 miles (200 Kilometers) round trip (one trip warranty) from an
authorized service agency or its sub-service agency.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this warranty.
• All labor to be performed during regular work hours. Overtime premium
(the incremental amount) will be charged to the customer.
• Damage caused by carelessness, neglect and/or abuse (e.g.,
dropping, tampering or altering parts, equipment damaged in shipment,
by fire, flood or an act of God) is not covered under this warranty.
• All problems due to operation at voltages other than that specified on
equipment nameplates are not covered by this warranty. Conversion to
correct voltage is the customer’s responsibility.
• This equipment must be serviced by Prince Castle Authorized Service
Agency or a Prince Castle Service Technician during the warranty
period.
Indicates information important to the proper operation of the
unit. Failure to observe may result in damage to the
equipment and/or severe bodily injury or death.
CAUTION
Indicates information important to the operation of the unit. Failure
to observe may result in damage to the equipment.
Remove the unit from the carton and inspect for signs of damage. If there
is damage to the unit:
• notify the carrier within 24 hours of delivery
• save carton and packaging materials for inspection purposes
• contact your local dealer, or if purchased directly, the Prince Castle
Sales Department at 800-722-7853 or 1-630-462-8800 to arrange for a
replacement unit.
NOTE: When installing this unit, the ambient temperature at the mounting
site should not exceed 100°F (38°C).
Plug the power cord into the proper electrical receptacle. All electrical
connections must be in accordance with local electrical codes and any
other applicable codes.
Operation
WARNING
This application is not intended for use by persons (including
children) with reduced physical, sensory, or mental
capabilities, or lack of experience and knowledge unless they
have been given supervision or instruction concerning use of
the appliance by a person responsible for their safety.
Turn power On/Off switch (A) to ON position.
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Load pan covers (if used) onto pan racks
and insert racks into the unit.
(A)
Allow 20 minutes for heaters to
reach operating temperature.
WARNING
All electrical connections must be in accordance with local electrical
codes and any other applicable codes.
If the supply cord is damaged, it must be replaced by the
manufacturer, its service agent, or similarly qualified persons in
order to avoid a hazard.
To prevent an electric shock hazard this device must be
bonded to equipment in close proximity with an
equipotential bonding conductor. This device is
equipped with a grounding lug for this purpose and is
marked with the following symbol.
Press all PAN buttons.
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The PAN displays will show the assigned product name.
If no product is
assigned, the display
will be dim and show
----
”. Pressing the
“
PAN button will not
activate the timer if
----
” is displayed.
“
Pressing PAN button
when product name
is displayed will start
timing cycle.
BKFT (Breakfast)
or REG (Regular
Menu) will be lit
depending on
pre-programmed
menu.
LED Timing Status
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LED Timers
RED (steady) = Ready for product
RED (flashing) = Discard product
GREEN (steady) = Oldest product, use first
GREEN (flashing) = Cook more product
YELLOW (steady) = Newer product, use green first
YELLOW (flashing) = Cook more product
When LED is steady RED, load product and press the PAN button.
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If more than one pan is active for a product, the LED for the
first pan loaded will turn from RED to GREEN.
The LED for the 2nd pan
loaded with the same
product will turn from RED
to YELLOW.
An LED timer can be
stopped (cancelled) at any
time by pressing and
releasing the corresponding
PAN button.
If only one pan is active for a product, the LED will turn
from RED to GREEN.
When any of the timer LEDs flash, cook more product or remove
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and discard product as indicated.
GREEN (flashing) = Cook more product
YELLOW (flashing) = Cook more product
RED (flashing) = Discard product
WARNING
Hot surfaces.
Operation (continued)
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To change a menu selection for a specific pan cavity, use the following steps:
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A. Press and hold the PRINCE CASTLE LOGO button for 6 seconds. All
PAN displays on the button bar will show PROG. All LED Timers on
the button bar will be RED.
B. Press and hold the button bar’s MENU/ENTER button. The display
next to the MENU/ENTER button will display the menu choices. While
holding the MENU/ENTER button, press the UP or DOWN Arrow
button to scroll through the menu choices.
