Powermatic 720HD User Manual

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Operating Instructions and Parts Manual

Heavy-Duty Mortiser

Model 720HD

WMH TOOL GROUP, Inc.

2420 Vantage Drive
Elgin, Illinois 60124 Part No. M-1791309
Ph.: 800-274-6848 Revision B 7/07
www.wmhtoolgroup.com Copyright © 2007 WMH Tool Group

Warranty and Service

WMH Tool Group, Inc., warrants every product it sells. If one of our tools needs service or repair, one of our
Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of
these WMH Tool Group Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or
perform routine maintenance and major repair on your POWERMATIC
Center in your area call 1-800-274-6848.

MORE INFORMATION

WMH Tool Group is consistently adding new products to the line. For complete, up-to-date product information, check
with your local WMH Tool Group distributor, or visit powermatic.com.

WARRANTY

POWERMATIC products carry a limited warranty which varies in duration based upon the product.

WHAT IS COVERED?

This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools,
abrasives and other consumables are excluded from warranty coverage.

WHO IS COVERED?

This warranty covers only the initial purchaser of the product.

WHAT IS THE PERIOD OF COVERAGE?

The general POWERMATIC warranty lasts for the time period specified in the product literature of each product.

WHAT IS NOT COVERED?

The Five Year Warranty does not cover products used for commercial, industrial or educational purposes. Products
with a Five Year Warranty that are used for commercial, industrial or education purposes revert to a One Year
Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents,
normal wear-and-tear, improper repair or alterations, or lack of maintenance.

HOW TO GET SERVICE

The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name
of the location nearest you, please call 1-800-274-6848.

You must provide proof of initial purchase date and an explanation of the complaint must accompany the
merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price,
at our option.

We will return the repaired product or replacement at our expense unless it is determined by us that there is no
defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your
direction, dispose of or return the product. In the event you choose to have the product returned, you will be
responsible for the handling and shipping costs of the return.

HOW STATE LAW APPLIES

This warranty gives you specific legal rights; you may also have other rights which vary from state to state.

LIMITATIONS ON THIS WARRANTY

WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR
EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND
FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED
WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY,
OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE
OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

WMH Tool Group sells through distributors only. The specifications in WMH catalogs are given as general information
and are not binding. Members of WMH Tool Group reserve the right to effect at any time, without prior notice, those
alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.

®

tools. For the name of an Authorized Service

2

Table of Contents

Table of Contents.......................................................................................................................................... 3

Warning......................................................................................................................................................... 4

Introduction ...................................................................................................................................................6

Specifications ................................................................................................................................................ 6

Unpacking .....................................................................................................................................................7

Contents of the Shipping Container ..........................................................................................................7

Assembly....................................................................................................................................................... 8

Installing Handle ........................................................................................................................................ 8

Installing Wood Table................................................................................................................................ 8

Installing Bushing, Chisel and Auger......................................................................................................... 9

Grounding Instructions ..................................................................................................................................9

Extension cords ....................................................................................................................................... 10

Adjustments ................................................................................................................................................11

Squaring Table To Chisel........................................................................................................................ 11

Setting Table to Vertical Position ............................................................................................................11

Table Removal and Storage.................................................................................................................... 11

Chuck Extension Adaptor........................................................................................................................ 12

Depth Setting Rod ................................................................................................................................... 12

Head Movement ...................................................................................................................................... 12

Clamp ...................................................................................................................................................... 13

Stock Stop ...............................................................................................................................................13

Setting Lateral Stops ............................................................................................................................... 13

Chisel Parallel to Workpiece ...................................................................................................................14

Lower Work Support................................................................................................................................14

Re-setting the Head................................................................................................................................. 14

Gib Adjustment ........................................................................................................................................14

Tool Storage ............................................................................................................................................15

Operating Controls ......................................................................................................................................15

Operation.....................................................................................................................................................16

Sharpening Chisel and Auger .................................................................................................................17

Lubrication ...............................................................................................................................................17

Replacement Parts...................................................................................................................................... 18

720HD Heavy Duty Mortiser.................................................................................................................... 19

Parts List: 720HD Heavy Duty Mortiser...................................................................................................20

Electrical Connections................................................................................................................................. 23

3

Warning

1. Read and understand the entire owner's manual before attempting assembly or operation.

2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with

all of these warnings may cause serious injury.

3. Replace the warning labels if they become obscured or removed.

4. This mortiser is designed and intended for use by properly trained and experienced personnel only. If

you are not familiar with the proper and safe operation of a mortiser, do not use until proper training
and knowledge have been obtained.

5. Do not use this mortiser for other than its intended use. If used for other purposes, WMH Tool Group

disclaims any real or implied warranty and holds itself harmless from any injury that may result from
that use.

6. Always wear approved safety glasses/face shields while using this mortiser. Everyday eyeglasses

only have impact resistant lenses; they are not safety glasses.

7. Before operating this mortiser, remove tie, rings, watches and other jewelry, and roll sleeves up past

the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips
are recommended. Do not wear gloves.

8. Wear ear protectors (plugs or muffs) during extended periods of operation.

9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities

contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:

• Lead from lead based paint.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.

10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

11. Make certain the machine is properly grounded.

12. Make all machine adjustments or maintenance with the machine unplugged from the power source.

13. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting

wrenches are removed from the machine before turning it on.

