NOTE: No timer bars on models DHB2PT-33KFCCEN and DHB2PT-46KFCCEN. Four (4) high temperature amber pans 12" x 20" x 2-1/2" and
covers not included.
Lower Pan
Displays
PRINCE CASTLE
LOGO Button
Transfer Button
LED Timers
(tri-color)
UP and DOWN Arrow
Buttons
Switch
MENU/ENTER Button
This product is warranted to be free from defects in material and/or
LIMITED WARRANTY
workmanship for a period of 1 year from date of original installation, not to
exceed 18 months from the date of manufacture.
Any component which proves to be faulty in material and/or workmanship
will be replaced or repaired (at the option of Prince Castle, Inc.) without
cost to the customer for parts and labor. This warranty covers on-location
service (i.e. trip charges and/or mileage). Travel mileage is limited to
100 miles (200 Kilometers) round trip (one trip warranty) from an
authorized service agency or its sub-service agency.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this warranty.
• All labor to be performed during regular work hours. Overtime premium
(the incremental amount) will be charged to the customer.
• Damage caused by carelessness, neglect and/or abuse (e.g., dropping,
tampering, or altering parts, equipment damaged in shipment, by fire,
flood or an act of God) is not covered under this warranty.
• All problems due to operation at voltages other than that specified on
equipment nameplates are not covered by this warranty. Conversion to
correct voltage is the customer’s responsibility.
• Normal adjustments as outlined in this manual are not covered under
warranty.
• This equipment must be serviced by Prince Castle Authorized Ser vice
Agency or a Prince Castle Service Technician during the warranty
period.
Indicates information important to the proper operation of the unit.
Failure to observe may result in damage to the equipment and/or
severe bodily injury or death.
Electrical Information
ModelVoltsHzWattsAmpsPlugAgency
DHB2PT-33WS20860320015.4L6-20PUL / cUL / UL Sanitation
DHB2PT-33KFC20860320015.4L6-20PUL / cUL / UL Sanitation
DHB2PT-46KFC20860480023.1L6-30PUL / cUL / UL Sanitation
DHB2PT-33KFCCE220-24050/604300 Max.17.8 Max.IEC309CE / UL Sanitation
DHB2PT-46KFCCE220-24050/606400 Max.26.7 Max.IEC309CE / UL Sanitation
DHB2PT-33KFCCEL220-24050/604300 Max.17.8 Max.CE / UL Sanitation
DHB2PT-46KFCCEL220-24050/606400 Max.26.7 Max.CE / UL Sanitation
DHB2PT-33KFCCEN220-24050430017.8
DHB2PT-33KFCKT120860320015.4
DHB2PT-33KFCKT220860320015.4
DHB2PT-46KFCCEN220-24050640026.7
Indicates information important to the operation of the unit. Failure
to observe may result in damage to the equipment.
Installation
A. Remove the unit from the carton and inspect for signs of damage. If there is damage to the unit:
• notify the carrier within 24 hours of delivery
• save carton and packaging materials for inspection purposes
• contact your local dealer, or if purchased directly, the Prince Castle Sales Department at 800-722-7853 or 1-630-462-8800 to arrange for a
replacement unit.
NOTE: When installing this unit, the ambient temperature at the mounting site should not exceed 100°F (37.8°C).
B. Place the bin on a counter and seal the base to the counter with food-approved sealant.
C. Plug the power cord into the bin and connect the plug into the proper electrical outlet. All connections must be in accordance with local electrical
codes and any other applicable codes.
NOTE: The electrical receptacle should be a dedicated outlet. No other equipment should be operating on the line (refrigerators, fryers, etc.).
D. Turn the power switch to ON. Allow 30 minutes for warm-up.
NOTE: If the unit is to network with other Prince Castle units, a Retro Bun Timer may be connected to any one bin in the chain. Refer to CASTLENET
COMMUNICATIONS NETWORK in this manual.
Prince Castle reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to
corresponding changes, improvements, additions or replacements for previously purchased equipment.