C. Press a PAN button to change the menu. The LED Timer will change
to YELLOW and the display will change from PROG to the assigned
menu item.
D. Press the UP or DOWN Arrow
button to scroll to the desired
menu item.
F. Repeat steps A – E as required for other PAN displays. Press the PRINCE
CASTLE LOGO button to exit the Program Mode.
NOTE: Up to six menu items may be programmed for each PAN button. In
addition, a pan may be set as “not used” by assigning “----” as its product.
The bin heater temperature display and control have been incorporated into the POSA Main time bar of the Popeye’s DHB3PT-41 bin. This bin
has three Main timer bars on the front. Figure 1 shows the default bar positions POSA, POSB, and POSC. Refer to the Timer Bar Positions below.
The timer bar set for position POSA control the bin heaters. The timer bars for positions POSB and POSC do not have heater control.
Note: These instructions are only for the bar set to position POSA.
2
On the Main timer bar, press the Prince Castle Logo and the Down Arrow buttons together and release. The displays will show temperature
information for the uppermost heater as show in Table 1 below. The temperatures show are examples only.
Heater Temperatures
Figure 1
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Table 1
Set Temperature: The current temperature goal for the displayed heater
Actual Temperature: The current actual temperature for the displayed heater.
Heater Location: This is the heater location within the bin shelf being displayed. Each heater extends to the entire width and depth of the shelf.
Heat Indicator: H will be shown when the bin controller has turned on the heater. H will flash when a fault condition exists for the displayed heater.
To display information for the other heaters in the bin, press the Up or Down Arrow buttons to scroll through each heater display. Table 2 show the
heater information that will be displayed. The temperatures and Heat Indicator displays show are examples only.
Table 2
Heater fault indications will be displayed instead of an actual temperature in a heater error condition exists. These indications are:
Open Relay: Actual Temperature display alternates between OPEN and RELY
Shorted Relay: Actual Temperature display alternates between SHRT and RELY
High Temperature: Actual Temperature display shows HHHH
Set TemperatureActual Temperature Heater LocationHeater Indicator
225S224AAUPRH
Set TemperatureActual Temperature Heater LocationHeater Indicator
These fault indicators will be accompanied by the Heat Indicator display flashing H.
The Actual Temperature display will show LLL (low temperature) if the heater temperature is below 75°F, such as during warm-up.
To cancel the heater display and go back to normal timer displays,
press the Prince Castle Logo and the Up Arrow buttons together
and release. The displays will return to showing product names or
remaining time if a timer is running. Also, the heater display will
cancel itself after 20 seconds of no button presses
Changing Set Point Temperatures for Heaters:
Note: The upper and lower heaters in each shelf extend to the entire width and depth of the shelf.
1. Go to the heater display on the Main timer bar by pressing the Prince Castle Logo and the Down Arrow buttons together and release.
2. Press and hold the Prince Castle Logo button and then press and hold timer 4 button (4th timer button to the left of the Menu/Enter button.) Hold both
for 6 seconds. The display will change to heater selection mode. For example:
Set TemperatureHeater LocationHeater Indicator
225°FSELAUPR
3. Press the Up and Down Arrow buttons to scroll to the shelf and heater to be changed.
4. Press the Menu/Enter button. The display will change to set temperature mode:
Set TemperatureHeater LocationHeater Indicator
225°FSETAUPR
5. Use the Up and Down Arrow buttons to scroll to the desired heater set point temperature. To turn off the heater, scroll down until OFF is displayed.
6. Press the Menu/Enter button. The display changes back to select heater mode.
7. Repeat steps 3 to 6 for changes to other heaters.
8. Press the Logo button when finished with heater set point temperature changes. The display will return to the heater display.
9. Press the Logo and Up Arrow buttons together and release to return to the normal timer display. Also, the heater display will cancel itself after 20
seconds of no button presses.
This program menu item is only available in the bar set for POSA.
Note: Allow a sufficient amount of time for temperatures to stabilize before starting calibration.
Measuring temperature:
1. View the actual heater temperatures as described above.
2. Using stand-alone temperature meter (not supplied), take a temperature reading within the shelf near the center of the heater surface.