14. Keep safety guards in place at all times when the machine is in use. If removed for maintenance

purposes, use extreme caution and replace the guards immediately.

15. Check damaged parts. Before further use of the machine, a guard or other part that is damaged

should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.

16. Provide for adequate space surrounding work area and non-glare, overhead lighting.

17. Keep the floor around the machine clean and free of scrap material, oil and grease.

18. Keep visitors a safe distance from the work area. Keep children away.

19. Make your workshop child proof with padlocks, master switches or by removing starter keys.

20. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are

careless acts that can result in serious injury.

4

21. Maintain a balanced stance at all times so that you do not fall or lean against the auger and chisel or

other moving parts. Do not overreach or use excessive force to perform any machine operation.

22. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for

which it was not designed. The right tool will do the job better and safer.

23. Use recommended accessories; improper accessories may be hazardous.

24. Maintain tools with care. Keep augers and chisels sharp and clean for the best and safest

performance. Follow instructions for lubricating and changing accessories.

25. Make sure the work piece is securely clamped against table and/or fence. Never use your hand to

hold the work piece.

26. Do not turn on the power while the auger or chisel is contacting a workpiece.

27. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do

not use your hands.

28. Do not stand on the machine. Serious injury could occur if the machine tips over.

29. Never leave the machine running unattended. Turn the power off and do not leave the mortiser until

the auger comes to a complete stop.

30. Remove loose items and unnecessary work pieces from the area before starting the machine.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or

possible machine damage.

This means that if precautions are not heeded, it may result in serious injury or possibly

even death.

- - SAVE THESE INSTRUCTIONS - -

5

Introduction

This manual is provided by WMH Tool Group, Inc. covering the safe operation and maintenance
procedures for a Model 720HD Heavy-Duty Mortiser. This manual contains instructions on installation,
safety precautions, general operating procedures, maintenance instructions and parts breakdown. This
machine has been designed and constructed to provide years of trouble free operation if used in
accordance with instructions set forth in this manual. If there are any questions or comments, please
contact either your local supplier or WMH Tool Group. WMH Tool Group can also be reached at our web
site: www.wmhtoolgroup.com.

Specifications

Model Number...................................................................................................................................... 720HD

Stock Number ................................................................................................................................... 1791309

Chuck Capacity (in.)................................................................................................................................... 1/2

Spindle Taper......................................................................................................................................... JT33

Bushing Inside Diameter (in.).............................................................................................. 3/4, 5/8 and 1-1/8

Chisel Stroke (in.).................................................................................................................................... 6-1/8

Maximum Chisel Travel (in.):

Side to Side........................................................................................................................................ 9-1/8

Front to Back...................................................................................................................................... 3-3/8

Table Size (L x W)(in.) ..............................................................................................................14-5/8 x 7-1/8

Maximum Workpiece Height – without Table (in.) ...................................................................................... 46

Maximum Workpiece Height – with Table (in.) .....................................................................................11-1/2

Clamp Surface (L x W)(in.)................................................................................................................ 8 x 2-3/4

Table Tilt (deg.) ....................................................................................................................... 90 left, 45 right

Fence Size (L x W)(in.) ...........................................................................................................20-1/2 x 11-3/4

Base Size (L x W)(in.) .............................................................................................................25-1/2 x 21-1/2

Overall Height (in.) ...................................................................................................................................... 80

Motor ............................................................................................................... TEFC, 1.5HP, 1Ph, 230V only

Motor Speed (RPM) ............................................................................................................................... 1,720

Approximate Shipping Weight (lbs.).......................................................................................................... 575

Approximate Net Weight (lbs.) .................................................................................................................. 490

The above specifications were current at the time this manual was published, but because of our policy of
continuous improvement, WMH Tool Group, Inc. reserves the right to change specifications at any time
and without prior notice, without incurring obligations.

6

Unpacking

Remove all crating and plastic from around the
Mortiser. Check for shipping damage; report any
damage immediately to your distributor and
shipping agent. Do not discard any shipping
material until the Mortiser is assembled and
running properly.

Open the cabinet rear door and remove any
boxes and accessory items. Compare these with
the following parts list to make sure all parts are
intact. Missing parts, if any, should be reported
to your distributor. Read the instruction manual
thoroughly for assembly, maintenance and
safety instructions.

Contents of the Shipping Container

1 Mortiser
1 Handle
1 Chisel and Auger set – 3/4”
1 Chisel and Auger set - 1”
3 Bushings - 5/8”, 3/4” and 1-1/8” I.D.

(NOTE: The 5/8” bushing is already installed

on the mortiser)
3 Combination Wrenches: 12-14, 17-19, 22-24
4 Hex (Allen) Wrenches: 3, 4, 5 and 6mm
1 Chuck Key
1 Chuck Extension Adaptor
1 Wood Table
2 Phillips Flat Head Screws, M6 x 20L
1 Reversible (Cross Point/Flat Head)

Screwdriver
1 Owner's Manual
1 Warranty Card

Read and understand the entire contents of this manual before attempting set-up

or operation! Failure to comply may cause serious injury.

7

Assembly

Tools required for assembly

forklift or hoist with straps/slings
14mm wrench (provided)
4 and 6mm hex wrenches (provided)

1. Remove the four screws that secure the
Mortiser to the wood pallet, using a 14mm
wrench.

2. With a forklift or hoist, lift the machine off the
pallet and into its desired location.

3. The Mortiser should be located in a dry
area, on a sturdy, level floor, and with
sufficient lighting. Leave plenty of space
around the machine for operations and
routine maintenance work.

