Prince Castle DHB2PT-33UJB Service Manual

Operation

Product Holding Bin

Manual

Pan and Cover Button Bar

A

B

C

D

Product Identification

PRINCE CASTLE

LOGO Button

LED Timers (tri-color)

Pan Buttons

UP and DOWN Arrow Buttons

Power On/Off Switch

Back Pan Displays

Transfer Button

Universal JIB Series

BKFT (Breakfast)

LED

MENU/ENTER

Button

REG (Regular

Menu) LED

Front Pan Displays

LIMITED WARRANTY

This product is warranted to be free from defects in material and/or
workmanship for a period of one (1) year from date of original installation
(with the exception of racks, pans, and covers). Any component which
proves to be faulty in material and/or workmanship will be replaced or
repaired (at the option of Prince Castle, Inc.) without cost to the customer
for parts or labor. This warranty covers on location service (i.e. trip
charges and/or mileage). Travel mileage is limited to 100 miles (200
kilometers -International) round trip (one trip warranty)
service agency or its sub-service agency.

This warranty is subject to the following exceptions/conditions:

• Use of any non-genuine Prince Castle parts voids this warranty.

• All labor shall be performed during regular work hours. Overtime

premium will be charged to the buyer.

• Damage caused by carelessness, neglect, and/or abuse (e.g.,

dropping, tampering or altering parts, equipment damaged in
shipment, by fire, flood or an act of God) is not covered under this
warranty.

from an authorize

205 Lies Rd. • Carol Stream, IL 60188 USA

Telephone: [phone] • Toll Free: 1-800-PCASTLE

Fax: [phone] • www.princecastle.com

TABLE OF CONTENTS

Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Specifications

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

d

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Progra

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Exploded View and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 – 19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

mming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 – 14

542-525 Printed in USA 07/13 © 2013

Product Holding Bin

Specifications

Safety Information

Indicates information important to the proper operation of the unit.
Failure to observe may result in damage to the equipment and/or
severe bodily injury or death.

Indicates information important to the operation of the unit. Failure to
observe may result in damage to the equipment.

WARNING

CAUTION

Installation

A. Remove the unit from the carton and inspect for signs of damage. If

there is damage to the unit:

• notify the carrier within 24 hours of delivery

• save carton and packaging materials for inspection purposes

• contact your local dealer, or if purchased directly, the Prince Castle
Sales Department at 800-722-7853 or 1-630-462-8800 to arrange for a
replacement unit.

NOTE: When installing this unit, the ambient temperature at the mounting
site should not exceed 100°F.

B. Place the bin on a counter and seal the base to the counter with food-

approved sealant.

C. Plug the power cord into the bin and connect the plug into the proper

electrical outlet (15 amp, 120 Volt). All connections must be in
accordance with local electrical codes and any other applicable codes.

NOTE: The electrical receptacle should be a dedicated outlet. No other
equipment should be operating on the line (refrigerators, fryers, etc.).

D. Install the racks, pans and pan covers into the cavities.

E. Turn the power switch to ON. Allow 30 minutes for warm-up.n

Prince Castle reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to
corresponding changes, improvements, additions or replacements for previously purchased equipment.

Universal JIB Series

Model Voltage Watts Hertz

DHB4SS-20UJB 120 1700 60
DHB2PT-33UJB 208 – 240 2500 50/60
DHB2SS-33UJB 208 – 240 2500 50/60
DHB4PT-20UJB 120 1700 60

Printed in USA 07/13 © 2013 2 542-525

Operation

Product Holding Bin

Universal JIB Series

Turn power On/Off switch to ON position.

1

Load pan covers (if used) onto pan racks and
insert racks into the unit.

Allow 30 minutes

A

B

C

D

LED Timing Status

3

reach operating temperature.
The Temperature Display will
show temperature as unit warms
up to the operating temperature.

Power On/Off Switch

for heaters to

Press all PAN buttons (if applicable).

2

The PAN DISPLAYS will show the
assigned product name.

If no product is assigned, the
display will be dim and show “­Pressing the PAN button will not
activate the timer if “­displayed. Pressing PAN button
when product name is displayed
will start timing cycle.

To begin timing cycle, load product and press the PAN button.

4

A

- -

-” is

BKFT (Breakfast) or REG
(Regular Menu) will be lit
depending on pre­programmed menu.

- -

-”.

If no other pan is active for a
product, the LED for the first
pan loaded will turn GREEN.

LED Timers

RED (flashing) = Discard product

GREEN (steady) = Oldest product, use first

GREEN (flashing) = Cook more product

YELLOW (steady) = Newer product, use green first

YELLOW (flashing) = Cook more product

B

C

D

If only one pan is active for a
product, the LED will turn
GREEN.

The LED for the 2nd pan (3rd
pan, etc.) loaded will turn
YELLOW.

An LED timer can be stopped
(cancelled) at any time by
pressing and releasing the
corresponding PAN button.

3102 © 31/70 ASU ni detnirP3525-245

Product Holding Bin

Operation (continued)

When any of the timer LEDs flash, cook more product or remove
and discard product as indicated.

5

GREEN Flashing = Cook more

product

YELLOW Flashing = Cook
more product

RED Flashing = Discard
product

Hot surfaces.

WARNING

Product, along with any remaining time, can be transferred
from one cavity to another as follows:

6

A. Press and release the

TRANSFER button on the
timer bar of the product to be
moved. Displays for all pans
available for transfer will be
brightly lit. All others will be
dimly lit.

C. Press and release the

TRANSFER button on the bar
where the product will be
moved. All available pan
locations on the bar will be
brightly lit.