3. If the actual temperature displayed by the timer bar does not closely match the meter, the displayed temperature can be adjusted as follows.
Adjusting the temperature display:
1. On the Main timer bar, press and hold the Prince Castle Logo and Menu/Enter buttons together for 6 seconds. The display will change to program
mode.
2. Use the Up and Down Arrow buttons to scroll to the CAL HTRS display.
3. Press the Menu/Enter button. THe display will show SEL AUPR for shelf A, upper heater.
4. Use the Up and Down Arrow buttons to scroll to the heater to adjust. THe display will cycle through heaters AUPR, ALWR, BUPR, CUPR and CLWR>
See Figure 1 above for shelf and heater locations.
5. Press the Menu/Enter button. The display will show CAL AUPR (if AUPR was chosen) and the actual temperature number. This number may fluctuate
by a degree since it is the actual temperature reading.
6. Press and release the Up or Down Arrow buttons to increase or decrease the displayed temperature number. The number can be increased by up to
20 degrees, or decreased by up to 20 degrees. The display may not change instantly. For example, if the display shows 200 and the handheld meter
shows 205, press the Up Arrow button 5 times. THe display will increment for the number of button pushes until it shows 205. This number may fluctuate
by a degree since it is the actual temperature reading.
7. Press the Menu/Enter button. The display will go back to CAL HTRS again.
8. Repeat this process for the other heaters.
9. Press the Prince Castle Logo button when done. The bar will return to normal operating mode.
Changing the Temperature Degree Scale:
This program menu item is only available in the bar set for POSA.
Temperatures can be displayed in either degrees Fahrenheit (default)
or Celsius
1. On the Main timer bar, press and hold the Prince Castle Logo and
Menu/Enter buttons together of 6 seconds. The display will change to
program mode.
2. Use the Up and Down Arrow buttons to scroll to the DEGR F/C
display.
3. Press the Menu/Enter button. Either the F or C will begin flashing to
indicate the currently selected scale, F (Fahrenheit) or C (Celsius).
4. Use the Up and Down Arrow buttons to change the selected scale.
5. Press the Menu/Enter button to accept any changes. The flashing
will stop.
6. Press the Prince Castle Logo button when done. The bar will return
to normal operating mode.
This feature allows a single time bar model to be set to a specific position on a bin. The difference between positions is the layout of the menu items
assigned to the individual timer channels. THe bin heater controls are only available on the bar set to position POSA, and not available when set to
positions POSB or POSC.
This set-up should only be done once, typically at the factory or during bar replacement in the field.
To set the main timer bar to a different position, perform the following:
1. On the Main timer bar, press the Prince Castle Logo, Up and Down buttons at the same time, holding for 6 seconds.
2. Release the buttons after the displays on the bar show:
POSNENTRPOSx
x = the current bar position setting
3. Use the Up and Down Arrow buttons to select the desired position. THe position choices are POSA, POSB, and POSC. The right most display shows
the position letter to be selected.
4. To accept the displayed position, press the Menu/Enter button on the timer bar. To cancel without accepting, press the Prince Castle Logo button.
To check the current position, address setting and heater control enabled state on the Main timer bar without making a change, press and hold the Down
Arrow button. Defaults for the timer bar position POSA as of software version 9.40 are displayed below:
Software VersionBar PositionBar Address
VERS9.40POSABAR1
The timer bar address and heater control setting are automatically set when the bar position is selected as follows:
Bar PositionBar AddressHeater Control
POSABAR1ON
POSBBAR2OFF
POSCBAR3OFF
The bar address can be changed at power on as on other bars, but loading presets will change the address back to the default as listed above.
Changing the bar position will also change the address back to the default as listed above. Loading presets will not change the selected position.
BKFT LED ON = Breakfast1 or Breakfast2
REG LED ON = Regular1, Regular2, Regular3, or Regular4
Press and hold the MENU/ENTER button, then use the UP or
DOWN Arrow button to scroll through the 6 menus.
When scrolling, menus appear
in this display.
MNU3
Programming the Menus
Press and hold the PRINCE CASTLE LOGO button (on the
1
button bar) until all the displays show PROG and the PAN
buttons LEDs all glow RED.