4. If desired, the Mortiser can be further
stabilized by securing it to the floor, using
lag screws through the four holes in the
base.

The mortiser should be

disconnected from the power source during
assembly procedures.

5. Unpainted areas of the machine have been
treated with a rust preventative. This should
be removed with a soft cloth and a mild
solvent. Do not use paint thinner, lacquer
thinner, gasoline or mineral spirits; these will
damage painted surfaces and plastic parts.
Do not use an abrasive pad.

Installing Handle

1. Use a 4mm hex wrench to remove the
screw, washer and spring from the shaft
(Figure 1).

2. Mount the hub of the handle onto the shaft
as shown. Make sure the hub slides all the
way onto the shaft.

3. Re-install spring, washer and screw. Tighten
screw.

Installing Wood Table

1. To install the wood table, first remove the
right hand screw at the right of the clamp
(Figure 2), with a 6mm hex wrench, and
loosen the left hand screw from beneath.
Pivot the clamp out of the way.

2. Mount the wood table with two flat head
screws as shown.

3. Re-position the clamp and install the screw.

Figure 1

Figure 2

8

Installing Bushing, Chisel and Auger

1. The mortiser should be disconnected from
power source.

2. Open the chuck access cover (A, Figure 3).

3. Insert a bushing (B, Figure 3) into the hole
with the bushing’s hole facing the front
toward the set screw (C, Figure 3).

NOTE: The Mortiser is shipped with the 5/8”
bushing pre-installed.)

4. Tighten the set screw (C, Figure 3) with a
4mm hex wrench just enough to hold
bushing in place.

5. Place the chisel (D, Figure 3) and auger (E,
Figure 3) beneath the bushing and allow the
auger to rest upon the table while pushing
the chisel up through the bushing.

6. The cutting portion of the auger must clear
the chisel by about 1/16” to 3/16”,
depending upon the type of wood to be
worked. Place a “spacer” of 1/8” to 3/16”
diameter (a hex wrench works well)
between bushing and chisel, and push
chisel up until it contacts the spacer.

7. Tighten the set screw (C, Figure 3) to hold
the chisel in place, and remove spacer.

8. Push the auger up through the chisel
opening and into the chuck as far as it will
go. Tighten the auger in the chuck using the
chuck key.

Figure 3

9. Loosen the set screw (C, Figure 3) and
push the chisel all the way up until it
contacts the bushing. This should provide
the proper distance so that the cutting
portion of the auger clears the chisel.
Tighten the set screw (C, Figure 3).

NOTE: Set the slot in the side of the chisel
to the left or right, if the cut is to be done
laterally; and front or back if the cut is to be
done front to back. The chisel slot should
always be positioned so chips are being
released into the already-cut part of the
workpiece.

10. Close the chuck access cover (A, Figure 3)
before operating.

Grounding Instructions

Electrical connections must

be made by a qualified electrician in
compliance with all relevant codes. This
machine must be properly grounded to help
prevent electrical shock and possible fatal
injury.

9

This machine must be grounded. In the event of
a malfunction or breakdown, grounding provides
a path of least resistance for electric current to
reduce the risk of electric shock.

Improper connection of the equipment­grounding conductor can result in a risk of
electric shock. The conductor, with insulation
having an outer surface that is green with or
without yellow stripes, is the equipment­grounding conductor. If repair or replacement of
the electric cord or plug is necessary, do not
connect the equipment-grounding conductor to a
live terminal.

Check with a qualified electrician or service
personnel if the grounding instructions are not
completely understood, or if in doubt as to
whether the tool is properly grounded. Use only
three wire extension cords that have three-prong
grounding plugs and three-pole receptacles that
accept the tool’s plug.

The Mortiser is factory wired for 230 volt. You
may either install a plug or “hard-wire” the
machine directly to a control panel.

If you are connecting a plug, use a proper
UL/CSA listed grounding plug suitable for 230
volt operation, similar to that shown in Figure 4.

The Mortiser with a 230 volt plug should only be
connected to an outlet having the same
configuration. No adapter is available or should
be used with the 230 volt plug.

If the Mortiser is to be hard-wired to a panel,
make sure a disconnect is available for the
operator. During hard-wiring of the Mortiser,
make sure the fuses have been removed or the
breakers have been tripped in the circuit to
which the Mortiser will be connected. Place a
warning placard on the fuse holder or circuit
breaker to prevent it being turned on while the
machine is being wired.

Make sure the voltage of your power supply
matches the specifications on the motor plate of
the Mortiser.

Figure 4

Recommended Gauges (AWG) of Extension Cords

Extension Cord Length *

25

50

75

100

150

Amps

feet

feet

feet

feet

feet

200
feet

Extension cords

If an extension cord is necessary, make sure the
cord rating is suitable for the amperage listed on
the machine’s motor plate. An undersized cord
will cause a drop in line voltage resulting in loss
of power and overheating.

Use the chart in Figure 5 as a general guide in
choosing the correct size cord. If in doubt, use
the next heavier gauge. The smaller the gauge
number, the heavier the cord.

