Prince Castle DCFT-JB Service Manual
Operation
Manual
Dual Continuous Feed Toaster
DCFT-JB
Product Identification
Conveyors
Bun Feeder
Platen
Adjustment
Knobs
Control Panel
Platen
On/Off Switch
LIMITED WARRANTY
This product is warranted to be free from defects in material and/
or workmanship for a period of one (1) year from date of original
installation, not to exceed 18 months from date of shipment from
our factory. Any part or component which proves to be faulty in
material and/or workmanship within the warranty period will be
replaced or repaired (at the option of Prince Castle, Inc.) without
cost to the customer for parts or labor.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this
warranty and all work must be performed by an authorized
Prince Castle Service Agent.
• All labor shall be performed during regular work hours.
Overtime premium will not be covered.
• Travel charges are limited to 100 miles (200 kilometers) round
trip, 2 hours travel time, one trip per repair.
• Damage caused by carelessness, neglect, and/or abuse (e.g.,
using wrong current, dropping, tampering with or altering
electrical components, or improper cleaning) is not covered.
• Equipment damaged in shipment, by fire, flood or an act of
God is not covered.
• Damage to non-stick coated surfaces is not covered by this
warranty.
LCD
Display
PRINCE CASTLE
Logo Button
UP and DOWN
Scroll Buttons
INFORMATION
TABLE OF CONTENTS
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Important . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Management Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Programming Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Daily Planned Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Exploded Views and Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
MODE
Button
Button
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE
355 East Kehoe Blvd. • Carol Stream, IL 60188 USA
Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE
Fax: 630-462-1460 • www.princecastle.com
526-502 Rev C_EN Printed in USA 06/12 © 2012
Dual Continuous Feed Toaster
DCFT-JB
P
RINC
E
C
A
STL
E
LLC
WORLDWIDE
Safety Information
WARNING
Indicates information important to the proper operation of
the unit. Failure to observe may result in damage to the
equipment and/or severe bodily injury or death.
CAUTION
Indicates information important to the operation of the unit.
Failure to observe may result in damage to the equipment.
Unpack and inspect. Remove the unit from the
1
carton and inspect for signs of damage. If there is
damage to the unit:
• Notify the carrier within 24 hours of delivery.
• Save carton and packaging materials for inspection
purposes.
• Contact your local dealer, or if purchased directly,
the Prince Castle Sales Department at
1-800-722-7853 or 630-462-8800 to arrange for a
replacement unit.
Prince Castle reserves the right to change specifications
and product design without notice. Such revisions do not
entitle the buyer to corresponding changes, improvements,
additions or replacements for previously purchased
equipment.
208/240V, 2700/3600W, 50/60 Hz
Installation
6
Important
Electrical Specifications
Install release
sheets. Place
®
Teflon
release
sheets over the
platen.
Verify parts. Verify that all parts have been received:
2
• Dual Continuous Feed Toaster with two conveyors.
• Release Sheet Kit.
• Conveyor adjustment tool.
Place toaster on flat surface. Remove blue and/or
3
white protective covering.
Remove packing. Remove the cardboard spacer
4
holding the conveyors up for shipping.
Open conveyors.
5
Lift each conveyor
up and out. Set
conveyors down
and remove all
cardboard and
styrofoam from the
conveyors and from
the interior of the
unit.
Close conveyors.
7
Lift one conveyor,
lining up its top
mounting guides
with the top
conveyor mounting
pins on the unit.
Slide the conveyor
in and down until it
is securely in
place. Repeat with
the other conveyor.
Plug unit in. Plug
8
unit into a grounded
receptacle with a
matching plug
configuration.
Printed in USA 06/12 © 2012 2 526-502revB_EN
P
RINC
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STL
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WORLDWIDE
Dual Continuous Feed Toaster
DCFT-JB
Operation
Turn unit ON. Turn the
1
On/Off switch located
opposite the display
panel to ON. The
Prince Castle DCFT
screen will appear in
the LCD display for
3 seconds.