When the desired menu is displayed, release the MENU/
2
ENTER button. The food products for the menu will be
displayed in the PAN displays.
When you change to a new menu, any timers started before the change
will flash the product name from the previous menu. Press the PAN
button next to the flashing display to cancel the timer and stop the
display from flashing.
MNU3
Press and hold the MENU/ENTER button, then use the UP or
2
DOWN Arrow button to scroll through the 6 menus.
Release the MENU/ENTER button when the desired menu is
displayed.
MNU3
When the MENU/ENTER button is released, all
displays will again show PROG.
Press the PAN button next to the display to be changed. The
3
LED will change from RED to YELLOW and the display will
change from PROG to the assigned menu item.
Press the UP or DOWN Arrow button to scroll to the desired product.
Press the MENU/ENTER button to save the selection. All other displays
Repeat Steps 2 – 3 as required. Press the PRINCE CASTLE
4
LOGO button to exit the Program Mode.
NOTE: A pan may be set as “not used” by assigning “----” as
its product.
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Product Holding Bin
DHB3PT-41A/B
Changing the Hold and Cook-More Times
The SET PRODUCT TIME menu is used to change the Hold and Cook-More times.
1
Press and hold the PRINCE CASTLE LOGO button, then immediately press and hold the MENU/ENTER button until the display shows one of
four programming menus.
Use the UP or DOWN Arrow button to scroll to the SET PROD TIME
PRINCE CASTLE LOGO ButtonMENU/ENTER Button
ENTR (Set Product Time) menu.
Press and release the MENU/ENTER button to enter the Set
2
Product Time menu. The display will show, for example, SET
EGGS TIME
Use the UP or DOWN Arrow button to scroll through the list of
products. When the desired product is displayed, press the
MENU/ENTER button to select it.
NOTE: Holding the UP or DOWN Arrow button for longer than 2
seconds will cause the product list to automatically scroll up or down.
The display will now show cook EGGS:07 ENTR (the Cook-
4
More time).
Use the UP or DOWN Arrow button to scroll to the desired Cook-More
time. When the new desired Cook-More time is displayed, press the
MENU/ENTER button to save it.
NOTE: Cook-More time cannot be increased to more than the Hold
time plus one minute.
ENTR.
The display will show the current Hold time.
3
Use the UP or DOWN Arrow button to scroll to the desired Hold time.
When the desired Hold time is displayed, press the MENU/ENTER
button to save the desired Hold time.
NOTE: Hold time cannot be reduced to less than the Cook-More time
plus one minute.
The display will show SET PROD TIMEENTR. Repeat Steps 2
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– 4 for any other product.
Press and release the PRINCE CASTLE LOGO button at any
time to exit the Program Mode and return to the Run Mode.
NOTE: If the MENU/ENTER button has not been pressed to save
any changes, the program will revert to the original values.
The EDIT PRODUCT NAME menu is used to change a default product name to one of your own choosing.
1
Press and hold the PRINCE CASTLE LOGO button, then immediately press and hold the MENU/ENTER button until the display shows one of
four programming menus.
Use the UP or DOWN Arrow button to scroll to the SEL PROD xxxx
PRINCE CASTLE LOGO ButtonMENU/ENTER Button
ENTR (Edit Product Name) menu.
Press and release the MENU/ENTER button to enter the Edit
2
Product Name menu.
Use the UP or DOWN Arrow button to scroll through the list of
products. When the desired product is displayed, press the
MENU/ENTER button to select it.
The first letter (in this case, the E) will start blinking.
When all four digits have been changed, press the MENU/ENTER
4
button to select the new name.
To change the blinking E, use the UP or DOWN Arrow button to
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scroll to the desired letter/number/symbol. When the desired
selection is displayed, press the PAN button to move to the next
digit. Repeat for all digits.
NOTE: Holding the UP or DOWN Arrow button for longer than 2
seconds will cause the display to automatically scroll up or down.
The display will show edit prod name
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any other product.
Press and release the PRINCE CASTLE LOGO button at any
time to exit the Program Mode and return to the Run Mode.
NOTE: If the MENU/ENTER button has not been pressed to save
any changes, the program will revert to the original names.