< 5 16 16 16 14 12 12

5 to 8 16 16 14 12 10 NR

8 to 12 14 14 12 10 NR NR

12 to 15 12 12 10 10 NR NR

15 to 20 10 10 10 NR NR NR

21 to 30 10 NR NR NR NR NR

*based on limiting the line voltage drop to 5V at 150% of the
rated amperes.

NR: Not Recommended.

Figure 5

10

Adjustments

Squaring Table To Chisel

1. Place a square upon the table and against
the chisel, as shown in Figure 6.

2. If the table and chisel are not perpendicular
to each other, loosen the table’s stud with
the attached hex wrench (A, Figure 6).

3. Loosen the locking handle (B, Figure 6) and
adjust the table until the table and chisel are
square.

4. Re-tighten the stud (A, Figure 6) and locking
handle (B, Figure 6).

5. Make sure the pointer aligns with zero on
the scale. Loosening the screw on the
pointer will allow slight adjustment of the
pointer if necessary.

NOTE: The locking handle (B, Figure 6) can be
rotated out of the way. Simply lift up on the
handle, rotate it on the pin, then release the
handle, making sure it seats itself properly on
the pin.

Figure 6

Setting Table to Vertical Position

For table angles from 45° to 90°:

1. Loosen the stud (A, Figure 7).

2. Unscrew and remove the locking handle (B,
Figure 7).

3. Rotate the table to vertical position and
install the locking handle (B, Figure 7) into
the other hole as shown.

4. Adjust the table to the desired angle and
tighten both stud and locking handle.

Table Removal and Storage

The table can be removed for mortising large
workpieces using the lower work support.

First remove the locking handle (B, Figure 7),
then unscrew and remove the stud (A, Figure 7).

Figure 7

The table can be stored in the rack at the side of
the cabinet. See Figure 8.

11

Figure 8

Chuck Extension Adaptor

The provided Chuck Extension Adaptor is used
to lower the chuck for use with after-market
chisels (chisels other than those supplied with
your machine) that may require a spacer due to
varying lengths in shanks.

1. To install the adaptor, first remove the chisel
and auger.

2. It may be necessary to remove the bushing
to provide enough clearance when installing
the chuck and adaptor. If so, loosen the set
screw and remove the bushing.

3. Hold the spindle stationary by placing a
wrench on the flats of the spindle (see
Figure 9). With your other hand, insert the
chuck key into the chuck and use it to twist
the entire chuck, until the chuck releases
from the tapered spindle. Do not allow the
chuck to drop, as it can be damaged.

4. Push the adaptor into the chuck (Figure 9).
Then push this assembly onto the spindle.

5. Re-install the bushing and secure it loosely
with the set screw.

Figure 9

6. Re-install the chisel and auger. See
“Installing Bushing, Chisel and Auger”.

Depth Setting Rod

The depth setting rod (Figure 10) limits the
depth of the stroke.

1. Lower the mortising head until the chisel is
at the desired depth.

2. Loosen the locking handle and slide the
depth rod down until the collar contacts the
block.

3. Tighten the locking handle.

Head Movement

The three handles for head movement
(explained below) are spring loaded, and can be
adjusted to different positions for the
convenience of the operator. Pull up on the
handle close to its hub and rotate it, allowing it
to drop back down onto the pin. See Figure 11.
Make sure the handle re-seats itself properly on
the pin.

Figure 10

12

Figure 11

Lateral (X Axis)

Use the handle (A, Figure 12) to move the head
right or left. The lateral stops should be set in
accordance with the length of the mortise cut
(see “Setting Lateral Stops”).

Up/Down (Z Axis)

Handle B, Figure 12.

Forward/Backward (Y Axis)

Loosen the Y-Axis locking handle (shown in
Figure 18) and move the handle (C, Figure 12).

NOTE: When making lateral cuts the Y-Axis
locking handle (Figure 18) should be tightened.

Figure 12

Clamp

The clamp (Figure 13) has a quick release
feature; push the handle forward to move the
jaw against the workpiece, then further tighten
the clamp by rotating the handle. The clamp jaw
can also be retracted by loosening the handle
about a half turn, and then pulling it outward.

The clamp can be swiveled for tapered
workpieces. Loosen both screws (one is shown
in Figure 13) and swivel the clamp as needed.
Re-tighten both screws.

If you do not wish to mar a soft workpiece, you
can mount a board to the face of the clamp jaw,
using screws (not provided) through the two
holes in the jaw.

Stock Stop

The stock stop, shown in Figure 13, is useful for
repetitive cuts of the same length, and can be
mounted to either end of the fence. Loosen the
wing screws to adjust.

Figure 13

Setting Lateral Stops

Loosen the locking handles and slide the lateral
stops (Figure 14) to the desired position. Re­tighten the locking handles.

13

Figure 14

Chisel Parallel to Workpiece

For accurate mortise cuts, the chisel must be
parallel to the workpiece. The workpiece should
be cut square for this adjustment to be accurate.
Check and adjust this parallelism as follows:

1. Move the head forward far enough that the
workpiece can be inserted between fence
and chisel.

2. Slightly loosen the set screw to allow the
chisel to be rotated.

3. Move the head back carefully until the face
of the chisel rests against the workpiece, but
do not force. See Figure 15.

4. If needed, further adjust the chisel by hand.

5. Tighten set screw, making sure the chisel
maintains contact with the bushing.

Lower Work Support

To use the lower work support, remove the table
(see “Table Removal and Storage”). Loosen the
locking handle (Figure 16) and slide the lower
work support into position. Re-tighten the handle
securely.

Figure 15

Re-setting the Head

The head can be adjusted in order to achieve
the maximum workpiece height.

1. Place a block of wood for support between
the head and fence (Figure 17). Lower the
head until it rests upon the block.

2. Loosen only slightly the hex nut (A, Figure

17).

3. Pull down the handle (B, Figure 17) until the
cylinder (C, Figure 17) bottoms out.

4. Tighten the hex nut (A, Figure 17).

Gib Adjustment

The tightness of the gibs has been set at the
factory and should not require adjustment. As
parts wear through long-term use, or “play”
develops in the gib, adjustments can be made
as follows. NOTE: Gib tightness should be just
enough to allow smooth movement without
binding.

Gib for Vertical Movement

Figure 16

Figure 17

1. Slightly loosen the three hex cap screws (D,
Figure 17) which hold the gib.

2. Turn the gib screws (E, Figure 17) until any
play is removed.

3. Re-tighten the hex cap screws (D, Figure

17) securely.

14

Gib for Front-to-Back Movement

1. Remove the two screws on the pleated dust
cover (F, Figure 18) and move the dust
cover out of the way.

2. Loosen the three hex nuts (G, Figure 18)
with a 10mm wrench.

3. Turn the three set screws (H, Figure 18)
with a 3mm hex wrench, until play is
eliminated on the gib (J, Figure 18).

4. Re-tighten the three hex nuts (G, Figure 18)
NOTE: Hold the set screws so they do not
turn during the tightening process.

5. Re-install the pleated dust cover (F, Figure

18) before operating.

Gib for Lateral Movement

1. Remove the two screws on the pleated dust
cover (F, Figure 19) and move the dust
cover out of the away.

2. Loosen the three hex nuts (K, Figure 19)
with a 10mm wrench.

Figure 18

3. Turn the three set screws (L, Figure 19) until
all play is eliminated on the gib (M, Figure

19).

4. Re-tighten the three hex nuts (K, Figure 19).
NOTE: Hold the set screws so they do not
turn during the tightening process.

5. Re-install the pleated dust cover (F, Figure

19) before operating.

Tool Storage

The cabinet shelf contains a perforated cushion
for the accessories, as shown in Figure 20.

Operating Controls

The magnetic starter with control buttons is
mounted to the motor. Press the “start” button to
begin rotation of the auger. Press the “stop”
button to stop rotation of the auger. The auger
will quickly coast to a stop after the “stop” button
is pressed.

The magnetic starter is a valuable safety feature
of the Mortiser. Should electrical power
suddenly be cut off while the mortiser is being
operated, the magnetic starter will prevent the
machine from immediately re-starting when
power is restored. To re-start the Mortiser you
must press the “on” button.

Figure 19

Figure 20

15

Operation

General operating procedure:

1. Position workpiece on table and secure with
clamp.

2. Set depth stop.

3. For lateral cuts, adjust positive stops
according to length of cut.

4. Position head front-to-back and laterally for
the first cut. If making a lateral cut, make
sure the Y-axis locking handle is tightened.

5. Turn on the machine and feed the chisel
and bit steadily into the workpiece.

IMPORTANT: The rate of feed must be fast
enough to prevent burning at the tip of the bit,
but not so fast as to cause the machine to slow
or stall. The different rates of feed for different
woods must be learned by experience.

6. After the first cut, the head is moved using
one of the handles for each successive cut.
The direction of movement must allow the
chips to clear freely. Move the workpiece so
that the slot in the chisel is releasing chips
into the already-cut part of the workpiece
(Figure 21).

Do not have the chisel slot

against the blind end of the mortise, as the
chips will not be able to clear the chisel. This
can cause overheating and possible
breakage of chisel or bit.

When cutting deep mortises, make the cut in
several stages of approximately 1” each, to
allow chips to clear. When cutting through­mortises, to prevent breakout at the back of the
workpiece and damage to the work table, use a
piece of scrap material under the workpiece as
support.

Figure 21

Maintenance

Before doing maintenance

on the mortiser, disconnect it from the
electrical supply by pulling out the plug or
switching off the main switch. Failure to
comply may cause serious injury.

The Mortiser requires only minor maintenance,
such as cleaning and lubrication and routine
adjustment and sharpening of the chisel and bit.

Wipe down the Mortiser after each use and, as
necessary, use light applications of oil or grease
to lubricate linkages, moving parts, etc.

If the power cord is worn, cut, or damaged in
any way, have it replaced immediately.

16

Sharpening Chisel and Auger

The chisel and auger should be kept sharp for
best performance. If cutting operations require
excessive force, the chisel and/or auger are
probably dull and should be sharpened. Blunt
edges will give inaccurate mortises and can lead
to overheating and breakage of chisel or auger.
If chisel and auger are badly worn and become
difficult to sharpen, they should be replaced.

Chisel

Sharpen the chisel with a mortise chisel cutter
with the correct size pilot. (Pilot size will differ
depending on the size of your chisel.) Two or
three turns of the cutter in a carpenter’s brace
chuck should be enough to sharpen the chisel,
as shown in Figure 22.

Use a small, triangular, smooth file to relieve the
inner corners of the chisel (Figure 23). Remove
any burrs from the outside of the chisel with a
fine oilstone.

