Prince Castle DHB3PT-30 Service Manual

Operation Manual

Product Holding Bin

DHB3PT-41A/30

(with Prince Castle Button Bar)

This product is warranted to be free from defects in material and/or

LIMITED WARRANTY

workmanship for a period of 1 years from date of original installation, not to exceed 24 months from the date of manufacture.

Any component which proves to be faulty in material and/or workmanship will be replaced or repaired (at the option of Prince Castle, Inc.) without cost to the customer for parts and labor. This warranty covers on location service (i.e. trip charges and or mileage). Travel mileage is limited to 100 miles (200 Kilometers) round trip (one trip warranty) from an authorized service agency or its sub-service agency.

This warranty is subject to the following exceptions/conditions:

• Use of any non-genuine Prince Castle parts voids this warranty.

• All labor to be performed during regular work hours. Overtime premium (the incremental amount) will be charged to the customer.

• Damage caused by carelessness, neglect and/or abuse (e.g., dropping, tampering or altering parts, equipment damaged in shipment, by fire, flood or an act of God) is not covered under this warranty.

• All problems due to operation at voltages other than that specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage is the customer’s responsibility.

• This equipment must be serviced by Prince Castle Authorized Service Agency or a Prince Castle Service Technician during the warranty period.

TABLE OF CONTENTS

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Setting the Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Calibrating Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Selecting Breakfast and Regular Menus . . . . . . . . . . . . . . . . . . . . . . . 10

Programming the Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Changing the Hold and Cook-More Times . . . . . . . . . . . . . . . . . . . . . 11

Changing Product Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Factory Presets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Exploded View and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

RINC

STL

LLC

WORLDWIDE

205 Lies Rd. • Carol Stream, IL 60188 USA Telephone:

630-462-8800 • Toll Free: 1-800-PCASTLE Fax:

630-462-1460 • www.princecastle.com

Product Holding Bin DHB3PT-41A/30

RINC

STL

LLC

WORLDWIDE

Safety Information

WARNING

Indicates information important to the proper operation of the unit. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.

CAUTION

Indicates information important to the operation of the unit. Failure to observe may result in damage to the equipment.

Product Identification

Components

Upper

Button

Bar

Lower

Button

Bar

Electrical Specifications

Model No. Volts Watts Hz

DHB3PT-41A 208 – 240 4278– 5700 50/60 DHB3PT-30

Middle Button

Bar

Power On/Off

Switch

208 – 240 4278– 5700 50/60

UP and DOWN Arrow Buttons

REG

(Regular Menu)

LED

MENU/ENTER

Button

BKFT

(Breakfast)

LED

Button Bars

Prince Castle

Logo Button

Pan Buttons

LED Timers

(tri-color)

(qty. 8)

Important

Prince Castle reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to

corresponding changes, improvements, additions or replacements for previously purchased equipment.

RINC

STL

LLC

WORLDWIDE

Product Holding Bin

DHB3PT-41A/30

Installation

Remove the unit from the carton and inspect for signs of damage. If there is damage to the unit:

• notify the carrier within 24 hours of delivery

• save carton and packaging materials for inspection purposes

• contact your local dealer, or if purchased directly, the Prince Castle Sales Department at 800-722-7853 or 1-630-462-8800 to arrange for a replacement unit.

NOTE: When installing this unit, the ambient temperature at the mounting site should not exceed 100°F (38°C).

Plug the power cord into the proper electrical receptacle. All electrical connections must be in accordance with local electrical codes and any other applicable codes.

Operation

WARNING

This application is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

Turn power On/Off switch (A) to ON position.

Load pan covers (if used) onto pan racks and insert racks into the unit.

(A)

Allow 20 minutes for heaters to reach operating temperature.

WARNING

All electrical connections must be in accordance with local electrical codes and any other applicable codes.

If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified persons in order to avoid a hazard.

To prevent an electric shock hazard this device must be bonded to equipment in close proximity with an equipotential bonding conductor. This device is equipped with a grounding lug for this purpose and is marked with the following symbol.

Press all PAN buttons.

The PAN displays will show the assigned product name.

If no product is assigned, the display will be dim and show

----

”. Pressing the

“ PAN button will not activate the timer if

----

” is displayed.

“ Pressing PAN button when product name is displayed will start timing cycle.

BKFT (Breakfast) or REG (Regular Menu) will be lit depending on pre-programmed menu.

LED Timing Status

LED Timers

RED (steady) = Ready for product RED (flashing) = Discard product GREEN (steady) = Oldest product, use first GREEN (flashing) = Cook more product YELLOW (steady) = Newer product, use green first YELLOW (flashing) = Cook more product

When LED is steady RED, load product and press the PAN button.