NOTE: During the first few hours of operation, you may notice a faint odor.
This is normal, and the odor disappears after the first few hours of use.
The bin is tested and calibrated at the factory before shipment. However,
due to temperature and climate changes during shipment, the insulation in
bin can absorb moisture. The odor during the first few hours of use is from
the drying out of the insulation (moisture is driven from the insulation’s
binders, a starch-like material).
Resetting to Factory Defaults
To revert all settings back to the original factory defaults (product times on button bars):
1. Turn the unit off.
2. Press and hold both UP and DOWN arrows.
3. Turn the unit back on and wait 5 seconds.
7
4. Release UP and DOWN arrows.
NOTE: All previously saved settings are lost upon resetting the defaults!
Use with caution.
Operation
Turn power On/Off switch to ON position.
1
Allow 30 minutes
heaters to reach operating
temperature. The
Temperature Display will
show temperature as unit
warms up to the operating
temperature.
Power On/Off Switch
for
2
The PAN DISPLAYS will show the
assigned product name.
If no product is assigned, the
display will be blank. Pressing the
PAN button will not activate the
timer if the display is blank.
Pressing PAN button when product
name is displayed will start timing
cycle.
Press PAN Buttons.
LED Timing Status
3
LED Timers
RED (steady) = Ready for product
RED (flashing) = Discard product
GREEN (steady) = Oldest product, use first
GREEN (flashing) = Cook more product
YELLOW (steady) = Newer product, use green first
YELLOW (flashing) = Cook more product
When LED is steady RED, load product and press the PAN
4
button .
If no other pan is active for
a product, the LED for the
first pan loaded will turn
from RED to GREEN.
The LED for the 2nd pan of
the same product (3rd pan,
etc.) loaded will turn from
RED to YELLOW.
An LED timer can be stopped
(cancelled) at any time by
If only one pan is active for a
product, the LED will turn from
RED to GREEN.
pressing and releasing the
corresponding PAN button
quickly 3 times.
When any of the timer LEDs flash, cook more product or
5
remove and discard product as indicated.
GREEN (flashing) = Cook more product
YELLOW (flashing) = Cook more product
RED (flashing) = Discard product
WARNING
Hot surfaces.
To change a menu selection for a specific pan cavity, use the following steps:
7
A. Press and hold the PRINCE CASTLE LOGO button for 6 seconds. All
Pan displays will show PROG. All LED Timers will be RED.
Product, along with any remaining time, can be transferred from
6
one cavity to another as follows:
A. Press and release the
TRANSFER button.
Displays for available bins
are brightly lit. Displays for
bins currently not timing,
are dimly lit.
B. Press and release the PAN
button of the product to be
moved.
NOTE: If product transfer is not completed within a pre-programmed
transfer time, the transfer will be cancelled. See your Manager.
D. Press the UP or DOWN Arrow
button to scroll to the desired
menu item.
C. Move the product. Press and
release the TRANSFER button
again.
D. Press and release the PAN button
for the new location. The new
location will finish timing the
product. When the transferred
pan timing expires and/or is
cancelled, the location will revert
to original menu setting.
E. Press the MENU/ENTER button
to select the menu item.
B. Press and hold the MENU/ENTER button. The display next to the
MENU/ENTER button will display the menu choices. While holding the
MENU/ENTER button, press the UP or DOWN Arrow button to scroll
through the menu choices.
C. Press a PAN button to change its menu. The LED timer will change to
yellow and the display will change from PROG to the assigned menu item.
To shut down the unit, turn the power On/Off switch to OFF.
8
F. Repeat Steps A – E as required for other Pan displays. Press the
PRINCE CASTLE LOGO button to exit the Program Mode.
NOTE: Up to six products may be programmed for each Pan button (1 for
each menu). In addition, a pan may be set as “not used” by assigning “- -- -”
as its product.
Time Declination Feature
To adjust Hold time when starting a timer:
A. Press and hold the timer button.
B. Press the UP or DOWN Arrow button to adjust the Hold time.
NOTE: This adjustment must be done within the first 5 seconds.