Wait through Warm-
2
Up. During warm-up,
the LCD display will
read “STATUS” and
“WARMING…”.
Warm-Up time is about
10-15 minutes.
3
BURN/ELECTRICAL SHOCK HAZARD! Platen
sections are HOT and can cause severe burns or
severe shock. Keep hands and objects out of the
toaster unit! Failure to exercise caution may result
in serious injury! Turn the unit off, unplug it and let
it cool down completely before touching or
working on internal apparatus.
WARNING
warming...
status
Observe conveyor. If conveyor motion is not smooth
4
or is not moving, call for service.
View temperatures, if
5
desired. Pressing the
INFORMATION button
once will display the
left and right platen
actual temperatures.
Pressing a second time
will return the LCD
display to the READY
screen.
Choose the platen
6
adjustments. Dial the
two front platen
adjustment knobs for
the product part
(Regular Crown, etc.)
that you will be toasting
in the front of the unit.
Dial the two rear platen
adjustment knobs for
the product part
(Regular Heel, etc.)
that you will be toasting
in the rear of the unit.
Rear Platen
Adjustment
Knob
Front Platen
Adjustment
Knob
status
ready
Watch for READY
status. When ready
temperature is reached,
the LCD display will
read “STATUS” and
“READY”.
526-502 Rev C_EN 3 Printed in USA 06/12 © 2012
status
ready
Begin continuous
7
feeding. Feed
product into top of
DCFT, sending the
correct product parts
down the front and
rear of the unit. The
sides to be toasted
should face the
platen. Toasted
product will exit
at the base of
the DCFT.
Dual Continuous Feed Toaster
DCFT-JB
Management Programming
P
RINC
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STL
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LLC
WORLDWIDE
Enter program screens.
1
Press and hold the PRINCE
CASTLE logo button for 6
seconds. The
PROGRAMMING VERSION
screen will appear in the
LCD display for 10 seconds.
From the PROGRAMMING
VERSION screen, you may:
A. Press the DOWN scroll
button once to choose
Fahrenheit or Celsius.
B. Press the DOWN scroll
button twice to adjust
temperature.
C. Press the DOWN scroll button three times to
change language.
D. Press the PRINCE CASTLE logo button or leave
the controls inactive for 10 seconds to exit
programming.
Choose Fahrenheit or
2
Celsius. From the
PROGRAMMING VERSION
screen, press the DOWN
scroll button once. From the
SELECT F/C screen that
appears, press the MODE
button.
A. From the SET F/C
screen that appears, use
the UP and DOWN scroll
buttons to select TEMP =
F (Fahrenheit) or TEMP
= C (Celsius).
Status
ready
select
f/c
set f/c
temp c
Adjust set point
3
temperatures. From the
SELECT F/C screen, press
the DOWN scroll button.
From the SELECT PLATEN
TEMPERATURES screen,
press the mode button.
A. From the SET RIGHT
screen that appears,
adjust the right platen set
point temperature using
the UP and DOWN scroll
buttons.
B. Accept the new right
platen setting by pressing
the MODE button, which
will bring the SET LEFT
screen. NOTE: To cancel
without accepting the
new setting, press the
PRINCE CASTLE logo
button to return to the
SELECT PLATEN
TEMPERATURES
screen.
C. From the SET LEFT
screen, adjust the left
platen set point
temperature using the
UP and DOWN scroll
buttons.
select platen
temperature
set right
temp 550f
set right
temp 549f
set left
temp 550f
B. Accept the new scale by
pressing the MODE
button to return to the
SELECT F/C screen.
NOTE: To return without
accepting the new
setting, press the
PRINCE CASTLE logo
button.
set f/c
temp F
D. Accept the new left
platen setting by
pressing the MODE
button to return to the
SELECT PLATEN
TEMPERATURES
screen. NOTE: To return
without accepting the
set left
temp 551f
new setting, press the
PRINCE CASTLE logo
button.
Printed in USA 06/12 © 2012 4 526-502revB_EN
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