Auger

Sharpen the auger by using a small, smooth file,
following the original shape of the auger. File the
inside edge of the spur, the sides of the brad
point, and the cutting edge inwards toward the
flute of the auger. See Figure 24.

Do not file the outside edge of the spur, as this
will affect the diameter of the auger.

Lubrication

All ball bearings are sealed. They require no
further lubrication.

Periodically grease the gears, racks, and table
pivot points with a #2 tube grease.

Periodically clean and apply grease or oil to any
exposed machine surfaces, such as dove-tailed
ways and slides.

Figure 22

Figure 23

Figure 24

17

Troubleshooting

Trouble Probable Cause Remedy

No incoming power. Check all plug connections.

Mortiser will not start.

Drill bit does not
come up to speed.

Mortiser vibrates
excessively.

Noisy Operation. Auger contacting chisel.

Workpiece Burns.

Fuse blown, or circuit breaker tripped. Replace fuse, or reset circuit breaker.

Cord damaged. Replace cord.

Motor bad. Contact WMH technical service.

Extension cord too light or too long.

Low current. Contact a qualified electrician.

Stand on uneven surface.

Chips not clearing from hole or auger.

Dull auger. Resharpen, or replace auger.

Feeding auger into workpiece too
slowly.

Auger sharpened incorrectly. Resharpen auger correctly (page 17).

Replace with adequate size and
length cord.

Machine should be placed on level
floor; use shims if necessary.

Increase offset of auger in relation to
chisel. See page 9.

Retract auger frequently to remove
chips. Make sure chisel slot opens
toward area already cut.

Increase feed rate.

Chuck jaws not tight. Tighten chuck jaws.

Drill bit wanders.

Bent auger. Replace auger.

Auger or chuck not installed properly. Reinstall the chuck, or auger properly.

Wood splinters on the
underside.

Drill bit binds in
workpiece.

No backing board used.

Workpiece not clamped properly,
pinching the auger.

Excessive feed rate. Decrease feed rate.

Chuck jaws not tight. Tighten chuck jaws.

Place a scrap board underneath the
workpiece to prevent splintering.

Support or clamp workpiece firmly.

Replacement Parts

Replacement parts are listed on the following pages. To order parts or reach our service department, call
1-800-274-6848 between 7:30 a.m. and 5:30 p.m. (CST), Monday through Friday. Having the Model
Number and Serial Number of your machine available when you call will allow us to serve you quickly and
accurately.

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19

720HD Heavy Duty Mortiser

Parts List: 720HD Heavy Duty Mortiser

Index No. Part No. Description Size Qty

1 ...............720HD-101...............Stand.................................................................... .................................... 1

1 ...............720HD-101...............Stand.................................................................... .................................... 1

2 ...............720HD-102...............X Axis Slide Base................................................. .................................... 1

3 ...............720HD-103...............Socket Head Cap Screw...................................... M10x65 .......................4

4 ...............720HD-104...............Set Screw............................................................. M10x55 ....................... 6

5 ...............720HD-105...............X Axis Gear Rack................................................. .................................... 1

6 ...............TS-1503041 .............Socket Head Cap Screw...................................... M6x16 .........................7

7 ...............720HD-107...............Rod Support ......................................................... .................................... 2

8 ...............TS-1503071 .............Socket Head Cap Screw...................................... M6x30 .........................4

9 ...............TS-1523011 .............Set Screw............................................................. M6x6 ........................... 4

10 .............6294144 ................... Setting Rod .......................................................... .................................... 1

11 .............6294143 ................... Setting Collar........................................................ .................................... 3

12 .............720HD-112...............Locking Handle .................................................... M6x10 ......................... 2

13 .............720HD-113...............X Axis Slide ......................................................... .................................... 1

14 .............720HD-114...............Dovetail Gib.......................................................... .................................... 1

15 .............720HD-115...............Wooden Table Top .............................................. .................................... 1

16 .............720HD-116...............Gear Housing ....................................................... .................................... 1

17 .............TS-1506031 .............Socket Head Cap Screw ...................................... M12x30 ....................... 2

18 .............TS-1540081 .............Hex Nut ................................................................M12 ............................. 1

19 .............TS-1492041 .............Hex Cap Screw .................................................... M12x40 ....................... 1

20 .............BB-6004ZZ...............Bearing................................................................. #6004ZZ ..................... 2

21 .............720HD-121...............X Axis Shaft.......................................................... .................................... 1

22 .............720HD-122...............Key ....................................................................... 5x5x30 ........................3

23 .............720HD-123...............Feed Gear ............................................................ .................................... 1

24 .............TS-1523041 .............Set Screw ............................................................. M6x12 ......................... 4

25 .............720HD-125...............Spacer.................................................................. .................................... 1

26 .............TS-1514021 .............Flat Head Socket Screw ...................................... M6x16 .........................5

27 .............720HD-127...............X Axis Handle ...................................................... .................................... 1

28 .............720HD-128...............Plastic Handle Grip .............................................. .................................... 3

29 .............6294166 ................... Spring ................................................................... .................................... 3

30 .............6294167 ................... Washer ................................................................. .................................... 3

31 .............720HD-131...............Y Axis Shaft.......................................................... .................................... 1

32 .............TS-1525011 .............Set Screw ............................................................. M10x10 ....................... 1

33 .............720HD-133...............Y Axis Feed Gear................................................. .................................... 1