NOTE: The range of adjustment cannot be larger than the default hold
time or smaller than the default cook time.
To cancel at any time, press and release the corresponding PAN button
quickly 3 times.
Before performing any maintenance, turn the power switch to the OFF position and unplug the power cord from the electrical receptacle.
CAUTION
This unit is not watertight. Do not clean with a water jet/jet spray. Do not immerse the unit in water.
1. Turn the unit off and unplug the power cord from the electrical receptacle.
2. Wipe all parts and unit with a damp cloth. DO NOT use a green Scotch Bright pad cleaner, ice or water.
Setting Temperature
The unit has two shelves, each with an upper and lower heater (four heaters total).
1
Each upper heater has a programmable range of 150° – 350°F (65.6° – 176.7°C).
Each lower heater has a programmable range of 150° – 260°F (65.6° – 126.7°C).
Use the control below and the following steps to set the setpoint temperature for each heater.
This LED will be lit to indicate upper shelf is
selected.
This LED will blink to indicate unit is in Program
Mode.
This LED will be lit to indicate lower shelf is
selected.
Press to display actual temperature for the
selected heater. LED will be lit and actual
temperature is displayed.
Press to display setpoint temperature of a
selected heater. LED will be lit and setpoint
temperature is displayed.
NOTE: To reset all times and temperatures to the factory settings, turn the unit off, then press and hold the UP and DOWN Arrow buttons simultaneously
while turning the unit back on. A “P” will appear in the display and all times and temperatures will be reset to original factory settings.
UPPER SHELF LED
PROG LED
LOWER SHELF LED
ACTUAL TEMP BUTTON and LED
SETPOINT BUTTON and LED
NOTE: The unit is preset to display temperature
in Fahrenheit. To display in Celsius, press and
hold the DOWN Arrow button immediately after
turning on the power switch. To switch back to
Fahrenheit, press and hold the UP Arrow button
immediately after turning on the power switch.
Used with other buttons to scroll through heater
and temperature selections.
• The red indicator light next to the UPPER SHELF label indicates that the temperature being
displayed is for the selected cavity.
• The red indicator light next to the PROG label blinks when in the Programming Mode.
• The red indicator light next to the LOWER SHELF label indicates that the temperature
being displayed is for the selected cavity.
• The red indicator light next to the HEAT label is on when power is applied to the heater zone
being displayed on the control panel.
• The red indicator light next to ACTUAL TEMP label is on when the Actual Temperature is
being displayed for the heater zone being displayed on the control panel.
• The red indicator light next to SET-POINT TEMP label is on when the Set-Point
Temperature is being displayed for the heater zone being displayed on the control panel.
• The digital display shows the shelf and the associated temperature for each heater, for
example:
The display for the upper shelf may show A235 for the UPPER HEATER.
2
• SET-POINT: The Set-Point temperature is displayed for the selected
heaters when this button is pressed during the operating mode. The
SET-POINT indicator light is on when the Set-point mode is selected.
• To Program a heater, press and hold the PRINCE CASTLE button then
press and hold the SET-POINT button for 5 seconds or until the PROG
indicator light turns on. Use the UP and DOWN arrows to change the
Set-Point temperature.
Displays and Indicators
Control Panel Buttons
• ACTUAL TEMP: The Actual Heater temperature is displayed only for
the selected heater when this button is pressed in the operating mode.
• UP ARROW & DOWN ARROW: When pressed in the operating mode,
selects which heater is in the display on the control panel. The indicator
light next to the UPPER SHELF or LOWER SHELF is on to indicate
which shelf is selected.
Control Panel
Programming
1
The temperature of the Upper Heaters can be adjusted from 150 to 350°F
(65.6 to 176.7°C) in one-degree increments (Fahrenheit).
1. Use the UP or DOWN arrow buttons to select Heater A through D in
UPPER or LOWER SHELF.
2. Press the SET-POINT button. When the SET-POINT indicator light is
on, the digital display shows the Set-Point temperature.