If more than one pan is active for a product, the LED for the first pan loaded will turn from RED to GREEN.

The LED for the 2nd pan loaded with the same product will turn from RED to YELLOW.

An LED timer can be stopped (cancelled) at any time by pressing and releasing the corresponding PAN button.

If only one pan is active for a product, the LED will turn from RED to GREEN.

Product Holding Bin DHB3PT-41A/30

When any of the timer LEDs flash, cook more product or remove

and discard product as indicated.

GREEN (flashing) = Cook more product YELLOW (flashing) = Cook more product RED (flashing) = Discard product

WARNING

Hot surfaces.

Operation (continued)

RINC

STL

LLC

WORLDWIDE

To change a menu selection for a specific pan cavity, use the following steps:

A. Press and hold the PRINCE CASTLE LOGO button for 6 seconds. All

PAN displays on the button bar will show PROG. All LED Timers on the button bar will be RED.

B. Press and hold the button bar’s MENU/ENTER button. The display

next to the MENU/ENTER button will display the menu choices. While holding the MENU/ENTER button, press the UP or DOWN Arrow button to scroll through the menu choices.

C. Press a PAN button to change the menu. The LED Timer will change

to YELLOW and the display will change from PROG to the assigned menu item.

D. Press the UP or DOWN Arrow

button to scroll to the desired menu item.

F. Repeat steps A – E as required for other PAN displays. Press the PRINCE

CASTLE LOGO button to exit the Program Mode.

NOTE: Up to six menu items may be programmed for each PAN button. In addition, a pan may be set as “not used” by assigning “----” as its product.

E. Press the MENU/ENTER button

to select the menu item.

RINC

STL

LLC

WORLDWIDE

Operation (continued)

To shut down the unit, turn the power On/Off switch (A) to OFF.

Cleaning

WARNING

Before performing any maintenance, turn the power switch to the OFF position and unplug the power cord from the electrical receptacle.

CAUTION

This unit is not watertight. Do not clean with a water jet/jet spray. Do not immerse the unit in water.

1. Turn the unit off.

2. Remove the pan covers and pan racks. Wipe all parts and unit with a damp cloth. DO NOT use a green Scotch Bright pad cleaner, ice or water.

Product Holding Bin

DHB3PT-41A/30

(A)

Product Holding Bin DHB3PT-41A/30

The bin heater temperature display and control have been incorporated into the POSA Main time bar of the Popeye’s DHB3PT-41 bin. This bin has three Main timer bars on the front. Figure 1 shows the default bar positions POSA, POSB, and POSC. Refer to the Timer Bar Positions below. The timer bar set for position POSA control the bin heaters. The timer bars for positions POSB and POSC do not have heater control.

Note: These instructions are only for the bar set to position POSA.

On the Main timer bar, press the Prince Castle Logo and the Down Arrow buttons together and release. The displays will show temperature information for the uppermost heater as show in Table 1 below. The temperatures show are examples only.

Heater Temperatures

Figure 1

RINC

STL

LLC

WORLDWIDE

Table 1

Set Temperature: The current temperature goal for the displayed heater Actual Temperature: The current actual temperature for the displayed heater. Heater Location: This is the heater location within the bin shelf being displayed. Each heater extends to the entire width and depth of the shelf. Heat Indicator: H will be shown when the bin controller has turned on the heater. H will flash when a fault condition exists for the displayed heater.

To display information for the other heaters in the bin, press the Up or Down Arrow buttons to scroll through each heater display. Table 2 show the heater information that will be displayed. The temperatures and Heat Indicator displays show are examples only.

Table 2

Heater fault indications will be displayed instead of an actual temperature in a heater error condition exists. These indications are: Open Relay: Actual Temperature display alternates between OPEN and RELY Shorted Relay: Actual Temperature display alternates between SHRT and RELY High Temperature: Actual Temperature display shows HHHH

Set Temperature Actual Temperature Heater Location Heater Indicator

225S 224A AUPR H

Set Temperature Actual Temperature Heater Location Heater Indicator

225°F 226°F AUPR 195°F 196°F ALWR 225°F 227°F BUPR 195°F 197°F BLWR 225°F 224°F CUPR H 195°F 194°F CLWR H

These fault indicators will be accompanied by the Heat Indicator display flashing H. The Actual Temperature display will show LLL (low temperature) if the heater temperature is below 75°F, such as during warm-up.

+ 11 hidden pages

Prince Castle DHB3PT-30 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual