Prince Castle DCFT-MINI-MCD Series Operation Manual

Page 1
Operaons
Operations
Manual
Manual
Power Switch
Compression
Adjustment
Display
Product Identification
LCD Display
LEFT and RIGHT
Scroll Buttons
MENU Button
Vercal Arsan Toaster
Vertical Artisan Toaster
DCFT-ART-MCD Series
DCFT-MINI-MCD SERIES
OK Button
TEMPERATURE
Button
Out Feed
This product is warranted to be free from defects in material and/or work­manship for a period of two (2) years from date of original installation, not to exceed 30 months from date of shipment from our factory. Any part or component which proves to be faulty in material and/or workmanship within the warranty period will be replaced or repaired (at the option of Prince Castle, Inc.) without cost to the customer for parts or labor. This warranty is subject to the following exceptions/conditions:
Use of any non-genuine Prince Castle parts voids this warranty and all work must be performed by an authorized Prince Castle Service Agent.
All labor shall be performed during regular work hours. Overtime premium will not be covered.
Travel charges are limited to 200 kilometers (100 miles) round trip, 2 hours travel time, one trip per repair.
Damage caused by carelessness, neglect, and/or abuse (e.g., using wrong current, dropping, tampering with or altering electrical components, or improper cleaning) is not covered.
Equipment damaged in shipment, by fire, flood or an act of God is not covered.
Damage to non-stick coated surfaces is not covered by this warranty.
WARNING! Before first use of this equipment, read these instructions!
LIMITED WARRANTY
TABLE OF CONTENTS
Product Identification………………………….……….Page 1 Warranty Statement……………….……….………..…Page 1 Table of Contents…..…………….…………………….Page 1 Electrical Specifications.………….………..………….Page 2 Safe Service Practices.………….…………………….Page 2 Serial Number Matrix…………………….…………….Page 2 Installation……………….…………….……………..…Page 3 Powering Up Unit..……………………….………….…Page 4
Toasting Buns………….....………...……...………..…Page 4
Cleaning………….....………...……...……………...…Page 5
Management Programming.…………….………….…Page 7
Troubleshooting.……….....………...……...………..…Page 9
Parts List…….………….....………...……...……....…Page 10
Additional Information........………...……...……....…Page 12
355 East Kehoe Blvd. Carol Stream, IL 60188 USA
Telephone: 630-462-8800 Toll Free: 1-800-PCASTLE
Fax: 630-462-1460 www.princecastle.com
DCFT-MINI-MCD Series 1 Printed in USA 06/04/2019 353-985 Rev. E
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Vertical Artisan Toaster
DCFT-MINI-MCD Series
Safety Informaon Electrical Specicaons
WARNING
Indicates information important to the proper operation of the unit. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
CAUTION
Indicates information important to the operation of the unit. Failure to observe may result in damage to the equipment.
General
This appliance is designed for toasting bread products in a commercial kitchen. The dimensions of the bread products are defined by the customer.
Serial Number Matrix
The manufacture date is encoded in the units serial number. The service bench installaon date (used to determine warranty coverage) is considered to be the end of the following month. For example:
Serial Number: MP Manufacture Date: June 2014 Service Bench Installaon Date: July 31, 2014
Month
A=January L=2016 D=Domestic K=Kehoe A=134A B=February M=2017 G=Global L=Lies B=404A C=March N=2018 M=McD P=Plymouth M=401A D=April P=2019 Q=Q I.O. C=China R=R22 E=May Q=2020 F=June R=2021 G=July S=2022 H=August T=2023 J=September U=2024 K=October V=2025 L=November W=2026
200-240V, 50/60Hz, 1250-1800W
Single Phase Power
Important
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance.
Appliance shall not be cleaned with a water jet or a steam cleaner.
If the supply cord is damaged, it must be replaced by the man­ufacturer, its service agent, or similarly qualified persons in order to avoid hazards.
Year
B.U
C=China
Location
Refrigerant
X=N/A
MINI-DCFT-MCD Series 2 Printed in USA 06/04/2019 353-985 Rev. E
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Vertical Artisan Toaster
DCFT-MINI-MCD Series
Installaon
Unpack and inspect. Remove the un it from t he carton
1
and inspect for signs of damage. If there is damage to the unit:
Notify the carrier within 24 hours of delivery.
Save carton and packaging materials for inspection
purposes.
Contact your local dealer, or if purchased directly, the Prince Castle Sales Department at 1-800-722-7853 or 630-462-8800 to arrange for a replacement unit.
CAUTION
DO NOT LIFT UNIT BY THE BUTTER WHEEL.
EITHER LIFT FROM DOORS, OR THE
BOTTOM OF THE UNIT
Verify parts. Verify t hat all p arts have been received:
2
Dual Continuous Feed Toaster with two conveyors.
Release Sheet Kit.
Place toaster on flat surface. Remove blue and/o r white protective covering.
3
Plug in Unit into a grounded
7
receptacle
WARNING
All electrical connections must be in accordance with local electrical codes and any other applicable codes.
Figure 1
Remove packing. Remove th e cardb oard sp acer ho ldi ng the conveyors up for shipping.
4
Insert the release sheet as shown in Figure 1.
5
Install the release sheet retaining bracket as shown in Figure
6
2.
Figure 2
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Vertical Artisan Toaster
DCFT-MINI-MCD Series
Power Up Unit
Plug in unit as shown in Figure 3.
1
Power unit on as shown in Figure 4.
2
Figure 3
Toasng Buns
Feed product into top of Artisan Toaster. Heels are toasted
1
in the front slot and crowns are toasted in the rear slot. The sides to be toasted should face the platen (Black Teflon sheet). Refer to Figure 5 for Insertion and Retrieval of buns.
Refer to Figure 6 to show Crown and Heel side of toaster.
2
Insert Buns
Figure 4
Retrieve Buns
Figure 5
Crown Side
Heel Side
Figure 6
MINI-DCFT-MCD Series 4 Printed in USA 06/04/2019 353-985 Rev. E
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Vertical Artisan Toaster
DCFT-MINI-MCD Series
Cleaning (Daily)
Ensure the unit is powered off before initiating any cleaning
procedures. Allow unit to cool for at least 20 minutes before
1
attempting to clean.
While wearing a pair of heat-resistant gloves, wipe down in
2
feed tray with a clean, sanitizer-soaked towel.
Remove Teflon release sheets by first lifting up on the
3
retaining bracket, then removing the Teflon sheets. Take the retaining bracket to the 3-compartment sink to wash, rinse, and sanitize.
Spray a clean, sanitizer-soaked towel with approved sink detergent solution then wipe down release sheets on both
4
sides in one direction, away from where it is being held, being careful not to crease the sheet.
Re-feed release sheet back through the toaster, and reinstall
the retaining bracket
5
Follow the Steps in PR76—Butter Wheel Daily Cleaning to
clean the butter wheel.
6
MINI-DCFT-MCD Series 5 Printed in USA 06/04/2019 353-985 Rev. E
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Vertical Artisan Toaster
DCFT-MINI-MCD Series
Cleaning (Cont..)
Clean front and rear conveyor and club belts.
7
With power off, remove gloves from hands to lift lid and open front conveyor door.
Put heat-resistant gloves on to clean.
Spray approved degreaser solution onto a clean, sani-
tizer-soaked towel. Clean the front main conveyor belt. Rinse with a separate clean, sanitizer-soaked towel.
Close front door, power unit ON, count 13 seconds to reveal unclean side of belt, power unit OFF, open door and repeat cleaning using the sanitizer-soaked towel sprayed with approved degreaser solution.
Wipe down the inner panel of the conveyor access door with a clean, sanitizer-soaked towel sprayed with approved degreaser solution.
Repeat the belt cleaning process for rear main con­veyor belt, and rear inner panel.
Wipe out crumbs from landing zone with a clean, sanitizer-
8
soaked towel.
Spray approved degreaser solution onto a clean,
9
sanitizer-soaked towel and wipe down the entire unit.
MINI-DCFT-MCD Series 6 Printed in USA 06/04/2019 353-985 Rev. E
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Vertical Artisan Toaster
DCFT-MINI-MCD Series
Management Programming
1
To Enter Programming screens Press and hold the MENU button for 6 seconds. The PROGRAMMING VERSION screen will appear in the LCD display.