Upper/Ceiling Heaters in Both Shelves — Programmed for Temperature
Repeat steps 1 – 5 for other
Heaters in both upper and
lower shelves.
3. To change the temperature setting, press and hold the PRINCE
CASTLE LOGO button; then press and hold the SET-POINT button.
Hold both buttons until the PROG indicator light turns on.
4. Use the UP and DOWN arrow buttons to change the temperature.
5. Press the PRINCE CASTLE LOGO button to store the new value and
to exit the PROGRAMMING mode.
Use the following steps to calibrate the individual heaters.
1
NOTE: Allow sufficient amount
of time for temperatures to
stabilize before starting
calibration.
Press the UP or DOWN Arrow
button until the desired heater
and upper or lower shelf is
selected.
A. Press and hold the PRINCE CASTLE LOGO and ACTUAL
3
TEMP buttons for 5 seconds. The colon (:) LED indicator will
light. The temperature displayed is the actual heater
temperature sensed by the controller.
B. To clear any offset readings, press the SETPOINT button.
AB
Take a temperature reading within the shelf near the center
2
of the heater surface.
Use a stand-alone temperature
meter (not supplied).
Hot surfaces. Use caution
when taking temperature
readings within the shelf.
4
AB
WARNING
A. Press the UP or DOWN Arrow button until the temperature
displayed matches the reading obtained in Step 2.
B. Press the PRINCE CASTLE LOGO button to save the
temperature value and exit the Calibration Mode.
ACTUAL
TEMP
SETPOINT
Selecting Regular Menus
There are six menus available:
1
Menu 1 – 6
Press and hold the MENU/ENTER button, then use the UP or
DOWN Arrow button to scroll through the 6 menus.
When scrolling, menu numbers
appear in this display.
When the desired menu is displayed, release the MENU/
2
ENTER button. The food products for the menu will be
displayed in the upper and lower BUN TRAY displays.
When timers for a different menu are still active, the REG LED
will flash until they are all cancelled.
Press and hold the PRINCE CASTLE LOGO button (on the
1
button bar) until all the displays show PROG and the PAN button
LEDs all glow RED.
A. Press the PAN button next to the display to be changed. The
3
LED will change from RED to YELLOW and the display will
change from PROG to the assigned menu item.
B. Press the UP or DOWN Arrow button to scroll to the desired menu
item.
C. Press the MENU/ENTER button to save the selection. All displays
will show PROG.
Press and hold the MENU/ENTER button. The display next to
2
the MENU/ENTER button will show the menu choices. Use the
UP or DOWN Arrow button to scroll through the 6 menus.
Release the MENU/ENTER button when the desired menu is
displayed.
When the MENU/ENTER button is released, all
displays will again show PROG.
A. Repeat Steps 2 and 3 as required.
4
B. Press the PRINCE CASTLE LOGO button to exit the
Program Mode and return to the Run Mode.
NOTE: Up to six items (one for each menu) may be
programmed for each PAN button. A pan may be set as “not
used” by assigning a blank display as its product.
A. The EDIT PRODUCT NAME menu is used to change a default product name to one of your own choosing.
1
B. Press and hold the PRINCE CASTLE LOGO button, then immediately press and hold the MENU/ENTER button until the display shows one
of the programming menus.
C. Use the UP or DOWN Arrow button to scroll to the PROD NAME
PRINCE CASTLE LOGO ButtonMENU/ENTER Button
ENTR menu.
A. Press and release the MENU/ENTER button to enter the EDIT
2
PRODUCT NAME menu.
The display will read PROD XXXX
B. Use the UP or DOWN Arrow button to scroll through the list of
products.
C. When the desired product is displayed, press the MENU/
ENTER button to select it. The first letter (in this case, the E )
will start blinking.
When all four digits have been changed, press the MENU/
4
ENTER button to save the new name.
ENTR.
A. To change the blinking E, use the UP or DOWN Arrow button to
3
scroll to the desired letter/number/symbol.
B. When the desired selection is displayed, press the PAN button
(to the left or right of the selected display) to move to the next
digit.