B. Press and release the

PAN button of the
product to be moved.

D. Press and release the PAN button for the

new location. The new location will finish
timing the product. When the transferred
pan time expires, the location will revert
back to the original menu settings.

NOTE: If product transfer is not completed within a pre-programmed
transfer time, the transfer will be cancelled. See your Manager.

To shut down the unit, turn the power On/Off switch to OFF.

NOTE: To load preset times/menus:

A. Turn power switch to OFF.

B. Press and hold both the UP and DOWN Arrow buttons.

C. Turn power switch ON.

D. When the four right-most displays show PRESET LOADED, release the buttons.

7

Cleaning

Before performing any maintenance, turn the power switch to the
OFF position and unplug the power cord from the electrical
receptacle.

This unit is not watertight. Do not clean with a water jet/jet spray. Do not
immerse the unit in water.

1. Turn the unit off and unplug the power cord from the electrical
receptacle.

2. Remove the pan covers and pan racks. Wipe all parts and unit with a
damp cloth. DO

NOT use a green Scotch Bright pad cleaner, ice or

water.

WARNING

CAUTION

Universal JIB Series

A

B

C

D

Printed in USA 07/13 © 2013 4 542-525

Product Holding Bin
Universal JIB Series

POSA

AUPR, Upper Heater

Shelf A

POSB

Shelf B

POSC

Shelf C

POSD

Bar
Positions

2

Shelf D

Note: These instructions are only for the bar set to position POSA.

On the Main timer bar, press the Prince Castle Logo and the Down Arrow buttons together and release. The displays will show temperature
information for the uppermost heater as show in Table 1 below. The temperatures show are examples only.

ALWR, Lower Heater

BUPR, Upper Heater

BLWR, Lower Heater

CUPR, Upper Heater

CLWR, Lower Heater

DUPR, Upper Heater

DLWR, Lower Heater

P

RINC

E

C

A

STL

E

WORL DWIDE

Heater Temperatures

The bin heater temperature display and control have been incorporated into the
POSA Main time bar of the Universal JIB Series bin. This bin has four Main timer
bars on the front. Figure 1 shows the default bar positions POSA, POSB, and POSC.
Refer to the Timer Bar Positions below. The timer bar set for position POSA control
the bin heaters. The timer bars for positions POSB, POSC and POSD
do not have heater control.

Figure 1

LLC

Table 1

Set Temperature: The current temperature goal for the displayed heater
Actual Temperature: The current actual temperature for the displayed heater.
Heater Location: This is the heater location within the bin shelf being displayed. Each heater extends to the entire width and depth of the shelf.
Heat Indicator: H will be shown when the bin controller has turned on the heater. H will flash when a fault condition exists for the displayed heater.

To display information for the other heaters in the bin, press the Up or Down Arrow buttons to scroll through each heater display. Table 2 show the
heater information that will be displayed. The temperatures and Heat Indicator displays show are examples only.

Table 2

Heater fault indications will be displayed instead of an actual temperature in a heater error condition exists. These indications are:
Open Relay: Actual Temperature display alternates between OPEN and RELY
Shorted Relay: Actual Temperature display alternates between SHRT and RELY
High Temperature: Actual Temperature display shows HHHH

Set Temperature Actual Temperature Heater Location Heater Indicator

275S 276A AUPR H

Set Temperature Actual Temperature Heater Location Heater Indicator

275°F 276 °F AUPR

225°F 226°F ALWR

275°F 277°F BUPR

225°F 225°F BLWR

325°F 326°F CUPR

225°F 226°F CLWR

325°F 324°F DUPR H

225°F 224°F DLWR H

These fault indicators will be accompanied by the Heat Indicator display flashing H.
The Actual Temperature display will show LLL (low temperature) if the heater temperature is below 75°F, such as during warm-up.

542-525 5 Printed in USA 07/13 © 2013

P

RINC

E

C

A

STL

E

LLC

WORLDWIDE

Product Holding Bin
Universal JIB Series

Setting the Temperature (continued)

Cancel Heater Display:

2

To cancel the heater display and go back to normal timer displays,
press the Prince Castle Logo and the Up Arrow buttons together
and release. The displays will return to showing product names or
remaining time if a timer is running. Also, the heater display will
cancel itself after 20 seconds of no button presses

Changing Set Point Temperatures for Heaters:

Note: The upper and lower heaters in each shelf extend to the entire width and depth of the shelf.

1. Go to the heater display on the Main timer bar by pressing the Prince Castle Logo and the Down Arrow buttons together and release.

2. Press and hold the Prince Castle Logo button and then press and hold timer 4 button (4th timer button to the left of the Menu/Enter button.) Hold both
for 6 seconds. The display will change to heater selection mode. For example:

Set Temperature Heater Location Heater Indicator

275°F SEL AUPR

3. Press the Up and Down Arrow buttons to scroll to the shelf and heater to be changed.

4. Press the Menu/Enter button. The display will change to set temperature mode:

Set Temperature Heater Location Heater Indicator

275°F SET AUPR

5. Use the Up and Down Arrow buttons to scroll to the desired heater set point temperature. To turn off the heater, scroll down until OFF is displayed.

6. Press the Menu/Enter button. The display changes back to select heater mode.

7. Repeat steps 3 to 6 for changes to other heaters.

8. Press the Logo button when finished with heater set point temperature changes. The display will return to the heater display.

9. Press the Logo and Up Arrow buttons together and release to return to the normal timer display. Also, the heater display will cancel itself after 20
seconds of no button presses.

Printed in USA 07/13 © 2013 6 542-525