34 .............720HD-134...............Retaining Ring ..................................................... STW-20....................... 2

35 .............720HD-135...............Y Axis Handle ...................................................... .................................... 1

36 .............720HD-136...............Y Axis Slide .......................................................... .................................... 1

37 .............720HD-137...............Y Axis Gear Rack................................................. .................................... 1

38 .............720HD-138...............Dovetail Gib.......................................................... .................................... 1

39 .............720HD-139...............Set Screw............................................................. M6x40 ......................... 6

40 .............TS-1540041 .............Hex Nut ................................................................M6 ............................... 6

41 .............720HD-141...............Locking Handle .................................................... M6x38 ......................... 1

42 .............720HD-142...............Column................................................................. .................................... 1

43 .............TS-2360121 .............Flat Washer .......................................................... M12 ............................. 3

44 .............TS-1506051 .............Socket Head Cap Screw ...................................... M12x40 ....................... 3

45 .............720HD-145...............Z Axis Shaft.......................................................... .................................... 1

46 .............720HD-146...............Washer................................................................. D34.5xd20x0.4t........... 1

47 .............720HD-147...............Pleated Dust Cover .............................................. .................................... 1

48 .............720HD-148A ............Z Axis Handle....................................................... .................................... 1

49 .............720HD-149...............Spring................................................................... .................................... 1

50 .............720HD-150...............Steel Ball .............................................................. D8 ............................... 1

51 .............720HD-151...............Gib........................................................................ .................................... 1

52 .............TS-1504031 .............Socket Head Cap Screw ...................................... M8x16 ......................... 3

53 .............720HD-153...............Screw ................................................................... ....................................3

54 .............720HD-154...............Z Axis Slide Base ................................................. .................................... 1

55 .............720HD-155...............Z Axis Gear Rack ................................................. .................................... 1

56 .............720HD-156...............Cylinder Fitting Shaft (Short)................................ .................................... 1

20

57 .............720HD-157...............Cylinder Head ...................................................... .................................... 2

58 .............720HD-158...............Cylinder ................................................................ .................................... 1

59 .............720HD-159...............Cylinder Fitting Shaft (Long) ................................ .................................... 1

60 .............720HD-160...............E-Ring ..................................................................ETW-7......................... 2

61 .............720HD-161...............Stopper Block....................................................... .................................... 1

62 .............TS-1504061 .............Socket Head Cap Screw ...................................... M8x30 ......................... 2

63 .............720HD-163...............Shelf Cushion....................................................... .................................... 1

64 .............720HD-164...............Rubber Collar ....................................................... 5x50 ............................ 1

65 .............TS-1550031 .............Flat Washer .......................................................... M5 ............................... 3

66 .............TS-1481021 .............Hex Cap Screw .................................................... M5x10 ......................... 3

67 .............6294165 ................... Handle Bracket .................................................... .................................... 1

68 .............720HD-168...............Headstock ............................................................ .................................... 1

69 .............720HD-169...............Square Head Screw ............................................. .................................... 1

70 .............TS-155010 ...............Flat Washer .......................................................... M16 ............................. 1

71 .............TS-2310162 .............Hex Nut ................................................................M16x1.5P.................... 1

72 .............720HD-172...............Motor .................................................................... 1-1/2HP, 230V, 1Ph.... 1

73 .............TS-1551041 .............Lock Washer ........................................................M6 ............................... 4

74 .............TS-1482061 .............Hex Cap Screw .................................................... M6x30 ......................... 4

75 .............6294171 ................... Chuck ................................................................... JT33-13mm................. 1

76 .............6294198 ................... Bushing ................................................................1-1/8”........................... 1

.................6294221 ...................Bushing (not shown) ............................................3/4”.............................. 1

.................6294222 ...................Bushing (not shown) ............................................5/8”.............................. 1

77 .............TS-1524041 .............Set Screw ............................................................. M8x16 ......................... 2

78 .............720HD-178...............Chuck Access Cover............................................ .................................... 1

79 .............720HD-179...............Retaining Ring ..................................................... ISTW-10...................... 1

80 .............720HD-180...............Depth Setting Rod................................................ .................................... 1

81 .............720HD-181...............Locking Handle .................................................... M8x15 ......................... 1

82 .............TS-1533032 .............Pan Head Screw .................................................. M5x10 ......................... 2

83 .............720HD-183...............Fence ................................................................... .................................... 1

84 .............TS-1505031 .............Socket Head Cap Screw ...................................... M10x25 ....................... 7

85 .............720HD-185...............Guide Bracket (Upper) ......................................... .................................... 1

86 .............TS-1505061 .............Socket Head Cap Screw ...................................... M10x40 ....................... 2

87 .............TS-1525021 .............Set Screw ............................................................. M10x12 ....................... 2

88 .............720HD-188...............Guide Rod ............................................................ .................................... 1

89 .............720HD-189...............Guide Bracket ...................................................... .................................... 1

90 .............720HD-190...............Support Bracket ................................................... .................................... 1

91 .............720HD-191...............Locking Handle .................................................... M12x60 ....................... 2

92 .............720HD-192...............Guide Bracket (Lower) ......................................... .................................... 1

93 .............TS-1505131 .............Socket Head Cap Screw ...................................... M10x80 ....................... 2

94 .............720HD-194...............Bracket ................................................................. .................................... 2

95 .............720HD-195...............Table .................................................................... .................................... 1