C. Repeat for all digits.
NOTE: Holding the UP or DOWN Arrow button for longer than 2 seconds
will cause the selected digit to automatically scroll up or down.
A. The display will show PROD NAMEENTR. Repeat Steps 2 – 4
5
for any other product.
B. Press and release the PRINCE CASTLE LOGO button at any
time to exit the Program Mode and return to the Run Mode.
NOTE: If the MENU/ENTER button has not been pressed to save
any changes, the program will revert to the original names.
Addendum: Audio
1. When a PAN button is pressed to activate a timer, the unit will sound a tone.
2. When the timer reaches the “Cook-More” time, an alarm will sound for 5 seconds.
3. When the timer has counted down completely, an alarm will sound continuously until it is manually shut off by pressing the appropriate pan button.
The product in that pan should be discarded at this time.
The Prince Castle DHB Bins, external timers, and New Bun Cabinet
Timers can be inter-connected to form the CastleNet
Network. The network can be used for data transfer between bins and
timers for menu updates or to transfer product hold time from bin-tobin. A PDA (or similar device) or a notebook with Prince Castle
MenuView
desired changes.
Each bin is supplied with a standard 25' cable and allows units to be
“daisy-chained” together to form the network. If cable is too short, use
Prince Castle Extender Cable Kit, P/N PC-COMEXT.
The factory default address for Main bins and timers is address 1. The
factory default address for Specialty bins and timers is address 2. If a
third bin is used, the address must be set at 3.
2
®
software is used to connect to the network and enter the
IMPORTANT: Each timer must have a different address. If a
location has three bins, it is recommended that the bins and
timers be set consecutively to addresses 1 through 3.
BIN 1BIN 2BIN 3
Example
®
Communication
Telephone jack plugs are located on the back of the unit. Connect
1
the units using the cables provided as shown here.
BIN 1
A Turn the power switch off, wait 15 seconds. Turn the switch to
3
ON while pressing and holding the ACTUAL TEMP and SETPOINT buttons. The display will show the current bin address.
B. Continue to hold the buttons until PROG LED turns on.
A
BIN 2BIN 3
Example
B
Use the UP or DOWN Arrow button to scroll to the desired
4
address. Press the PRINCE CASTLE LOGO button to store the
new address.
Available addresses are:
BIN
1 thru BIN9, BINA, BINB, BINC, BIND,
E and BINF.
BIN
IMPORTANT: Continue to Step 5 to
check the timer address. No two
timers can have the same address.
To change the timer address, turn the unit power switch off and
6
wait 15 seconds. Turn the power switch back on and immediately
press and hold the PRINCE CASTLE LOGO button and the
DOWN Arrow button for approximately 6 seconds or until the
display shows ADDR
The address number will blink on/off.
entr BAR 2.
To check the timer address, press and hold the PRINCE CASTLE
5
LOGO button and the DOWN Arrow button. The current timer
address will be displayed in the far right timer display.
To change the timer address, proceed to Step 6.
Use the UP or DOWN Arrow button to scroll to the desired
7
address. Press the MENU/ENTER button to store the new
address and return to normal Operating Mode.
Available addresses are:
BAR 1 thru BAR 9, BAR A, BAR B, BAR C, BAR D, BAR E and BAR F.
9740-650SPCB Audio Interface
10541-1043SMain PCB (46KFC)
10541-1080SMain PCB (46KFCCE) (46KFCCEN)
10541-1139SMain PCB (46KFCCEL)
11541-719SDisplay PCB
12541-1102STimer Bar, 12CH, Main (46KFC)
12541-1077STimer Bar, 12CH, Main (46KFCCE)
12541-1049STimer Bar, 12CH, Main (46KFCCEL)
*540-721SSingle Cover Retainer Kit (All Models)
*540-727SDual Cover Retainer Kit (All Models)
*540-758S1/2 Pan Metal Cover Kit (Pkg of 2) (All Models)
*540-691SFull Size Metal Cover Kit (Pkg of 2) (All Models)