From the PROGRAMMING VERSION screen, you may:
Press RIGHT scroll button to advance to the next menu item
2
3
To Adjust PLATEN
TEMPERATURE from the SELECT LANUGAGE Screen, press the RIGHT scroll button. Press the OK button to enter the programming screen.
A. From the PLATEN
TEMPERATURE screen that that appears adjust the tem­perature using the RIGHT and LEFT scroll buttons.
Accept the new Temperature by pressing OK.
NOTE : To cancel without accepting the new setting, press the MENU logo button to return to the previous screen
4
To Change the LANGUAGE from the PROGRAMMING VERSION
Screen, PRESS the left scroll button.
From the SELECT LANGUAGE Screen, Press OK button A. From the LANGUAGE screen that appears, use the RIGHT and LEFT scroll buttons. TO select different Language B. Accept the new language by pressing OK button to return to the SELECT LANGUAGE screen
To adjust SELECT F/C From The PLATEN TEMPERATURE screen, press the RIGHT scroll button.
From the SELECT F/C screen that appears, press the OK button. A. From the SET F/C Screen that appears, Use the LEFT and RIGHT scroll buttons to Select TEMP = F ( Fahrenheit ) or C (Celsius ) B. Accept the new scale By pressing the OK Button to return to The SELECT F/C screen
MINI-DCFT-MCD Series 7 Printed in USA 06/04/2019 353-985 Rev. E
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Vertical Artisan Toaster
DCFT-MINI-MCD Series
Management Programming (Connued)
5
To adjust set TOAST TIME from the SELECT F/C screen, press the RIGHT scroll button
From the SELECT
TOAST TIME Screen,
Press OK button
A. From the SELECT TOAST
TIME that appears, Adjust the set point Time Using the RIGHT and LEFT
Scroll buttons. Accept
NOTE : To cancel with\out accepting the new setting, press the MENU logo button to return to the previous screen
6
7
To enter SERVICE CODES from LON SERVICE CALL screen, press the RIGHT scroll button.
From the SERVICE CODES Screen, Press OK button
Using the Left and Right Scroll Buttons, scroll through the menu to see any service codes.
To enter LON SERVICE CALL from CLUB TOAST TIME screen, press the RIGHT scroll button.
From the LON SERVICE CALL Screen, Press OK button
From the LON SERVICE CALL screen that appears, the following options are available
YES = LEFT scroll button NO = RIGHT scroll button OK = Cancel / Go Back
MINI-DCFT-MCD Series 8 Printed in USA 06/04/2019 353-985 Rev. E
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Vertical Artisan Toaster
DCFT-MINI-MCD Series
Troubleshoong Steps
WARNING
BURN/ELECTRICAL SHOCK HAZARD!
Platen is HOT and can cause severe burns or severe shock.
Keep hands and objects out of the toaster unit! Failure to exercise cauon may result in serious injury!
Turn the unit o, unplug it and let it cool down completely before touching or working on internal apparatus. The
plug removed from the outlet shall remain clearly visible to the operator during the maintenance procedure
Master Display Messages
PROBLEM PROBABLE CAUSE SOLUTION
Unit will not heat up No power to unit. Ensure power cord is connected to
proper receptacle. Inoperable power cord Call for service Loose connecon on power switch Call for service Inoperable power switch Call for service High limit switch tripped Reset high level switch Inoperable Temperature Probe Call for service Inoperable Platen Replace Platen.
Unit heats up, but the conveyor does not run
Unit under-and over-heats, but does not respond to programming.
Buns under-or over-done. Check platen adjustment. See opera-
Loose motor switch connecon. Call for service Inoperable motor. Call for service Inoperable motor switch. Call for service Stripped drive gear Call for service Loose chain sprockets Call for service Check temperature sengs Adjust temperature set point seng.
Inoperable temperature probe Call for service
on manual Check conveyor temperature. From
READY screen, press the INFOR­MATION buon to display the actual platen temperature.
See management programming.
Move platen adjustment knobs to the
correct product part seng.
Adjust temperature set point seng.
See management programming.
Improper toast me. Adjust toast me as needed.