96 .............TS-1504061 .............Socket Head Cap Screw ...................................... M8x30 ......................... 1

97 .............720HD-197...............Pointer.................................................................. .................................... 1

98 .............TS-2171012 .............Pan Head Screw .................................................. M4x6 ........................... 1

99 .............720HD-199...............Scale .................................................................... .................................... 1

100 ...........6294187 ...................Clamping Block .................................................... .................................... 1

101 ...........6294192 ................... Locking Screw...................................................... .................................... 1

102 ...........6294223 ...................Plastic Handle Sleeve .......................................... .................................... 1

103 ...........6294188 ................... Rapid Nut ............................................................. .................................... 1

104 ...........6294186 ...................Clamping Jaw....................................................... .................................... 1

105 ...........6294189 ................... Friction Toe .......................................................... .................................... 1

106 ...........6294190 ...................Spring................................................................... .................................... 1

107 ...........6294191 ...................Rivet ..................................................................... .................................... 5

108 ...........TS-1502051 .............Socket Head Cap Screw...................................... M5x20 ......................... 4

109 ...........6294193 ................... Stop Disc .............................................................. .................................... 1

110 ...........6294148 ................... Length Setting Rod (Rear) ................................... .................................... 1

111 ...........6294150 ................... Length Setting Rod (Front) .................................. .................................... 1

112 ...........TS-1550061 .............Flat Washer.......................................................... M8 ............................... 2

113 ...........TS-1540021 .............Hex Nut ................................................................M4 .............................. 2

114 ...........TS-1550041 .............Flat Washer.......................................................... M6 ............................... 5

115 ...........720HD-1115.............Special Washer .................................................... .................................... 1

21

116 ...........720HD-1116.............Allen Wrench........................................................ .................................... 1

117 ...........TS-1514031 .............Flat Head Socket Screw ...................................... M6x20 ......................... 2

118 ...........720HD-1118.............Cover.................................................................... .................................... 1

119 ...........TS-1534032 .............Pan Head Screw .................................................. M6x10 ......................... 5

120 ...........720HD-1120.............Switch Board ........................................................ .................................... 1

121 ...........TS-2245081 .............Flat Head Socket Screw ...................................... M5x8 ...........................8

122 ...........720HD-1122.............Stud...................................................................... .................................... 1

123 ...........720HD-1123.............Pleated Dust Cover.............................................. .................................... 1

124 ...........720HD-1124.............Magnetic Switch................................................... .................................... 1

125 ...........TS-1532042 .............Pan Head Screw .................................................. M4x12 ......................... 2

126 ...........720HD-1126.............Sleeve .................................................................. .................................... 1

127 ...........720HD-1127.............Power Cord .......................................................... 1.25/3Cx3M ................ 1

128 ...........720HD-1128.............Motor Cord ........................................................... 1.25/3Cx0.8M ............. 1

129 ...........720HD-1129.............90º Scale.............................................................. .................................... 1

130 ...........6294149 ................... Length Setting Block ............................................ .................................... 1

131 ...........720HD-1131.............Hook..................................................................... .................................... 2

132 ...........TS-0152011 .............Carriage Bolt ........................................................ 5/16”-18x1” ................. 2

133 ...........TS-0680031 .............Flat Washer.......................................................... 5/16”............................ 2

134 ...........TS-0561021 .............Hex Nut ................................................................5/16”-18 ...................... 2

135 ...........6294145 ................... Wing Screw .......................................................... M6x16 ......................... 4

136 ...........720HD-1136.............Table Holder......................................................... .................................... 1

137 ...........TS-1550061 .............Flat Washer.......................................................... M8 ............................... 2

138 ...........720HD-1138.............Gear ..................................................................... .................................... 1

139 ...........720HD-1139.............Washer................................................................. .................................... 1

140 ...........720HD-1140.............Pad....................................................................... 26L .............................. 2

141 ...........TS-1504031 .............Socket Head Cap Screw...................................... M8x16 ......................... 2

142 ...........TS-0267051 .............Set Screw............................................................. 1/4”-20x1/2” ................ 2

143 ...........TS-1504061 .............Socket Head Cap Screw...................................... M8x30 ......................... 1

145 ...........6294204 ................... Chuck Key............................................................ .................................... 1

146 ...........720HD-1146.............Door ..................................................................... .................................... 1

147 ...........6294227 ................... Pin ........................................................................ .................................... 2

148 ...........6294228 ................... Door Latch............................................................ .................................... 1

149 ...........TS-2171012 .............Pan Head Screw .................................................. M4x6 ........................... 2

150 ...........TS-1503051 .............Socket Head Cap Screw...................................... M6x20 ......................... 3

151 ...........TS-0680011 .............Flat Washer.......................................................... 3/16”............................ 2

152 ...........TS-0680021 .............Flat Washer.......................................................... 1/4”.............................. 4

153 ...........720HD-1153.............Cord Strain Relief................................................. .................................... 2

154 ...........720HD-1154.............Cord Strain Relief................................................. .................................... 1

155 ...........720HD-1155.............Cord Strain Relief................................................. .................................... 1

156 ...........3005069 ................... Chuck Extension Adaptor ......................................................................... 1

22

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Electrical Connections

WMH Tool Group, Inc.

2420 Vantage Drive

Elgin, Illinois 60124

Phone: [phone]

www.wmhtoolgroup.com

24