MINI-DCFT-MCD Series 9 Printed in USA 06/04/2019 353-985 Rev. E
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Vertical Artisan Toaster
DCFT-MINI-MCD Series
Parts List Exploded View Diagram
See Page 11 for Parts List
MINI-DCFT-MCD Series 10 Printed in USA 06/04/2019 353-985 Rev. E
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Vertical Artisan Toaster
DCFT-MINI-MCD Series
Parts List
ITEM NO. PART NUMBER DESCRIPTION
353-856S PCB A, USER INTERFACE
526-281S TSTAT,HI-LIMIT BULB & CAP,700F
353-262MS PCB ASSEMBLY, MAIN CONTROLLER
526-013S ASSY,RTD TEMPERATURE INTERFACE
353-807S 3 HEATER DRIVE PCB ASSEMBLY
37146S POWER SUPPLY
353-640S HEATER PLATEN, MVT
353-817S LOWER ROLLER ASSEMBLY,MVT
353-976S FLANGE BEARING,SELF ALIGNING.8mm SHAFT
10 353-816S SPROCKET,#25 CHAIN,45T,.25P,.312B
11 353-750S CHAIN, ROLLER, #25,1/4 P,89L,MVT
12 353-978S IDLER WHEEL
13 353-844S KNOB, COMPRESSION ADJUSTMENT
14 353-843S
15 527-468S PROBE,TEMPERATURE, .250 DIA. RTD
16 353-765S SPACER, PLATEN,MVT
17 353-703S MOTOR, STEP,NEMA 34-1.8°
18 353-967S SPROCKET, MOTOR DRIVE #25 ,10T .250 BORE
19 78-233S SWITCH,ROCKER,DPST,IP65,16A
20 353-792S CLIP, RELEASE SHEET, MVT
21 353-663S RELEASE SHEET,MVT
22 353-785S SPARK PLUG BOOT,MVT
23 353-788S BAFFLE,CROWN-LOWER
24 353-789S BAFFLE,HEEL-UPPER
25 353-790S BAFFLE, CROWN-UPPER
26 353-787S BAFFLE, HEEL-LOWER
27 353-662S HEATER, ROPE,LANDING ZONE,MVT
28 353-1009S RIGHT ANGLE CORD GRIP
29 72-670S POWER CORD, 16AMP,DCFT-ART
30 353-576S SPRING, EXT,SS,1.7IN LG, 2.6LB-IN,.312OD
31 353-1013S CONVEYOR DOOR SWITCH ASSEMBLY
32 353-772S ASSEMBLY, CONVEYOR BELT, 6" SNAP SLAT
33 353-801S UPPER CONVEYOR ROLLER ASSEMBLY
34 72-517S POWER CORD, 16AMP,RING LOCK DCFT-CYT
35 353-987S CALROD,CONVEYOR CROWN
36 353-988S CALROD,CONVEYOR HEEL
37 353-1092S DC BLOWER
BRACKET, TENSIONER,CHAIN, MVT
MINI-DCFT-MCD Series 11 Printed in USA 06/04/2019 353-985 Rev. E
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DCFT-MINI-MCD Series
Correct Disposal of this Product
This marking indicates that this product should not be disposed with other household wastes throughout the EU. To prevent possible harm to the environment or human health from uncontrolled waste disposal, recycle it responsibly to promote the sustainable reuse of material resources. To return your used device, please use the return and collecon systems or contact the retailer where the product was purchased. They can take this product for environmental safe recycling.
Addional Informaon
European Distributors and Service
Catequip
19, Rue de la Paix 10320 Bouilly France Telephone +33 (0) 3 25 40 29 10 Fax +33 (0) 3 25 40 26 69 Web infos@catequip.com
FRANKE Foodservice Systems GmbH
Jurastrasse 3 79713 Bad Saeckingen Germany Telephone +49 (0) 7761 5533 0 Fax +49 (0) 7761 5533 8700 Web www.franke.comkitchensystems/de/de/ home.html
H & K Equipment
1 Cosford Lane Swi Valley Industrial Estate Rugby, Warwickshire CV21 1QN England Telephone +44 (0) 1788-554000 Web www.hkionline.com
MINI-DCFT-MCD Series 12 Printed in USA 06/04/2019
353-985 Rev. E
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